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Spare Parts Catalogue 125 KVA Genset-Greaves (28.03.2017)

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0% found this document useful (0 votes)
304 views95 pages

Spare Parts Catalogue 125 KVA Genset-Greaves (28.03.2017)

Uploaded by

zte00000
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 95

Parts Ordering Guidelines:

Genuine Greaves Cotton Limited Parts and service facilities are available all over India. There are
Greaves Cotton Limited appointed sales and service locations giving service support to the Genset
owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained
mechanics, modern equipments and a full adequate stock of Genuine Greaves Cotton Limited Parts.

For quicker and better service, your parts requirements should be ordered from your nearest Greaves
Cotton Limited Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a
basic trade-mark. Every Dealer is ready and eager to help in every possible way through personal contact
or through the mail-at your convenience.

The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use
of available information. In order that all avoidable errors may be eliminated, the following instructions are
offered as the purchaser's guide:

1. Write your order clearly, using a soft media if possible.

2. Be sure to list the correct part number. If in doubt as to the correct part number, state the
model and serial number of the engine / Genset on which the part is to be used. Part numbers
are usually located in various places on the part itself.

3. When possible, arrange your purchase order in part number numerical sequence.

4. Please specify shipping instructions, if any, preferable to you.

5. State your company name and shipping address clearly.

Genuine Greaves Cotton Limited means QUALITY: They’re designed and engineered to fit best in your
Greaves Cotton Limited. Each part is made of the highest quality and accuracy-by the top craftsman of
the trade.

You can be sure a Genuine Greaves Cotton Limited Part will fit better-do the job better & lessen the
chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Greaves
Cotton Limited.
YOU OWN BEST...REPAIR WITH THE BEST

No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system
by any means electronic, mechanical or otherwise without prior permission in writing of Greaves Cotton
Limited.
Visit us at:
www.greavescotton.com

Doc no. 141100066294 Page 2


Customer Service Information

Service personnel are expected to fill the details as mentioned below, while he visits for the first
service. Such data will help customer while ordering spare parts.

Engine Model
--------------------------------------------------------------------------

Engine Serial No.


--------------------------------------------------------------------------

Fuel Injection Pump No.


--------------------------------------------------------------------------

Injector No.
--------------------------------------------------------------------------

Fuel Filter No.


--------------------------------------------------------------------------

Lube Oil Filter No.


--------------------------------------------------------------------------

Air Filter No.


--------------------------------------------------------------------------

Turbocharger No.
--------------------------------------------------------------------------

Since improvements are made from time to time the contents, in the parts catalog are subject to
change without notice

Doc no. 141100066294 Page 3


About part indentation used in the
Parts Catalogue
The subject parts catalog uses parts indentation method to break sub level parts under their
corresponding top assembly.
By placing an order on corresponding top level assemblies / Bills of material the individual parts under
that top assemblies / Bills of material can be obtained

Indentation can be explained as under -

Example-

Level Part Number Part Name Quantity


.1 P21101700016 Cam Shaft 1
..2 P21103250014 Tappet 8
..2 P21101700024 Chilled Camshaft Finish 1
...3 P21101700023 Semi-Finish Chilled Camshaft 1
....4 P21101700022 Camshaft Chilled Casting 1
..2 P21106730014 Segment for Camshaft 1
..2 602000500825 Hex screw (M8x1.25x25 Cl8.8) 6
..2 P21103710034 Gear, Camshaft 1
..2 602201000614 Solid Dowel Pin M6x14mm 1
..2 602150100084 Washer (M8x17x1.6) 6

Level '1' assembly P21101700016 in above example is a top Bill of Material / Assembly.
Level '2' items namely P21103250014, P21101700024, are included in P21101700016. Hence these
items are shifted to the right of P21101700016 by one space.

P21101700024 is also a Bill of Material which includes parts, namely P21101700023. As P21101700024
is of level '2' here, these parts are of level '3'. Hence these are shifted to the right of P21101700024 by
one space.
In above example if you order on Cam Shaft P21101700016 of level '1', you will receive all the parts of
level '2', '3'.& level ‘4’.
If you order on sub assembly P21101700024 of level '2', you will receive all the parts of level '3' listed
below this level '2' subassembly.
If required, parts of level '2' & level '3' can be ordered individually.

Doc no. 141100066294 Page 4


Modification Summary
Sr No. Rev No. Modification Date
1 00 New Release 17.05.2014
2 01 Air Filter Group & Gasket Kit added 25.08.2014

Doc no. 141100066294 Page 5


Table of Contents
SR NO PAGE
DESCRIPTION
NO.
1 AIR FILTER MOUNTING ASSEMBLY 11
2 AIR FILTER 12
3 ALTERNATOR ASSEMBLY 13
4 AIR INLET MANIFOLD ASSEMBLY 15
5 CAMSHAFT ASSEMBLY 17
6 CONNECTING ROD & PISTON ASSEMBLY 19
7 CRANK CASE 21
8 CRANK SHAFT ASSEMBLY 23
9 CYLINDER HEAD ASSEMBLY 25
10 EXHAUST MANIFOLD ASSEMBLY 27
11 ENGINE FOOT ASSEMBLY 29
12 FLYWHEEL ASSEMBLY 31
13 FRONT COVER ASSEMBLY 33
14 FUEL PUMP ASSEMBLY 35
15 FUEL-OFF SOLENOID ASSEMBLY 37
16 GEAR TRAIN ASSEMBLY 38
17 GEAR END CASING ASSEMBLY 40
18 HOUSING ASSEMBLY 42
19 LUB OIL HEADER ASSEMBLY 44
20 SHEET METAL OIL SUMP 46
21 STARTER 48
22 TURBO CHARGER ASSEMBLY 49
23 RADIATOR ALU TTR 100KVA W/O RAD & FAN 51
24 WATER INLET PIPING ASSEMBLY 53
25 WATER INLET MANIFOLD 55
26 ENGINE GASKET KIT 56

Doc no. 141100066294 Page 6


Continued…

SR NO PAGE
DESCRIPTION
NO.
GENSET
1 ALTERNATOR ASSEMBLY 56
2 ALTERNATOR DETAILS ASSEMBLY 57
3 CANOPY ASSEMBLY 60
4 RADIATOR ASSEMBLY 63
5 FAN (FEBRICATD) PUSHER 64
6 AVM MOUNTING 65
7 EXHAUST BELLOW 66
8 ENGINE CABLE HARNESS 67
9 INTER PC CONNECTION HARNESS 68
10 BATTERY 69
11 BATTERY CABLE 70
12 FUEL PIPE 71
13 OIL DRAIN ASSEMBLY 72
14 BREATHER PIPE ASSEMBLY 73
15 SENSOR GROUP ASSEMBLY 74
16 CONTROL BOX 76
17 POWER BOX 78
18 POWER CABLE 125KVA 79
19 EARTHING CABLE 80
20 WATER DRAIN 81

Doc no. 141100066294 Page 7


ENGINE GROUP

SR.NO. DESCIPTION SR.NO. DESCIPTION


1 CAC PIPING 9 WATER MANIFOLD
2 TURBOCHARGER 10 FUEL PUMP
3 OIL HEADER 11 STARTER
4 WATER INLET PIPE 12 FUEL FILTER
5 FLYWHEEL AND HOUSING 13 GEAR TRAIN
6 CYLINDER HEAD 14 ALTERNATOR
7 EXHAUST MANIFOLD 15 OIL SUMP
8 LUB OIL HEADER

Doc no. 141100066294 Page 8


AIR CLEANER MOUNTING ARRANGEMENT

Doc no. 141100066294 Page 9


AIR CLEANER MOUNTING ARRANGEMENT

REF LEV
PART NO. DESCRIPTION QTY. REMARKS
NO. NO.
141109230037 AIR CLEANER MTG ARRANGEMENT 1
1 ..2 141108614014 HOSE FILTER TO TURBO 1
2 ..2 602000501020 HEXSCREW 4 M10X20 8.8
3 ..2 141103400044 PLAIN WASHER 4 M10
4 ..2 141103510825 FLANGED BOLT 2 M8X25 8.8
5 ..2 604015301050 HOSECLIP 2 100-125/6
6 ..2 141106230015 BRACKET AIR FILTER 1

Doc no. 141100066294 Page 10


ALTERNATOR ARRANGEMENT

REF LEV
PART NO. DESCRIPTION QTY. REMARKS
NO. NO.
AIR FILTER MAHALE TWIN
1 .1 P21109230197 1
ELEMENT
2 ..2 P21109230191 PRI-FLTR ELEMENT MAHALE 1
3 ..2 P21109230192 SEC.FILT. ELEMENT MAHALE 1

Doc no. 141100066294 Page 11


ALTERNATOR ARRANGEMENT

Doc no. 141100066294 Page 12


ALTERNATOR ARRANGEMENT

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21190790017 ALTERNATOR ARRANGEMENT 1
1 ..2 000767530321 ALT.W/O PULLY AUTLECK/SPR 1
2 ...3 P21103810034 PULLEY FOR ALTERNATOR DRIVE 1
3 ..2 P21106230035 BRACKET CHARGING ALT G11 1
4 ..2 P21103300064 SPACER ALTR MTG CAST BRACKET 1
5 ..2 602000101011 BOLT 1 M10X110 10.9
6 ..2 141103400044 PLAIN WASHER 5 M10 200HV
7 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
8 ..2 P21103510024 SWIVEL BOLT 1
9 ..2 602100540100 HEX. NUT 3 M10
10 ..2 P21103510045 TENSION BOLT- FABRICATED 1
11 ..2 P03450211143 COGGED BELT AX43-1143L 2
12 ..2 602000100885 HEXBOLT 1 M8X85-8.8
13 ..2 141103400034 PLAIN WASHER 1 M8 200HV
14 ..2 602100540100 HEX. NUT 1 M10

Doc no. 141100066294 Page 13


AIR INLET MANIFOLD

Doc no. 141100066294 Page 14


AIR INLET MANIFOLD

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21109200027 AIR INTAKE MANIFOLD ASSLY TA 1
1 ..2 P21109200014 AIR INTAKE MANIFOLD M/C 4G11 1
2 ..2 P21108510014 GASKET, AIR INTAKE MANIFOLD 4
3 ..2 602000101050 HEX BOLT 8 M10X50 8.8
4 ..2 141103400044 PLAIN WASHER 8 M10 200HV

Doc no. 141100066294 Page 15


CAM SHAFT

Doc no. 141100066294 Page 16


CAM SHAFT

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141101700027 CAMSHAFT ASSEMBLY IEGR GCL 1
..2 P21103250014 TAPPET 8
1 ..2 141101704034 CAMSHAFT IEGR2 FINISH (GCL) 1
2 ..2 P21106730014 SEGMENT FOR CAMSHAFT 1
3 ..2 141103510825 FLANGED BOLT 6 M8X25 8.8
4 ..2 P21103710034 GEAR, CAMSHAFT 1
5 ..2 602201000614 SOLID DOWEL PIN 1 M6X14MM

Doc no. 141100066294 Page 17


CONNECTING ROD AND PISTON

Doc no. 141100066294 Page 18


CONNECTING ROD AND PISTON

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141101604039 CON ROD + PISTON ASSLY 4
..2 P21101600018 CON ROD ASSLY COMPLETE 4
...3 P21101500017 CONN.ROD & CAP ASSLY. 4
1 ....4 P21101500026 CONNECTING ROD WITH SERRATIONS 4
2 .....5 P21103530024 CON.ROD BOLT M12X1.25X67 8
3 ....4 P21104310012 BUSH CONN ROD S/END 4
4 ....4 P02201000414 LOCKING PIN 4
- ...3 P21104306017 CON ROD BRG SET (TOP + BOTTOM ) LEON 4
5 ....4 P21104306014 CONN. ROD BRG. (TOP) 4
6 ....4 P21104306024 CONN. ROD BIG END BRG (BOTTOM) 4
- ..2 141101604076 PISTON +PIN + CIRCLIP + PR SET 4
7 ...3 P21101600014 PISTON DIA 105 4
8 ...3 105032111061 TRAPEZOIDAL PISTON RING 4
9 ...3 105032111062 TAPERED PISTON RING-LEON 4
10 ...3 105032111063 OIL CONT. PISTON RING 4
11 ...3 P05020303801 GUDGEON PIN - PISTON 4
12 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 8
13 ..2 P21108530134 GASKET, PISTON COOLING NOZZLE 4
14 ..2 P21104650046 PISTON COOLING NOZZLE ASSLY 4
15 ..2 604920100814 COPPER WASHER 4
16 ..2 602201000814 PISTON COOLING NOZZLE DOWEL 4
..2 P04043300826 BANJO SCREW 4 M8X26

Doc no. 141100066294 Page 19


Crank Case

Doc no. 141100066294 Page 20


Crank Case

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141101104058 CRANK CASE ASSLY 4G11 105X133 1
..2 141101104057 CRANK CASE WITH CAM BUSH 4G11 105X133 1
...3 141101104056 CRANK CASE FINISHED MACHINED 105X133 1
1 ....4 141101104055 CRANK CASE MACHINED STAGE 1 105X133 1
NOT SUPPLED
2 ....4 P21101010012 MAIN BEARING CAPS TYPE 1 S/F 1
LOOSE
3 ....4 141101010032 MAIN BEARING CAP TYPE 3 S/F 4
4 ....4 P21103500024 MAIN BEARING CAP BOLTS G11 10
5 ....4 P21103400054 WASHER FOR MB CAP 10
6 ....4 P21104320012 CAM BUSH SEMI FINISH 1
7 ...3 620609760024 BRASS CAP 4
8 ...3 620609760014 CAP BRASS 3
9 ...3 632413270014 STOPPER 10X11 ALUM PLUG 8
10 ...3 102041002020 GRUB SCREW 1 M20X20MM LG
- ...3 623413270044 PLUG ALU. 2
11 ..2 141101320074 CYLINDER LINER NECK ROLLED 105 BORE 4
12 ..2 104932111144 O RING, (LINER) 8
- ..2 141104306017 MAIN BEARING G11 5
13 ...3 P21104300014 M BRG HALF TOP SHELL 5
14 ...3 P21104300024 M BRG HALF BOTTOM SHELL 5
15 ..2 602201001020 SOLID DOWEL PIN 2 M10X20MM
16 ..2 602201001028 SOLID DOWEL PIN 2 M10X28MM
17 ..2 602060501415 HEX PLUG 1 M14X1.5
18 ..2 602201500406 SPRING DOWEL PIN 5 4X6MM
19 ..2 604920101420 CU.WASHER 1

Doc no. 141100066294 Page 21


CRANK SHAFT

Doc no. 141100066294 Page 22


CRANK SHAFT

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141101404067 CRANKSHAFT ASSLY 4G11 133 STROKE 1
..2 141101404066 CRANKSHAFT SUB ASSLY 4G11 133 STROKE 1
1 ...3 141101404064 CRANKSHAFT 4G11 FINISH 133 STROKE 1
2 ...3 P21103710014 GEAR, CRANKSHAFT 1
3 ...3 602201500416 SPRING DOWEL PIN 2 M4X16MM
4 ...3 602201001028 SOLID DOWEL PIN 1 M10X28MM
5 ..2 P21103300014 CRANKSHAFT SLEEVE 1
..2 141103400017 THRUST WASHER PAIR 2
6 ...3 P21103400014 THRUST WASHER(CR.SHAFT)TOP 2
7 ...3 P21103400024 THRUST WASHER(C/S)BOTTOM 2

Doc no. 141100066294 Page 23


CYLINDER HEAD

Doc no. 141100066294 Page 24


CYLINDER HEAD

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141101800028 CYLINDER HEAD ASSEMBLY CEV BS III 4
..2 141101800027 CYLINDER HEAD SUB ASSEMBLY CEV BS III 4
...3 141101800026 CYL. HEAD ASSLY WITH INSERTS CEV BS III 4
1 ....4 141101800064 CYL HEAD CEV BSIII (INDUSTRIAL) 4
2 ....4 P21103320012 VALVE GUIDE 6 NOT SUPPLIED
3 ....4 P21103450022 INLET VALVE SEAT INSERT S/F 3 LOOSE
4 ....4 P21103450012 EXHAUST VALVE SEAT INSERT S/F 3
5 ....4 602152180025 CORE PLUG 18
6 ...3 P21104600014 INLET VALVE 4
7 ...3 P21104600024 EXHAUST VALVE 4
8 ...3 P02403101001 VALVE SPRING OUTER 8
9 ...3 P02402201001 VALVE SPRING INNER 8
10 ...3 P21103420014 SPRING CAP 8
11 ...3 P21104620014 VALVE COLLET 16
12 ...3 P04960650121 VALVE STEM SEAL 8
13 ..2 P21103210014 PUSH ROD 8
..2 P21106100027 INTEGRATED ROCKER ASSEMBLY 4
14 ...3 P21106100024 INTEGRATED ROCKER SUPPORT 4
15 ...3 P21106450014 ROCKER ARM INLET 4
16 ...3 P21103270014 PLUG AL 8 DIA 4 x 3.5L
17 ...3 P21106450024 ROCKER ARM EXHAUST 4
18 ...3 P21103580014 SETTING SCREW 8
19 ...3 602100540080 HEX. NUT 8 M8 DIN 934
20 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 8
21 ..2 102201501108 HOLLOW DOWEL 4 M11X8MM
22 ..2 602000100840 HEXBOLT 4 M8X40 8.8
23 ..2 141103400034 PLAIN WASHER 8 M8 200HV
24 ..2 P21108540024 GASKET CYL HD 4G11TAG3MLS 4
25 ..2 P21103500014 BOLT, CYL. HEAD 16 M14X150
26 ..2 P21107960024 PDC ROCKER COVER 4
27 ..2 P21108530304 GASKET, FOR PDC ROCKER COVER 4
28 ..2 602000120860 HEXBOLT 8 M8X60 10.9CL
29 ..2 604920100814 COPPER WASHER 4

Doc no. 141100066294 Page 25


EXHAUST MANIFOLD

Doc no. 141100066294 Page 26


EXHAUST MANIFOLD

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141109314037 EXHAUST MANIFOLD ASSLY CPCB II 1
1 ..2 P21109310014 MANIFOLD EXHAUST 1
2 ..2 141108530524 GASKET EXHAUST MANIFOLD 4
3 ..2 102011071050 STUD-M10X50L 10.9CL(CU COATED) 8
4 ..2 141103400044 PLAIN WASHER 8 M10 200HV
5 ..2 602100700100 HEX NUT M10 CU COATED 8

Doc no. 141100066294 Page 27


ENGINE FOOT

Doc no. 141100066294 Page 28


ENGINE FOOT

REF LEV
PART NO. DESCRIPTION QTY. REMARKS
NO. NO.
.1 141106014027 ENGINE BEARERS FOR BASE ENGINE 1

1 ..2 102201501635 HOLLOW DOWEL 4 M16X35MM

2 ..2 P21106010014 ENGINE FOOT (GEAR END) 2

3 ..2 602000101250 HEXBOLT 6 M12X50 8.8/C

4 ..2 141103400054 PLAIN WASHER 6 M12

5 ..2 P21103510034 LIFITNG I-BOLT 2 M14

- ..2 000090010401 HAMER DRIVESCREW NO2=3/16 4

Doc no. 141100066294 Page 29


ELECTRICAL. INSTR.GROUP

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21190210328 ELECT. INSTR.GROUP TO SUIT MURPHY LOPS 1
..2 100007761195 LOP SENSORCUMSW=0-10BAR=VDO1.5 1
..2 100007761193 TEMP. SENSOR=120 DEG CEL=VDO 1
..2 P21103550396 ADAPTOR LOPS (MURPHY)&SWITCH(VDO) G-SERS 1
..2 102100502015 HEX LOCK NUT 1 M20X1.5 X 9 MM
..2 604920101014 CU.WASHER 3
..2 100007761194 35A FUSE LINK 1
..2 604920101420 CU.WASHER 1
..2 141103550274 PLUG FOR A/F 1/8”NPT 1

Doc no. 141100066294 Page 30


FLYWHEEL

Doc no. 141100066294 Page 31


FLYWHEEL

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21101450017 FLYWHEEL ASSLY 1
..2 P21101450015 FLYWHEEL WITH RING GEAR-SAE 3 1
1 ...3 P21101450014 FLYWHEEL - SAE3 1
2 ...3 P21103750014 STARTER RING 1
3 ..2 602000521660 HEX SCREW 6 M16X60-10.9
4 ..2 141103400074 PLAIN WASHER M16 200HV 6

Doc no. 141100066294 Page 32


FRONT COVER

Doc no. 141100066294 Page 33


FRONT COVER

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141107804057 FRONT COVER ASSEMBLY 1
1 ..2 P21107800024 FRONT WALL COVER 1
2 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 15
3 ..2 602000100860 HEXBOLT=M8X1.25X60 8.8CL 11
4 ..2 104960650100 OILSEAL 78-100-12 1
5 ..2 141103810304 CRANK PULLEY 3G PCD 113.4 1
6 ..2 602007041660 ALLEN SCREW M16X60-12.9 4
- ..2 P21107870027 PLASTIC SPOUT ASM 1
7 ...3 P21107870064 PLASTIC SPOUT WITH PLATE 1
8 ...3 P21107870074 PLASTIC CAP FOR SPOUT 1
9 ...3 P21108610374 PIPE PLASTIC SPOUT 1
2 ...3 141103510825 FLANGED BOLT M8X1.25X25 8.8 5
10 ...3 001700531019 CLIP FOR CONDUIT 1
11 ..2 141103400034 PLAIN WASHER M8 200HV 13
12 ..2 602000100855 HEXBOLT=M8X1.25X55 8.8CL 2
13 ..2 141106504054 TIMING POINTER 1
14 ..2 602201000512 SOLID DOWEL PIN M5X12MM 1
15 ..2 602000500610 HEX SCREW M6X10 8.8 CL 1
16 ..2 141103400084 PLAIN WASHER M6 200HV 1
- ..2 141107354036 FAN DRIVE ASSEMBLY 3G WITH ONE ALU. SPAC 1
17 ...3 P21106230084 FAN PULLEY BKT 70MM OFFSET 1
18 ...3 P21103300114 SPACER BETWEEN BEARINGS. 1
19 ...3 141103300124 PLASTIC SPACER G11 1
20 ...3 602000100850 HEX BOLT M8X1.25X50 8.8/CL 6
11 ...3 141103400034 PLAIN WASHER M8 200HV 6
21 ...3 603050100035 CIRCLIP 35 MM EXTERNAL 1
22 ...3 P21106230074 KNOB FOR FAN DRIVE 1
23 ...3 602100540100 HEX. NUT M10 DIN 934M-10 4
24 ...3 141103400044 PLAIN WASHER M10 200HV 4
25 ...3 602011081025 STUD BOLT M10X25-10.9 CL 4
26 ...3 141103300184 SPACER FOR FAN BRACKET 1
27 ...3 603200746207 BALL BEARING SKF 6207-2RS1 2
28 ...3 141103810196 FAN PULLEY WITH BLANKING PLATE 1
29 ...3 141103306014 6G11 FAN DRIVE SPACER 1

Doc no. 141100066294 Page 34


FUEL PUMP

Doc no. 141100066294 Page 35


FUEL PUMP

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141107254217 FIP DRIVE 125 KVA BOSCH NO E040297900 1
1 ..2 105200240237 FIP A5000 BOSCH NO E040297900 125KVA 1
2 ..2 P21108530174 GASKET, FIP 1
3 ..2 602012021030 STUD 4 M 10 x30 8.8
4 ..2 141104110024 ADAPTOR FIP DRIVE 1
5 ..2 141103710024 GEAR FUEL PUMP A5000 1
6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
7 ..2 602150610841 RING WASHER D/234 4
8 ..2 P21106370035 BRACKET - FUEL FILTER 1
9 ..2 602000501025 HEXSCREW 2 M10X25 8.8
10 ..2 141103400044 PLAIN WASHER 2 M10 200HV
11 ..2 001200240183 DB FILTER MICO 028 1
12 ..2 602060501415 HEX PLUG 1 M14X1.5
13 ..2 602000501035 HEXSCREW- 2 M10X35-8.8
14 ..2 141103400044 PLAIN WASHER 2 M10 200HV
15 ..2 604043200008 BANJO SCREW 2 M14X31LG.
16 ..2 604920101420 CU.WASHER 4
15 ..2 604043200008 BANJO SCREW 2 M14X31LG.
16 ..2 604920101420 CU.WASHER 4
17 ..2 105302000062 INJECTOR MICO E 0801662 00 00 4
18 ..2 141109064037 HIGH PRESSURE PIPE SET CPCB II 4G11 1
- ...3 141109063045 HIGH PRESSURE PIPE(6X1.8X575 MM) 4
19 ..2 141109394054 LEAK OFF PLASTIC 4G11 STD 1
20 ..2 P21109010055 PIPE, FIP OIL SUPPLY 1
21 ..2 P21109390125 PLASTIC PIPE FUEL FLTER 1
22 ..2 P21109390115 PLASTIC PIPE FUEL FILTER 1
23 ..2 P04043301022 BANJO SCREW 1 M10x22
24 ..2 602100540100 HEX. NUT 4 M10
- ..2 604043200004 BANJO BOLT (DIN-7623) 1
25 ..2 604920101014 CU.WASHER 8
26 ..2 141103400034 PLAIN WASHER 4 M8 200HV
16 ..2 604920101420 CU.WASHER 1
- ..2 141104110014 DISTANCE PIECE 1

Doc no. 141100066294 Page 36


FUEL OFF SOLENOID VALVE

Ref Level
Part No. Description Qty Remarks
No. No.
1 .1 P21100780017 FUEL OFF SOL.12VDC WITH FINE 1

Doc no. 141100066294 Page 37


GEAR TRAIN ASSEMBLY

Doc no. 141100066294 Page 38


GEAR TRAIN ASSEMBLY

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21103710018 GEAR TRAIN ASSEMBLY GA 1
1 ..2 P21103000024 IDLER SHAFT 1
2 ..2 P21103710026 IDLER GEAR+BUSH ASSLY 1
3 ...3 P21103710024 GEAR, IDLER 1
4 ....4 P21104320024 IDLER BEARING 1
5 ..2 P21106500014 IDLER PLATE 1
6 ..2 602000101060 HEX BOLT 3 M10X60 8.8
7 ..2 141103400044 PLAIN WASHER M10 200HV 3
8 ..2 P21107310017 W / P with o ring & gear 1
9 ...3 104932117704 O ring water pump dia. ( small) 1
10 ...3 104932119204 O ring water pump flange 1
11 ..2 141103510825 FLANGED BOLT 6 M8X25 8.8
12 ..2 P21107300017 LUB OIL PUMP ASSLY 1
13 ...3 104932117802 O RING (OIL PUMP) 1
14 ..2 141109010035 LUB OIL STRAINER 1
15 ..2 P21108530224 GASKET, OIL STRAINER 1
16 ..2 P21104650025 NOZZLE,GEAR LUBRICATION 1
17 ..2 604920100814 COPPER WASHER 4

Doc no. 141100066294 Page 39


GEAR END CASING

Doc no. 141100066294 Page 40


GEAR END CASING

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21107800017 GEAR END CASING GA 1
..2 P21107800016 GEAR END CASING SUB-ASSLY. 1
1 ...3 P21107880014 GEAR END CASING 1
2 ...3 P21103550014 SLEEVE FOR WATER CONNECTION 1
3 ..2 P21108530034 GASKET, GEAR END HSG 1
4 ..2 141103510825 FLANGED BOLT 8 M8X25 8.8
5 ..2 602201001020 SOLID DOWEL PIN 2 M10X20MM

Doc no. 141100066294 Page 41


HOUSING FLYWHEEL

Doc no. 141100066294 Page 42


HOUSING FLYWHEEL

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21107010017 HOUSING FLYWHEEL-SAE 3 ASSY.GA 1
1 ..2 P21107010014 FLYWHEEL HOUSING SAE-3 1
2 ..2 602000501240 HEX.SCREW 8 M12X40 8.8
3 ..2 141103400054 PLAIN WASHER 8 M12 200HV
4 ..2 104960650160 OILSEAL 130-160-12 1
5 ..2 P21108530114 GASKET, FLYWHEEL HSG 1
6 ..2 141103400044 PLAIN WASHER 3 M10 200HV
7 ..2 602012021030 STUD 3 M 10X30 8.8
8 ..2 602100540100 HEX. NUT M10 DIN 934 3 M-10
9 ..2 141103550064 PLUG MPU - 5/8" - 18 UNF 2

Doc no. 141100066294 Page 43


LUB OIL HEADER

Doc no. 141100066294 Page 44


LUB OIL HEADER

Ref Level
Part No. Description Qty Remarks
No. No.
.1 P21109400017 LUB OIL HEADER & OIL FILTER GA 1
..2 P21109400016 OIL COOLER & HEADER ASSEMBLY 1
1 ...3 P21107520014 OIL HEADER MACHINED 1
2 ...3 P21108520014 GASKET OIL COOLER OVAL 2
3 ...3 P21109400015 OIL COOLER CARTRIDGE 1
4 ...3 602000100855 HEXBOLT 4 M8X55 8.8
5 ...3 141103400034 PLAIN WASHER 4 M8 200HV
6 ...3 P06962970002 RELIEF VALVE ASSLY 1
7 ....4 P06962970001 RELIEF VALVE BODY 1
8 ....4 P21102401504 RELIEF VALVE SPRING G11 1
9 ....4 P03250100001 STEEL BALL 1 DIA 17MM
10 ....4 P21103420024 RELIEF VALVE CAP 1
11 ...3 602060501415 HEX PLUG M14X1.5 2
12 ...3 604920101620 COPPER WASHER 1 A/16-20X1.5
13 ...3 141103510825 FLANGED BOLT 10 M8X25 8.8
14 ...3 604920101420 CU.WASHER 2
15 ...3 604920102227 CU.WASHER 1 A22X1.5X27
16 ...3 604920102530 CU-WASHER 1
17 ...3 P02041002018 ALLEN PLUG 2 M20X18 MM
18 ...3 P04041110001 ADAPTOR M24X1"UNF 1
19 ..2 605411880008 LUB OIL FILTER(232V12) 1
20 ..2 P21108530054 GASKET BETWEEN HEADER AND CRANKCASE 1

Doc no. 141100066294 Page 45


SHEET METAL OIL SUMP

Doc no. 141100066294 Page 46


SHEET METAL OIL SUMP

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141101150017 4G11 SHEETMETAL OIL SUMP ASSLY 1
1 ..2 141101150015 SHEETMETAL OIL SUMP 4G11 1
2 ..2 602060501815 HEX HD PLUG 1 M18X1.5X17
3 ..2 604920101824 CU.WASHER (1.5MM) 1
4 ..2 602000500815 HEX SCREW 26 M8X16 8.8
5 ..2 141103400034 PLAIN WASHER 26 M8 200HV
6 ..2 P21103290054 DIPSTICK FOR 4G11 SHEETMETAL SUMP 1

Doc no. 141100066294 Page 47


STARTER

Ref Level
Part No. Description Qty Remarks
No. No.
1 .1 000707530229 STARTER 12V*6M14*26935113A 1

Doc no. 141100066294 Page 48


TURBO CHARGER

Doc no. 141100066294 Page 49


TURBO CHARGER

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141106034227 TURB ATTACHMENTS TA 125kVA w/o bellow 1
1 ..2 P05292000081 TURBO TR 59 2.471N-6.11 4G11TAG3 1
2 ..2 141108530544 GASKET BETWEEN EXHAUST MANIFD & TURBO S 1
3 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 4
4 ..2 141103400034 PLAIN WASHER 4 M8 200HV
5 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 4
- ..2 P21108510024 GASKET, AIR INTAKE MANIFOLD END SIDE 1
6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
3 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 4
7 ..2 P21108530384 GASKET FOR TR65 TURBO 92 PCD 1
8 ..2 141109014035 TURBO OIL DRAIN PIPE (4G11TAG3) 1
9 ..2 604920101824 CU.WASHER (1.5MM) 1
10 ..2 P21109010105 TURBO OIL INLET PIPE SIDE OPEN 1
11 ..2 604920101420 CU.WASHER 1
12 ..2 P21108530184 GASKET, T/C OIL SUPPLY 1
13 ..2 141108530514 GASKET TURBO DRAIN 1
6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8
4 ..2 141103400034 PLAIN WASHER 4 M8 200HV
5 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 4
6 ..2 141103400034 PLAIN WASHER 4 M8 200HV
14 ..2 P21103550084 ADAPT. TURBO IN 1 M18,M22
15 ..2 P21103550074 ADAPT. TURBO IN 1 M14,M16
16 ..2 P21103550034 ADAPTOR T/C OIL DRAIN 1
17 ..2 604022110070 SS V BAND 70DIA 3 SEGMENT 1
18 ..2 141109210054 EXHAUST ELBOW MACH. 125kVA 1

Doc no. 141100066294 Page 50


PIPING OF CAC & RADIATOR

Doc no. 141100066294 Page 51


PIPING OF CAC & RADIATOR

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141109424617 PIPING FOR 125 KVA ENGINE WITH YOUNG RAD 1
1 ..2 141109424605 CAC OUTLET PIPE 125 KVA YOUNG RADIATOR 1
2 ..2 141106374415 SUPPORT BRACKET FOR RADIATOR 125 KVA 1
3 ..2 141109210034 ADAPTOR PIPE-COMP.TO CAC INLET FINISH 1
4 ..2 141109426034 PIPE WATER (THERMO-RAD) 1
5 ..2 141108610314 HOSE THERMO - RAD 6G11 1
6 ..2 141109424595 CAC INLET PIPE 125 KVA YOUNG RADIATOR 1
7 ..2 141108616034 HOSE WATER OUTLET THERMO SIDE 1
8 ..2 141108616024 HOSE 100IDX100 L 3
9 ..2 P21109770014 U CLAMP FOR ENGINE INLET PIPE 2
10 ..2 141109776014 U CLAMP DIA 105 2
11 ..2 141103400034 PLAIN WASHER M8 200HV 8
12 ..2 602100540080 HEX. NUT M8 DIN 934 8
13 ..2 141106374425 SUPPORT BRACKET FOR AIR INLET BEND 125 1
14 ..2 141103304014 SLEEVE FOR TURBO COMP OUTLET 1
15 ..2 141108616014 HOSE 63.5IDX65 L 1
16 ..2 104015150104 T BOLT CLAMP TB104 6
17 ..2 604015360380 HOSE CLIP40-60(2X)9THK. 3
18 ..2 104015150034 T BOLT CLAMP TB34 1
19 ..2 104015150054 T BOLT CLAMP TB54 2
20 ..2 141108610324 HOSE RAD - C/CASE IN PIPE 6G11 1
21 ..2 141103400054 PLAIN WASHER M12 200HV 4
22 ..2 602100540120 HEX. NUT M12 DIN 934M-10 4
- ..2 602000500820 HEXSCREW=M8X1.25X20 8.8CL 2
11 ..2 141103400034 PLAIN WASHER M8 200HV 2
- ..2 606500110005 A V MOUNTING-AVDO/4030/A 4
23 ..2 141109424615 WATER INLET PIPE 125 KVA YOUNG RADIATOR 1
- ..2 602007040825 CAPSCREW=M8X1.25X25 12.9 2
- ..2 602150610841 RING WASHER D/234 2
24 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 1
25 ..2 602000501025 HEXSCREW=M10X1.5X25 8.8CL 1
- ..2 602000500820 HEXSCREW=M8X1.25X20 8.8CL 2
11 ..2 141103400034 PLAIN WASHER M8 200HV 3
- ..2 141103400044 PLAIN WASHER M10 200HV 1

Doc no. 141100066294 Page 52


PIPING OF CAC & RADIATOR

Ref Level
Part No. Description Qty Remarks
No. No.
26 ..2 604015300650 HOSECLIP 60-80/3X 2
27 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 3
11 ..2 141103400034 PLAIN WASHER M8 200HV 3
12 ..2 602100540080 HEX. NUT M8 DIN 934 3

Doc no. 141100066294 Page 53


WATER INLET PIPE

Doc no. 141100066294 Page 54


WATER INLET PIPE

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141109424127 WATER INLET CONNECTION ASSEMBLY 1
1 ..2 141108614114 HOSE-WATER INLET CONNECTION 1
- ..2 141108614124 HOSE WATER INLET CONNECTION 1
2 ..2 141109424335 PIPE WATER INLET CONNECTION 1
3 ..2 604015300220 HOSE CLIP 25-40/1X 4
- ..2 602000500820 HEXSCREW=M8X1.25X20 8.8CL 2
- ..2 141103400034 PLAIN WASHER M8 200HV 2

Doc no. 141100066294 Page 55


WATER INLET MANIFOLD

Doc no. 141100066294 Page 56


WATER INLET MANIFOLD

Ref Level
Part No. Description Qty Remarks
No. No.
.1 141109100028 WATER MANIFOLD PLASTIC 4G11 1
..2 141109100026 WATER MANIFOLD PLASTIC 4G11 1
1 ...3 141109104007 WATER MANIFOLD ASSLY PLASTIC 4G11 1
2 ...3 P05250100002 THERMOSTAT ELEMENT 1
3 ...3 602060501415 HEX PLUG 1 M14X1.5
4 ...3 604920101420 CU.WASHER 3
5 ...3 141103400024 SPL.CU.WASHER 1
6 ..2 141103510825 FLANGED BOLT 8 M8X25 8.8
7 ..2 P21108610024 HOSE DIA31.5 W/BYPASS G11 1
8 ..2 104015150040 KLIPCO SS W3/ IS 4762/ 1X 2

Doc no. 141100066294 Page 57


ENGINE GASKET KIT

REF LEVEL
PART NO. DESCRIPTION QTY. REMARKS
NO. NO.
.1 P21108540024 GASKET CYL HD 4G11TAG3MLS 4
.1 141108530524 GASKET EXHAUST MANIFOLD 4
.1 141108530544 GASKET BETWEEN EXHAUST MANIFD & TURBO S 1
.1 141100194207 SET OF UGC GASKET 125 kVA 1
..2 P21108530034 GASKET, GEAR END HSG 1
..2 P21108530134 GASKET, PISTON COOLING NOZZLE 4
..2 P21108530224 GASKET, OIL STRAINER 1
..2 P21108530114 GASKET, FLYWHEEL HSG 1
..2 P21108520014 GASKET OIL COOLER OVAL 2
..2 P21108530054 GASKET BETWEEN HEADER AND CRANKCASE 1
..2 P21108530304 GASKET, FOR PDC ROCKER COVER 4
..2 P21108510014 GASKET, AIR INTAKE MANIFOLD 4
..2 P21108530174 GASKET, FIP 1
..2 P21108510024 GASKET, AIR INTAKE MANIFOLD END SIDE 1
..2 P21108530384 GASKET FOR TR65 TURBO 92 PCD 1
..2 P21108530184 GASKET, T/C OIL SUPPLY 1
..2 141108530514 GASKET TURBO DRAIN 1

Doc no. 141100066294 Page 58


GENSET GROUP

SR.NO. DESCIPTION
1 CANOPY
2 CONTROL PANEL
3 RADIATOR
4 ALTERNATOR
5 BATTERY
6 EXHAUST SILENCER
7 BASE FRAME
8 FUEL TANK

Doc no. 141100066294 Page 59


ALTERNATOR

Ref
Part No. Description Qty Remarks
No.
1 00000792556 ALTERNATOR HARDWARE 1
2 602000501030 HEX SCREW M10X30 8.8 8 Not seen Inside for
3 602007001020 SHC SCREW M10X1.5X20 8 Coupling
4 602160100100 SPRING WASHER M-10 16 Assembly

Doc no. 141100066294 Page 60


ALTERNATOR DETAIL ASSEMBLY

Doc no. 141100066294 Page 61


ALTERNATOR DETAIL ASSEMBLY

Ref
Part No. Description Qty Remarks
No.
1 700000790347 STATOR
2 700000790348 ROTOR
3 700000790349 EXCITER ROTOR
4 700000790350 EXCITER STATOR
5 700000790351 N.D.E. BRACKET
6 700000790352 COVER N.D.E.
7 700000790353 BEARING ‘O’ RING N.D.E.
8 700000790354 BEARING N.D.E.
9 700000790355 BEARING WAVE WASHER.D.E.
10 700000790356 D.E. BRACKET
11 700000790357 D.E. SCREEN
12 700000790358 BEARING D.E.
14 700000790359 FOOT
15 700000790360 FRAME COVER BOTTOM
16 700000790361 FRAME COVER TOP
17 700000790362 AIR INLET COVER
18 700000790363 TERMINAL BOX LID
19 700000790364 ENDPANEL D.E.
20 700000790365 ENDPANEL N.D.E.
21 700000790366 AVR
22 700000790367 SIDE PANEL
23 700000790368 AVR MOUNTING BRACKET
24 700000790369 MAIN RECTIFIER ASSEMBLY - FORWARD
25 700000790370 MAIN RECTIFIER ASSEMBLY - REVERSE
26 700000790371 VARISTOR
27 700000790372 DIODE - FORWARD POLARITY
28 700000790373 DIODE - REVERSE POLARITY
29 700000790374 LIFTING LUG - D.E.
30 700000790375 LIFTING LUG - N.D.E.
31 700000790376 FRAME TO ENDBRACKET ADAPTOR RING
32 700000790377 MAIN TERMINAL PANEL
33 700000790378 TERMINAL LINK
34 700000790379 EDGING STRIP
35 700000790380 FAN

Doc no. 141100066294 Page 62


ALTERNATOR DETAIL ASSEMBLY

Ref
Part No. Description Qty Remarks
No.
36 700000790381 FOOT MOUNTING SPACER
37 700000790382 CAP SCREW
38 700000790383 AVR ACCESS COVER
39 700000790384 AVR ANTI-VIBRATION MOUNTING ASSEMBLY
40 700000790385 AUXILIARY TERMINAL ASSEMBLY
42 700000790386 PMG EXCITER ROTOR
43 700000790387 PMG EXCITER STATOR
44 700000790388 PMG BOLT
45 700000790389 PMG PILLAR
46 700000790390 PMG CLAMP
47 700000790391 PMG DOWEL

Doc no. 141100066294 Page 63


CANOPY

Doc no. 141100066294 Page 64


CANOPY

Ref
Part No. Description Qty Remarks
No.
A P21199634755 125 KVA CANOPY FOR CPCB-II 1
1 700000791990 123375426425RPAN 1
2 700000791991 123375426425RPANL 1
3 700000791992 RAIN CAP 1
4 700000791993 141175480045LGSUP 2
5 700000791994 FUEL TANK 1
6 700000791995 ANGL6 2
7 700000791996 CLAMP 1
8 700000791997 EXHAUST SILENCER 1
9 700000791998 141175520055BLPP 1
10 700000791999 HINGE 6
11 700000792000 ALT_SIDE_BAFL_3 1
12 700000792001 ALT_SIDE_BAFL_LH 1
13 700000792002 ALT_SIDE_BAFL_LH_1 1
14 700000792003 ALT_SIDE_BAFL_LH_11 1
15 700000792004 ALT_SIDE_BAFL_RH 1
16 700000792005 ALT_SIDE_BAFL_RH_2 1
17 700000792006 BAFFLE_SUPPORT 2
18 700000792007 BASE_FRAME 1
19 700000792008 C_SUPPORT_FOR_ALT_SIDE_PANEL_LH 1
20 700000792009 CONTROL_PANEL_MOUNTING_LH 1
21 700000792010 CORNER_PANEL_ALT_LH 1
22 700000792011 CORNER_PANEL_ALT_SIDE_LH 1
23 700000792012 CORNER_PANEL_ALT_SIDE_RH 1
24 700000792013 CORNER_PANEL_RAD_SIDE_LH 1
25 700000792014 CORNER_PANEL_RAD_SIDE_RH 1
26 700000792015 CP_STAND 1
27 700000792016 DOOR 2
28 700000792017 DOOR_PANEL 1
29 700000792018 DOOR_PANEL_2 1
30 700000792019 END_PANEL_ALT_SIDE 1
31 700000792020 GLASSDOOR_CPSIDE 1
32 700000792021 L_ANGLE_FOR_CP 2
33 700000792022 RAD_FRAME 1
34 700000792023 SUCTION_LOUVERSFRAME 1
35 700000792024 TOP_COVER 1

Doc no. 141100066294 Page 65


CANOPY

Ref
Part No. Description Qty Remarks
No.
36 700000792025 TOP_COVER_4 1
37 700000792026 TOP_JOINING_CHN 1
38 700000792027 TOP_PANEL_RAD_SIDE 1
39 700000792028 TRAY_ASM 1
40 700000792029 TRAY_ASM2 1
41 700000792030 BATTERY BRACKET 1
42 700000792031 RAD_MTNG 1
43 700000792032 FUEL_TANK_UNIT 1
44 700000792033 DIESEL_FILLING_CAP 1
45 700000792034 FUEL_SPOUT 1
46 700000792035 TUBE_LIGHT 1

Doc no. 141100066294 Page 66


RADIATOR WITH CAC FOR CPCB-II

Ref
Part No. Description Qty Remarks
No.
P21100520414 125KVA AL.RADIATOR WITH CAC FOR CPCB-II 1
1 700000790933 RADIATOR SHROUD FOR 125 KVA RAD 1
2 700000790934 RADIATOR CORE FOR 125KVA RAD 1
3 700000790935 CAC CORE FOR125 KVA RAD 1
4 700000790923 FILLING CAP 1
5 700000790936 FAN GUARD FOR 125 KVA RAD 1
6 606500110005 AVM 2
7 602100540080 NUT 4
- 141103400044 WASHER 4

Doc no. 141100066294 Page 67


FAN (FABRICATED)-26” PUSHER TYPE

Ref
Part No. Description Qty Remarks
No.
P21104010074 FAN (FABRICATED) - 26" PUSHER TYPE 1

Doc no. 141100066294 Page 68


AVM MOUNTING

Ref
Part No. Description Qty Remarks
No.
1 606500100017 AVM 508G MIX 03 BLUE CODE 2
2 606500100018 AVM 508G MIX 04 ORANGE CODE 2
3 602000101250 HEXBOLT=M12X1.75X50 8.8/C 8
4 602160100120 SPRING WASHER M-12 20
5 602150100130 M S WASHER 13X24X2.5 20
6 602100540120 HEX. NUT M12 DIN 934M-10 8

Doc no. 141100066294 Page 69


EXHAUST BELLOW

Ref
Part No. Description Qty Remarks
No.
1 P21199930015 EXHAUST BELLOW 4G11 1
2 602100540080 HEX. NUT M8 DIN 934 2
3 602150100084 WASHER=M8X17X1.6 4
4 602000100840 HEXBOLT=M8X1.25X40 8.8/CL 2
5 104015150065 KLIPCO SS W3/ IS 4762 /65 1

Doc no. 141100066294 Page 70


ENGINE CABLE HARNESS

Ref
Part No. Description Qty Remarks
No.
141190771037 NEW 25-125KVA ENGINE HARNESS FOR CPCB-II 1

Doc no. 141100066294 Page 71


INTER PC CONNECTING HARNESS

Ref
Part No. Description Qty Remarks
No.
1 141190770887 50-125kVA PANEL INTERCONNECTION HARNESS 1

Doc no. 141100066294 Page 72


BATTERY

Ref
Part No. Description Qty Remarks
No.
001700530135 BATTERY 12V,88AH 1

Doc no. 141100066294 Page 73


BATTERY CABLE

Ref
Part No. Description Qty Remarks
No.
1 000207530316 +VE BATTERY CABLE 1
2 000207530317 -VE BATTERY CABLE 1
3 700000792036 +VE BATTERY LUG 1
4 700000792037 -VE BATTERY LUG 1

Doc no. 141100066294 Page 74


FUEL PIPE ASSEMBLY

Ref
Part No. Description Qty Remarks
No.
1 P21109390075 FUEL PIPE-M14 BANJO,1100 L 2
2 604043200008 BANJO SCREW M14X1.5X31LG. 3
- 604920101420 CU.WASHER 6
3 P21109390065 COMBINED LEAK OFF PIPE- FOR 1

Doc no. 141100066294 Page 75


OIL DRAIN PIPE

Ref
Part No. Description Qty Remarks
No.
P21101153018 OIL DRAIN GROUP 1
1 123303550034 ADAPTOR-(1/2"BSP-M18X1.5)MALE 1
- 604015300220 HOSE CLIP 25-40/1X 1
2 P21103550134 ADAPT. DRAIN PIPE CANOPY 1
3 602060501815 HEX HD PLUG=M18X1.5X17 1
- 602100101815 HEX LOCK NUT M18*1.5 2
4 P21103550154 ADAPT.ON COCK 4G11 1
5 P21108610104 HOSE SUMP DRAIN 1

Doc no. 141100066294 Page 76


BREATHER PIPE

Ref
Part No. Description Qty Remarks
No.
1 604015300220 HOSE CLIP 25-40/1X 4
2 P21109010097 BREATHER PIPE ASSEMBLY CANOPY 1

Doc no. 141100066294 Page 77


SENSOR GROUP

Doc no. 141100066294 Page 78


SENSOR GROUP

Ref
Part No. Description Qty Remarks
No.
1 604920101014 CU.WASHER 2
2 102060501015 SCREWED PLUG M10x1.5 l=11.5mm 2
- 604920100610 CU-WASHER 2
- 604920101420 CU.WASHER 1
3 100007762604 LOP SENSOR CUM SW=0-10BAR 1
4 100007762614 TEMP. SENSOR=150 DEG CEL 1

Doc no. 141100066294 Page 79


12VDC CONTROL BOX WITH DSE4520

Doc no. 141100066294 Page 80


12VDC CONTROL BOX WITH DSE4520

Ref
Part No. Description Qty Remarks
No.
1 700000790460 FABRICATED CONTROL BOX WITH POWDER COATING 1
2 100007762395 GENERATOR CONTROLLER UNIT (GCU) DSE 4520 1
3 700000790461 INDICATING LAMP(GREEN)-230V 2
4 123400199437 TWO POSITION SELECTOR SWITCH (ON/OFF) ESBEE 6A 1
5 141100195507 TOGGLE SWITCH 6A 1
6 100007762294 FUSE WITH FUSE LINK-2A 5
F1 100007762294 R-PHASE 2A GLASS FUSE WITH BAR 20MM
F2 100007762294 Y-PHASE 2A GLASS FUSE WITH BAR 20MM
F3 100007762294 B-PHASE 2A GLASS FUSE WITH BAR 20MM
F4 100007762294 CANOPY LIGHT 2A GLASS FUSE WITH BAR 20MM
F5 100007762294 CONTROLLER +VE 2A GLASS FUSE WITH BAR 20MM
- 700000790464 CONNECTOR-MSSL(6PIN)MALE 2
- 700000790465 CONNECTOR-MSSL(7PIN)MALE 1
- 700000790466 CONNECTOR-MSSL(4PIN)FEMALE 3
10 700000790467 NO ELEMENT -6A 3
11 141100195487 RELAY BOARD 12V 1C/O-70A+5A 1
12 700000790468 START RELAY 70A,12V 1
13 700000790469 STOP RELAY 70A,12V 1
14 700000790470 HOOTER RELAY 5A,12V 1
15 141100195417 MINIATURE CIRCIUT BREAKER-32A SP ,10KA,C-CURVE 1
16 141100195567 HOOTER-12VDC
- 141190770967 CONTROL CABLE-0.75SQMM CU. MULTISTRANDED 1
- 141190770977 CONTROL CABLE-1SQMM CU. MULTISTRANDED 1
- 141190770987 CONTROL CABLE -1.5SQMM CU. MULTISTRANDED 1
- 141190770997 CONTROL CABLE -2.5SQMM CU. MULTISTRANDED 1
- 141190771007 CONTROL CABLE -4SQMM CU. MULTISTRANDED 1
17 123400199427 2 WAY CONNECTOR, SCREW TYPE (FOR ESD5111) 5A 1
- 700000790471 BOLT M6X25 HEX BRASS 2
- 700000790472 PLAIN WASHER M6 BRASS 4
18 700000790473 HINGES DHFM30 DARSHANA
- 700000790474 DKS-30-M5X20MM LNG KNOB HANDLE 2
- 602000101235 BOLT M12X35MM LNG 2
- 602150100130 PLAIN WASHER M12 2
- 000207762177 CABLE TIE-150MM LENGTH 50
- 000207762251 CABLE TIE HOLDER 15
19 105780512703 EMERGENCY STOP PB- WITH 1NO+1NC ELEMENT 1

Doc no. 141100066294 Page 81


POWER BOX

Ref
Part No. Description Qty Remarks
No.
141190273377 POWER BOX 100KVA
1 700000790513 FABRICATED POWER BOX WITH POWDER COATING 1
2 141100195447 MCCB BRACKET 1
3 141100196140 MCCB 200A,3P,10KA,415V,50HZ WITHOUT SPREADER 1
4 141100195337 CURRENT TRANSFORMER CL-1,5VA,200/5A BPL TYPE 3
5 141100196141 NEUTRAL LINK 100A 1

Doc no. 141100066294 Page 82


POWER CABLE

Ref
Part No. Description Qty Remarks
No.
1 000247762087 POWER CABLE 1
2 700000790954 Power cable - R link 1
3 700000790955 Power cable - Y link 1
4 700000790956 Power cable - B link 1
5 700000790957 Power cable - N link 1

Doc no. 141100066294 Page 83


EARTHING CABLE

Ref
Part No. Description Qty Remarks
No.
1 141190771097 45 - 400KVA CP TO CANOPY BASE EARTH LINK 1
2 141190770947 RADIATOR TO CANOPY BASE FRAME EARTH LINK 1
3 141190771057 125KVA ALT TO CANOPY BASE EARTH LINK 1

Doc no. 141100066294 Page 84


WATER DRAIN

Ref
Part No. Description Qty Remarks
No.
1 104532610009 BALL VALVE (COCK)1/2"BSP L=40 1
2 P21109010085 PIPE, RADIATOR DRAIN 1
3 P21103550154 ADAPT.ON COCK 4G11 1
4 P21103550134 ADAPT. DRAIN PIPE CANOPY 1
- 604015300220 HOSE CLIP 25-40/1X 4

Doc no. 141100066294 Page 85


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

000000792556 1 56 104932117802 13 36
000090010401 - 27 104932119204 10 36
000207762251 - 77 104960650160 4 40
000247762086 1 80 105032111061 8 17
000707530229 1 46 105032111062 9 17
000767530321 1 11 105032111063 10 17
001200240183 11 33 105200240226 1 33
001240530059 1 70 105302000062 17 33
001240530061 2 70 105685010149 39 62
001700531019 - 31 105780512703 19 77
100007762294 F3 77 123303550034 1 72
100007762294 F4 77 123400199427 17 77
100007762294 F5 77 123400199437 4 77
100007762294 6 77 141100195337 4 79
100007762294 F1 77 141100195417 15 77
100007762294 F2 77 141100195487 11 77
100007762395 2 77 141100195507 5 77
100007762604 3 74 141100195567 16 77
100007762614 4 74 141100196140 3 79
100090700387 69 141100196141 5 79
102011070834 3 47 141100520287 49
102011070834 3 47 141101010032 3 19
102011071050 3 25 141101150015 1 44
102041002020 10 19 141101150017 44
102060501015 2 74 141101320074 11 19
102201501108 21 23 141101604039 17
102201501635 1 27 141101604076 - 17
103460211168 11 11 141101700027 15
104015150040 8 53 141101704034 2 15
104015150060 3 49 141101800026 23
104015150065 5 66 141101800027 23
104532610009 1 82 141101800028 23
104932111144 12 19 141103300124 14 31
104932117704 9 36 141103300184 - 31

Doc no. 141100066294 Page 86


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

141103400017 - 21 141103510825 12 42
141103400024 5 53 141103510825 6 53
141103400034 13 11 141103510825 6 47
141103400034 23 23 141103510825 6 47
141103400034 16 31 141103514014 10 11
141103400034 16 31 141103550064 9 40
141103400034 16 31 141103810196 20 31
141103400034 26 33 141103810304 5 31
141103400034 5 42 141104306017 - 19
141103400034 5 44 141106030097 47
141103400034 4 47 141106230015 6 9
141103400034 4 47 141106504054 21 31
141103400044 6 40 141107254187 33
141103400044 4 51 141107350067 - 31
141103400044 3 9 141107804047 31
141103400044 6 11 141108530524 2 25
141103400044 4 13 141108610354 - 49
141103400044 4 25 141108610364 6 49
141103400044 12 31 141108610374 - 49
141103400044 10 33 141108610384 7 49
141103400044 7 36 141108610434 5 49
141103400044 - 49 141108614014 1 9
141103400044 - 63 141109010035 14 36
141103400054 3 40 141109064037 18 33
141103400054 4 27 141109100026 53
141103400054 14 33 141109100028 53
141103400074 4 29 141109104007 1 53
141103400084 24 31 141109210054 14 47
141103510825 4 9 141109230037 9
141103510825 7 11 141109314037 25
141103510825 4 38 141109394054 19 33
141103510825 4 15 141109420075 1 49
141103510825 2 31 141109420085 2 49
141103510825 2 31 141109423085 - 49
141103510825 6 33 141109424025 1 51
141103510825 11 36 141109424097 51

Doc no. 141100066294 Page 87


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

141190210937 1 81 602000501240 2 40
141190210947 2 81 602000521660 3 29
141190210957 3 81 602007001020 3 56
141190213277 76 602007041660 6 31
141190213487 79 602011020825 - 51
141190770887 1 68 602012021030 7 40
141190770967 - 77 602012021030 3 33
141190770977 - 77 602060501415 17 19
141190770987 - 77 602060501415 12 33
141190770997 - 77 602060501415 10 42
141190771007 - 77 602060501415 3 53
141190771037 67 602060501815 2 44
141190794017 11 602060501815 3 72
602000100840 22 23 602100101815 - 72
602000100840 4 66 602100540080 19 23
602000100855 - 31 602100540080 2 66
602000100855 4 42 602100540080 - 63
602000100860 3 31 602100540081 5 47
602000100885 12 11 602100540081 5 47
602000100885 15 31 602100540100 8 40
602000101011 5 11 602100540100 9 11
602000101050 3 13 602100540100 14 11
602000101060 6 36 602100540100 24 33
602000101235 - 77 602100540120 5 65
602000101250 3 27 602100700100 5 25
602000101250 3 65 602150100084 3 66
602000120860 28 23 602150100130 4 65
602000500610 23 31 602150100130 - 77
602000500815 4 44 602150610841 7 33
602000501020 2 9 602152180025 5 23
602000501020 - 49 602160100100 4 56
602000501025 9 33 602160100120 - 65
602000501030 11 31 602201000512 22 31
602000501030 3 51 602201000614 6 15
602000501030 2 56 602201000814 19 17
602000501035 13 33 602201001020 5 38

Doc no. 141100066294 Page 88


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

602201001020 15 19 606500100006 - 49
602201001028 16 19 606500100017 1 65
602201001028 4 21 606500100018 2 65
602201500406 18 19 606500110005 6 63
602201500416 3 21 620609760014 8 19
603050100016 12 17 620609760024 7 19
603050100016 20 23 623413270044 - 19
603050100035 17 31 632413270014 9 19
603200746207 19 31 700000790347 1 57
604015300220 - 72 700000790348 2 57
604015300220 1 73 700000790349 3 57
604015300220 - 82 700000790350 4 57
604015300650 4 49 700000790351 5 57
604015301050 5 9 700000790352 6 57
604043200004 - 33 700000790353 7 57
604043200008 15 33 700000790354 8 57
604043200008 2 71 700000790355 9 57
604920100610 - 74 700000790356 10 57
604920100814 18 17 700000790357 11 57
604920100814 29 23 700000790358 12 57
604920100814 17 36 700000790359 14 57
604920101014 25 33 700000790360 15 57
604920101014 1 74 700000790361 16 57
604920101420 19 19 700000790362 17 57
604920101420 16 33 700000790363 18 57
604920101420 13 42 700000790364 19 57
604920101420 11 47 700000790365 20 57
604920101420 4 53 700000790366 21 57
604920101420 - 71 700000790367 22 57
604920101420 - 74 700000790368 23 57
604920101620 11 42 700000790369 24 57
604920101824 3 44 700000790370 25 57
604920101824 9 47 700000790371 26 57
604920102227 14 42 700000790372 27 57
604920102530 15 42 700000790373 28 57
605411880008 18 42 700000790374 29 57

Doc no. 141100066294 Page 89


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

700000790375 30 57 700000790573 - 62
700000790376 31 57 700000790574 38 62
700000790377 32 57 700000790575 38 62
700000790378 33 57 700000790577 40 62
700000790379 34 57 700000790580 - 62
700000790380 35 57 700000790619 42 62
700000790381 36 57 700000790626 41 62
700000790382 37 57 700000790678 1 60
700000790383 38 57 700000790679 2 60
700000790384 39 57 700000790680 3 60
700000790385 40 57 700000790681 4 60
700000790386 42 57 700000790682 5 60
700000790387 43 57 700000790683 6 60
700000790388 44 57 700000790684 7 60
700000790389 45 57 700000790685 8 60
700000790390 46 57 700000790686 9 60
700000790391 47 57 700000790687 11 60
700000790460 1 77 700000790688 12 60
700000790461 3 77 700000790689 13 60
700000790464 - 77 700000790690 14 60
700000790465 - 77 700000790691 15 60
700000790466 - 77 700000790692 16 60
700000790467 10 77 700000790693 17 60
700000790468 12 77 700000790694 18 60
700000790469 13 77 700000790695 19 60
700000790470 14 77 700000790696 20 60
700000790471 - 77 700000790697 21 60
700000790472 - 77 700000790698 22 60
700000790473 18 77 700000790699 23 60
700000790474 - 77 700000790700 24 60
700000790511 1 79 700000790701 25 60
700000790512 2 79 700000790702 26 60
700000790545 10 60 700000790703 27 60
700000790570 37 62 700000790704 - 60
700000790571 - 62 700000790705 28 60
700000790572 - 62 700000790706 29 60

Doc no. 141100066294 Page 90


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

700000790707 30 62 P21101100016 19
700000790708 31 62 P21101100017 19
700000790709 32 62 P21101100038 19
700000790710 33 62 P21101153018 72
700000790711 34 62 P21101400054 1 21
700000790712 35 62 P21101400056 - 21
700000790713 36 62 P21101400057 21
700000790923 4 63 P21101450014 1 29
700000790933 1 63 P21101450015 29
700000790934 2 63 P21101450017 29
700000790935 3 63 P21101500017 17
700000790936 5 63 P21101500026 1 17
700000792036 3 P21101600014 7 17
700000792037 4 P21101600018 17
700000790954 2 80 P21101800014 1 23
700000790955 3 80 P21102401504 7 42
700000790956 4 80 P21103000024 1 36
700000790957 5 80 P21103210014 13 23
P02041002018 16 42 P21103250014 1 15
P02201000414 4 17 P21103270014 16 23
P02402201001 9 23 P21103290054 6 44
P02403101001 8 23 P21103300014 5 21
P03250100001 8 42 P21103300064 4 11
P04041110001 17 42 P21103300114 13 31
P04043300826 20 17 P21103320012 2 23
P04043301022 23 33 P21103400014 6 21
P04960650121 12 23 P21103400024 7 21
P05020303801 11 17 P21103400054 5 19
P05250100002 2 53 P21103420014 10 23
P05292000081 1 47 P21103420024 9 42
P06962970001 6 42 P21103450012 4 23
P06962970002 - 42 P21103450022 3 23
P21100520414 63 P21103500014 25 23
P21100780017 1 35 P21103500024 4 19
P21101010012 2 19 P21103510024 8 11
P21101100015 1 19 P21103510034 5 27

Doc no. 141100066294 Page 91


Index
REF Page REF
PART NO. PART NO. Page No
NO. No NO.
P21103530024 2 17 P21106010087 27
P21103550014 2 38 P21106100024 14 23
P21103550024 15 17 P21106100027 - 23
P21103550034 17 47 P21106230074 18 31
P21103550074 16 47 P21106230084 10 31
P21103550084 15 47 P21106230125 3 11
P21103550134 2 72 P21106370035 8 33
P21103550134 4 82 P21106450014 15 23
P21103550154 4 72 P21106450024 17 23
P21103550154 3 82 P21106500014 5 36
P21103580014 18 23 P21106730014 3 15
P21103710014 2 21 P21107010014 1 40
P21103710018 36 P21107010017 40
P21103710024 3 36 P21107300017 12 36
P21103710026 2 36 P21107310017 8 36
P21103710034 5 15 P21107520014 - 42
P21103710044 5 33 P21107800016 38
P21103750014 2 29 P21107800017 38
P21103810034 2 11 P21107800024 1 31
P21104010074 64 P21107870027 - 31
P21104110014 4 33 P21107870064 7 31
P21104300014 13 19 P21107870074 8 31
P21104300024 14 19 P21107880014 1 38
P21104306014 5 17 P21107960024 26 23
P21104306017 - 17 P21108510014 2 13
P21104306024 6 17 P21108510024 - 47
P21104310012 3 17 P21108520014 2 42
P21104320012 6 19 P21108530034 3 38
P21104320024 4 36 P21108530054 19 42
P21104600014 6 23 P21108530084 2 47
P21104600024 7 23 P21108530114 5 40
P21104620014 11 23 P21108530134 13 17
P21104650025 16 36 P21108530144 2 51
P21104650044 17 17 P21108530174 2 33
P21104650046 14 17 P21108530184 12 47
P21106010014 2 27 P21108530194 13 47

Doc no. 141100066294 Page 92


Index
PART NO. REF NO. Page No PART NO. REF NO. Page No

P21103530024 2 17 P21106010087 27
P21103550014 2 38 P21106100024 14 23
P21103550024 15 17 P21106100027 - 23
P21103550034 17 47 P21106230074 18 31
P21103550074 16 47 P21106230084 10 31
P21103550084 15 47 P21106230125 3 11
P21103550134 2 72 P21106370035 8 33
P21103550134 4 82 P21106450014 15 23
P21103550154 4 72 P21106450024 17 23
P21103550154 3 82 P21106500014 5 36
P21103580014 18 23 P21106730014 3 15
P21103710014 2 21 P21107010014 1 40
P21103710018 36 P21107010017 40
P21103710024 3 36 P21107300017 12 36
P21103710026 2 36 P21107310017 8 36
P21103710034 5 15 P21107520014 - 42
P21103710044 5 33 P21107800016 38
P21103750014 2 29 P21107800017 38
P21103810034 2 11 P21107800024 1 31
P21104010074 64 P21107870027 - 31
P21104110014 4 33 P21107870064 7 31
P21104300014 13 19 P21107870074 8 31
P21104300024 14 19 P21107880014 1 38
P21104306014 5 17 P21107960024 26 23
P21104306017 - 17 P21108510014 2 13
P21104306024 6 17 P21108510024 - 47
P21104310012 3 17 P21108520014 2 42
P21104320012 6 19 P21108530034 3 38
P21104320024 4 36 P21108530054 19 42
P21104600014 6 23 P21108530084 2 47
P21104600024 7 23 P21108530114 5 40
P21104620014 11 23 P21108530134 13 17
P21104650025 16 36 P21108530144 2 51
P21104650044 17 17 P21108530174 2 33
P21104650046 14 17 P21108530184 12 47
P21106010014 2 27 P21108530194 13 47

Doc no. 141100066294 Page 93


Index

REF Page
PART NO.
NO. No
P21108530214 7 47
P21108530224 15 36
P21108530304 27 23
P21108540024 24 23
P21108610024 7 53
P21108610044 - 47
P21108610104 5 72
P21108610374 9 31
P21109010034 16 17
P21109010035 8 47
P21109010055 20 33
P21109010085 2 82
P21109010095 2 73
P21109010105 10 47
P21109200014 1 13
P21109200027 13
P21109310014 1 25
P21109390065 3 71
P21109390075 1 71
P21109390115 22 33
P21109390125 21 33
P21109400015 3 42
P21109400016 1 42
P21109400017 42
P21199634745 A 60
P21199930015 1 66

Doc no. 141100066294 Page 94

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