SOM

DEPARTMENT OF CIVIL ENGINEERING

LAB MANNUAL

STRENGTH OF
MATERIAL SOM

CE305

BY: PIYUSH PATHAK

DEPT OF CIVIL ENGINEERING Page 1

 SOM

STRENGTH OF MATERIALS LABORATORY – SYLLABUS

Exp. No. Name of the Experiment

1 Tension test

2 Deflection test on Cantilever beam

3 Deflection test on simply supported beam

4 Torsion test

5 Hardness test

6 Spring test

7 Compression test on wood or concrete,

8 Impact test

10 Shear test

11 Verification of Maxwell‟s reciprocal theorem on beams

12 Use of electrical resistance strain gauge

13 Deflection test on Continuous beam

DEPT OF CIVIL ENGINEERING Page 2

 GYAN SAGAR COLLEGE OF ENGINEERING SOM

CONTENTS

S. No. Page No.

1 Vision & Mission of department 1

2 Program Outcomes (PO’s) 2

3 Program Specific Outcomes (PSO’s) 4

4 Syllabus 5

5 Attainment of PO’s & PSO’s 6

6 Mandatory Instructions 7

7 Contents 9

8 Experiment no 1: Tension Test 11

Experiment no 2: Bending Test On Cantilever Beam

9 (a) To evaluate the deflections of the beam made of wood. 19

(b) To evaluate the deflections of the beam made of steel.

Experiment no 3: Bending Test On Simply Supported Beam:
10 23
(a) To evaluate the deflections of the beam made of wood.
(b) To evaluate the deflections of the beam made of steel.
11 Experiment no 4: Torsion Test 27

12 Experiment no 5: Hardness Test 33

13 Experiment no 6: Spring Test 45

Experiment no 7: Compression Test

14 (a) Wooden block. 52

(b) Concrete block.

Experiment no 8: Impact Test
15 56
(a) Izod test.
(b) Charpy Test.

DEPT OF CIVIL ENGINEERING Page 3

 GYAN SAGAR COLLEGE OF ENGINEERING SOM

16 Experiment no 9: Shear Test 65

Experiment no 10 : Beam Deflections using Maxwell Reciprocal 68

17
Theorem

18 Experiment no 11 : Strain Measurement 72

19 Experiment no 12 : Deflection Of Continuous Beam. 74

DEPT OF CIVIL ENGINEERING Page 4

 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment - 01

TENSION

TEST

AIM: To determine ultimate tensile stress of a metal.

OBJECTIVE: To conduct a tensile test on a mild steel specimen and determine the
following:
1. Limit of proportionality
2. Elastic limit
3. Yield strength
4. Ultimate strength
5. Young‟s modulus of elasticity
6. Percentage elongation
7. Percentage reduction in area.

APPARATUS:
1. Universal Testing Machine (UTM)
2. Mild steel specimens
3. Graph paper
4. Scale
5. Vernier Caliper

DEPT OF CIVIL ENGINEERING Page 5

 GYAN SAGAR COLLEGE OF ENGINEERING SOM

DIAGRAM

DEPT OF CIVIL ENGINEERING Page 6

 GYAN SAGAR COLLEGE OF ENGINEERING SOM

M/C SPECIFICATIONS:

Capacity: 400 KN.

Model: UTK-40.

SR.No:
2013/1073.

Mfd. By: Krystal Equipments, Ichalkaranji, M.H, India.

THEORY:-

The tensile test is most applied one, of all mechanical tests. In this test ends of test piece are
fixed into grips connected to a straining device and to a load measuring device. If the
applied load is small enough, the deformation of any solid body is entirely elastic. An
elastically deformed solid will return to its original form as soon as load is removed.
However, if the load is too large, the material can be deformed permanently. The initial part
of the tension curve which is recoverable immediately after unloading is termed. As elastic
and the rest of the curve which represents the manner in which solid undergoes plastic
deformation is termed plastic. The stress below which the deformations essentially entirely
elastic is known as the yield strength of material. In some material the onset of plastic
deformation is denoted by a sudden drop in load indicating both an upper and a lower yield
point. However, some materials do not exhibit a sharp yield point. During plastic
deformation, at larger extensions strain hardening cannot compensate for the decrease in
section and thus the load passes through a maximum and then begins to decrease. This stage
the “ultimate strength”‟ which is defined as the ratio of the load on the specimen to original
cross-sectional area, reaches a maximum value. Further loading will eventually cause „neck‟
formation and rupture.

Page | 14
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

PROCEDURE:-

1. Measure the original length and diameter of the specimen. The length may either
be length of gauge section which is marked on the specimen with a preset punch or
the total length of the specimen
2. Insert the specimen into grips of the test machine and attach strain-measuring
device to it.
3. Begin the load application and record load versus elongation data.
4. Take readings more frequently as yield point is approached.
5. Measure elongation values with the help of dividers and a ruler.
6. Continue the test till Fracture occurs.
7. By joining the two broken halves of the specimen together, measure the final
length and diameter of specimen.

DESCRIPTION OF UTM AND EXTENSOMETER:

LOADING UNIT:-

It consists of main hydraulic cylinder with robust base inside. The piston which moves up
and down. The chain driven by electric motor which is fitted on left hand side. The screw
column maintained in the base can be rotated using above arrangement of chain. Each
column passes through the main nut which is fitted in the lower cross head. The lower table
connected to main piston through a ball & the ball seat is joined to ensure axial loading.
There is a connection between lower table and upper head assembly that moves up and down
with main piston. The measurement of this assembly is carried out by number of bearings
which slides over the columns. The test specimen each fixed in the job is known as „Jack
Job‟. To fix up the pecimen tightly, the movement of jack job is achieved helically by
handle.

CONTROL PANEL:-

It consists of oil tank having a hydraulic oil level sight glass for checking the oil level. The
pump is displacement type piston pump having free plungers those ensure for continuation
of high pressure. The pump is fixed to the tank from bottom. The suction & delivery valve
are fitted to the pump near tan Electric motor driven the pump is mounted on four studs

Page | 15
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

which is fitted on the right side of the tank. There is an arrangement for loosing or tightening
of the valve. The four valves on control panel control the oil stroke in the hydraulic system.
The loading system works as described below. The return valve is close, oil delivered by the
pump through the flow control valves to the cylinder & the piston goes up. Pressure starts
developing & either the specimen breaks or the load having maximum value is controlled
with the base dynameters consisting in a cylinder in which the piston reciprocates.

The switches have upper and lower push at the control panel for the downward & upward
movement of the movable head. The on & off switch provided on the control panel & the
pilot lamp shows the transmission of main supply

METHOD OF TESTING:

Initial Adjustment: - before testing adjust the pendulum with respect to capacity of the test
i.e. 8 Tones; 10 Tones; 20 Tones; 40 Tones etc. For ex: - A specimen of 6 tones capacity
gives more accurate result of 10 Tones capacity range instead of 20 Tones capacity range.
These ranges of capacity are adjusted on the dial with the help of range selector knob. The
control weights of the pendulum are adjusted correctly. The ink should be inserted in pen
holder of recording paper around the drum & the testing process is started depending upon
the types of tests.

EXTENSOMETER:-

This instrument is an attachment to Universal / Tensile Testing Machines. This measures the
elongation of a test place on load for the set gauge length. The least count of measurement
being 0.01 mm, and maximum elongation measurement up to 3 mm. This elongation
measurement helps in finding out the proof stress at the required percentage elongation.

WORKING OF THE INSTRUMENT:-The required gauge length(between 30to 120 ) is

set by adjusting the upper knife edges ( 3 ) A scale ( 2 ) is provided for this purpose . Hold
the specimen in the upper and lower jaws of Tensile / Universal Testing Machine. Position
the extensometer on the specimen. Position upper clamp (4) to press upper knife edges on
the specimen. The extensometer will be now fixed to the specimen by spring pressure. Set
zero on both the dial gauges by zero adjust screws (7). Start loading the specimen and take
the reading of load on the machine at required elongation or the elongation at required load.
Force setter accuracies mean of both the dial gauge (8) readings should be taken as

Page | 16
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

elongation. It is very important to note & follow the practice of removing the extensometer
from the specimen before the specimen breaks otherwise the instrument will be totally
damaged. As a safety, while testing the instrument may be kept hanging from a fixed support
by a slightly loose thread.

Stress-strain graph of Mild Steel

Stress-strain graphs of different materials.

• Curve A shows a brittle material. This material is also strong because there is little strain
for a high stress. The fracture of a brittle material is sudden and catastrophic, with little or
no plastic deformation. Brittle materials crack under tension and the stress increases
around the cracks. Cracks propagate less under compression.
• Curve B is a strong material which is not ductile. Steel wires stretch very little, and break
suddenly. There can be a lot of elastic strain energy in a steel wire under tension and it

Page | 17
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

will “whiplash” if it breaks. The ends are razor sharp and such a failure is very dangerous
indeed.
• Curve C is a ductile material
• Curve D is a plastic material. Notice a very large strain for a small stress.The material
will not go back to its original length.
OBESERVATIONS:

A) Original dimensions Gauge Length = ------------

Diameter = ---------

Area = --------------

B) Final Dimensions:

Gauge Length = -------------------

Diameter = -----------------

Area = ----------------------

TABULATION:- (Cross check ‘E’ with reference table 1.0)

SL No Extension (mm) Load (N) Average load Young‟s Modulus

Left Right Left Right
1
2
3
4
5
6

2
Elastic limit = N/mm

Page | 18
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Young‟s Modulus =

% of elongation =

% of reduction in area =

Page | 19
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No - 02

BENDING TEST ON CANTILEVER BEAM

AIM:

This experiment is to demonstrate the effect of distance at which the load acting from
the fixed end on deflection of the beam
The effects of young‟s modulus of the material of the beam using different materials
bars.

The effect of the type of cross section on the deflection because of the effect of
moment of inertia of the beam.
Determine the bending stress

THEORY:

A Cantilever is a Beam one end of which is clamped and other end is free.
A beam with a length L and is fixed at one end and the other end is free. Let the
moment of inertia of the Beam is „I‟ about it‟s neutral axis and the Young‟s Modulus
be ‟E‟.

Moment of inertia about the neutral axis

Deflection at the end where point load is acting = =


The deflection at the end (Max deflection)  is related to the load „W‟, length „L‟
moment of Inertia „I‟ and Young‟s Modulus „E‟ through the equation

We can observe that

Page | 20
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

i. If load is doubled deflection will also be doubled

ii. If span is doubled deflection increases y 8 times.

iii. If Young‟s Modulus of material is more, then deflection will be less.

iv. If Moment of Inertia is increased the deflection will reduced.

PROCEDURE

i. Clamp the Beam horizontally on the clamping support at one end.

ii. Measure the length of cantilever L (distance from clamp end to
loading point)
iii. Fix the dial gauge under the beam at the loading point to
Read down-ward moment and set to zero.

iv. Hang the loading Pan at the free end of the cantilever.
v. Load the cantilever with different loads (W) and note the dial
gauge readings ()
vi. Change the length of cantilever for two more different
lengths repeat the experiment.
vii. Change the position of cantilever and repeat the experiment for
the other value of I for rectangular cross-section.

PRECAUTIONS:
i. Beam should be positioned Horizontally
ii. The length of the cantilever should be measured properly
iii. The dial gauge spindle knob should always touch the beam at
the bottom of loading point.
iv. Loading hanger should be placed at known distance of
cantilever length.
v. All the errors should be eliminated while taking readings.
vi. Elastic limit of the Bema should not exceeded.

Page | 21
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

OBSERVATIONS:
a) Independent Variables: 1. Load
2. Span
3. Moment of Inertia (By choosing different
sections)
4. Young‟s Modulus (By choosingdifferent
Materials)

b) Dependant Variable: Bending Deflection 

c) Derived Variable: Bending Stiffness

Sl No. Beam Cross Y.M.E M.I.I.Mm Span Load Deflection Bending

2
Material Section N/mm L W in  in mm Stiffness
mm N N/mm

Bending stress f =

VIII. GRAPHS:
Deflection Vs W, L, I and E
Stiffness Vs W, L, I and E
XII. CONCLUSION:

Page | 22
GYAN SAGAR COLLEGE OF ENGINEERING SOM

Page | 23
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No: - 03
DEFLECTION TEST ON SIMPLY SUPPORTED BEAM

AIM: -To determined young‟s modulus of elasticity of material of beam simply

supported at ends.

OBJECT:-To find the values of bending stresses and young‟s modulus of elasticity of
the material of a beam simply supported at the ends and carrying a concentrated
load at the center.

APPARATUS: -
1. Deflection of beam apparatus
2. Pan
3. Weights

4. Beam of different cross-sections

and material (say wooden and Steel
beams)

DIAGRAM:-

Page | 24
Page | 25
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

THEORY:-

If a beam is simply supported at the ends and carries a concentrated load at its
center, the beam bends concave upwards. The distance between the original
position of the beams and its position after bending at different points along the
length of the beam, being maximum at the center in this case. This difference is
known as „deflection‟ In this particular type of loading the maximum amount
of deflection (δ) is given by the

W = Load acting at center, N

L = Length of the beam between the supports mm
E = Young‟s modulus of material of the beam, N/mm2
I = Second moment of area of the cross- section (i.e, moment of Inertia) of the beam,
about the neutral axis, mm.4

Page | 26
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

BENDING STRESS

As per bending equation

Where
M = Bending Moment N-mm
I = Moment of inertia mm4
σ b = Bending stress, N/mm2 , and
Y = Distance of the top fibre of beam from the neutral axis

PROCEDURE:

1 Adjust cast- iron block along the bed so that they are symmetrical
with respect to the length of the bed.
2 Place the beam on the knife edges on the block so as to project equally
beyond each knife edge. See that the load is applied at the center of the
beam
3 Note the initial reading of Vernier scale.
4 Add a weight of 20N (say) and again note the reading of the Vernier scale.
5 Go on taking readings adding 20N (say) each time till you have
minimum six readings.
6 Find the deflection (δ) in each case by subtracting the initial reading
of Vernier scale.
7 Draw a graph between load (W) and deflection (δ). On the graph choose
any two convenient points and between these points find the
corresponding values of W and δ. Putting these Values in the relation

=
Calculate the value of E

8. Calculate the bending stresses for different loads using relation

As given in the observation table

Page | 27
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

OBESERVATION TABLE:-

Sl No Load Bending Moment Bending Deflection Young‟s

W (N) Stress Modulus of
= elasticity

RESULT:
1. The young‟s modulus for steel beam is found to be-----N/mm2.
2. The young‟s modulus for wooden beam is found to be-----N/mm2

PRECAUTION

1. Make sure that beam and load are placed a proper position.
2. The cross- section of the beam should be large.
3. Note down the readings of the Vernier scale carefully

Page | 28
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No - 04

TORSION TEST

OBJECTIVE:
To conduct torsion test on mild steel or cast iron specimen to determine modulus of rigidity.

APPARATUS:

1. A torsion test machine along with angle of twist measuring attachment.

2. Standard specimen of mild steel or cast iron.
3. Steel rule.
4. Vernier caliper or a micrometer.

Torsion testing machine:

Page | 29
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

M/C SPECIFICATIONS:

Capacity: Torque Range: 0-10 Kg-m.

Model: TTM-10..

SR.No: 2001/1012.

Mfd. By: Macro Testing Machines, Ichalkaranji, M.H, India.

Page | 29
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

THEORY:

For transmitting power through a rotating shaft it is necessary to apply a turning force. The
force is applied tangentially and in the plane of transverse cross section. The torque or
twisting moment may be calculated by multiplying two opposite turning moments. It is said
to be in pure torsion and it will exhibit the tendency of shearing off at every cross section
which is perpendicular to the longitudinal axis.

Torsion equation:

Torsion equation is given by below

T/J = τ/R= Gθ/L

G = T L/J θ N/mm2

T= maximum twisting torque (N mm)

J = polar moment of inertia (mm4) = π d4/32 τ = shear stress (N/mm2)

G = modulus of rigidity (N/mm2) θ = angle of twist in radians

L= length of shaft under torsion (mm)

Assumptions made for getting torsion equation

1. The material of the shaft is uniform throughout.

2. The shaft, circular in section remain circular after loading.
3.Plane sections of shaft normal to its axis before loading remain plane after the
torque have been applied.
4. The twist along the length of the shaft is uniform throughout.
5. The distance between any two normal-sections remains the same after the application
of torque.
6.Maximum shear stress induced in the shaft due to application of torque does not
exceed its elastic limit.

30
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

PROCEDURE:-

1. Select the driving dogs to suit the size of the specimen and clamp it in the machine by
adjusting the length of the specimen by means of a sliding spindle.
2. Measure the diameter at about three places and take the average value.
3. Choose the appropriate range by capacity change lever
4. Set the maximum load pointer to zero.
5. Set the protractor to zero for convenience and clamp it by means of knurled screw.
6. Carry out straining by rotating the hand wheel in either direction.
7. Load the machine in suitable increments.
8. Then load out to failure as to cause equal increments of strain reading.
9. Plot a torque- twist (T- θ) graph.
10. Read off co-ordinates of a convenient point from the straight line portion of the torque
twist (T-θ) graph and calculate the value of G by using relation.

OBESERVATIONS:-

Gauge length of the specimen, L = ………

Diameter of the specimen, d = ………

Polar moment of inertia, J = π d4/32 = ........

31
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

TABULATION: (Cross check ‘G’ with reference table 1.0)

Sl. No. Torque, Torque, Angle of twist Modulus Average

G,

Kg-cm N - mm Degrees Radians Rigidity, G

N/mm2
N/mm2

RESULT:-

Thus the torsion test on given mild steel specimen is done and the modulus of rigidity is ------
-N/mm2.

GRAPH:
Torque Vs Angle of Twist

PRECAUTIONS:-

1) Measure the dimensions of the specimen carefully

2) Measure the Angle of twist accurately for the corresponding value of
Torque. 3)The specimen should be properly to get between the jaws.
4) After breaking specimen stop to m/c.

32
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Viva Questions
1. Define torque.
2. Give the expression for torque.
3. Define modulus of rigidity.
4. Give the values of G for different materials.

33
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No – 05

HARDNESS TEST

OBJECTIVE: -
To conduct hardness test on mild steel, carbon steel, brass and aluminum specimens.

APPARATUS:-
Hardness tester, soft and hard mild steel specimens, brass, aluminum etc.

DIAGRAM:-

34
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

THEORY: -
The hardness of a material is resistance to penetration under a localized pressure or
resistance to abrasion. Hardness tests provide an accurate, rapid and economical way of
determining the resistance of materials to deformation. There are three general types of
hardness measurements depending upon the manner in which the test is conducted:

A. Scratch hardness measurement,

B. Rebound hardness measurement
C. Indention hardness measurement.
In scratch hardness method the material are rated on their ability to scratch one another
and it is usually used by mineralogists only. In rebound hardness measurement, a standard
body is usually dropped on to the material surface and the hardness is measured in terms
of the height of its rebound. The general means of judging the hardness is measuring the
resistance of a material to indentation. The indenters usually a ball cone or pyramid of a
material much harder than that being used. Hardened steel, sintered tungsten carbide or
diamond indenters are generally used in indentation tests; a load is applied by pressing the
indenter at right angles to the surface being tested. The hardness of the material depends
on the resistance which it exerts during a small amount of yielding or plastic. The
resistance depends on friction, elasticity, viscosity and the intensity and distribution of
plastic strain produced by a given tool during indentation.

35
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

BRINELL’S HARDNESS TEST

AIM:

To find the brinell‟s hardness number of the given metals using brinell‟s
hardness testingmachine.

APPARATUS:

Brinell‟s hardness tester, Opticalmicroscope.

THEORY:
Hardness of a material is generally defined as Resistance to permanent indentation
under static or dynamic loads. However it also refers to stiffness or to resistance to
scratching, abrasion or cutting. Indentation hardness maybe measured by various
hardness tests, such as Rockwell, Vickers, Brinnells hardness etc. In Brinell‟s
hardness test, a hard steel ball, under specified conditions of load and time, is
forced into the surface of the material under test and the diameter of the impression
is measured. Hardness number is defined as the load in kilograms per square
millimeters of the surface area of indentation. This number depends on the
magnitude of the load applied, material and geometry of the indentor.
For the Brinell‟s hardness number, the diameter of the indentor and load shall be taken from the
following table:

Ball dia (D) Load kilograms

Ferrous metals Non ferrous metals
Brass 10 D2 Alluminium 5
Steel& iron 30 D2 D2
10 mm 3000 10 500
00
5 mm 750 25
0

36
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Brinell’s hardness number (HB) is given by

HB = Load on ball in kg

Surface area of indentation in sq.mm

2P

πD(d-√ D2-d2)

Where: P=load in kg
D=diameter of indentor in mm
d=average diameter of impression in
mm

PROCEDURE:

 Select the proper diameter of the indentor and load.

 Start the machine by pushing the green button of starter and allow oil
to circulate for fewminutes.

 Keep the hand lever in position A.

 Place the specimen securely on the testing table. Turn the hand wheel in
clockwise direction, so that the specimen will push the indentor and will show
a reading on dial gauge. The movement will continue until the long pointer will
stop at „0‟ and small pointer at red dot when the initial load of 250kg is
applied. If little error exists the same can be adjusted by rotating the outer ring
dial gauge.

 Turn the handle from position „A‟ to „B‟ so that the total
system is brought into action.

 When the long pointer of dial gauge reaches a steady position, the
load may be released by taking back the lever to position „A‟.

 Turn back the hand wheel and remove the specimen.

 The diameter of the impression can be found by using optical microscope.

 Read the hardness number from the tables.

37
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

OBSERVATIONS:

Table: 1.1

Sl No Material Load Diameter of BHN(kg/mm^2)

impression(mm)

Model Table

Sl No. Material Load Diameter of BHN(kg/mm^2)

impression(mm)
1 EN-8 3000 5 144.6

2 EN-24 3000 4.4 142.6

3 Stainless 3000 4.8 155.2

steel(SS)
4 Aluminum(Al) 500 3 69.15

Important Viva Questions:

1. What is the relation between Brinell‟s hardness number and

Rockwell‟s hardness number

PRECAUTIONS:
1. Operate the hand lever from A to B several times to raise
and lower the weights in order to eliminate air from the hydraulic
system.
2. Operate it slowly for accurate results.

38
 GYAN SAGAR COLLEGE OF ENGINEERING SOM
RESULT:

The Brinell‟s hardness number of EN-8

The Brinell‟s hardness number of EN-24

The Brinell‟s hardness number of Stain less Steel

The Brinell‟s hardness number of Alluminium

39
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

BRINNELL’S HARDNESS TESTING MACHINE

40
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

ROCKWELL’S HARDNESS TEST

AIM:

To determine Rockwell hardness number for a given specimen.

APPARATUS:

Rockwellhardnesstestingmachine.

THEORY:

PROCEDURE:

1. Adjust the weights on the plunger of dash pot according

to Rockwell scale as shown in chart.
2. Keep the lever in position A.
3. Place the specimen on testing table.
4. Turn the hand wheel clockwise, on that specimen will push the
indentor and the small pointer moves to the red spot (Do not turn the wheel
in a way to cross the red spot). The long pointer automatically stops at zero
on black scare. If there is any resistance, unload and check the weights,
indentor and the gap between inner faces of hanger and Turn the lever from
position A to B slowly so that the total load into brought in to action without
any jerks.
5. The long pointer of dial gauge reaches a study position
when indentation is complete. Take back the lever to position A slowly.
6. Read the figure against the long pointer. That is
direct reading of the hardness ofspecimen.
7. Turn back the hand wheel and remove the specimen.
8. Repeat the procedure 3 to 4 times.

41
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Choice of Loads and Indentor for various hardness tests:

Total load 588.4N 980.7N 1471N 1839N 2452N

indentor Diamond Ball Diamond Ball Ball 5mm

1.558mm 2.5mm dia
1200 dia. 1200 dia
scale A B C Brinnel Brinne

30 D2 l 10D2
Dial to be
read Black Red black ……….. …………..

Thin Soft steel, Steel, hard, cast

Typical steel & malleable, steel, deep case
applications shallow copper& hardened steel, Steel and Copper
case Aluminum other metals, harder cast iron and
Hardene alloys. than aluminum
d steel HRB-100 alloys

42
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

OBSERVATIONS:
Table 2.1

ROCKWELL SCALE OF
S.NO MATERIAL WEIGHTS PLACED ROCK
SCALE WEIGHT INDENTOR
WELL

Model Observations:

ROCKWELL SCALE OF WEIGHTS

PLACED
Sl.No MATERIAL ROCK
SCALE WEIGHT INDENTOR
WELL

B
100 1/16”
1 EN-36 B98

2 EN-24 B 100 1/16” B95

SS
B 100 1/16” B87
3

B 100 1/16” B61

4 BRASS
5
ALLUMINIU B 100 1/16” B40
M

43
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

PRECAUTIONS:

1. Select the proper indentor and load to suit the material under the Test.
2. Surface to be tested must be sufficiently smooth and free from any defects.
3. The surface under the test must be at right angle to the axis of the indentor.
4. Diamond indentor has highly polished surface and is Susceptible
to damage if not handled properly.

RESULT:
The rock well hardness number for Mild Steel is

The rock well hardness number for Copper is

The rock well hardness number for Aluminum

The rock well hardness number for Brass is

44
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

ROCKWELL’S HARDNESS TESTING MACHINE

45
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No –

06 SPRING TEST

OBJECTIVE:
To determine the stiffness and modulus of rigidity of the spring wire.

APPARATUS: -
1. Spring testing machine.
2. A spring
3. Vernier caliper, Scale.
4. Micrometer.

DIAGRAM:-

46
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

M/C SPECIFICATIONS:

Capacity: 0-250 Kgf.

Model: MX-250

SR.No: 2001/1001.

Mfd. By: Macro Testing Machines, Ichalkaranji, M.H, India.

THEORY: -

Springs are elastic member which distort under load and regain their original shape when
load is removed. They are used in railway carriages, motor cars, scooters, motorcycles,
rickshaws, governors etc. According to their uses the springs perform the following
Functions:

1) To absorb shock or impact loading as in carriage springs.

2) To store energy as in clock springs.
3) To apply forces to and to control motions as in brakes and clutches.
4) To measure forces as in spring balances.

To change the variations characteristic of a member as in flexible mounting of motors. The

spring is usually made of either high carbon steel (0.7 to 1.0%) or medium carbon alloy
steels. Phosphor bronze, brass, 18/8 stainless steel and Monel and other metal alloys are
used for corrosion resistance spring. Several types of spring are available for different
application. Springs may classified as helical springs, leaf springs and flat spring depending
upon their shape. They are fabricated of high shear strength materials such as high carbon
alloy steels spring form elements of not only mechanical system but also structural system.
In several cases it is essential to idealize complex structural systems by suitable spring.

47
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

PROCEDURE:

1. Measure the outer diameter (D) and diameter of the spring coil (d) for the
given compression spring.
2. Count the number of turns i.e. coils (n) in the given compression specimen.
3. Place the compression spring at the center of the bottom beam of the spring
testing machine.
4. Insert the spring in the spring testing machine and load the spring by a
suitable weight and note the corresponding axial deflection in tension or
compression.
5. Note down the initial reading from the scale in the machine.
6. Increase the load and take the corresponding axial deflection readings.
7. Find the actual deflection of the spring for each load by deducting the initial
scale reading from the corresponding scale reading.
8. Calculate the modulus of rigidity for each load applied.
9. Plot a curve between load and deflection. The shape of the curve gives the stiffness
of the spring.

FORMULA:

Modulus of rigidity, G = 64WR3 n

δ d4

Where

1. W = Load in N
2. R = Mean radius of the spring in mm (D –(d /2))/2
3. d = Diameter of the spring coil in mm
4. δ = Deflection of the spring in mm
5. D = Outer diameter of the spring in mm.

48
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

OBESERVATIONS:

1. Material of the spring specimen =

2. Least count of micrometer =...........mm
3. Diameter of the spring wire, d =...........mm (Mean of three readings)
4. Least count of Vernier Caliper =...........mm
5. Diameter of the spring coil, D =...........mm (Mean of three readings)
6. Number of turns, n =
7. Initial scale reading =...........mm

Sl No. Applied Load Scale Actual Deflection, Modulus of Stiffness,

Kg N Reading, mm mm Rigidity, GPa N/mm

TABULATION: (Refer Tables)

49
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

RESULT:

The modulus of rigidity of the given spring =----------------------------GPa

The stiffness of the given spring =---------------------N/mm2

GRAPH:

Load Vs Deflection

50
 GYAN SAGAR COLLEGE OF ENGINEERING SOM
PRECAUTIONS:-

1) Dimensions should be measure accurately with the help of Vernier Calipers.

2) Deflection from the scale should be noted carefully and accurately.

51
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Properties of common spring materials (Adopted from ace wire spring and form company)

52
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No. – 07

COMPRESSION

TEST

OBJECTIVE:-
To perform compression test on UTM.

APPARATUS:-
1. UTM or A compression testing m/c,
2. Cylindrical or cube shaped specimen,
3. Vernier caliper,
4. Liner scale.

DIAGRAM:-

THEORY:-

Bricks are used in construction of either load bearing walls or in portion walls in case of
frame structure. In bad bearing walls total weight from slab and upper floor comes directly
through brick and then it is transversed to the foundation. In case the bricks are loaded with
compressive nature of force on other hand in case of frame structure bricks are used only for
construction of portion walls, layers comes directly on the lower layers or wall. In this case

53
bricks are loaded with compressive nature of force. Hence for safely measures before using

54
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

the bricks in actual practice they have to be tested in laboratory for their compressive
strength.

PROCEDURE: -

1. Select some brick with uniform shape and size.

2. Measure it‟s all dimensions. (LxBxH)
3. Now fill the frog of the brick with fine sand.
4. Place the brick on the lower platform of compression testing machine and lower
the spindle till the upper motion of ram is offered by a specimen the oil pressure
start increasing the pointer start returning to zero leavingthe drug pointer that is
maximum reading which can be noted down.

TABULATION: - (Refer Tables)

S. No. L x B x H, Area, Load Compressive Avg.

Cm3 L x B, Cm2 (P), N Strength Compressive

(P/A), KPa Strength (P/A),

KPa
1

55
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

CALCULATION:-

Max. Load at failure

Compressive Strength =--------------------------------KPa

Loaded Area of brick

RESULT:-
The average compressive strength of new brick sample is found to be...............KPa

PRECAUTIONS:-
1) Measure the dimensions of Brick accurately.
2) Specimen should be placed as for as possible in the of lower plate.
3) The range of the gauge fitted on the machine should not be more than double
the breaking load of specimen for reliable results.

Compressive and tensile strength of some common materials :

56
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No: 08

IMPACT TEST

(IZOD)

AIM: -

To determine the impact strength of steel by Izod impact test

APPARATUS: -

1. Impact testing machine

2. A steel specimen 75 mm X 10mm X 10mm

DIAGRAM:-

M/C SPECIFICATIONS:

Capacity: Energy range: i. Charpy: 0-300 J.

ii. Izod: 0-168 J.

Model: ITM-300

SR.No: 2001/1016.

Mfd. By: Macro Testing Machines, Ichalkaranji, M.H, India.

57
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Enargy

Striking edge

of blow
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

THEORY:-

An impact test signifies toughness of material that is ability of material to absorb energy
during plastic deformation. Static tension tests of unnotched specimens do not always reveal
the susceptibility of a metal to brittle fracture. This important factor is determined by impact
test. Toughness takes into account both the strength and ductility of the material. Several
engineering materials have to withstand impact or suddenly applied loads while in service.
Impact strengths are generally lower as compared to strengths achieved under slowly applied
loads. Of all types of impact tests, the notch bar tests are most extensively used. Therefore, the
impact test measures the energy necessary to fracture a standard notch bar by applying an
impulse load. The test measures the notch toughness of material under shock loading. Values
obtained from these tests are not of much utility to design problems directly and are highly
arbitrary. Still it is important to note that it provides a good way of comparing toughness of
various materials or toughness of the same material under different condition. This test can
also be used to assess the ductile brittle transition temperature of the material occurring due to
lowering of temperature

PROCEDURE:-

(a) lzod test

1. With the striking hammer (pendulum) in safe test position, firmly hold the steel specimen in
impact testing machine‟s vice in such a way that the notch face the hammer and is half
inside and half above the top surface of the vice.
2. Bring the striking hammer to its top most striking position unless it is already there, and
lock it at that position.
3. Bring indicator of the machine to zero, or follow the instructions of the operating manual
supplied with the machine.
4. Release the hammer. It will fall due to gravity and break the specimen through its
momentum, the total energy is not absorbed by the specimen. Then it continues to swing.
At its topmost height after breaking the specimen, the indicator stops moving, while the
pendulum falls back. Note the indicator at that topmost final position.
5. Again bring back the hammer to its idle position and back

58
 GYAN SAGAR COLLEGE OF ENGINEERING SOM
OBESERVATIONS:-
Izod Test.

1. Impact value of - Mild Steel--------------N-m

2. Impact value of - Brass-----------------N-m

3. Impact value of - Aluminum-------------N-m

RESULT:-
i. The energy absorbed for Mild Steel is found out to be (K)------------------Joules.

ii. The energy absorbed for Brass is found out to be (K) ------------------- Joules.

iii. The energy absorbed for Aluminium is found out to be (K) ------------------ Joules

iv. Impact strength of the specimen, (K/A) = ------------------- J/mm2

PRECAUTIONS:-

1. Measure the dimensions of the specimen carefully.

2. Hold the specimen (lzod test) firmly.
3. Note down readings carefully.

59
GYAN SAGAR COLLEGE OF ENGINEERING SOM

60
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No – 06

b) IMPACT TEST (CHARPY)

AIM:

To determined impact strength of steel.

OBJECT: -

To determine the impact strength of steel by (Charpy test)

APPARATUS: -

1. Impact testing machine

2. A steel specimen 10 mm x 10 mm X 55mm

DIAGRAM:-

THEORY:-

An impact test signifies toughness of material that is ability of material to absorb energy
during plastic deformation. Static tension tests of unmatched specimens do not always reveal
the susceptibility of a metal to brittle fracture. This important factor is determined by impact
test. Toughness takes into account both the strength and ductility of the material. Several
engineering materials have to withstand impact or suddenly applied loads while in service.
Impact strengths are generally lower as compared to strengths achieved under slowly applied
61
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

loads. Of all types of impact tests, the notch bar tests are most extensively used. Therefore, the
impact test measures the energy necessary to fracture a standard notch bar by applying an
impulse load. The test measures the notch toughness of material under shock loading. Values
obtained from these tests are not of much utility to design problems directly and are highly
arbitrary. Still it is important to note that it provides a good way of comparing toughness of
various materials or toughness of the same material under different condition. This test can
also be used to assess the ductile brittle transition temperature of the material occurring due to
lowering of temperature.

PROCEDURE:-

(b) Charpy Test

1. With the striking hammer (pendulum) in safe test position, firmly hold the steel specimen in
impact testing machines vice in such a way that the notch faces s the hammer and is half
inside and half above the top surface of the vice.
2. Bring the striking hammer to its top most striking position unless it is already there, and
lock it at that position.
3. Bring indicator of the machine to zero, or follow the instructions of the operating manual
supplied with the machine.
4. Release the hammer. It will fall due to gravity and break the specimen through its
momentum, the total energy is not absorbed by the specimen. Then it continues to swing.
At its topmost height after breaking the specimen, the indicator stops moving, while the
pendulum falls back. Note the indicator at that topmost final position.
5. The specimen is placed on supports or anvil so that the blow of hammer is opposite to the
notch.
OBESERVATIONS:-

Charpy test

1. Impact value of - Mild Steel--------------N-m

2. Impact value of - Brass-----------------N-m

3. Impact value of - Aluminum-------------N-m

62
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

RESULT:-

i. The energy absorbed for Mild Steel is found out to be (K)-------------Joules.

ii. The energy absorbed for Brass is found out to be (K)-------------Joules.

iii. The energy absorbed for Aluminum is found out to be (K)-------------Joules

iv. Impact strength of the specimen, (K/A) =-------------------J/mm2

PRECAUTIONS:-

1 Measure the dimensions of the specimen carefully.

2 Locate the specimen (Charpy test) in such a way that the hammer, strikes it at the
middle.
3 Note down readings carefully.

63
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No: 09

SHEAR STRENGTH OF GIVEN SPECIMEN

AIM: -
To find the shear strength of given specimen

APPARATUS: -
i) Universal testing machine.
ii) Shear test attachment.
iii) Specimens.

DIAGRAM:-

THEORY:-

Place the shear test attachment on the lower table, this attachment consists of cutter. The
specimen is inserted in shear test attachment & lift the lower table so that the zero is adjusted,
then apply the load such that the specimen breaks in two or three pieces. If the specimen
breaks in two pieces then it will be in single shear & if it breaks in three pieces then it will be

GYAN SAGAR COLLEGE OF ENGINEERING SOM

64
PROCEDURE:

1. Insert the specimen in position and grip one end of the attachment in the upper portion
and one end in the lower portion.
2. Switch on the main switch of universal testing machine machine
3. The drag indicator in contact with the main indicator.
4. Select the suitable range of loads and space the corresponding weight in the
pendulum and balance it if necessary with the help of small balancing weights.
5. Operate (push) buttons for driving the motor to drive the pump.
6. Gradually move the head control level in left-hand direction till the specimen shears.
7. Down the load at which the specimen shears.
8. Stop the machine and remove the specimen

Repeat the experiment with other specimens.

OBESERVATIONS:-

Diameter of the Rod, D = ….. mm

Cross-section area of the Rod (in double shear) = 2x π/4x d2 =.. mm2

Load taken by the Specimen at the time of failure , W = N

Strength of rod against Shearing = ƒx2x π/4x d2

ƒ = W / 2.π/4.d2 N/mm

RESULT:

The Shear strength of mild steel specimen is found to be =..........................N/mm2

65
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

PRECAUTIONS:-

1. The measuring range should not be changed at any stage during the test.
2. The inner diameter of the hole in the shear stress attachment should be slightly greater than
that of the specimen.
3. Measure the diameter of the specimen accurately.

66
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No: 10

VERIFICATION OF MAXWELL’SRECIPROCAL THEOREM ON BEAMS

AIM:
To find young‟s modulus of the material of the given beam by conducting bending
test on simply supported beam using Maxwell‟s law of reciprocal deflections.

APPARATUS:
Beam supports, Loading yoke, Slotted weight hanger, Slotted weights, Dial gauge,
Dial gauge stand, Scale & Vernier callipers

FORMULA:

For a simply supported beam with concentrated load at mid-span the formulae of
deflection is as follows:
11 WL3
δ=
768 EI
PROCEDURE:
1. The breadth and depth of the beam along the span is measured and
average values aretaken.
2. The load is applied in increments and the
corresponding deflections with the help of dial gauge are
measured.
3. Precautions are to be taken to keep the dial gauge in
correct position to measure the desired deflection.
4. The deflections corresponding to various loads for each
case are tabulated.
5. The beam is placed horizontally and in the first case, the

loads are acted in the middle and dial gauge is placed at 1/4 th of the
beam and loads are added slowly and according to the load, the readings
are noted.
Similarly note down the deflections while unloading.
6. In the second case load is placed at 1/4th of the beam and
dial gauge at

67
the center and the readings are noted similar to the first case.

68
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Table 1:

S Parameters of set-up Value

1 Width of the beam (rectangle) cross-section, b mm
2 Depth of the beam (rectangle) cross-section, d mm
3 Moment of inertia , bd3/12

OBSERVATIONS:

Table 2:

S No Load Deflection in mm Average LC x Avg. Young‟s

applied(W) Modulus
Kg N Loading Unloading (E) N/mm2
Case (i)
1
2
3
4
5
6
7
Case (ii)
1
2
3
4
5
6
7

69
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Table 3:

Young‟
Load(W) Avg. Avg. Average of % Error
S.N s
o N 1 2 1&2(z) (z-(x or
Modulu
1
2
3
4
5
6

Case (i):

L
W

Dialgauge
L/4
L/2

Case (ii):

Dialgauge

L/4 L/2

70
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

CALCULATIONS:

Moment of inertia (I) = mm4 Young‟s

Modulus (E) = (11/768) * (W/δ) * (L3/I)

RESULT: The Young‟s modulus of steel by Maxwell‟s reciprocal theorem

is: The percentage error is:

GRAPHS TO BE DRAWN:

dW

dδ
W

71
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No - 11

USE OF ELECTRICAL RESISTANCE STRAIN GUAGE

Aim:

To measure the stress & strain using strain gauges mounted on cantilever beam.

Apparatus used:

1 Strain gauge Kit,

2 cantilever beam weights,
3 Multimeter.

Procedure:

1. Arrange the cantilever beam, ammeter and voltmeter as shown in figure.

2. After this, put the weight on the rod of cantilever beam.
3. Measure the digital display reading for a particular weight.
4. Measure the value of ammeter (along) and voltmeter reading (micro-volt)
5. Increase the strength of weight.
6. Repeat the steps for increased weight.
7. Measure all dimensions of scale of cantilever.
8. Plot a graph between R/R0 and strain (ε).

9. Find Gauge Factor (GF) by finding the inverse of the slope i.e. =
10. Mark on the graph and use Gauge Factor to find strain.

Observations & Calculations:

72
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

S.No Loads (gms) Resistance Strain

Ro Rf Ro

1.
2.
3.
4.
5.
6.
7.

Strain (Theoretical) = for cantilever type elastic member

(Experimental) =

Modulus of Elasticity E = Stress/Strain

Strain = E x strain = E x e

Depending upon the beam used in apparatus force stress and strain values varies accordingly with
simply supported or cantilever beam terminology.

73
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

Experiment No: 12

CONTINUOUS BEAM - DEFLECTION TEST

AIM:

To find the young‟s modulus of the given structural material (mild steel
or wood) by measuring deflection of Continuous beam.

APPARATUS:

Beam supports, loading yoke, Slotted weight hanger, Slotted weights, Dial gauge,
Dial gauge stand, Scale & Vernier callipers.

THEORY:

Consider the following loading case as a two span continuos beam of Uniform
flexural rigidity EI. It is loaded at half of each span from end supports and

deflection is measured at 1/4th of span from right end support.

Deflection (δ) at F= (43/6144)* (WL3/EI)

Where δ = Deflection
W= Load.
L= span
E= Young‟s Modulus

I = Moment of inertia of the beam = (1/12)*(bd3)

PROCEDURE:
A beam of known cross-section (rectangular shape with width “b” and depth “d”)
and length “L” is simply supported at two ends and at the center (at A,C &B).
Equal loads W are applied at half of each span (at D & E) as shown in the figure
(1) In six increments. The deflection at F is correlated graphically to the load
applied and the Young‟s Modulus is determined.

74
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

W W L/4

B F
A C
L/2D L/2 E
L Dialindicator
L

Figure.1: Continuous Beam Deflection.

OBSERVATIONS:

SL.No Parameters for set-up-1 Value

1 Width of the beam (rectangular) cross-section, b mm
2 Depth of the beam (rectangular) cross-section, d mm
3 Length of the beam between supports , L, mm
4 Location of the load W from left support (L/2) mm
5 Location of the deflection point from right support
(L/4) mm

CALCULATION OF CONSTANTS:

Moment of inertia (I) =

Young‟s Modulus (E) =

(43/6144) * (W/δ) * (L3/I)

75
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

TABULAR COLUMN:

Young‟s
Load Deflection
Deflection in mm Average Modulus
Sl No
applied (W) LC x Avg.
(E)
Kg N loading unloading N/mm2
Quarter span(Steel Specimen)

RESULT:

Young‟s Modulus of STEEL from the deflections on a two span continuous beam
is:
N/mm2

76
 GYAN SAGAR COLLEGE OF ENGINEERING SOM

GRAPHS TO BE DRAWN:

Deflection (δ) vs. Load (W)

dy

dx
W

CONTINUOUS BEAM SETUP

77