Assignment on textile Engineering
Assignment on textile Engineering
The concept of ‘air permeability’ is widely used in the textile industry to interpret the intrinsic
characteristics of fabric. It is an important property of fabric which is frequently asked by retail
buyers. The air permeability of a fabric is a measure of how well it allows the passage of air
through it .This technical information to describe functional performance of garments. Several
existing standards can be used for air permeability evaluation with different testing conditions
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Air permeability is defined as the volume of air in milliliters which is passed in one second
through 10Os mm2 of the fabric at a pressure difference of 10mm head of water. Air permeability
of any material can be defined as the air passing at right angle through a known area of the
specimen in a unit time under a prescribed air pressure differential between the two surfaces of a
specimen.
The level of air permeability varies depending on the following:
Types of yarn
Fabric structure
Fiber parameters
6. For special applications, the total edge leakage underneath and through the test specimen may
be measured in a separate test, with the test specimen covered by an airtight cover, and
subtracted from the original test result to obtain the effective air permeability.
7. Remove the tested specimen and continue testing until all the specimens have been tested for
each laboratory sampling unit.
8. The number of tests may go up to 10 but the minimum required number of tests is 4.
The hydrostatic method refers to the water permeability of fabric under a certain water pressure,
it is applicable to all kinds of fabrics, and including the fabric which had been waterproof
finishing fabric .Waterproof of fabric is related to the waterproof of fibers, yarns, and fabric
structures. The measured results are different with water spray and rain on the fabric surface.
Hydrostatic method is used to measure the waterproof of fabrics. There are hydrostatic method
and dynamic pressure method.
Hydrostatic Head Tester GT-C26.
In the test method of experiment, take at least three samples with a size and area of
the two sides of the sample is different. Make a mark and test with (21±2) ℃ distilled water.
200mm×200mm along the diagonal direction of the sample to be tested. The water resistance of
The test area is 100 cm2. The test surface is in contact with water. If there are water droplets
leaking from three different places on the sample, the test reaches the end. However, water
droplets leaking within 3mm from the sample holder are not effective. The measured result is the
average of 3 test samples under the same conditions. The larger the test value, the greater the
pressure value required for water to seep out of the sample, and the better its water resistance.
Figure: Hydrostatic Head Tester
30.5cm away from the nozzle, and directly spray the water flow of (27±1) ℃ to the test
surface, place the sample on the sample holder, and put the sample in the middle of the spray,
horizontally for 5minutes. After spraying, carefully remove the absorbent paper and quickly
weigh it and accurate to 0.1 g. Calculate the weight increase of the absorbent paper during the
5min spray time, and take the average of its test data. If it is greater than 5.0g, it is reported as +
5.0g or > 5.
Crease recovery:
The ability of a fabric to recover to its original condition is called crease recovery. This recovery
is a measure of crease resistance, specified quantitatively in terms of the crease recovery angle
(CRA). We measure this by using the Shirley crease recovery tester. The crease is imparted on
fabric by placing it between two glass plates over which 500 g weight is placed for 1 min. The
creased fabric is clamped on the instrument.
The instrument consists of a circular dial which carries the clamp for holding the specimen.
Directly under the centre of the dial, there is a knife from the edge of which the specimen hang
freely and the angle at which the specimen recovers from creasing is measured by the index line
or the circular scale fitted along the circular dial. Crease recovery is determined depending upon
this recovery angle. If the angle is 0 degree, then recovery is zero, and if the angle is 180
degrees, then recovery is full. The total CRA, which is the sum of the CRAs of the warp and the
fill directions of the fabric, increases from about 150 degrees (untreated) to about 300 degrees
(resin finishes). Crease recovery depends on the construction, twist of yarn, pressure, time, etc.
Usually crease recovery is more in warp way than in weft way. This is because warp yarns are
high in quality and strength, as well as treated with size and kept in more tension during
weaving, etc.
Abrasion is just one aspect of wear and is the rubbing away of the component fibers and yarns of
the fabric. It is a series of repeated applications of stress; therefore a capacity to absorb
punishment is required to the fibers. Inherent fiber properties such as work of rupture may give a
high resistance to abrasion.
Apparatus:
Abrasion tester
Scissor
Electric balance
Brush
Figure: Nu-Martindale 404 abrasion resistance tester
Testing Procedure:
1: Take soap solution in the ratio of 1:50 (For 1 gm of material 50 ml of soap solution) in the
pots of laundrometer
2: Set the laundrometer at 60°C
3: Then introduced the weighed previously prepared specimen in to the pots.4)
4: Start the machine and run it for 30 min.
5: After 30 min take out the specimen and wash with water., then dry in the air oven at
temperature at 50 ° C.
6: Take out the soap solution from the laundrometer and compare the same with fresh soap
solution and observe for colour bleeding
7: Compare the tested specimen with fresh sample and observe the colour fastness to washing
with the help of grey scale
Measurement of fastness of rubbing:
Testing Procedure:
Dry sampling:
>Cut the specimen having dimension more than 8 x 20 cm.
>Mount the specimen on the emery paper platform of the instrument lightly avoiding wrinkling
or fold.
>Cut a white cotton fabric having a size of 5 x 5 cm (approximate)
>Fix the test specimen to the rubbing finger with the help of specimen holder.
>Place the rubbing finger (with rubbing white cotton) over the sample and give 10 rubs/second
by rotating the handle in clockwise only.
> After 10 rubs remove the white piece and compare it with original white fabric and assessing
the staining on white cloth with the help of grey scale.
Wet sampling:
1: Cut the specimen having dimension more than 8 x 20 cm.
2: Mount the specimen on the emery paper platform of the instrument lightly avoiding wrinkling
or fold.
3: Cut a white cotton fabric having a size of 5 x 5 cm
4: Wet the white fabric with water and squeeze excess water.
5: Fix the test specimen to the rubbing finger with the help of specimen holder.
6: Place the rubbing finger (with rubbing white cotton) over the sample and give 10 rubs/second
by rotating the handle in clockwise only.
7: After 10 rubs remove the white piece and compare it with original white fabric and assessing
the staining on white cloth with the help of grey scale.
8: After the test dry the white fabric in white condition.
9: Then assess for staining with the help of grey scale.
Estimation of damage to material causes by physical and chemical treatment viz. singeing
scouring, bleaching, Determination of size and filling:
Estimation damage of material for singeing:
A. Incomplete Singeing
The most common causes of incomplete singeing are as follows:
Too low flame intensity
Too fast fabric speed
Too far distance between the fabric and the burner
Inappropriate (i.e. less severe) singeing position
Too much moisture in the fabric incoming for singeing.
If the fabric incoming for singeing has too much moisture in it, a significant amount of thermal
energy will be used up in evaporating the fabric moisture rather than burning the protruding
fibres, resulting in incomplete singeing.
B. Uneven Singeing Across the Fabric Width
The most common causes of width ways uneven singeing are as follows:
Uneven Bleaching:
1: For all types of machine faults.
2: Faults in bleaching agent.
3: In efficient dosing.
4: Inadequate raw materials.
5: Alkalinity may remain: To destroy alkalinity we used acetic acid. Dye hydrolysis and dye
wastage causes of alkalinity and also reduced the fastness.
6: Residual peroxide causes uneven dyeing. Dye wastage and shade variation.
7: Iron stain.
Estimation of Damage:
Physically: By testing strength before and after bleaching.
Chemically: There are several methods. These are,
1: Fluidity test.
2: Copper number test.
3: Methylene blue test.
Carpet Fiber
The manufacturing of carpets involves converting of the main material, natural or synthetic,
fibers into yarns or locked to form the surface we walk on with a backing to hold them together.
The present places to buy carpet near me market offers 4 types of fibers namely wool, nylon,
polyester and polypropylene.
Nylon is the most popular among the cheapest place to buy carpet due to its ability to withstand
the average wear and tear. It is a man-made fiber that comes in different colors, but also gives the
same softness as wool at a lesser cost.
Carpet Density
Density is the measure of the number of piles in a carpet and the distance of each tuft. In other
words, density means quality. The higher the density the better quality you can expect from your
carpet. Using your fingers, inspect the density by pressing it until you feel its backing. You can
also ask the experts from top “carpeting stores near me’ search results for guidance.
Carpet Twist
Twist refers to the way the filaments were woven into a yarn and how this is then twisted to form
the pile. It determines the way carpets can resist any change whether in its appearance or its
texture. If you are looking for the best quality, look for tighter twists.
Now that you know what to look for, go to the exact place of “where to buy carpet near me” top
search results. Unlike shopping for other items for your home, getting the right carpet cannot be
done by only basing it on how it looks. There are factors which need to be considered to make
sure that you are not only taking home the softest carpet, but also one that carries the most value
for your money.
Carpet compression testing:
Compression testing measures how a carpet deforms and recovers when subjected to a
compressive force. This is important because carpets are often subject to foot traffic and
furniture loads, which can compress the fibers and backing over time.
Pile Type and Density: The type of pile and density can affect compression resistance.
Denser carpets and those with higher-quality fibers often perform better.
Backing Material: The backing material can influence how the carpet compresses and
recovers.
Usage Environment: Consider the intended use and environment of the carpet when
interpreting compression test results. For example, carpets used in commercial settings
may require better performance characteristics than those used in residential settings.
Procedure:
Place the Sample: Position the carpet sample on a flat, rigid surface that is aligned with
the testing machine.
Apply the Load: Apply a specified static load to the carpet through the loading platen.
The load is typically expressed in pounds per square inch (psi) or Newton’s per square
millimeter (N/mm²).The load is applied for a standard period, often 24 hours, to simulate
long-term compression.
Measure the Indentation: After the load is removed, measure the depth of the indentation
left in the carpet. This measurement indicates how much the carpet has compressed under
the load.
Recovery Test (Optional): In some cases, a recovery test is conducted to evaluate how
well the carpet rebounds after the load is removed. The sample is left to recover for a
specified period, and the indentation depth is measured again.
Nonwoven bonded web tensile strength evaluation
Introduction:
Nonwoven bonded fabrics are made by mechanically, chemically, or thermally bonding fibers
together. Unlike woven or knitted fabrics, nonwovens do not have a distinct yarn structure but
are formed from randomly oriented fibers. The bonding method can significantly influence the
material's properties, including tensile strength.
Tensile strength testing for nonwoven bonded web:
Preparing the Sample:
Sample Size and Shape: Prepare samples of a standard size and shape, typically
rectangular strips. Common dimensions are 25 mm x 200 mm or 50 mm x 200 mm, but
these can vary based on the testing standards you are following.
Ensure that the samples are cut neatly to avoid any irregularities that could affect the test
results.
Testing Standards
Refer to recognized testing standards such as:
ASTM D5034: Standard Test Method for Breaking Strength and Elongation of Textile
Fabrics (Grab Test).
ISO 10319: Geotextiles - Wide-width tensile test.
ISO 9073-3: Textiles - Nonwoven fabrics - Part 3: Determination of tensile strength.
These standards will provide guidelines on sample preparation, testing conditions, and
calculation methods.
Testing Procedure:
Equipment: Use a universal testing machine (UTM) equipped with appropriate grips for
nonwoven materials. Ensure that the machine is calibrated and functioning correctly.
Procedure:
1: Clamp the sample securely in the testing machine.
2: Apply a tensile load at a controlled rate. The rate of extension and the load application should
be according to the testing standard being used.
3: Record the maximum load applied before the sample breaks. This is the breaking strength.
Calculating Tensile Strength
Breaking Strength:
The breaking strength is the maximum load the material can withstand before failure.
Tensile Strength:
Calculate tensile strength by dividing the breaking strength by the cross-sectional area of the
sample.
Tensile Strength=Breaking Strength / Cross-Sectional Area
The cross-sectional area is typically calculated from the width and thickness of the sample.
Spectroscopy:
An instrument that is used for measuring the properties of light in a certain portion of the
electromagnetic spectrum is known as a spectroscope. Spectroscope is also known as optical
spectroscope, spectrophotometer or spectrograph. Usually, the spectrometer present in the
spectroscope will produce spectral lines and help them to measure wavelengths and intensities of
light.
Types of Spectroscopy:
Here, a few important types of spectroscopy with their properties and applications are explained
below.
IR Spectroscopy
Infrared spectroscopy will mainly deal with the electromagnetic spectrum lying in the infrared
region. They mainly work on absorption spectroscopy. IR spectroscopy is mainly used for
identifying the chemical composition of the material. Fourier transform infrared (FTIR)
spectrometers mainly use IR spectroscopy techniques. The electromagnetic spectrum of infrared
is mainly classified into three types namely, near-infrared, far-infrared and mid-infrared. The
near-infrared ranges between 14000-4000 cm-1, which will help to study overtone or harmonic
vibrations. The mid-infrared ranges from 4000-400 cm-1, which will help to study the
fundamental vibrations and associated rotational-vibration structure. The mid-infrared ranges
from 400-10 cm-1, which will help to study microwave regions that have low energy and may be
used for rotational spectroscopy.
UV Spectroscopy
Ultraviolet spectroscopy is also known as absorption spectroscopy or reflectance spectroscopy.
The electromagnetic spectrum of the ultraviolet region lies adjacent to the infrared region. UV
spectroscopy is mainly used for bacteria culture, drug identification and to check nucleic acid
purity.
Mass Spectroscopy
Mass spectroscopy is mainly useful for studying the protein-protein interaction. So, Mass
spectroscopy can be used for identifying bimolecular or proteins present in biological samples.
The detector of this mass spectroscopy will analyses the substance based on mass and charge
ratio. Here, ion deflection is mainly based on mass, velocity and charge.
Raman Spectroscopy
Usually, Raman spectroscopy works based on the absorption of photons. The Raman
spectroscopy will analyze the material based on the scattering of photons at a higher or lower
frequency. While photons incident the molecules or atoms, they may either gain energy or lose
energy based on the vibration or rotation of the molecules. If most of the incident photons get
scattered by the sample without the changes in frequency, then the scattering process is known as
Rayleigh scattering. Usually, the Raman spectra will be the monochromatic visible laser. The
scanning optical monochromator with a phototube is used as a detector for analysing the
radiation.
Fluorescence Spectroscopy
Fluorescence Spectroscopy is one of the important types of electromagnetic spectroscopy. They
are mainly used for the fluorescence of a sample. Usually, UV lights are used in fluorescence
spectroscopy. Fluorescence spectroscopy is mainly used for analysing organic components in
biochemical, medical, and chemical research fields. By using microfluorimetry, fluorescence
spectroscopy can be adopted for the microscopic level. By using the Atomic Fluorescence
Spectroscopy (AFS) techniques, we can find the compound present in air or water, or other
media.
FTIR Spectroscopy
FTIR Spectroscopy is also known as Fourier-transform infrared spectroscopy. This technique is
obtained by an infrared spectrum of absorption or emission of a solid, liquid or gas. FTIR
spectroscopy is widely used for analysing nano and biological materials, water content
determination in plastics and compositions, detectors in chromatography...etc.
Application of Spectroscopy:
1: Spectroscopy is mainly used for studying the structure of molecules and atoms. Spectroscopy
will use a large wavelength to investigate the structure and electron configurations of atoms and
molecules.
2: Spectroscopy can also be used for finding the unknown chemical composition of materials.
Spectroscopy’s emission spectrum will help to concentrate on a few parts per million of a trace
element in a material.
3: The study of the spectral emission lines will help astronomers to study distant galaxies. This
will help to analyse the universe in all directions. Astronomers will also use the doppler shift of
spectral lines for observations. Usually, a doppler shift will occur when the source of radiation
like stars, nebula moves relative to an observer.
Examples of Spectroscopy Applications:
Monitoring diffused oxygen content in freshwater and aquatic ecosystems.
Determining the atomic structure of a sample.
Determining the metabolic structure of a muscle.
Studying spectral emission lines of distant galaxies.
Altering the structure of drugs to improve the effectiveness.
Space exploration
Characterization of proteins
Respiratory gas analysis in hospital.
Chromatography
Chromatography is the technique for the separation, purification, and testing of compounds.
The term “chromatography” is derived from Greek, chroma meaning, “colour,” and graphein
meaning “to write.”
In this process, we apply the mixture to be separated on a stationary phase (solid or liquid) and a
pure solvent such as water or any gas is allowed to move slowly over the stationary phase,
carrying the components separately as per their solubility in the pure solvent.
Principles of Chromatography:
Chromatography is a separation method where the analyte is combined within a liquid or gaseous
mobile phase., which is pumped through a stationary phase. Usually one phase is hydrophilic and
the other is lipophilic. The components of the analyte interact differently with these two phases.
Depending on their polarity they spend more or less time interacting with the stationary phase
and are thus retarded to a greater or lesser extent. This leads to the separation of the different
components present in the sample. Each sample component elutes from the stationary phase at a
specific time called as retention time. As the components pass through the detector their signal is
recorded and plotted in the form of a chromatogram.
Types of Chromatography
The four main types of chromatography are
1. Adsorption Chromatography
In the process of adsorption chromatography, different compounds are adsorbed on the adsorbent
to different degrees based on the absorptivity of the component. Here also, a mobile phase is
made to move over a stationary phase, thus carrying the components with higher absorptivity to a
lower distance than that with lower absorptivity. The main types of chromatographic techniques
that are used in industries are given as under.
.
2. Thin Layer Chromatography
In the process of thin-layer chromatography (TLC), the mixture of substances is separated into
its components with the help of a glass plate coated with a very thin layer of adsorbent, such as
silica gel and alumina, as shown in the figure below.
The plate used for this process is known as chrome plate. The solution of the mixture to be
separated is applied as a small spot at a distance of 2 cm above one end of the plate. The plate is
then placed in a closed jar containing a fluid termed as an eluant, which then rises up the plate
carrying different components of the mixture to different heights.
3. Column Chromatography
Column chromatography is the technique used to separate the components of a mixture using a
column of suitable adsorbent packed in a glass tube, as shown in the figure below. The mixture is
placed on the top of the column, and an appropriate eluant is made to flow down the column
slowly.
Depending upon the degree of adsorption of the components on the wall adsorbent column, the
separation of the components takes place. The component with the highest absorptivity is
retained at the top, while the other flow down to different heights accordingly.
4. Partition chromatography
In this process, a continuous differential partitioning of components of a mixture into a stationary
phase and mobile phase takes place. The example of partition chromatography can be seen in
paper chromatography. In this process, chromatography paper is used as a stationary phase
which is suspended in a mixture of solvents that act as a mobile phase.
Here, we put a spot at the base of the chromatographic paper with the mixture to be separated
and as the solvent rises up this paper, the components are carried to different degrees depending
upon their retention on the paper. The components are thus separated at different heights.
What is Differential Extraction?
Differential extraction is the method of separation of any organic component present in an
aqueous solution. In this process, we use an organic solvent for which the solubility of the
desired compound is more than compared to that in water. Also, the organic solvent is chosen
such that it is immiscible with the aqueous solution so that it can form layers and can be
separated easily using a separating funnel.
The organic compound is later recovered by the process of distillation or evaporation. The
process of continuous extraction is used in cases when the solubility of the compound is less in
the organic solvent.
Applications of Chromatography:
In bio analytical chemistry, chromatography is mainly used for the separation, isolation and
purification of proteins from complex sample matrices. In cells for example, proteins occur
alongside numerous other compounds such as lipids and nucleic acids. In order to be analysed,
these proteins must be separated from all the other cell components. Then the proteins of interest
might have to be isolated from other proteins and purified further.
E-Textiles
E-textiles, also known as electronic textiles or smart textiles, are fabrics that enable digital
components (including small computers), and electronics to be embedded in them.
Electronics in textiles is an emerging interdisciplinary field of research that brings together
specialists in information technology, Microsystems, materials and textiles. E-textile is short for
electronic or electro-textile. E-textiles are also called conductive clothing, electronic clothing,
and soft circuits. The wearable electronic textiles arena has generated a massive demand and
significant opportunities stem from increased consumer demand for lightweight electronic
devices integrated with clothing.
Properties of e-textiles:
1: Flexible
2: No wires to snag environment
3; Large surface area for sensing
4: Invisible to others
5: Cheap manufacturing
6: Permeability
7: Strength
8: Thermal Resistance
9: Electrical resistance
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Types of electronic textiles:
The field of electronic textiles can be divided into two main types:
1: Electronic textiles with classical electronic devices such as conductors, integrated circuits,
LEDs, and conventional batteries embedded into garments.
2: Electronic textiles with electronics integrated directly into the textile substrates. This can
include either passive electronics such as conductors and resistors or active components like
transistors, diodes, and solar cells.
Most research and commercial e-textile projects are hybrids where electronic components
embedded in the textile are connected to classical electronic devices or components. Some
examples are touch buttons that are constructed completely in textile forms by using conducting
textile weaves, which are then connected to devices such as music players or LEDs that are
mounted on woven conducting fiber networks to form displays. Printed sensors for both
physiological and environmental monitoring have been integrated into textiles including cotton,
Gore-Tex, and neoprene.
Manufacturing of Electronic Textiles:
A thread can be made to conduct electricity by either coating it with metals like copper or silver.
It can also be made conductive by combining cotton or nylon fibers with metal fibers when it is
spun.
Inputs for electronic textiles:
To obtain information for wearable devices components such as sensors are often used, for
instance, environmental sensors, antennas, global positioning system receivers, sound sensors
and cameras. Such sensors can be divided on active and passive (Langenhove & Hertleer, 2004)
(Seymour, 2009). Active inputs are controlled by a user via a tactile or acoustic feedback system,
which provides an intuitive interaction with the garment. Passive inputs collect biometric data
from the human body as well as environmental data collected via wireless transmission system.
Construction of electronic textiles:
Lily Pad Arduino
Fabric kit.
Aniomagic
Flora
Conductive fabrics and textiles are plated or woven with metallic elements such as silver, nickel,
tin, copper, and aluminum these are: electro-nylon, electr-onylon nickel, clear-mesh, soft-mesh,
electro-lycra and steel-cloth. All these textiles show amazing electrical properties, with low
surface resistance15, which can be used for making flexible and soft electrical circuits within
garments or other products, pressure and position-sensing systems. They are lightweight,
flexible, durable, soft and washable (some) and can be sewn like traditional textiles, which
makes them a great replacement for wires in computational garments.
Conductive threads and yarns have a similar purpose to wires and that is to create conductive
paths from one point to another. However, unlike wires they are flexible and can be sewn, woven
or embroidered onto textile, allowing for soft circuits to be created. Conductive threads and yarns
offer alternative ways of connecting electronics on soft and flexible textiles medium as well
offering traditional textile manufacturing techniques for creating computational garments.
Conductive coatings are used to convert traditional textiles into electrically conductive materials.
The coatings can be applied to different types of traditional fibers, yarns and fabrics, without
changing their flexibility, density and handling.
Conductive ink is an ink that conducts electricity, providing new ways of printing or drawing
circuits. This special ink can be applied to textile and other substrates. Conductive inks contain
powdered metals such as carbon, copper or silver mixed with traditional inks.
Advancement:
Some of the most advanced functions that have been demonstrated in the lab include:
Organic fiber transistors: The first textile fiber transistor that is completely compatible
with textile manufacturing and that contains no metals at all.
Organic solar cells on fibers
Applications of Electronic Textiles:
The use of fabric as station to deploy electrical components results in wearable electrical/
computing devices. Early electric and electronic textiles had components added to existing
garments. Later, functionality was added by incorporating conducting yarns into fabrics to
produce sensors, switches, and actuators.
EXO Technologies has developed heated gloves for use by skiers, motorcyclists, and the
military. The heating elements are knitted from novel polymeric Fabric yarn.