GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

it is found that some rebar

laps were done using gas lacking of Hydraulic Machine
heating instead of a hydraulic Supervision and The steel bend (L) will be NRB-16-32 has
KLEP/ATPL/GEM/N
bending machine in the I awareness of done using a hydraulic been purchased and
1 24-01-2024 CR no.001 Neeva PCY Major NC IS:1786 28-01-2024 06-03-2024 Verified physically closed 42
Girder. It does not meet the Quality machine. bent(L) will be
Dated:24-01-2024
specifications, and no heat parameter of completed using
should be applied to any Rebar the machine.
rebar.(Neeva PCY)

It is found that most of the re-

Reinforcement bars
bars are directly stacked on
should be stacked above Stacking arranged
ground and also contact with KLEP/ATPL/GEM/N Poor
ground level by at least should be ensured
2 24-01-2024 soil. It is not confirming CR no.002 Sec-05 Minor NC IS:4082 workmanship 28-01-2024 01-03-2024 Verified physically Closed 37
150 mm and clean before unloading
according to the storage Dated:24-01-2024 and supervision
surface to avoid material at site
provision mentioned in the
distortion and corrosion.
IS:4082(pier No.266 sec-5)

It is found that Most re-bars

Reinforcement bars
are stacked unevenly on the
Poor should be stacked above Stacking arranged
ground and in touch with the KLEP/ATPL/GEM/N
workmanship ground level by at least should be ensured
3 01-02-2024 soil. It does not confirm in CR no.003 Bajhera Camp Minor NC IS:4082 11-02-2024 02-04-2024 Verified physically closed 61
and lack of 150 mm and clean before unloading
accordance with the storage Dated:01-02-2024
supervision surface to avoid material at site
provision indicated in
distortion and corrosion.
IS:4082.(bajhera Camp)

During the inspection of slab

concreting from Piers 27-30.
It has been observed that
some of the rebar It should tie the be re-bar
Poor
tying/binding alternatives, OBS. DQOR-GEM- crossing each other, Re-bar tie has been
workmanship
4 01-02-2024 with the exception of one, ATPL-KLEP-001 Sec-01 OBS-001/1 IS:2502 where required, shall be done prior to 01-02-2024 01-02-2024 Verified at site Closed 0
and lack of
and a shortcut approach have Dated:01-02-2024 secured/tying by binding concrete pour
supervision
been used at the slab. it wire.
should not be tie at alternate
spacing as specified in the
IS:2502

During the inspection of Slab

at pier no.232-236,cast on
January 25, 2024, wet curing
Lack of
with warp hessian cloth was OBS. DQOR-GEM- Made mortar ponds from
MORTH 5th awareness of Mortar pond has
5 01-02-2024 taking place. Two helpers ATPL-KLEP-001 Sec-05 OBS-001/2 the edges to retain water 03-02-2024 05-02-2024 Verified at site Closed 4
eddition-2013 Curing been made
were engaged with the Dated:01-02-2024 during at the Slab.
procedure
process. It was found that no
ponds were made to retain
water on the slab surface.

It will be repair with

During the visit, honeycomb suitable material as Check the Slump
OBS. DQOR-GEM-
was found at Pier no.36 in MORTH 5th Lack of recommended by and do the
6 01-02-2024 ATPL-KLEP-001 Sec-01 OBS-001/3 03-02-2024 05-02-2024 Verified at site Closed 4
Section-1 KLEP. eddition-2013 supervision manufacturer as well as compaction
Dated:01-02-2024
prepared the method properly
statement for the same.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

Wet curing is still ongoing at

Girder. However, no warping
using hessian cloth was Wrap with hessian cloth
observed on the girder. on the girder and
whereas, was cast on January OBS. DQOR-GEM- continuous curing for 14 wrap hessian cloth
MORTH 5th Lack of
7 03-02-2024 31, 2024, and is 33.35 metres ATPL-KLEP-002 Neeva PCY OBS-002/1 days as specified in immedeately after 03-02-2024 03-02-2024 verified at yard Closed 0
eddition-2013 supervision
long. As a result, it was found Dated:03-02-2024 clause no.1712.2 of formwork removal
that the curing process could MORTH.
be termed fragmented. It
does not confirm as per
specification.(NEEVA Camp)

Honeycomb, bug holes and lack of It will be repair with

bubbles were found at depths supervision suitable material as Check the Slump
OBS. DQOR-GEM-
of less than 25mm at many MORTH 5th during recommended by and do the
8 03-02-2024 ATPL-KLEP-002 Neeva PCY OBS-002/3 04-02-2024 06-02-2024 Verified , repair done Closed 3
places on the Girder. It does eddition-2013 concreting and manufacturer as well as compaction
Dated:03-02-2024
not confirm the surface of the Proper prepared the method properly
concrete girders.(Neeva PCY) compaction statement for the same.

lack of It will be repair with

The pile cap (P-277) concrete
supervision suitable material as Check the Slump
was cast on January 18, 2024. OBS. DQOR-GEM-
MORTH 5th during recommended by and do the
9 03-02-2024 Hairline cracks have been ATPL-KLEP-002 Sec-05 OBS-002/4 04-02-2024 07-02-2024 Verified , repair done Closed 4
eddition-2013 concreting and manufacturer as well as compaction
found on the top in several Dated:03-02-2024
Proper prepared the method properly
locations
compaction statement for the same.

The curing process for the

casted girder on 27-01-2024
Wrap with hessian cloth on
did not begin until 10:35 am the girder and continuous Curing is going on
OBS. DQOR-GEM- Verified , curing is
on 03-02-2024.This is very MORTH 5th lack of curing for 14 days as
10 03-02-2024 ATPL-KLEP-002 Anandi PCY OBS-002/5 continuous for 14 03-02-2024 03-02-2024 going on continuousely Closed 0
serios issue and does not eddition-2013 supervision specified in clause
Dated:03-02-2024 no.1712.2 of MORTH. Days for 14 days
confirm the
specification(Aandi camp
PCY)

lack of It will be repair with

During Inspection. It was supervision suitable material as
OBS. DQOR-GEM-
found that the hairline crack MORTH 5th during recommended by Repair has been
11 03-02-2024 ATPL-KLEP-002 Sec-01 OBS-002/5 05-02-2024 07-02-2024 Verified at site Closed 4
appeared in several eddition-2013 concreting and manufacturer as well as done
Dated:03-02-2024
locations.(Pier-27-30 Slab) Proper prepared the method
compaction statement for the same.

During the inspection, It has

been observed that some of
the rebar tying/binding
alternatives, with the It should tie the be re-bar
Poor
exception of one/two bars, OBS. DQOR-GEM- crossing each other, regularly check the
MORTH 5th workmanship
12 06-02-2024 and a shortcut approach have ATPL-KLEP-003 Gauri PCY OBS-003/1 where required, shall be re-bar during 08-02-2024 08-02-2024 Verified physically Closed 2
eddition-2013 and lack of
been used at placing of rebars Dated:06-02-2024 secured/tying by binding Binding/tying
supervision
for Girder. it should not be tie wire.
at alternate spacing as
specified in the IS:2502.(Gauri
Camp)
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During inspection,
Honeycomb, bug holes and
bubbles were found at depths It should be repair with
of less than 40mm at many Poor suitable material as
OBS. DQOR-GEM- properly check the
places on the Girder. It does MORTH 5th workmanship recommended by
13 06-02-2024 ATPL-KLEP-003 Gauri PCY OBS-003/2 formwork and 08-02-2024 08-02-2024 Verified physically Closed 2
not confirm the surface of the eddition-2013 and lack of manufacturer as well as
Dated:06-02-2024 concrete Quality
concrete girders. supervision prepared the method
Girder details: Bed no.1,VD-2, statement for the same.
SPAN-P23-P24,G3 length-
33.35mtr.(Gauri camp)

During the inspection, Cracks It should be repair with

have been found on the top of Poor suitable material as
OBS. DQOR-GEM- properly check the
Girder at PC Yard gauri. MORTH 5th workmanship recommended by
14 06-02-2024 ATPL-KLEP-003 Gauri PCY OBS-003/3 formwork and 08-02-2024 08-02-2024 Verified physicaly Closed 2
Girder details: Bed no.1,VD-2, eddition-2013 and lack of manufacturer as well as
Dated:06-02-2024 concrete Quality
SPAN-P23-P24,G3 length- supervision prepared the method
33.35mtr. statement for the same.

During the inspection at pier

no.81, It has been observed
that some of the rebar
tying/binding alternatives, It should tie the be re-bar
Poor
with the exception of OBS.DQOR-GEM- crossing each other, Re-bar tie has been
MORTH 5th workmanship
15 08-02-2024 one/two bars, and a shortcut ATPL-KLEP-004 Sec-03 OBS-004/1 where required, shall be done prior to 08-02-2024 08-02-2024 Verified physically Closed 0
eddition-2013 and lack of
approach have been used at dated:08-02-2024 secured/tying by binding concrete pour
supervision
placing of rebars for Pier. it wire.
should not be tie at alternate
spacing as specified in the
IS:2502.

During inspection at PCY

Gauri, Honeycomb, bug holes
and bubbles were found at
It should be repair with
depths of less than 40mm at
Poor suitable material as
some places on the Girder. It OBS.DQOR-GEM- properly check the Physucaly
MORTH 5th workmanship recommended by
16 08-02-2024 does not confirm the surface ATPL-KLEP-004 Gauri PCY OBS-004/2 formwork and 10-10-2024 12-02-2024 Verified physically Closed 4 verified on 19-02-
eddition-2013 and lack of manufacturer as well as
of the concrete girders. dated:08-02-2024 concrete Quality 24
supervision prepared the method
Girder details:
statement for the same.
a.)length-33.35mtr.
b.)D.O.C-02-02-2024

It should be repair with

During the inspection, bug Poor suitable material as
OBS.DQOR-GEM- properly check the
holes have been found on the MORTH 5th workmanship recommended by
17 08-02-2024 ATPL-KLEP-004 Sec-03 OBS-004/3 formwork and 10-10-2024 22-04-2024 Verified physically closed 74
pier no.80 eddition-2013 and lack of manufacturer as well as
dated:08-02-2024 concrete Quality
supervision prepared the method
statement for the same.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During inspection, water

temperature in the Curing Water temperature
OBS.DQOR-GEM- heating device
tank was found to be 18.3 & MORTH 5th should be 27+-2
18 08-02-2024 ATPL-KLEP-004 Neeva Lab OBS-004/4 has been It should be Repair 15-02-2024 29-02-2024 Verified physicaly closed 21
19.5 degrees Celsius, which eddition-2013 deg.c. as specified
dated:08-02-2024 damaged
does not meet as specified in in the IS:516
IS:516 .

During the inspection, It has

Wrap with hessian cloth
been observed that The
on the girder and
curing has not been
OBS.DQOR-GEM- continuous curing for 14 wrap hessian cloth
commenced of Pier No.81 sec- MORTH 5th Lack of
19 20-02-2024 ATPL-KLEP-005 Sec-03 OBS-005/1 days as specified in immedeately after 20-02-2024 22-02-2024 Verified physicaly closed 2
3 until now. whereas, casting eddition-2013 supervision
dated:20-02-2024 clause no.1712.2 of formwork removal
has done on dated:11-02-
MORTH.
2024. it does not confirm the
specification.

During the post inspection,

honeycombs were found at a.The foam sheet
depths of less than 20mm on was found to be
the Girder bottom. It does not very thin, causing
1.It should be repair
confirm the surface of OBS.DQOR-GEM- cement slurry were
MORTH 5th Lack of with suitable material as
20 20-02-2024 concrete girders.(Gauri PCY) ATPL-KLEP-005 Gauri PCY OBS-005/2 leaked. It should be 22-02-2024 01-03-2024 Verified physicaly Closed 10
eddition-2013 supervision recommended by
dated:20-02-2024 replaced by a foam
manufacture
Girder details: VD-1, SPAN sheet of 3 to 5 mm
P30-31, G5 in thickness to
a.)length-33.35mtr. prevent leakage

During post-inspection, it
2.Repair or
was observed that the offset OBS.DQOR-GEM-
MORTH 5th Lack of 1.Repair using a surface- replace all damaged
21 20-02-2024 was located on the cross- ATPL-KLEP-005 Gauri PCY OBS-005/3 25-02-2024 01-03-2024 Verified physicaly closed 10
eddition-2013 supervision finished grinder. shutters to prevent
girder area in multiple dated:20-02-2024
offset in the girder
locations at Gauri PCY.

During the post inspection,

OBS.DQOR-GEM- 1.It should be repair
honeycombs were found at properly check the
ATPL-KLEP-006 MORTH 5th Lack of with suitable material as
22 27-02-2024 the Bottom of Pier no.11. It Sec-02 OBS-006/1 formwork and 28-02-2024 04-03-2024 Verified physicaly closed 6
dated:26/27-02- eddition-2013 supervision recommended by
does not confirm the surface concrete Quality
2024 manufacture
of concrete

During the post inspection,

bug holes were found at OBS.DQOR-GEM- 1.It should be repair
properly check the
depths of less than 15 mm on ATPL-KLEP-006 MORTH 5th Lack of with suitable material as
23 27-02-2024 Sec-02 OBS-006/2 formwork and 28-02-2024 04-03-2024 Verified physicaly closed 6
Pier no.12. It does not dated:26/27-02- eddition-2013 supervision recommended by
concrete Quality
confirm the surface of 2024 manufacture
concrete.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During the post inspection,

honeycombs were found at
OBS.DQOR-GEM- 1.It should be repair
the Bottom of Pier no.13( Sec- properly check the
ATPL-KLEP-006 MORTH 5th Lack of with suitable material as
24 27-02-2024 2). and Foam sheet are found Sec-02 OBS-006/3 formwork and 28-02-2024 04-03-2024 Verified physicaly closed 6
dated:26/27-02- eddition-2013 supervision recommended by
on top of the pier. It does not concrete Quality
2024 manufacture
confirm the surface of
concrete

During the post inspection,

OBS.DQOR-GEM- 1.It should be repair
honeycombs were found at properly check the
ATPL-KLEP-006 MORTH 5th Lack of with suitable material as
25 27-02-2024 the Bottom of Pier cap no.15.( Sec-02 OBS-006/4 formwork and 28-02-2024 17-04-2024 Verified physicaly closed 50
dated:26/27-02- eddition-2013 supervision recommended by
Sec-2) concrete Quality
2024 manufacture

During the post inspection,

honeycombs were found at
OBS.DQOR-GEM- 1.It should be repair
Pier no.16' bottom and the properly check the
ATPL-KLEP-006 MORTH 5th Lack of with suitable material as
26 27-02-2024 edge of Pier cap no.17 along Sec-02 OBS-006/5 formwork and 28-02-2024 01-03-2024 Verified physicaly closed 3
dated:26/27-02- eddition-2013 supervision recommended by
with a foam sheet at the concrete Quality
2024 manufacture
bottom of Pier cap no.17,( Sec-
2)

During the post inspection, OBS.DQOR-GEM- 1.It should be repair

properly check the
honeycombs were found at ATPL-KLEP-006 MORTH 5th Lack of with suitable material as
27 27-02-2024 Sec-02 OBS-006/6 formwork and 28-02-2024 09-07-2024 Verified physicaly closed 133
the Bottom of Pier cap no.18.( dated:26/27-02- eddition-2013 supervision recommended by
concrete Quality
Sec-2) 2024 manufacture

During the inspection, It is

found that there was a more Provide a thin plate
OBS.DQOR-GEM-
than 40 mm gap between the Lack of between deck
ATPL-KLEP-006 MORTH 5th cement mortar should be
28 27-02-2024 Deck slab panels, which was Sec-01 OBS-006/7 supervision and panels to prevent 03-03-2024 05-03-2024 Verified physicaly closed 7
dated:26/27-02- eddition-2013 removed from deck panel
repaired with mortar. It does awareness mortar removal due
2024
not confirm the to traffic vibration.
specification.(sec-1)

During the post inspection,

honeycombs were found at OBS.DQOR-GEM- It should be repair with
properly check the
the Bottom of deck slab on ATPL-KLEP-007 MORTH 5th Lack of suitable material as
29 02-03-2024 Sec-01 OBS-007/1 formwork and 03-03-2024 18-03-2024 Verified physicaly closed 16
SPAN P-28-29. It does not dated:01/02--03- eddition-2013 supervision recommended by
proper compaction
confirm the surface of 2024 manufacture
concrete(SEC-1)
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During the post-inspection, OBS.DQOR-GEM- It should be repair with

Concrete pouring
cold joints were found at the ATPL-KLEP-007 MORTH 5th Lack of suitable material as
30 02-03-2024 Sec-01 OBS-007/2 operations will be 03-03-2024 20-03-2024 Verified physicaly closed 18
bottom of the SPAN 30-31 dated:01/02--03- eddition-2013 supervision recommended by
run smoothly.
deck slab. (Sec-1) 2024 manufacture

1.Ensure the
1.Rust has been
Protective coating
removed with help of
During the inspection, it is availability before
wire brush and rust
found that most of the HT NCR.no. KLEP-ATPL- lifted the Girder
MORTH 5th Lack of remover primer
31 02-03-2024 strand has been GEM-NCR-004 Neeva PCY Minor NC from Casting Yard. 03-03-2024 17-06-2024 Verified physicaly closed 107
eddition-2013 supervision 2.Protective coating has
rusted/corroded in the Girder Dated:02-03-2024 2.Protective
been applied all the fully
at PCY NEEVA Camp. coating will be done
bonded strand and
after completion of
outside of girder Faced.
cutting the strand.

During the post inspection,

It should be repair with properly check the
honeycombs were found at OBS.DQOR-GEM-
MORTH 5th Lack of suitable material as formwork and do
32 05-03-2024 the Bottom of pier cap no.19. ATPL-KLEP-008 Sec-02 OBS-008/1 10-03-2024 09-07-2024 Verified physicaly closed 126
eddition-2013 supervision recommended by the proper
It does not confirm the as per dated:05-03-2024
manufacture compaction
specification. (SEC-2)

During the post-inspection,

It should be repair with
hairline cracks were found on OBS.DQOR-GEM- properly check the
MORTH 5th Lack of suitable material as
33 05-03-2024 top of Pier cap no.20. It does ATPL-KLEP-008 Sec-02 OBS-008/2 formwork and 10-03-2024 09-07-2024 Verified physicaly closed 126
eddition-2013 supervision recommended by
not confirm the as per dated:05-03-2024 proper compaction
manufacture
specification. (Sec-2)

During inspection, the

concrete surface at the
It should be repair with
bottom of pier cap no.21 was OBS.DQOR-GEM- properly check the
MORTH 5th Lack of suitable material as
34 05-03-2024 damaged. It does not confirm ATPL-KLEP-008 Sec-02 OBS-008/3 formwork and 10-03-2024 09-07-2024 Verified physicaly closed 126
eddition-2013 supervision recommended by
the as per specification.(Sec- dated:05-03-2024 proper compaction
manufacture
2)

1.Lack of . 1.Ensured the

supervision and Proper material
clear cover were avaibility during the
not maintained shutter fixing .
1.Removed the extra
During the inspection, Re-bar as shown in the 2.Shutter gap will
re-bar with help of chisel
was found exposed on the NCR.no. KLEP-ATPL- drawing. be filled with
MORTH 5th and rammer.
35 05-03-2024 bottom of Pier Cap No.30. it GEM-NCR-005 Sec-02 Major NC 2. Extra rebar foamsheet and 10-03-2024 07-06-2024 Verified physicaly closed 94
eddition-2013 2.Repair has been done
does not confirm the as per Dated:05-03-2024 was installed in shuttering plate.
with GP-2 material.
the specification.(SEC-2) the gap between 3.Ensure the clear
the pier shaft cover should be
and cap bottom. maintained as
shown in the
Drawing
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During the post inspection, It should be repaired with

suitable material as the
honeycombs and offset were OBS.DQOR-GEM- properly check the
MORTH 5th Lack of process recommended by
36 05-03-2024 found at the Bottom of pier ATPL-KLEP-008 Sec-02 OBS-008/4 formwork and 10-03-2024 09-07-2024 Verified physicaly closed 126
eddition-2013 supervision the manufacturer.and
cap no.30. It does not confirm dated:05-03-2024 proper compaction
Remove offset with a
as per specification.(SEC-2)
wheel grinder

1.Lack of 1.Ensured the

supervision and Proper material
clear cover were avaibility during the
1.Removed the extra re-
During the inspection, the Re- not maintained shutter fixing .
bar with help of chisel
bar was found exposed on the NCR.no. KLEP-ATPL- as shown in the 2.Shutter gap will
MORTH 5th and rammer.
37 06-03-2024 bottom of Pier Cap No.56. it GEM-NCR-006 Sec-02 Major NC drawing. be filled with 10-03-2024 18-03-2024 Verified physicaly closed 12
eddition-2013 2.Repair has been done
does not confirm the as per Dated:06-03-2024 2. Extra rebar foamsheet and
with GP-2 material.
the specification.(SEC-2) was installed in shuttering
the gap between plate.3.Ensure the
the pier shaft clear cover should
and cap bottom. be maintained as
1.Ensured the
Proper material
During the inspection, it was
1.Removed the stone avaibility during the
found that small stones were 1.Lack of
NCR.no. KLEP-ATPL- Boulder with help of shutter fixing .
used to fill in the gap at the MORTH 5th supervision
38 06-03-2024 GEM-NCR-007 Sec-02 Major NC chisel and rammer. 2.Shutter gap will 10-03-2024 02-04-2024 Verified physicaly closed 27
bottom of Pier cap no.58. It eddition-2013 2.Lack of
Dated:06-03-2024 2.Repair has been done be filled with
does not confirm as per the shuttering plate
with GP-2 material. foamsheet and
specifications.(SEC-2)
shuttering plate.

During the Inspection, it is

During the Concrete mix design
found that the Bug holes and
Concrete Trial review and control
air bubbles have found too OBS.DQOR-GEM- Concrete Mix design will
MORTH 5th Mix Design, no trial should be done
39 06-03-2024 many at Concrete cubes, ATPL-KLEP-008 NEEVA Lab OBS-008/5 be counducted with 10-03-2024 22-04-2024 Verified physicaly closed 47
eddition-2013 bug holes or to identify
Girder, pier, and cap. It does dated:6-03-2024 others Additive material
pinholes were fundamental
not confirm as specified in
found reasons.
requirement.

Mr. DB Sahu Sir

During the inspection, it was
Transport brackets shall has Conveyed
found that the Bearing's
be removed at an that brackets
transport and lifting brackets
NCR.no. KLEP-ATPL- appropriate time after it shall be remove will be removed
have not been removed at MORTH 5th Lack of
40 07-03-2024 GEM-NCR-008 Sec-01 & 05 Major NC the casting of the cross after setting of 10-03-2024 09-07-2024 closed 124 prior to live
Pier caps Sec-1 and Sec-5. It eddition-2013 awareness
Dated:07-03-2024 diaphragm and setting of superstructure loading in the
does not confirm in
the Superstructure WQR meeting
accordance with IRC:83 Part
Concrete. dated:24-06-
IV.
2024

properly check the

formwork and
proper compaction
During the post inspection, OBS.DQOR-GEM- It should be repair with
& 2.Seal the
at the girder's bottom beam. ATPL-KLEP-009 MORTH 5th Lack of suitable material as
41 13-03-2024 Gauri PCY OBS-009/1 formwork with a 3- 15-03-2024 18-03-2024 Verified physicaly closed 5
It does not confirm the as per dated:12/13-03- eddition-2013 supervision recommended by
5mm thick foam
specification.(Gauri PCY) 2024 manufacture
sheet and wall
putty to prevent
slurry leakages.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During inspection, the Girder Inadequate 1. Repair has been done

Top Edge was found NCR.no. KLEP-ATPL- supervision and with GP-2 Lifting device
MORTH 5th
42 13-03-2024 damaged. it does not confirm GEM-NCR-011 Sec-04 Major NC improper 2.UPV test has been done should be handle 15-03-2024 16-04-2024 Verified physicaly closed 34
eddition-2013
the Quality of PSC Girder. Dated:13-03-2024 handling of in accordance with properly
(SPAN-211-212 Sec-4) lifting devices. IS:13311

1.Lack of
supervision and
1.Ensured the
During the post inspection, clear cover were
Proper material
the Re-bar was found not maintained 1.Removed the extra re-
avaibility during the
exposed, and inadequate De NCR.no. KLEP-ATPL- as shown in the bar with help of chisel
MORTH 5th shutter fixing .
43 12-03-2024 shuttering on the top of Pier GEM-NCR-010 Sec-02 Major NC drawing. and rammer. 15-03-2024 01-04-2024 Verified physicaly closed 20
eddition-2013 2.Shutter gap will
No.75. it does not confirm the Dated:12-03-2024 2.Extra rebar 2.Repair has been done
be filled with
as per the specification.(Sec- was installed in with GP-2 material.
foamsheet and
2) the gap between
shuttering plate.
the pier shaft
and cap bottom.

During the Post inspection,

Honeycomb and offset was OBS.DQOR-GEM- It should be repair with
properly check the
found on the bottom of Pier ATPL-KLEP-009 MORTH 5th Lack of suitable material as
44 13-03-2024 Sec-03 OBS-009/2 formwork and 15-03-2024 01-07-2024 Verified physicaly closed 110
cap no.88. it does not confirm dated:12/13-03- eddition-2013 supervision recommended by
proper compaction
the as per the 2024 manufacture
specification.(Sec-3)

During the post inspection, It should be repaired

OBS.DQOR-GEM-
Plastic cracks was found on with suitable material as wet curing has been
ATPL-KLEP-009 MORTH 5th Lack of
45 13-03-2024 the bottom of the Pier cap no Sec-03 OBS-009/3 the process done after repair to 15-03-2024 01-07-2024 Verified physicaly closed 110
dated:12/13-03- eddition-2013 supervision
.91. It does not confirm as per recommended by the prevent the cracks.
2024
specification.(Sec-3) manufacturer.

It should be repaired
During the post inspection, OBS.DQOR-GEM-
with suitable material as properly check the
Honeycomb was found in Pier ATPL-KLEP-009 MORTH 5th Lack of
46 13-03-2024 Sec-03 OBS-009/4 the process formwork and 15-03-2024 01-07-2024 Verified physicaly closed 110
no.92. It does not confirm the dated:12/13-03- eddition-2013 supervision
recommended by the proper compaction
specification.(Sec-3) 2024
manufacturer.

During the inspection, Re-bar

Ensure the clear
was found exposed on the
NCR.no. KLEP-ATPL- cover should be
bottom of Pier Cap No.94,97 MORTH 5th Lack of Repair has been done
47 12-03-2024 GEM-NCR-009 Sec-03 Major NC maintained as 16-03-2024 01-04-2024 Verified physicaly closed 20
& 100. it does not confirm the eddition-2013 supervision with GP-2 Material as
Dated:12-03-2024 shown in the
as per the specification.(Sec- described in the TDS
Drawing
3)
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During the inspection,

It should be repaired
Honeycomb were found on OBS.DQOR-GEM-
with suitable material as properly check the
the bottom of Pier cap no.96 ATPL-KLEP-009 MORTH 5th Lack of
48 13-03-2024 Sec-03 OBS-009/5 the process formwork and 15-03-2024 01-04-2024 Verified physicaly closed 19
and 102. it does not confirm dated:12/13-03- eddition-2013 supervision
recommended by the proper compaction
the as per the 2024
manufacturer.
specification.(Sec-3)

Gauri PCY Gauri PCY

1.During the inspection,
curing is not taking place and
warp with hessian cloth is
completely covering the
girder at PCY as follow: OBS.DQOR-GEM- Warp with hessian cloth Curing should be Aanandi PCY NEEVA PCY
MORTH 5th
49 03-04-2024 a.Gauri -refer the ATPL-KLEP-010 PCY OBS-010/01 Lack of Labour on entirly of the Girder done with the help 03-04-2024 03-04-2024 Verified physicaly closed 0
Aanandi PCY NEEVA Camp eddition-2013
photograph no.1&2 dated:-03-04-2024 of supply labour.
b.Aanandi-refer the
photograph no. 3&4
c.NEEVA – refer the
photograph no.5&6

1.During the inspection,

OBS.DQOR-GEM- Curing should be
curing is not taking place and MORTH 5th Warp with hessian cloth
50 03-04-2024 ATPL-KLEP-010 Sec-02 OBS-010/02 Lack of Labour done with the help 03-04-2024 03-04-2024 Verified physicaly closed 0
warp with hessian cloth on eddition-2013 on entirly of the Pier cap
dated:-03-04-2024 of supply labour.
the Pier cap no.007 Sec-2.

1.During the inspection, 1.Repair has been done

Cracks were found at the 1.Lack of with GP-2 material.
1. Lifting devices
bottom of the top flange of KLEP-ATPL-GEM- supervision 2.UPV test has been
MORTH 5th must be handled
51 03-04-2024 the Girder-G5 ,SPAN,207-208 NCR-0012 Dated- Sec-04 Major NC 2.improper done in accordance with 06-04-2024 06-04-2024 Verified physicaly closed 3
eddition-2013 appropriately by a
Section-4 LHS. it does not 03-04-2024 handling of IS:13311
competent person.
confirm the Quality of PSC lifting devices 3.Result obtained 4.14
Girder Km/s is satisfactory.

1. Repair has done with

1.During inspection, a hole 1.Improper
OBS.DQOR-GEM- GP-2 Ensure proper
was found at the bottom of MORTH 5th compaction
52 03-04-2024 ATPL-KLEP-010 Sec-04 OBS-010/03 2.UPV test has been compaction during 16-04-2024 16-04-2024 Verified physicaly closed 13
Girder at SPAN 212-211 eddition-2013 2.Poor
dated:-03-04-2024 done in accordance with pouring of concrete.
Section-4 RHS. workmanShip
the IS:13311

1.Lack of
1.During inspection, the top
OBS.DQOR-GEM- supervision Ensure the lifting
flange of a girder on Pier MORTH 5th 1. Repair has done with
53 03-04-2024 ATPL-KLEP-010 Sec-04 OBS-010/04 2.improper and handling the 07-04-2024 07-04-2024 Verified physicaly closed 4
no.211-212 LHS sec-4 was eddition-2013 GP-2
dated:-03-04-2024 handling of Girder properly
damaged
lifting devices
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1. Repair has done with

During inspection, a hole and GP-2
1.Improper ensure the
exposed HT strand were KLEP-ATPL-GEM- 2.UPV test has been
MORTH 5th compaction aduquate
54 08-04-2024 found at the bottom of Girder NCR-0013 Dated- Sec-04 Major NC done in accordance with 09-04-2024 09-04-2024 Verified physicaly closed 1
eddition-2013 2.Poor compaction during
at SPAN no.205-G-2 Section-4 08-04-2024 the IS:13311
workmanShip pouring of concrete
RHS. 3.Rebound hammer test
has been counducted

1.During the inspection, Concrete

Honeycomb and cold joint OBS.DQOR-GEM- pouring Concrete poring
MORTH 5th 1. Repair has done with
55 08-04-2024 were found at the bottom of ATPL-KLEP-011 Sec-5 OBS-011/01 Sequences as sequence shall be 25-04-2024 09-07-2024 Verified physicaly closed 92
eddition-2013 GP-2
the Deck slab at SPAN no.262- dated:-08-04-2024 show in the changed
266 sec-5 Drawing

During inspection, the hessian

cloth is not OBS.DQOR-GEM- warped with hessian ensure the
MORTH 5th Lack of
56 19-04-2024 warped entirely on the Girder ATPL-KLEP-012 NEEVA PCY OBS-012/01 cloth entirely on the manpower 19-04-2024 20-04-2024 Verified physicaly closed 1
eddition-2013 Manpower
at NEEVA dated:-19-04-2024 Girder availability at PCY
PCY

1.During the inspection, Ensure the shutter

OBS.DQOR-GEM- Shutter relearse
Cross Girder (offset) has MORTH 5th release agent
57 19-04-2024 ATPL-KLEP-012 SEC-5 OBS-012/02 agent are not Repair with GP-2 19-04-2024 19-04-2024 Verified physicaly closed 0
damaged in the I Girder of eddition-2013 should be applied
dated:-19-04-2024 apply Properly
RRP-236 sec-5. properly

During inspection, The Girder OBS.DQOR-GEM-

MORTH 5th Poor Workman Ensure the Girder is
58 22-04-2024 Edge has been damaged of ATPL-KLEP-013 Sec-2 OBS-013/01 Repair with GP-2 25-04-2024 19-06-2024 Verified physicaly closed 58
eddition-2013 ship handled carefully.
SPAN no.42-G1 LHS sec-2. dated:-22-04-2024

1.During the inspection,

ensure the
honeycomb was found at the OBS.DQOR-GEM-
MORTH 5th Lack of aduquate
59 22-04-2024 Bottom of the Girder (G-1 ATPL-KLEP-013 Sec-2 OBS-013/02 Repair with GP-2 25-04-2024 19-06-2024 Verified physicaly closed 58
eddition-2013 supervision compaction during
LHS) and SPAN no.40-41 at dated:-22-04-2024
pouring of concrete
Sec-2.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During the inspection, ensure the

OBS.DQOR-GEM-
honeycomb was found on MORTH 5th Lack of aduquate
60 22-04-2024 ATPL-KLEP-013 Sec-2 OBS-013/03 Repair with GP-2 25-04-2024 09-07-2024 Verified physicaly closed 78
Diaphragm LHS at Pier no.34 eddition-2013 supervision compaction during
dated:-22-04-2024
Sec-2. pouring of concrete

1During the inspection, ensure the

OBS.DQOR-GEM-
Crack was found on the MORTH 5th Lack of aduquate
61 22-04-2024 ATPL-KLEP-013 Sec-2 OBS-013/04 Repair with GP-2 25-04-2024 09-07-2024 Verified physicaly Closed 78
Bearing Pedestal at Pier no.30 eddition-2013 supervision compaction during
dated:-22-04-2024
Sec-2. pouring of concrete

1.During the inspection,

Honeycomb was found at ensure the
OBS.DQOR-GEM-
bottom of Pier Cap no.RRP- MORTH 5th Lack of aduquate
62 22-04-2024 ATPL-KLEP-013 Sec-5 OBS-013/05 Repair with GP-2 25-04-2024 06-08-2024 Closed 106
239. eddition-2013 compaction compaction during
dated:-22-04-2024
2.Edge was damaged on pier pouring of concrete
Cap no.RRP-239.

1.The Re-Concrete
Mix design grade of
During inspection, Grade of Concrete M-60 was
1.Lack of 1.The compressive
Concrete M60 was producing conducted with
supervion of strength after 28 days is
from NEEVA Batching Plant Sand Zone-II, and
NCR no. Material satisfactory (Report is
to P155 LHS Portal Beam (Sec- the slump were
KLEP/ATPL/GEM/N NEEVA MORTH 5th 2.Sand was attched as aanexure-I)
63 24-04-2024 4), it was observed that the Major NC satisfactory 24-04-2024 12-06-2024 Verified physicaly closed 49
CR/0014 Dated:24- Batching Plant eddition-2013 over size as 2.Moisture Correction
proportions of aggregate, subjected to 28
04-2024 specified in the has been done with
sand, and water did not meet days compressive
Concrete Mix Material before
the approved mix design or strength. (The
Design production of concrete
moisture correction sheet. report is attached
from plant.
as Annexure II.)

1. The Concrete
Mix was not
cohesive.
2. Shutter
1.During inspection, a hole
vibrator was not
was Found at the bottom of
OBS.DQOR-GEM- work properly. 11.Repair with GP-2
the girder at SPAN no. 52-53
ATPL-KLEP-014 3. Concrete material, as described in
Sec-2, ensure the
dated:-25-04-2024 could not the TDS.
The following Girders are MORTH 5th aduquate
64 25-04-2024 and NCR no. Sec-2 Major NC penetrate at 2.Nozzle Injecting grout 27-04-2024 29-07-2024 Verified physicaly closed 95
listed below. eddition-2013 compaction during
KLEP/ATPL/GEM/N that location should be performed.
a. G1-LHS (Pier-52 Side) pouring of concrete
CR/0015 Dated:25- Due to the 3.Conduct the NDT test
b.G3-LHS (Pier-52 Side)
04-2024 abundance of after 7 days of Grout.
c.G4- LHS (Pier-52 Side)
Rebar and HT
d.G1-RHS (Pier-53 Side)
strands, and
above
reason.
4. Lack of
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1. ensure the
aduquate
1.During the inspection, 1.Lack of
OBS.DQOR-GEM- compaction during
Honeycomb and damaged MORTH 5th compaction
65 25-04-2024 ATPL-KLEP-014 Neeva PCY OBS-014/01 Repair with GP-2 pouring of concrete 27-04-2024 27-04-2024 Verified physicaly closed 2
were found in the Girder (G1- eddition-2013 2. lack of Foam
dated:-25-04-24 2. foam sheet
G2) at NEEVA PCY. sheet 3 -5 mm
should be use up to
3-5 mm

1. ensure the
aduquate
1.Lack of compaction during
1. During inspection, Cold Supervision pouring of concrete
OBS.DQOR-GEM-
joint was Found at the MORTH 5th 2.Concrete 2.Ensure that the
66 04-05-2024 ATPL-KLEP-015 sec-02 OBS-015/01 Repair with GP-2 06-05-2024 03-07-2024 Verified physicaly closed 60
Bottom of the Deck Slab at eddition-2013 pouring concrete pouring is
dated:-04-05-24
SPAN no. 41-42 RHS Sec-2. sequence shall completed before
be change the initial set of
concrete at that
place.

1. The Concrete
Mix was not
cohesive.
2. Shutter
vibrator was not
work properly.
3. Concrete
could not
1.During the inspection, penetrate at ensure the
OBS.DQOR-GEM-
Cavity was found at bottom MORTH 5th that location aduquate
67 04-05-2024 ATPL-KLEP-015 sec-02 OBS-015/02 Repair with GP-2 07-05-2024 19-06-2024 Verified physicaly closed 46
of the Girder (G4) at Pier eddition-2013 Due to the compaction during
dated:-04-05-24
no.41 LHS. abundance of pouring of concrete
Rebar and HT
strands, and
above
reason.
4. Lack of
Supervision
during Concrete
Pouring.

1. ensure the
aduquate
1.Lack of compaction during
1.During inspection, Cold
Supervision pouring of concrete
joint and honeycomb were OBS.DQOR-GEM-
MORTH 5th 2.Concrete 2.Ensure that the
68 04-05-2024 found at the bottom of the ATPL-KLEP-015 sec-02 OBS-015/03 Repair with GP-2 06-05-2024 06-05-2024 Verified physicaly closed 2
eddition-2013 pouring concrete pouring is
deck slab between SPAN no. dated:-04-05-24
sequence shall completed before
42-41 RHS Sec. 2.
be change the initial set of
concrete at that
place.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During inspection, expired

Cebex 100 was used in OBS.DQOR-GEM- ensure the Cebex
MORTH 5th Lack of Appropriate material
69 04-05-2024 cement grout for pier cap ATPL-KLEP-015 sec-02 OBS-015/04 100 uses are 04-05-2024 04-05-2024 Verified physicaly closed 0
eddition-2013 Supervision should be used
no.39 stage-3rd at sec-2. dated:-04-05-24 properly

OBS.DQOR-GEM-
ATPL-KLEP-015
1.During inspection, Re-bar 1. ensure the
dated:-04-05-24 1.Repair with GP-2.
was found exposed at the MORTH 5th lack of aduquate
70 04-05-2024
bottom of the Diaphragm in
and NCR no. sec-02 Minor NC 2.injecting grout is 05-05-2024 09-07-2024 open 66
eddition-2013 compaction compaction during
KLEP/ATPL/GEM/N acceptable
Girder (G5) at Pier no.41 LHS. pouring of concrete
CR/0016 Dated:04-
05-2024

During inspection, it was

1.Lack
found that the Cross Girder
responsibility of
was being dismantled due to
issuing Drawing 1. The Cast Cross girder
an incorrectly
to the Site will be dismantled. (Refer
reported center alignment
NCR no. representative. to photographs 1 and 2)
during Girder Fixing. This
KLEP/ATPL/GEM/N MORTH 5th 2.Drawing 2. Fix the girder as per Drawing register
71 04-05-2024 resulted in an about 800 mm Sec-5 Major NC 08-05-2024 16-05-2024 Verified physicaly closed 12
CR/0017 Dated:04- eddition-2013 Register has not the Approved drawing. should be prepared
deviation
05-2024 been maintained 3. Re-Cross Girder
from the original positioning
as specified in construction will be
on the Drawing at Pier Cap. It
the approved completed.
does not confirm the girder
QAP.
alignment as shown in the
drawing.

1.During inspection,
1. ensure the
honeycomb was Found at the OBS.DQOR-GEM- 1.Repair with GP-2
MORTH 5th lack of aduquate
72 08-05-2024 Bottom of the Deck Slab at ATPL-KLEP-016 Sec-1 OBS/016/01 materials, as described in 09-05-2024 10-05-2024 Verified physicaly closed 2
eddition-2013 compaction compaction during
SPAN no. 21-22 dated:-08-05-24 the TDS.
pouring of concrete
Sec-1.

1.During inspection, a OBS.DQOR-GEM- 1.Repair with GP-2

MORTH 5th Ensure the curing
73 08-05-2024 horizontal crack was found on ATPL-KLEP-016 Sec-1 OBS/016/02 Lack of curing materials, as described in 10-05-2024 15-06-2024 Verified physicaly closed 38
eddition-2013 done Properly
Pier shaft no. 26 at Sec-1. dated:-08-05-24 the TDS.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.During inspection, Re-bar

NCR no. 1. ensure the
was found exposed at the 1.Repair with GP-2.
KLEP/ATPL/GE MORTH 5th lack of aduquate Required
74 08-05-2024 bottom of the Diaphragm in Sec-1 Minor NC 2.injecting grout is 10-05-2024 09-07-2024 Verified physicaly open 62
M/NCR/0018 eddition-2013 compaction compaction during Injecting grout
Girder (G3) at Pier no.28 Sec- acceptable
Dated:08-05-2024 pouring of concrete
1.

1.Repair with
1.During inspection, GP-2 materials,
Honeycomb and offset were as described in 1.Repair with GP-2
1. ensure the
found on the Girder at OBS.DQOR-GEM- the TDS. materials, as described in
MORTH 5th aduquate
75 08-05-2024 Aanandi PCY. ATPL-KLEP-016 Anandi PCY OBS/016/03 the TDS. 09-05-2024 10-05-2024 Verified physicaly closed 2
eddition-2013 compaction during
dated:-08-05-24 2.A foam sheet
pouring of concrete
Bed no.4 Girder: G1, G2,G3 & should be
G4 replaced up to 3-
5mm.

adequate 1.Warp the entire girder Ensure adequate

During inspection, Curing was OBS.DQOR-GEM-
MORTH 5th manpower has with hessian cloth. workforce
76 14-05-2024 not being done ATPL-KLEP-017 Neeva PCY OBS/017/01 14-05-2024 15-05-2024 Verified physicaly closed 1
eddition-2013 not been 2Continue curing for 14 deployment for
perfectly at Neeva PCY dated:-14-05-24
deployed days. curing activities.

During inspection, C2 Re-bar 1.Lack of

Mark was found to be 8mm Supervision 1.8 mm Dia Re-bar has
instead of 10mm in the during
been provided with less Ensure the Rebar
KLEP/ATPL/GEM/N Reinforcement
Median MORTH 5th spacing. availability before
77 17-05-2024
Crash Barrier SPAN no.20-21
CR/0019 Dated:17- Sec-1 Minor NC Placement 18-05-2024 18-05-2024 Verified physicaly closed 1
eddition-2013 2.Re-bar Spacing has commence the
05-2024 2. Lack of 10 mm
Sec-1, as depicted in the been maintained 150 mm work at site
Dia Reinforcement
Approved drawing no.PNC- steel in Store at instead of 200 mm.
MISC 004. the time.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)
1.During the Inspection, it is
found that Bottom rebar (Dia-
20mm) bent(L) are being
done using gas heating
1.Lack of
instead of a hydraulic bending 1.Hydraulic
supervision and
machine/manually in the I machine has been
awereness.
Girder. It does not meet the Steel bend (L) was purchased model
KLEP/ATPL/GEM/N 2.The
specifications and no heat MORTH 5th completed manually and no.NRB-25 and will
78 27-05-2024 CR/0020 Dated:27- Neeva PCY Major NC Reinforcement 30-05-2024 29-06-2024 Verified physicaly closed 33
should be applied to any eddition-2013 using a hydraulic be bend (L)
05-2024 steel spacing
rebar. Causes, Heating can machine. utilization of
between HT
lead to the loss of strength machine or
strands is less
and ductility in the rebar, manually.
than 30 mm.
which are critical for its
performance as
reinforcement in concrete
structures.

1.During inspection, Curing

was not being done perfectly
at following SPAN no.271-
275
OBS.DQOR-GEM- Pond made on the
MORTH 5th Lack of Pond Curing has been done a water pond should be built throughout the deck
79 04-06-2024
I.Warp Hessian cloth is not
ATPL-KLEP-018 Sec-5 OBS/018/01 deck slab for 04-06-2024 24-06-2024 onward closed 20
eddition-2013 making team continuously for 14 days slab to allow for continuous curing.
dated:-04-06-2024 ensured curing
being applied entirely on the
slab.
II.Water pond construction
has not yet started.

1.During inspection, Curing

was not being done perfectly
at following SPAN no.48-52
Sec-2
OBS.DQOR-GEM- Pond made on the
MORTH 5th Lack of Pond Curing has been done a water pond should be built throughout the deck
80 04-06-2024
I.Warp Hessian cloth is not
ATPL-KLEP-018 Sec-2 OBS/018/02 deck slab for 04-06-2024 24-06-2024 onward closed 20
eddition-2013 making team continuously for 14 days slab to allow for continuous curing.
dated:-04-06-2024 ensured curing
being applied entirely on the
slab.
II.Water pond construction
has not yet started.

1.During inspection, Curing

was not being done perfectly
at following SPAN no.20-24
OBS.DQOR-GEM- Pond made on the
MORTH 5th Lack of Pond Curing has been done a water pond should be built throughout the deck
81 04-06-2024 I.Warp Hessian cloth is not ATPL-KLEP-018 Sec-2 OBS/018/03 deck slab for 04-06-2024 24-06-2024 onward closed 20
eddition-2013 making team continuously for 14 days slab to allow for continuous curing.
being applied entirely on the dated:-04-06-2024 ensured curing
slab.
II.Water pond construction
has not yet started.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.During the inspection, a

shrinkage crack was found at
the top of the Deck slab SPAN
no. 20-24 Sec-2. OBS.DQOR-GEM- Lack of curing
MORTH 5th Repair has been done Ensure the curing
82 04-06-2024 I.Failure to distort the ATPL-KLEP-018 Sec-2 OBS/018/04 after the initial 04-06-2024 07-06-2024 Verified physicaly closed 3
eddition-2013 with GP-2 Material done Properly
polythene sheet over wet dated:-04-06-2024 set of concrete
hessian cloth results in drying
shrinkage cracks in specific
location.

1.During inspection, Ensure the

OBS.DQOR-GEM-
Honeycomb was found at the MORTH 5th lack of Repair has been done adequate
83 05-06-2024
bottom of the Deck Slab SPAN
ATPL-KLEP-019 Sec-5 OBS/019/01 08-06-2024 01-07-2024 Verified physicaly closed 26
eddition-2013 compaction with GP-2 Material compaction during
dated:-07-06-2024
no.275-276 Sec-5 concrete

During inspection, a
Ensure the
honeycomb was found at OBS.DQOR-GEM-
MORTH 5th lack of Repair has been done adequate
84 05-06-2024 bottom of Deck Slab ATPL-KLEP-019 Sec-5 OBS/019/02 08-06-2024 01-07-2024 Verified physicaly closed 26
eddition-2013 compaction with GP-2 Material compaction during
Cantilever Portion area SPAN dated:-07-06-2024
concrete
no.275-276 Sec-5 (LHS)

During inspection, Ensure the

OBS.DQOR-GEM-
honeycomb was found at MORTH 5th lack of Repair has been done adequate
85 04-06-2024
bottom of Diaphragm at Pier
ATPL-KLEP-019 Sec-5 OBS/019/03 08-06-2024 14-09-2024 Verified physicaly closed 102
eddition-2013 compaction with GP-2 Material compaction during
dated:-07-06-2024
no.255-256 LHS. concrete
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.Repair with GP-2

material, as described in
1.During inspection, A hole the TDS. Ensure the injection
OBS.DQOR-GEM-
was found bottom of girder in MORTH 5th lack of 2.Injection grouting adequate grouting and
86 04-06-2024
between diaphragm at 257
ATPL-KLEP-019 Sec-5 OBS/019/04 08-06-2024 14-09-2024 Verified physicaly Closed 102
eddition-2013 compaction should be performed. compaction during NDT yet to be
dated:-07-06-2024
RHS. 3.Conduct the NDT test concrete done
after 7 days of
Repair/Grout

1.Repair with GP-2

1.During inspection, A hole
material, as described in
and honeycomb were Found
the TDS. Ensure the
at the bottom of the girder OBS.DQOR-GEM-
MORTH 5th lack of 2.Injection grouting adequate
87 07-06-2024 (G1&G2), between the ATPL-KLEP-019 Sec-3 OBS/019/05 08-06-2024 29-06-2024 Verified physicaly closed 22
eddition-2013 compaction should be performed. compaction during
diaphragm, at SPAN no. 133 dated:-07-06-2024
3.Conduct the NDT test concrete
LHS.
after 7 days of
Repair/Grout

During inspection, the

concrete pouring grade of
M55 with a volume of 30.0
cum was almost completed.
However, about 01:30 a.m. 1.The nuts and
on 11-06-2024, concrete leak bolts at the MS 1.The concrete Should
started in the LP-269 pier Waller shutter be removed up to Height
Ensure the properly
shaft. After transferring the KLEP/ATPL/GEM/N Joint Portion 3mtr.
MORTH 5th examined the
88 11-06-2024 load into the shutter, the nuts CR/0021 Dated:11- Sec-5 Major NC broke owing to a 2.Re-bar Placing & 13-06-2024 07-10-2024 Verified physicaly Closed 118
eddition-2013 formwork as per
and bolts on the MS Shutter 06-2024 lack of binding should be
Drawing.
Boiler Joint snapped due to supervision, due properly as show in the
loosening and a shortage of to nuts and bolts Drawing..3 Re-build shall
bolts in the area. As a result, were loose. be done of pier shaft.
approximately 10.0 cum
concrete was washed away
from the
shutters.

Ensure the
1.During inspection, OBS.DQOR-GEM-
MORTH 5th lack of Repair has been done adequate
89 20-06-2024 Honeycomb was found at the ATPL-KLEP-020 Sec-2 OBS/020/01 22-06-2024 22-06-2024 Verified physicaly closed 2
eddition-2013 compaction with GP-2 Material compaction during
bottom of the Pier Cap. dated:-20-06-2024
concrete
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.During inspection, a Ensure the

OBS.DQOR-GEM-
honeycomb and Minor Crack MORTH 5th lack of Repair has been done adequate
90 20-06-2024
was found on Protection wall
ATPL-KLEP-020 Sec-2 OBS/020/02 22-06-2024 22-06-2024 Verified physicaly closed 2
eddition-2013 compaction with GP-2 Material compaction during
dated:-20-06-2024
P-65 concrete

During the inspection, the

Ensure the De-
concrete cast was completed
OBS.DQOR-GEM- shuttering should
on 14-06-2024 at Pier Cap-66 MORTH 5th lack of
91 20-06-2024
of Sec 2. It was found that the
ATPL-KLEP-020 Sec-2 OBS/020/03 De-shuttering done be done as specified 21-06-2024 26-06-2024 Verified physicaly closed 6
eddition-2013 manpower
dated:-20-06-2024 in the Drawing/
formwork had not been
Specification
removed until 20-06-2024.

1.Cold joint
During the inspection, water due to
KLEP/ATPL/GEM/N
seepage was observed at MORTH 5th construction
92 21-06-2024
bottom of deck slab of SPAN
CR/0022 Dated:21- Sec-2 Major NC 22-06-2024 09-07-2024 open 18
eddition-2013 sequences of
06-2024
no.50-51 Sec-2. Concrete
Pouring.

1.During inspection, Re-bar

1.Lack of Ensure the
was found exposed at the KLEP/ATPL/GEM/N
MORTH 5th compaction and adequate
93 21-06-2024 bottom of the Diaphragm in CR/0023 Dated:21- Sec-5 Major NC 1. Repair with GP-2 22-06-2024 22-07-2024 Verified physicaly open 31
eddition-2013 Reinforcement compaction during
Between Girder G5 & G6 at 06-2024
cover. concrete
Pier no.273 LHS.

1.The
1.During inspection, it was Diaphragm
found that the dimensions of Centreline has
the Bearing pedestal in Pier KLEP/ATPL/GEM/N been moved 100
MORTH 5th Reference mentioned in
94 21-06-2024 No.144 Sec-3 had been CR/0024 Dated:21- Sec-3 Major NC mm from the 22-06-2024 01-07-2024 Verified physicaly closed 10
eddition-2013 the Deck slab Drawing
altered from the approved 06-2024 Bering
drawing no. PNC-KLE1- Centreline as
18+605-VD215. per approved
Drawing.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.After the night concreting

was completed of 34.1 mtr.
Girder at casting Yard no.2
Bed no.1 at Neeva PCY, it was
found that the Girder shutter
1.The tie rods
had a bulge due to the failure
had corroded
of the tie rod and turnbuckle
and in poor
at time 3:00 AM, leading to
condition owing 1. Removed the concrete
misalignment in dimensions.
KLEP/ATPL/GEM/N to frequent use. of bulged area only.
Consequently, the bulging MORTH 5th
95 25-06-2024
part of the girder was then
CR/0025 Dated:25- Neeva PCY Major NC 2.Lack of 2.Reapir done using GP-2 26-06-2024 09-07-2024 open 14
eddition-2013
06-2024 supervision and material as mentioned in
removed with using breaker.
unavailability of the TDS
experience
2.It was also note that the
Engineer at
bottom flange concrete has
night.
also been removed up to re-
bar. resulting, it does not
confirm as described in the
note no.9 in Drawing no.
PNC/KLE1-18+605-VD-301.

1.During the inspection at 1.The Girder

Pier no. RRP-242, RAMP-3 Sec- was directly rest
5. The I Girder was found to on the Bearing
be directly rested at the (FB-2), which
Bearing top plate with has a causes
integrated sleeve and was pendulum effect
tilted at Pier No.243. on it. Due, to
concrete
In these conditions, the line pouring
and alignment has adjusted operation was
using jacking force, and after going on at
a day, on -01-07-2024 (please adjacent slab
KLEP/ATPL/GEM/N
refer the photograph no.05). MORTH 5th span no. P:240-
96 03-07-2024 CR/0026 Dated:03- Sec-5 Major NC 09-07-2024 open 6
eddition-2013 243.
07-2024
Its pendulum effect on the
girder resultant, the I Girder 2.Poor
has slid 400mm from its supporting
bearing point, together with arrangement
the top plate and sleeves. and Cross Girder
causing damage to the was casted
bearing (FB-2 Pier No.242 delayed for
RAMP-3 Sec-5, please refer to nearly a month
Photograph no.1,2,3 & Sketch due to a
page no.6). It does not shortage of
confirm clause 9.1 para 10 of workers and
IRC:83 part IV. and the prioritization of

1.Repair with GP-2

1.During inspection, Re-bar material, as described in
was found exposed at the KLEP/ATPL/GEM/N the TDS.
MORTH 5th Lack of
97 11-07-2024 bottom of the Diaphragm, CR/0027 Dated:11- Sec-3 Major NC 2.Nozzle Injecting grout 18-07-2024 30-09-2024 open 81
eddition-2013 compaction
Girder G8 at Pier no.127 RHS 07-2024 should be performed.
Sec-3. 3.Conduct the NDT test
after 7 days of Grout.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.During inspection, Concrete should be

OBS.DQOR-GEM- 1. all the loose/unevenly
Concrete was found unevenly MORTH 5th Lack of placed in presence
98 23-07-2024
poured at the expansion joint
ATPL-KLEP-021 Sec-2 Obs/21/01 concrete should be 27-07-2024 07-08-2024 Verified physicaly closed 15
eddition-2013 Supervision with Supervisor and
dated:-23-07-2024 removed.
at deck slab SPAN no.52. Engineer

1.During inspection,
honeycomb and hole were OBS.DQOR-GEM- Ensure the
MORTH 5th Lack of
99 23-07-2024 found at the Bottom of the ATPL-KLEP-021 Sec-3 Obs/21/02 Repair with GP-2 compaction done 27-07-2024 02-09-2024 Verified physicaly closed 41
eddition-2013 compaction
Cross Girder-1 in between G5- dated:-23-07-2024 adequately
G6 at SPAN no.126-127 sec-3.

1.Repair with GP-2

1.During inspection, Re-bar
material, as described in
was found exposed at the Nozzle Injecting
KLEP/ATPL/GEM/N the TDS.
bottom of the Diaphragm in MORTH 5th Lack of grouting and
100 23-07-2024
between Bottom of the
CR/0028 Dated:23- Sec-5 Major NC 2.Nozzle Injecting grout 27-07-2024 02-09-2024 Verified physicaly open 41
eddition-2013 compaction NDT yet to be
07-2024 should be performed.
Girder at Pier no.219 RHS Sec- done..
3.Conduct the NDT test
5.
after 7 days of Grout.

Concrete could
not penetrate at
that location
Due to the 1.Repair with GP-2
abundance of material, as described in
During the inspection, A hole ensure the
KLEP/ATPL/GEM/N Rebar and HT the TDS.
was found at bottom of the MORTH 5th aduquate
101 23-07-2024
Girder no. G3 LHS at SPAN
CR/0029 Dated:23- Sec-3 Major NC strands, and 2.Nozzle Injecting grout 28-07-2024 30-09-2024 open 69 3
eddition-2013 compaction during
07-2024 above should be performed.
no.143-144 Sec-3. pouring of concrete
reason. 3.Conduct the NDT test
4. Lack of after 7 days of Grout.
Supervision
during Concrete
Pouring.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.Moisture
The slump significantly
correction was
dropped within one hour,
not performed
indicating potential issues
properly.
with workability or mix Admixture doses
DQOR-GEM-ATPL-
design. Evenly The concrete MORTH 5th 1. Re-dosing has done at will be utilized as .1 Control Lab trial has been done and The slump
102 17-08-2024
did not exhibit a consistent
KLEP-22 Dated-18- NEEVA LAB Obs/22/01 2.Admixture 19-08-2024 20-08-2024 Verified physicaly closed 3
eddition-2013 site specified in the Mix was found to be 180 mm after 2 hours.
08-2024 doses were less
flow, as it was not falling off Design
than specified in
the Transit Mixture (TM).
the approved
(During Deck SLAB concrete
Concrete Mix
SPAN no.140-144)
Design.

Due to an
unexpected
Water Seepage were
MORTH 5th slump drop, Nozzle Injecting grout
103 10-08-2024 observed at bottom of the Email 1 to 5 Obs/22/02 31-08-2024 30-09-2024 open 51
eddition-2013 adequate should be performed
Deck slab of section 1 to 5
compaction was
not achieved.

Formwork
During that inspection, removal work
DQOR-GEM-ATPL- Repair with GP-2
Concrete Surface was found MORTH 5th has not been
104 20-09-2024
Damaged of P242 Pier Cap
KLEP-23 Dated-20- Sec-5 Obs/23/01 materials, as described in 27-09-2024 27-09-2024 open 7
eddition-2013 done as specfied
09-2024 the TDS.
(RHS) Sec-05. in the Method
Statement

1. Remove excess
concrete with a grinding
machine for a uniform
During the inspection, Surface Formwork
level.
irregularity was observed at DQOR-GEM-ATPL- Alignment has
MORTH 5th 2. If repair is required to
105 21-09-2024 the top level of the concrete KLEP-23 Dated-20- Sec-5 Obs/23/02 not been 27-09-2024 27-09-2024 open 6
eddition-2013 maintain the level, use
of the Crash Barrier on the 09-2024 checked
GP-2 materials as
(RHS) at Span P 264-263. properly
described in the
Technical Data Sheet
(TDS)
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

1.Remove excess
concrete with a grinding
machine for a uniform
During the inspection, Severe level.
DQOR-GEM-ATPL- Damaged
bulging was observed on the MORTH 5th 2.If repair is required to
106 21-09-2024
concrete surface in the RHS
KLEP-23 Dated-20- Sec-2 Obs/23/03 Formwork has 27-09-2024 03-12-2024 closed 73
eddition-2013 maintain the level, use
09-2024 been used
Crash barrier at Span P55-56. GP-2 materials as
described in the
Technical Data Sheet
(TDS)

Remove excess concrete

During the inspection, Bulging
DQOR-GEM-ATPL- Damaged with a grinding machine
was observed on the RHS of MORTH 5th
107 21-09-2024
the median crash barrier at
KLEP-23 Dated-20- Sec-2 Obs/23/04 Formwork has for a uniform level. And 27-09-2024 03-12-2024 closed 73
eddition-2013
09-2024 been used repair with GP-2 Material
Span P55-56.

During the inspection,

Formwork has not been
removed from the Crash Formwork should be
DQOR-GEM-ATPL-
Barrier on the RHS at Span P MORTH 5th Lack of removed after 12 to 48
108 26-09-2024
265-266, whereas concrete
KLEP-23 Dated-20- Sec-5 Obs/23/05 27-09-2024 10-10-2024 Verified physicaly Closed 14
eddition-2013 supervision hr.as specified in clause
09-2024
was cast on 18-09-2024. It no. 1508 of the MORTH
does not confirm as Specified
in the MORTH.

During the inspection, Minor

offset was observed on the
DQOR-GEM-ATPL- Remove excess concrete
(LHS) median crash barrier at MORTH 5th Lack of
109 26-09-2024
Span P262-263. which
KLEP-23 Dated-20- Sec-5 Obs/23/06 with a grinding machine 27-09-2024 27-09-2024 open 1
eddition-2013 supervision
09-2024 for a uniform level.
exceeds the specified
tolerance limits
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

Formwork
During the inspection,
removal work
Concrete Surface was found DQOR-GEM-ATPL- Repair with GP-2
MORTH 5th has not been
110 10-10-2024 Damaged and Re-bar Exposed KLEP-24 Dated-10- Sec-5 Obs/24/01 materials, as described in 14-10-2024 open
eddition-2013 done as specfied
of P241 Pier Cap Edge (RHS) 10-2024 the TDS.
Sec-05. in the Method
Statement

Remove excess concrete

During the inspection, Bulging
DQOR-GEM-ATPL- Damaged with a grinding machine
was observed on the RHS of MORTH 5th
111 10-10-2024
the Median Crash Barrier at
KLEP-24 Dated-10- Sec-5 Obs/24/02 Formwork has for a uniform level. And 14-10-2024 open
eddition-2013
10-2024 been used repair with GP-2 Material
Span P262-263.

1.Conduct a thorough
1.During the inspection, it has inspection of the
been observed and found that dispatched I-girder to
the I Girder is being shifted from determine its condition and
Anandi Casting yard, to P266- whether it meets structural
P267 for erection, whose casting integrity requirements.
date 11/10/2024 and it is 06 1.Lack of 2.All relevant
days old only. KLEP/ATPL/GEM/N Supervision and documentation, including
MORTH 5th
112 18-10-2024 CR/0030 Dated:18- Anandi PCY Major NC awareness. curing logs and drawings, is 28-10-2024 open
2.Transport and erect all the eddition-2013
10-2024 2. Improper reviewed for compliance
precast girder of a module in planning. with project specifications.
position supported in temporary 3.Reinforce procedures for
support" must be done after 14 maintaining proper curing
days of casting of Girder and it periods. Ensure that all
was found to deviate from the team members understand
approved drawing. the importance of curing
requirement.

1.Repair with GP-2.

During Inspection, Re-bar was
2.injecting grout is 1. ensure the
found exposed at the bottom DQOR-GEM-ATPL-
MORTH 5th lack of acceptable. aduquate
113 26-10-2024 of the Diaphragm in the KLEP-25 Dated-26- Sec-1 Obs/25/01 04-11-2024 Open
eddition-2013 compaction 3. NDT Test should be compaction during
Girder (G3 from RHS) at the 10-2024
performed after the pouring of concrete
Pier no 14, Sec-01.
repair.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During Inspection,
1. ensure the
Honeycomb was found in the DQOR-GEM-ATPL- 1.Repair with GP-2
MORTH 5th lack of aduquate
114 26-10-2024 bottom of deck Slab in KLEP-25 Dated-26- Sec-1 Obs/25/02 materials, as described in 30-10-2024 Open
eddition-2013 compaction compaction during
Between Expansion Joint P- 10-2024 the TDS.
pouring of concrete
15, Sec-01.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During Inspection it is
observed thar the Black 1. Proper surface
Ensure the proper
Patches observed after cleaning before repairing.
DQOR-GEM-ATPL- Repaing
repairing of Concrete Surface, MORTH 5th 1. Poor 2. Use a repair material
115 07-11-2024
it does not confirm the as per
KLEP-26 Dated-07- Sec-1 Obs/26/01 Methodlogy used 10-11-2024 10-11-2024 closed 3
eddition-2013 workmanship. that closely matches the
11-2024 during the repairing
the specification. composition of the
process.
Location: Cross Girder-02 in original concrete.
between P1-P2, Section-01.

During post pour inspection

of Cross Girder -02 in Ensure the
DQOR-GEM-ATPL- Damaged 1.Repair with GP-2
between P01-P02, it is MORTH 5th adequate
116 07-11-2024
observed that the
KLEP-26 Dated-07- Sec-1 Obs/26/02 Formwork has materials, as described in 10-11-2024 10-11-2024 closed 3
eddition-2013 compaction during
11-2024 been used the TDS.
Compression or indentation concrete
on the Cross Girder Surface.

1.Repair with GP-2

During inspection, rebar was material, as described in
Ensure the
found exposed at the bottom KLEP/ATPL/GEM/N the TDS.
MORTH 5th Lack of adequate
117 07-11-2024 of the Diaphragm, Girder no CR/0031 Dated:07- Sec-2 Major NC 2.Nozzle Injecting grout 17-11-2024 Open
eddition-2013 compaction compaction during
03 and 06 from LHS at Pier no 11-2024 should be performed.
concrete
P56, Sec-02 3.Conduct the NDT test
after 7 days of Grout.

Formwork
During the inspection
removal work
concrete Surface was found DQOR-GEM-ATPL- Repair with GP-2
MORTH 5th has not been
118 07-11-2024 Cracked/ Damaged both Side KLEP-26 Dated-07- Sec-2 Obs/26/03 materials, as described in 10-11-2024 Open
eddition-2013 done as specfied
of Pier Cap-52 LHS side, 11-2024 the TDS.
in the Method
Section-02
Statement
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During Inspection,
honeycomb and rebar 1. ensure the
DQOR-GEM-ATPL- 1.Repair with GP-2
Exposed were found at the MORTH 5th lack of aduquate
119 07-11-2024
junction of Deck slab and
KLEP-26 Dated-07- Sec-2 Obs/26/04 materials, as described in 10-11-2024 Open
eddition-2013 compaction compaction during
11-2024 the TDS.
Diaphragm at Pier no 48, pouring of concrete
Section-02

Formwork
During inspection, Concrete removal work
DQOR-GEM-ATPL- Repair with GP-2
Surface was found damaged MORTH 5th has not been
120 07-11-2024
of Pier Cap no 48 RHS Side,
KLEP-26 Dated-07- Sec-2 Obs/26/05 materials, as described in 10-11-2024 Open
eddition-2013 done as specfied
11-2024 the TDS.
Sec-02 in the Method
Statement

During inspection, rebar

was found exposed at the 1.Repair with GP-2. 1. ensure the
Junction of Girder and DQOR-GEM-ATPL- MORTH 5th lack of 2. NDT Test should be aduquate
121 14-11-2-24 KLEP-27 Dated-15- Sec-2 Obs/27/01 24-11-2024 Open
Diaphragm bottom, eddition-2013 compaction performed after the compaction during
11-2024
Girder no 02 from LHS at repair. pouring of concrete
Pier no P59, Sec-02

During Inspection,
honeycomb and rebar
Exposed were found on DQOR-GEM-ATPL- 1. ensure the
1.Repair with GP-2
MORTH 5th lack of aduquate
122 15-11-2024 the bottom of cross KLEP-27 Dated-15- Sec-3 Obs/27/02 materials, as described in 19-11-2024 22-11-2024 closed 7
eddition-2013 compaction compaction during
girder no-02 between G4- 11-2024 the TDS.
pouring of concrete
G5 of Span P128-P129,
Section-03
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During Inspection,
honeycomb and rebar
Exposed were found on DQOR-GEM-ATPL- 1. ensure the
1.Repair with GP-2
MORTH 5th lack of aduquate
123 15-11-2024 the bottom of cross KLEP-27 Dated-15- Sec-3 Obs/27/03 materials, as described in 19-11-2024 22-11-2024 closed 7
eddition-2013 compaction compaction during
girder no-01 between G4- 11-2024 the TDS.
pouring of concrete
G5 of Span P127-P128,
Section-03

During inspection, rebar

was found exposed at the 1.Repair with GP-2. 1. ensure the
Junction of Girder and DQOR-GEM-ATPL- MORTH 5th lack of 2. NDT Test should be aduquate NDT not
124 15-11-2024 KLEP-27 Dated-15- Sec-3 Obs/27/04 24-11-2024 03-12-2024 Open 18
Diaphragm bottom, eddition-2013 compaction performed after the compaction during performed
11-2024
Girder no 03 from LHS at repair. pouring of concrete
Pier no P132, Sec-03

During Inspection,
Honeycomb was found 1. ensure the
on the surface of RHS DQOR-GEM-ATPL- 1.Repair with GP-2
MORTH 5th lack of aduquate
125 15-11-2024 KLEP-27 Dated-15- Sec-5 Obs/27/05 materials, as described in 19-04-2024 Open
Edge crash barrier in eddition-2013 compaction compaction during
11-2024 the TDS.
between span P271- pouring of concrete
P272.

During Inspection, it was 1. immediate removal of

the jute sack to prevent
found that a jute sack is
further complications or
stuck at the bottom of
delays.
the crash barrier median 2. inspection of the area
in between P271- DQOR-GEM-ATPL-
MORTH 5th 1. Poor after removal to assess
126 15-11-2024 KLEP-27 Dated-15- Sec-5 Obs/27/06 19-04-2024 Open
P275.This obstruction eddition-2013 workmanship. any damage or necessary
11-2024
may potentially hinder repairs.
proper 3. if required, repair the
affected area using
maintenance,repairs or
appropriate material
structural integrity. such as GP2.
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

During Inspection of
stacking operation, one
1. Ensure proper
girder tilted posing a 1. Use heavy-duty slings,
ground preparation
significant safety hazard chain or straps to stablize
and evenness
and risk of collapse. DQOR-GEM-ATPL- the girder temporarily.
MORTH 5th 1. Poor before stacking
127 15-11-2024 KLEP-27 Dated-15- Sec-5 Obs/27/07 2. Place wooden blocks 19-11-2024 19-11-2024 closed 4
Immediate action eddition-2013 workmanship. operation.
11-2024 under the girder and
required to secure the 2. Ensure proper
provide supports to
girder and prevent if alignment and
prevent further tilting.
spacing of sopports.
from falling to the
ground.

During inspection
1. Ensure adequate
Honeycomb and exposed numbers of cover
rebar was observed on DQOR-GEM-ATPL- 1. Improper
Repair with GP-2 blocks are fixed.
MORTH 5th cover
29-11-2024 the underside of the deck KLEP-028 Sec-3 Obs/28/01 materials, as described in 2. Ensure the 04-12-2024 30-11-2024 Verified physicaly closed 1
eddition-2013 2. Lack of proper
slab near Girder G4,(P125 Dated-30-11-2024 compaction.
the TDS. proper compaction
end) between spans P125 during pouring of
concrete
and P126 in Section 3

During Inspection,
number of holes were
found in the cantilever DQOR-GEM-ATPL- 1. Ensure the
Repair with GP-2
MORTH 5th 1. Lack of proper proper compaction
30-11-2024 portion at the edge of KLEP-028 Sec-5 Obs/28/02 materials, as described in 05-12-2024
eddition-2013 compaction. during pouring of
the deck slab, between Dated-30-11-2024 the TDS.
concrete.
spans P256-P257, on the
Right-Hand side.

Signature of Auditor: Signature of Auditee:

Date: Date:

* OFI: Opportunity for Improvement

Summary of Audit /Observation and Non- conformity Record

Month Jan-24 Feb-24 Mar-24 Apr-24 May-24 Jun-24 Jul-24 Aug-24 Sep-24 Oct-24 Nov-24 Dec-24

Nos of observation 16 25 12 13 8 12 2 2 6 4 14
Closed observation 14 25 12 13 8 12 2 1 1 0 6
 GEM Engserv Pvt. Ltd.

QMS Audit/Inspection Report

Ref. No. GEM-FOR-COR08-03 Rev R2, dt: 2/01/2022
Rev No R0

Project: KLEP-ATPL Date of Audit/Observation Up to 30-09-2024

Auditor: Mr. Bheem Singh Auditee : KLEP-ATPL

Audit Scope: GEM's Quality & Safety Management System - ISO 9001:2015

Documents Reviewed: PQP, CA & MS

Ref. Criteria/
Audit Actual Date of
C/ OFI/ NC Con. Clause Root Target Date of NC /Observation Date to indicate Auditors
Date Audit Findings /NCR/Observation Evidence of Finding SECTION Correction Corrective Action Closure of Closure Evidence Age
(Min./Maj.) No.(in case of Cause/Causes Completion Verification Closure Status Remark
No. NC/Observation
NCs)

Open observation 2 0 0 0 0 0 0 1 5 4 8
Nos of NCR 2 1 8 4 5 5 4 0 0 1 1
Closed NCR 2 1 8 4 3 2 0 0 0 0 0
Open NCR 0 0 0 0 2 3 4 0 0 1 1

NOTE: As indicated in the summary above, 16 observations were found as documentary proof in the QA/QC laboratory for the month of JAN-24,, with details provided in Audit Report No.001.

Month sec-1 sec-2 sec-3 sec-4 sec-5 NEEVA PCY Anandi PCY NEEVA Lab Total
Feb-24 0 0 0 0 0 0 0 0 0
Mar-24 1 0 0 0 0 0 0 0 1
Apr-24 0 0 0 0 0 0 0 0 0
May-24 1 1 0 0 0 0 0 0 2
Observation and
Jun-24 0 1 0 0 1 1 0 0 3
NCR Opened
details Jul-24 0 0 2 0 2 0 0 0 4
Aug-24 0 0 0 0 1 0 0 0 1
Sep-24 0 2 0 0 3 0 0 0 5
Oct-24 2 0 0 0 2 0 1 0 5
Nov-24 0 5 1 0 2 0 0 0 8
Total Opened 4 9 3 0 11 1 1 0 29