Signature - QSX P
Signature - QSX P
QSX15
ENGINE
Displacement 15.0 L
Configuration In-line 6 cylinder
Aspiration Turbocharged and charge air cooled
Bore mm(in) 137 (5.39)
Stroke mm (in) 169 (6.65)
Weight kg (lbs) 1370 (3020) dry
1475 (3250) wet
QSK19
N14
M11
C8.3
B5.9
B3.9
B3.3
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Vs. Competition
Cam Location Dual Overhead Cam Single Overhead Cam Single Overhead Cam Single Overhead Cam In
Block Single Overhead Cam
(center of V)
Fuel System HPI Electronic Unit Injectors Electronic Unit Injectors Electronic Unit Injectors
Electronic Unit Electronic In line pump
Pumps
Dry Weight 3362 2897 2570 ? 3530 2480
Length 65.4 57.2 57.2 57.5 66.9
Width 36.5 35.0 35.0 43.7 38.6
Height 52.6 54.2 54.2 48.8 45.1
Emissions Regulations
20 N14 AHD
82% reduction
Oxides of Nitrogen (g/bhp-hr)
10 35%
40%
0
1970 1975 1980 1985 1990 1995 2000 2005 2010
Model Year
• Tier I, Tier II capable
.... Engines released before January 2001 will meet Tier I Emissions requirements.
.....Engines released after January 2001 can meet Tier II Emissions requirements if
needed.
..…Tier III required in 2005
Performance
Comparison
700 HPI fuel system
650 High injection pressure
600 Open nozzle
Rate shaping
Horsepower
550
3 of 23
12
13
Valves
14
Block
Gray iron
Lighter, stronger
Single piece
Bridge plate
Stronger crank
More bolted joint capacity on
FW
Dual dampers (reduced
noise/ improved gear train
life)
Block
16
Pistons
17
Sputtered Bearing
Construction
Vacuum Chamber
Overlay Material Target
Plasma
Bearing Shells
Carrier
Sputtered
Overlay
Sputtering of the upper rod bearing shell
provides the greatest combination of load
capacity and durability. The sputtered
Leaded-Bronze bearing surface enhances oil film adhesion
Lining
to the bearing surface and allows the use of
Steel Back very high cylinder pressures for
performance and emissions while providing
improved durability and wear over the
current N14 product.
QSX15 Front-end Features
• 2-belt drive
• Poly-Vee automatic
tensioned belt drives
• Belt driven water pump
• Front engine support
mounts directly to block
• Integrated alternator drive
13 of 23
Future Closed
Crankcase Breather
Lip Seal
Closed Crankcase Breather
Removes oil mist and soot from the
crankcase blowby gases and provides a
closed crankcase system without
compromising performance.
Blowby entrance
How it Works
• Outside/in blowby flow path
• Oil droplets are captured by the
filter media (clean air passes
through the media)
• Centrifugal force “slings” the
collected oil to the pleat tips for
removal
• A “dry zone” is maintained
which creates a low restriction
flow path for the blowby gasses
• Therefore, relatively
“tighter/more efficient” media
can be used
Rotating Coalescer with Centrifugally
Enhanced Drainage
Comparative Advantages
• High efficiency
• Low pressure drop
• Long life system
• Open or closed system
applicable
• Engine integrated
• Patent pending
Test Highlights
• 85% - 98% total efficiency
(media dependent) with less
than 5” H20 restriction
• Zero carry-over on tilt stand
tests to 50o in all directions
14 of 23
Left Side Features
• Integrated fuel system
• Integrated electronic controls
• Integrated air inlet
• 4-point engine mount capability
• WABCO air compressor
• A/C provides full SAE A-flange
hydraulic pump drive capability
at 1:1 ratio
• SAE B-B capability without A/C
compressor 100 hp 249 ft-lb
• Engine barring device option
• Electric fuel priming option
• Options for remote mount or
chassis mounted fuel filter
15 of 23
27
28
Rear seal Removal/ Installing Tool
29
Front-end Features
• 2-belt drive
• Poly-Vee automatic tensioned belt
drives
• Fan centers from 12” to 22” at .55 -
1.0:1 ratio
• Belt driven water pump
• Front engine support mount directly to
block
• Flexible fan drive
– Fixed fan center
– Tighter clearances
– Fixed fan drive
• Dual alternator drive option
• High capacity front mount
• Rotating breather
Front Arrangement
31
32
QSX15 Geartrain
• Located at front of
engine
• Scissors gear to
minimize excessive
lash
• Adjustable upper idler
• Robust design to
accommodate high
injection pressures
33
35
Camshaft
36
Barring Device
37
Barring Device
38
Static Engine Timing
Timing Wedges
39
40
Static Engine Timing
42
Dual Overhead
Camshafts
Unique approach
One cam dedicated to
injector
One cam drives valves
and engine brake
Dedicated brake lobe
Cylinder Head
Single piece
High strength alloy
Integrated air system
Integrated ECM/fuel
mounting
Centered injector location
Casting optimization
Brake System
QS15 Intebrake
Detent Rocker Brake Cross-Section
24 Valves and
Centered Injection
Improved combustion
– Performance
– Power density
– Fuel consumption
– Emissions
Top Adjustment
Preparation steps
49
Firing Order 1 – 5 – 3 – 6 – 2 – 4 50
Align with mark on Damper
51
52
Injector Adjusting
53
54
Valve, Brake, dan Injector Adjustment Values
55
56
Engine vibration dampers
awalnya ditandai dengan
BRAKE SET 1-6, BRAKE SET
2-5, atau BRAKE SET 3-4.
engine brakes harus di set
pada tanda yang tepat pada
engine-engine tersebut.
Engine vibration dampers
terbaru ditandai dengan
hanya A, B, atau C, dan di-
adjust dengan valves dan
injector pada silinder yang
sama.
57
Fuel System
Without Priming Pump
58
Without Lift Pump
59
Fuel System
With Priming Pump
60
With Lift Pump
61
Fuel System
62
With Lift Pump and ECM
Cooling Plate
1. Fuel supply from tank
2. Fuel lift pump
3. Compuchek™ fitting (fuel inlet restriction)
4. Fuel pump
5. Pressure fuel filter
6. Fuel shutoff valve
7. 250-psi regulator
8. Rail fuel pressure sensor
9. Engine fuel temperature sensor
10. Compuchek™ fitting (rail fuel pressure)
11. Hot start and stall orifice
12. Fuel inlet to ECM cooling plate
13. ECM cooling plate
14. Fuel from ECM ccoling plate to fuel pump
15. Fuel drain to tank.
63
• Fully integrated
• No external Fuel Pump
plumbing
Timing
• Smart filtration Actuators
Fuel Pump
system
SOV
Fuel
Pressure
Sensor Suction Side
Connector Compuchek
Hex Head
Fuel Pump Vent Plug Fitting
Nameplate IFSM
Nameplate Fueling
Pressure Side
Compuchek Actuators
Fitting
P10 IFSM
Water Separator
Fuel Filter
HPI Fuel System
Timing • Designed for up to
Pulse
Supply 35,000 psi
• Operate at 22,000 psi
Pulsed Gear Pump • Open nozzle
Low Pressure
Fuel Supply
• Individual cylinder
Fueling Timing Timing Fueling
control
+- +- +- +-
ECM • Fully authority
System + SOV • Simple design
IFSM Pressure
Regulator
Return
Electric Fuel
Fuel Priming + - Line
Filter Pump
Fuel
Tank
Injector
67
68
Injection
69
Fuel Drain
70
Cooling System
• Optimized pump hydraulics
• Filters indicate when water is in
the fuel
• No external plumbing
• Belt driven water pump
• Chemically treated filters
(technology for better filter
performance)
• All cast iron cooling system
components
• Fixed center fan drive with auto
tensioning
• Increased water pump flow
Cooling System
1.Coolant inlet
2.Coolant flow from coolant filter
3.Coolant bypass flow from
thermostat
4.Coolant flow to water pump
5.Coolant flow from water pump
6.Coolant flow past oil cooler
7.Coolant flow to cylinder head.
72
Cooling System
Single Thermostat
1. Coolant flow through cylinder head 6. Coolant bypass passage
2. Coolant flow from cylinder head to 7. Coolant bypass flow to water pump
thermostat housing 8. Coolant flow to water pump
3. Thermostat 9. Bypass closed
4. Bypass open 10. Coolant flow to radiator
5. Coolant flow through thermostat housing to 11. Coolant flow from radiator.
bypass passage
73
Cooling System
Dual Thermostat
1.Coolant flow from cylinder block to cylinder head
2.Coolant flow from cylinder head to thermostat housing
3.Coolant flow to radiator
4.Coolant bypass passage
5.Coolant bypass flow to water pump
6.Coolant bypass closed
7.Thermostats. 74
QSX15 Lube System
• Optimized oil pump design
• Minimized system flow restriction
• Edge molded, steel body
• Increased oil capacity - 22 gallon
• No external plumbing
• No mess oil change, vertical mount
oil filter
• CD oil compatible for global markets
(lowers change intervals)
• Angularity limits of
– 5 degrees front down
– 15 degrees front up
– 15 degrees side-to-side
75
Lubricating System
80
Lubricating System
81
Lubricating System
Lubricating Oil Filter, Cooler and Bypass
82
Lubricating Oil Filter, Cooler and Bypass
Lubricating System
Overhead Components
86
Air Exhaust System
87
Air Handling
• Electronically controlled
wastegate for optimum
performance
• Simple
• Significantly extends
engine envelope
• Reduced tooth/pitting
Wastegate Controller
89
90
91
92
Specific Industrial
Features/Options
REPTO
High capacity oil cooler
Front power take off
“BB” hydraulic drive
Multi fuel capable
Water in fuel sensor
No oil carryover (45o angularity)
Remote fuel, lube, coolant filter options
REPTO
98
Engine Controller
99
100
Input Power
Keyswitch and Unswitch battery
– The unswitched power supply provides power to some
circuits in the ECM that require power when the keyswitch is
off.
– The keyswitch controlled power is utilized for normal
operation
Sensors and
switches
Sensor and switches provide input signals to the ECM. For
measuring pressures, temperatures and other parameters,
sensor provide a voltage or resistance that is proportional to the
parameter being measured.
Switches are used when a simple on/off signal is all that is
required.
SENSORS
Some sensors, called passive sensors, have only signal and return wires.
Other sensors, called active sensors, have a 5 volt DC supply, signal and return
wires.
Other sensors, such as the thermocouple type of exhaust gas temperature
sensor, and some speed sensors, create their own voltage
The ECM contains an analog to digital (A/D) converter for each of these sensor
input circuits. The A/D converter takes the
sensors analog input signal and converts it to a digital signal which the ECM can
then use to determine temperature, level and pressure.
Accelerator Position
Sensor
The accelerator position sensor is another variable resistance three-wire sensor. However, the variable
resistor is a sliding contact type resistor connected to the accelerator pedal.
The accelerator not only contains a position sensor but may also have a idle validation switch incorporated
into it. This is a safety redundancy check to help ensure that the accelerator is not
malfunctioning.
The accelerator position sensor and the idle validation circuits work together. In the idle position: the switch
indicates to the ECM that the pedal is at idle, and the accelerator position signal to the ECM is low. The ECM
knows to ignore the accelerator position signal and provide the set idle speed for the engine.
Switches
A single pole-double throw switch has three positions, two closed and
one open.
This type of switch completes one of two circuit paths. A double throw
switch cannot make contact with both circuits at the
A common single pole-double throw switch used on engine control
systems is the engine brake switch.
Switches
ECM
ECM Output
1.Steady Voltage
2.Pulse Width Modulation (PWM)
- On/off actuators, relays and some motors can use either type of signal.
- Variable position actuators must use a PWM signal.
PWM Signal