DUOBLOCK RANGE

RPD
500 ... 80000 kW
2 stage progressive/modulating mechanical or electronic

• Fuels: – natural gas, Hi = 6,99 … 11,39 kWh/Nm3;

– light oil, viscosity 6 mm2/s at 20°C, Hi = 11,86 kWh/kg;
– heavy oil, viscosity 20…350 mm2/s at 50°C;
– other fuels on request;
– co-combustion of various fuels or to eliminate liquid waste on request
• Emission class: – Low NOx class 3 (≤80 mg/kWh) or class 2 (≤120 mg/kWh)
according to EN676 in gas;
– Low NOx class 3 (≤120 mg/kWh) or class 2 (≤185 mg/kWh)
according to EN267 in light oil
• Protection level: IP 41 (IP 54 and IP 65 on request)

RANGE OVERVIEW

RPD 20 500 ... 3300 kW

RPD 30 1130 ... 6042 kW
RPD 40 910 ... 8230 kW
RPD 50 1400 ... 11160 kW
RPD 60 2232 ... 14511 kW
RPD 70 3000 ... 20470 kW
RPD 80 5500 ... 30350 kW
RPD 90 7000 ... 42000 kW
RPD 100 7000 ... 45000 kW
RPD 130 10800 ... 65000 kW
RPD 160 12500 ... 80000 kW
0 10000 20000 30000 40000 50000 60000 70000 80000 kW

AVAILABLE CONFIGURATIONS

Approx. weight Fuel Operation

Model
(kg) Gas Gas/Light oil Light oil Heavy oil Gas/Heavy oil Mechanical Electronic
RPD 20 370 • • • • • • •
RPD 30 400 • • • • • • •
RPD 40 430 • • • • • • •
RPD 50 550 • • • • • • •
RPD 60 600 • • • • • • •
RPD 70 760 • • • • • • •
RPD 80 1060 • • • • • • •
RPD 90 1200 • • • • • • •
RPD 100 1250 • • • • • • •
RPD 130 2850 • • • • • • •
RPD 160 3080 • • • • • • •

204 ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019

 DUOBLOCK RANGE

DIMENSIONS (mm)

D1
D2
A1 G* B8 R*

H2

D4
H3
T3
T2

H1
H4

LK

T1 LP W T

Air connection flange Details of boiler front plate

Y
Z
P3
P4

X
D3 D3

D2
D2

P1 set screw M12

P2
length = 30 mm

RPD 20 - 60 RPD 70 - 100

Model A1 B8 D1 D2 D3 D4 D7 H1 H2 H3 H4 P1 P2 P3 P4 T T1 T2 T3 V W X Y Z LK LP

RPD 20 values dependent on design variant

RPD 30 745 428 830 790 385 371 17,5 620 373 993 650 580 670 320 410 342 192 458 362 DN80 248 4X92 5x126 10 202 594
RPD 40 745 428 830 790 423 409 17,5 620 373 993 650 580 670 320 410 342 192 458 362 DN80 248 4x92 5x126 10 202 594
RPD 50 950 547 1030 990 470 456 17,5 675 475 1150 740 740 830 416 506 382 250 500 400 DN150 319 3x152 5x156 10 202 680
RPD 60 994 634 1080 1040 520 506 18 700 497 1197 825 750 840 470 560 439 270 520 420 DN150 379 4x129 5x160 10 202 704
RPD 70 1160 731 1240 1200 640 626 18 780 580 1360 900 936 1026 600 690 501 365 479 479 DN150 410 5x128 7x140 10 202 841
RPD 80 1350 860 1450 1400 740 710 18 820 675 1495 1000 1102 1192 700 790 561 310 647 547 DN150 489 6x125 9x128 10 202 909
RPD 90 1700 890 1800 1750 883 870 18 905 850 1755 1100 1300 1390 742 832 618 310 743 643 DN150 494 6x132 10x135 10 202 1043
RPD 100 1700 890 1800 1750 935 922 18 905 850 1755 1100 1300 1390 742 832 618 310 743 643 DN150 494 6x132 10x135 10 202 1043
RPD 130 values dependent on design variant
RPD 160 values dependent on design variant

*: value G and R are defined based on the coating of the boiler

All values are referred to standard burner versions and may vary in base of the configuration chosen

ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019 205

 GAS TRAINS

Gas train for EK EVO 6/7 and NEXTRON N6/N7 (EN676 configuration)

DUNGS

DUNGS basic gas trains delivery scope and description:

• gas compact unit MBC
• minimum gas pressure switch
• fittings between burner and gas train

DUNGS gas trains K

Dimensions J R S V X AA(2)
Designation Type Code EK6/N6 EK7/N7
GT-d452-1“1/2 (1) Threaded design 3750510 d1”1/2-Rp1”1/2 685 375 405 80 190 100 60 320
GT-d453-2“ (1) Basic version 3750511 d2”-Rp2” 760 405 435 100 330 125 115 385
GT-d454-65 3750512 d65-DN65 795 355 385 185 250 110 100 385
Flanged design
GT-d455-80 3750513 d80-DN80 815 375 405 210 295 155 110 275
Basic version
GT-d456-100 3750514 d100-DN100 875 375 405 250 330 165 115 275
(1)
: model with integrated filter
(2)
: in PED configuration

SIEMENS

SIEMENS basic gas trains delivery scope and description:

• gas compact unit VGD20/40 including actuators SKP15 and SKP25
• minimum gas pressure switch
• fittings between burner and gas train

SIEMENS gas trains K V

Dimensions J R S X AA(2) AB
Designation Type Code EK6/N6 EK7/N7 (2)

GT-s451-1“1/2 Threaded design 3750525 s1”1/2-Rp1”1/2 795 375 405 100 285 105 145 65 320 135
GT-s452-2“ Basic version 3750526 s2”-Rp2” 805 405 435 105 285 105 145 100 325 140
GT-s453-65 3750527 s65-DN65 795 355 385 120 305 125 125 110 365 135
GT-s454-80 Flanged design 3750528 s80-dN80 815 375 405 135 315 125 125 110 375 135
GT-s455-100 Basic version 3750529 s100-DN100 855 375 405 145 335 145 145 125 385 135
GT-s456-125 3750530 s125-DN125 905 375 405 180 350 160 160 140 400 135
(2)
: in PED configuration

Gas trains are fully mounted, electrical connected and tested (electrical, hydraulic, leakage)
i Additional components (filter and other options) in order to comply to the local regulation and codes of practise must be ordered separately

FILTERS

Gas filter with flange PN 16, with non-ferrous metal, DN40 L = 160 mm 3757196
max. working pressure 2 bar DN50 L = 160 mm 3757197
DN65 L = 290 mm 3757198
DN80 L = 310 mm 3757201
DN100 L = 350 mm 3757195
L DN125 L = 480 mm 3757209
DN150 L = 480 mm 3757210

206 ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019

 GAS TRAINS

Gas train for EK EVO 8/9 and NEXTRON N8/N9 (EN676 configuration)

DUNGS

DUNGS basic gas trains delivery scope and description:

• gas compact unit MBC
• minimum gas pressure switch
• fittings between burner and gas train

DUNGS gas trains K

Dimensions J R S V X AA(2)
Designation Type Code EK8/N8 EK9/N9
GT-d457-2“ (1) Threaded design 3750515 d2”-Rp2” 760 598 623 100 330 125 115 385
GT-d458-65 3750516 d65-DN65 795 598 623 185 250 110 100 385
Flanged design
GT-d459-80 3750517 d80-DN80 815 598 623 210 295 155 110 275
Basic version
GT-d460-100 3750518 d100-DN100 875 598 623 250 330 165 115 275
(1)
: model with integrated filter
(2)
: in PED configuration

SIEMENS

SIEMENS basic gas trains delivery scope and description:

• gas compact unit VGD20/40 including actuators SKP15 and SKP25
• minimum gas pressure switch
• fittings between burner and gas train

SIEMENS gas trains K V

Dimensions J R S X AA(2) AB
Designation Type Code EK8/N8 EK9/N9 (2)

GT-s457-2“ Threaded design 3750537 s2”-Rp2” 805 598 623 105 285 105 145 100 325 135
GT-s458-65 3750538 s65-DN65 795 598 623 120 305 125 125 110 365 135
GT-s459-80 Flanged design 3750539 s80-dN80 815 598 623 135 315 125 125 110 375 135
GT-s460-100 Basic version 3750540 s100-DN100 855 598 623 145 335 145 145 125 385 135
GT-s461-125 3750541 s125-DN125 905 598 623 180 350 160 160 140 400 135
(2)
: in PED configuration

Gas trains are fully mounted, electrical connected and tested (electrical, hydraulic, leakage)
i Additional components (filter and other options) in order to comply to the local regulation and codes of practise must be ordered separately

FILTERS

Gas filter with flange PN 16, with non-ferrous metal, DN40 L = 160 mm 3757196
max. working pressure 2 bar DN50 L = 160 mm 3757197
DN65 L = 290 mm 3757198
DN80 L = 310 mm 3757201
DN100 L = 350 mm 3757195
L DN125 L = 480 mm 3757209
DN150 L = 480 mm 3757210

ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019 207

 GAS TRAINS

Gas train for N10 (EN676 configuration)

DUNGS

DUNGS basic gas trains delivery scope and description:

• gas compact unit MBC
• minimum gas pressure switch
• connecting piece between burner and gas train

Other configurations:
i available on request

DUNGS gas trains

Dimensions J K R S V X AA(1)
Designation Type Code
d80 on request d80 710 912 205 292 113 107 376
Flanged design
d100 on request d100 754 912 250 329 124 125 395
Basic version
d125 on request d125 800 912 250 415 137 125 395
(1)
: in PED configuration

SIEMENS

SIEMENS basic gas trains delivery scope and description:

• gas compact unit VGD20/40 including actuators SKP15 and SKP25
• minimum gas pressure switch
• connecting piece between burner and gas train

Other configurations:
i available on request

SIEMENS gas trains

Dimensions J K R S V X AA(1)
Designation Type Code
s80 3757394 s80 710 912 132 312 125 108 372
s100 Basic configuration valve 3757395 s100 750 912 145 335 141 124 356
s125 + connection pipe 3757396 s125 800 912 175 348 155 138 392
s150 3757397 s150 880 912 188 365 176 159 409
(1)
: in PED configuration

Gas trains are fully mounted, electrical connected and tested (electrical, hydraulic, leakage)
i Additional components (filter and other options) in order to comply to the local regulation and codes of practise must be ordered separately

FILTERS

Gas filter with flange PN 16, with non-ferrous metal, DN80 L = 310 mm 3757201
max. working pressure 2 bar DN100 L = 350 mm 3757195
DN125 L = 480 mm 3757209
DN150 L = 480 mm 3757210

208 ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019

 GAS TRAINS

Gas train for N11 (EN676 configuration)

DUNGS

J DUNGS basic gas trains description:

• gas train in standard configuration is mounted on
DN125
the left side
• a support for the gas train is required additionally
(code 3752216, see page 220)
K
Other configurations:
i available on request

DUNGS gas trains

Dimensions J K
Designation Type Code
d100 Flanged design 3758179 d100 1279 245,5
d125 Basic version 3758180 d125 1330 245,5

SIEMENS

SIEMENS basic gas trains description:

J
• gas train in standard configuration is mounted on
the left side
DN125
• a support for the gas train is required additionally
(code 3752216, see page 220)

K
Other configurations:
i available on request

SIEMENS gas trains

Dimensions J K
Designation Type Code
s100 3758176 s100 1277 245,5
Basic configuration valve
s125 3758177 s125 1327 245,5
+ connection pipe
s150 3758178 s150 1407 245,5

Gas trains are fully mounted, electrical connected and tested (electrical, hydraulic, leakage)
i Additional components (filter and other options) in order to comply to the local regulation and codes of practise must be ordered separately

FILTERS

Gas filter with flange PN 16, with non-ferrous metal, DN80 L = 310 mm 3757201
max. working pressure 2 bar DN100 L = 350 mm 3757195
DN125 L = 480 mm 3757209
DN150 L = 480 mm 3757210

ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019 209

 GAS TRAINS

Gas train for GHO-TRON (EN676 configuration)

7
7 6
6 1. main gas pipe
2. ball valve*
3. anti-vibration coupling*
5. minimum gas pressure switch
6. safety gas valve
7. main gas valve
8. leakage control device*
9. gas filter* (governor included in the valve)
1 5 10. actuator SKP 15
1 22 33 9
9 5 8
8 11
11 10
10
11. actuator SKP 75

*: additional components to be ordered separately,

e.g.: maximum gas pressure switch and other gas
options in order to comply to the local regulation
and codes of practise

Designation Description Code

GT-2“ VGD20.503 on request
GT-DN65 VGD40.065 on request
GT-DN80 VGD40.080 on request
GT-DN100 VGD40.100 on request GHO-TRON configuration:
gas ignition unit is included in the body of the
GT-DN125 VGD40.125 on request burner, the price is included in the burner price.

Gas trains are fully mounted, electrical connected and tested (electrical, hydraulic, leakage)
i Additional components (filter and other options) in order to comply to the local regulation and codes of practise must be ordered separately

FILTERS
2“ on request
DN65 - 2“1/2 on request
DN80 - 3“ on request
DN100 - 4“ on request
DN125 - 5“ on request

GAS TRAIN CONNECTION PIPE

GTCP RP50 platform 2-3-4 GHO-TRON 2-3-4 with GT-2” on request
GTCP reducer from DN80 to DN65 platform 2-3-4 GHO-TRON 2-3-4 with GT-DN65 on request
GTCP reducer from DN100 to DN80 platform 4-5 GHO-TRON 4-5 with GT-DN100 on request
GTCP reducer from DN125 to DN80 platform 5 GHO-TRON 5 with GT-DN125 on request

210 ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019

 CONTROL UNITS

BT3
The device is composed of a control box for safety and for programming the parameters of mono- and dual fuel burners with intermittent or conti-
nuous operation through a step by step servomotor up to 10 Nm.
The BT300 combines the benefits of an electronic fuel-air ratio control system with up to three motorised actuating devices and an optional modules
like an analogue output for speed control of the combustion air fan with an electronic burner control unit.

The device is equippable with the following modules:

• fan speed regulation;
• burner power regulation;
• control of combustion air excess;
• CO control (through simple or combined probe);
• communication via Bus system.

The BT300 is available in three designs with the following specific functions:
• BT320 for single fuel burner and intermittent operation, with an output 0...10 V, 0/4...20 mA and the management of two servomotors;
• BT330 for single fuel burner and continuous operation, using suitable flame detectors, with an output 0...10 V, 0/4...20 mA and the management
of three servomotors;
• BT340 for dual fuel burner and continuous operation, using suitable flame detectors, with an output 0...10 V, 0/4...20 mA and the management of
three servomotors.

Main characteristics of the control box:

• power supply: 230 V -15…+10%, 50 Hz;
• servomotors from 1,2 to 10 Nm.

COMMUNICATION MODULE
BT300 module for electronic burners mounted in the switch cabinet of the burner ModBus/BT3 3754081
(Note: one LCM module is required)
ProfiBus/BT3 3750142
Ethernet/BT3 on request

LCM MODULE
Module required for O2 control, Variatron and communication buses connections 3752286

Note: only one LCM module is necessary for these 3 options; the module is already included on dual fuel burners

REMOTE SOFTWARE
Kit to connect a PC laptop to the BT300 for its parametrization LSA100 + USB/CAN + CD-Rom 3751130

ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019 211

 CONTROL UNITS

ETAMATIC AND ETAMATIC OEM

The Etamatic control units are available on request according to the configuration of the burner selected.

Electronic control Etamatic with 4 DPS-adjusting outputs for servodrives up to 50 mA of direct current with:
• incorporated tightness control of the valves;
• incorporated regulator of power;
• incorporated counter of working hours with pulse transducer;
• incorporated relay of flame;
• incorporated program of O2 regulation, including the system Lamtec with connecting bus.

Electronic control Etamatic S with a steady adjusting output for the regulation of the number of revolutions of the fan supplying the air of nurning
and 4 DPS-adjusting outputs for the servodrives up to 50 mA of direct current with:
• incorporated tightness control of the valves;
• incorporated regulator of power;
• incorporated counter of working hours with pulse transducer;
• incorporated relay of flame;
• incorporated program of O2 regulation, including the system Lamtec with connecting bus.
For the control of the number of revolutions it is required additionally:
• Static frequency converter;
• Switch Namur.

INTERFACE MODULES FOR ETAMATIC AND ETAMATIC OEM

Profibus module for ETA+OEM with 2 m cable 3752995

Modbus module RTU RS232 for ETA+OEM with 2m cable 3752467
Modbus module RTU RS422/484 for ETA+OEM with 2m cable 3756474
Ethernet module TCP/IP for ETA+OEM with 2m cable 3757955

ACCESSORIES FOR ETAMATIC OEM

Software for remote PC connection for Lamtec ETAMATIC OEM with all its accessories for the connection (available languages: English, German and French) 3753366
Customer interface (DISPLAY) for ETAMATIC OEM 3751683
Hand held programming unit for ETAMATIC OEM (languages: German and English) - Alternative to software 3753366 when PC is not available 1718850339
Hand held programming unit for ETAMATIC OEM (language: Russian) - Alternative to software 3753366 when PC is not available 3754519

Note: either customer interface or operation and display unit has to be included

212 ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019

 O2 and CO TRIM

O2 TRIM FOR BT300, ETAMATIC AND ETAMATIC OEM

This device optimizes the combustion in order to keep the air excess as much stable as possible irrespective of the changings that can occur during
operations, for instance slight calorific value variations, combustion air temperature and pressure. This improves the seasonal efficiency and therefo-
re reduces the fuel consumption.
The kit includes all the fittings for the installation. Main components are:
• control unit with display;
• probe;
• intake pipe to be fixed to the stack (choose the proper length).

The control unit has to be installed close to the probe (max 20 m of cable)
The probe needs a calibration but no reference gas is necessary.
The display shows the O2 content.
Maximum distance between the control unit and the burner control panel is 500 m.

Output Probe length Code

Kit for O2 trim (LT3 + LS2) - Flue temp max 300 °C - display for O2 visualization 1 x 4-20 mA 150 mm 3757433
(Note: for models equipped with BT3xx this kit needs a LCM module installed 1 x 4-20 mA 300 mm 3757137
in the burner control panel)
1 x 4-20 mA 450 mm 3757138

O2 TRIM WITH CO MEASURE FOR BT300, ETAMATIC AND ETAMATIC OEM

This device optimizes the combustion in order to keep the air excess as low as possible in order to maximize the seasonal efficiency and therefore
minimize the fuel consumption.
In addition to the features of the O2 trim only, this kit reduces the air excess to its minimum because this system continuously measures the CO con-
tent in the flue: should the air excess be reduced too much, the CO raises and the system reacts by increasing the air excess in order to keep firing in
safe conditions.
The kit includes all the fittings for the installation. Main components are:
• control unit with display;
• probe;
• intake pipe to be fixed to the stack (choose the proper length).

The control unit has to be installed close to the probe (max 20 m of cable).
The probe needs a calibration but no reference gas is necessary.
The display shows the O2 content.
Maximum distance between the control unit and the burner control panel is 500 m.

Note: this system is not suitable for GL-EUF and L-EUF burners

Output Probe length Code

Kit for O2 trim and CO control (LT3-F + KS1D) - Flue temp max 300 °C None 150 mm 3758001
(Note: for models equipped with BT3xx this kit needs a LCM module installed None 300 mm 3755046
in the burner control panel)
None 450 mm 3756533
4 x 0/4-20mA 300 mm 3754549
4 x 0/4-20mA 450 mm 3754550
4 x 0/4-20mA & 4 x digital 300 mm 3754551
4 x 0/4-20mA & 4 x digital 450 mm 3754552

M - measuring gas 300°C max

1 - plug
2 - probe signal
3 - Lambda Probe
4 - gas extraction device (GED)
5 - half-collar R1“1/4
6 - probe installation fitting (PIF)
7 - probe heater
8 - probe connection box (PCB)

ELCO INDUSTRY CATALOGUE - Version 1.2 - 13/09/2019 213