B, Tech. Q.P. Code: 2003502 SET-1 K.S.R.M. COLLEGE OF ENGINEERING (AUTONOMOUS), KADAPA Design of Machine Members (ME) ‘Time: 3 Hours : ‘Answer any FIVE questions choosing one question from each All questions earry Equal Marks. emester (R20UG) Regular & Supple. Examinations of December ~ 2024 Max. Marks: 60 UNIT-1 plain Theories of failure? 6M | COL Explain General design considera oM | COL (OR) @) ‘A cantilever of span 500 mm earries a vertical downward load of 6 KN at its free end, Assume yield value of 350 MPa and factor of safety as 3.Solve the economical section for cantilever among, (a)Circular cross-section of diameter d (b) rectangular cross-section of depth h and width ¢ with h/t-2 (o)l-Seetion of depth St and flange width 4t where t is the thickness (a) H-Section of depth 71 and flange width St where t is the thickness 12M | COL UNIT =I Explain types of welded joints. 6M | cO2 L 3. | (@) |. [@ ‘A plate 100 mm wide and 12.5 mm thick is to be welded to another plate by means of parallel fillet welds -The plates are subjected to welded load of 50 KN . Find the Weld so that maximum stress does not exceed 56 MPa consider the joint first under static loading and then under fatigue loading. om | coz 4 1/45 (OR) What is Bolted joints? om | Coz (b) Design bolted butt joint with two cover plates for the longitudinal seam of | a boiler shell 1.5 m in diameter subjected to a steam pressure of 0.95 | Nimm2. Assume joint efficiency as 75%, allowable tensile stress in the plate 90 MPa , compressive stress 140 MPa and shear stress in the rivet 56 MPa. om | co2| UNIT - II A shalt is supported by two bearings placed Tm apart. A 600 mm | diameter pulley is mowited at a distance of 300 mm to the vight of leit hand bearing and this drives a pulley directly below it with the help of belt having maximum tension of 2.25 KN. Another pulley 400 mm diameter is placed 200 mm to the left of right hand bearing and is driven with the help of electric motor and belt, which is placed horizontally to the right. The angle of contact for both the pulleys is 180° and p= 0.24, Determine the suitable diameter for a solid shaft, allowing working stress of 63 MPa in tension and 42 MPa in shear for the material of sha Assume that the torque on one pulley is equal to that on the other pulley. | 12M | CO3 (OR) Classify Keys and Couplings 6M | CO3 (b) Design a clamp coupling to transmit 30 KW at 100 rpm, the shear stress for the shaft and key is 40 MPa and the suber sfballae om | CO3y Connecting the two halves are 6.The permissible tensile stress for the bolts is 70 MPa. The coefficient of friction between the muff and shaft surface may be taken as 0.3. ! | UNIT IV Design a helical tension spring for a spring loaded safety valve for the following conditions, Diameter of valve seat= 65mm, Operating pressure = 0.7MPa, Maximum pressure when the yalve Blows off freely= ! ; ae : 12M | C04 | L3 0.75mpa, Maximum lift of the valve when the pressure rises from 0.7 to 0.75 MPa = 3.5mm = Maximuin allowable 0 MPa, G=84000Mpa, spring inde: a (OR) Classify Brakes and Explain Concept of self-energizing 12M | CO4} LS UNIT—V | X suitable bearing which is to operate at 1500 rpm and is acted up on by | 8000 N radial load and S000 N thrust load. (a)The inner ring rotates the load is steady and continuous. The safest shaft diameter from strength | 15.1 | cgs| 13 condition is 43 mm and the life expected is 500 hrs. (b) If the Outer ring is | “~~ Poe rotating and is subjected to a lighter shock, how the life of bearing | changes | (OR) | centrifugal pump from the following data. Load of the journal= 20000 N_ Speed of the journal = 900 Rpm ‘Type of | oil is SAE 10 For which the absolute viscosity at 55° c=0.017Kg/m-s Ambient temperature of oil 15.5° c. Calculate also mass of the 12M | cos] 13 | | Design a journal bearing for a lubricating oil Required for artificial cooling if rise of temperature of oil be limited to 10° c.Q.P. Code: 2003502 SET -2 SE OF ENGINEERING (AUTONOMOUS), KADAPA. be Tash, V Semester (R2OUG) Regular & Supple. Examinations of December ~ 2024 Design of Machine Members (ME) Time: 3 Hours Max. Marks: 60 “Anener any FIVE questions choosing one question from each unit, All questions carry Equal Marks. UNIT-1 6M | COL 6M | COL ofan axial pull of 10 KN together with a KN. Find the diameter of bolt required to 1. Maaitnum principal stress theory: 2. Maximum shear 12M | Col Stress theory: 3. Maximum principal strain theory: 4. Maximum strain energy theory: and , Maximum distortion energy theory. UNIT=I Ff {plate 10D mam wide and 10 mm thick is to be welded to another plate by’ iF jacans of double parallel fillets. The plates are subjected to a static load of | yy | CO2| L3 |) S0 KN. Find the length of weld if the permissible shear stress in the weld 7 does not exceed 35 MPa. What is an eccentric loaded welded joint ? Discuss the procedure for em | coz designing sueh 2 joint. = The lead on a bolt con: transverse shear force of ® o (OR) A seam engine cylinder has an effective diameter of 350 mm and the maximum steam pressure acting on the cylinder cover is mm. ‘Caleulate the number and size of studs required to fix the cylinder cover, ‘assuming the permissible stress in the studs as 33 MPa, Define the following terms : (a) Major diameter, (b) Minor diameter, (©) Pitch, and (d) Lead. 4 @) om | coz 6M | coz o) UNIT — UL Design the rectangular key for a shaft of 50 mm diameter. The shearing and crushing stresses for the key material are 42: MPa and 70 MPa. on cee { ee Design and draw 2 cast iron flange coupling for a mild steel shaft yy _ Wansmitting 90 KW at 250 rsp.m. The allowable shear stress in the shaft is, 40 MPa and the angle of Mist is not to exceed 1° in a length of 20 diameters. The allowable shear stress in the coupling bolts is 30 MPa, (OR) A wed solid Shaft transmitting 15 KW at 200 r.p.m. is supported on two bearings 750 mm apart and has two gears keyed to it. The pinion having | So teeth of § mm module is located 100 mm to the left of the right hand | 6 (a) | bearing and delivers power horizontally to the right. The gear having 100 | 12M | CO3 teeth of $ mm module is located 150 mm to the right of the left hand bearing and receives power in a vertical direction from below. Using an allowable stress of $¢ MPa in shear, determine the diameter of the shaft | UNIT-1¥ TK cingle plate clutch, effective om both sides. is required to transmit 25] 12M | CO4 W at 3000 rep.m, Determine the outer and inner diameters of frictional surface if the coefficient of friction is 0.255, ratio of diameters is 1.25. and the maximum pressure is not to exceed 0. Nimm2. Also, determine @ 6M | CO3| L3thrust to be provided by springs. Assume the theory of uniform ay wear. (OR) Design a close coiled hiclical compression spring for a service load ranging from 2250 N to 2750 N. The axial deflection of the spring for the load range is 6 mm, Assume a spring index of 5. The permissible shear stress intensity is 420 MPa and modulus of rigidity, G = 84 kN/mm2. Neglect the effect of stress concentration. Draw a fully dimensioned sketch of the spring, showing details of the finish of the end coil 12M co4 | L4 INIT -V. Design a journal bearing for a centrifugal pump from the followii Load on the journal = 20 000 N; Speed of the journal = 900 r.p.m. of oil is SAE 10, for which the absolute viscosity at 55°C = 0.017 kg / Ambient temperature of oil = 15.5°C ; Maximum bearing pressure for the pump = 1.5 N/ mm2. Caleulate also mass of the lubricating oil required for artificial cooling, if rise of temperature of oil be limited to 10°C. Heat dissipation coefficient = 1232 W/m2/°C. 12M cos | L4 (OR) 10. Write design procedure of Spur gear 12M corpsQ.P. Code: 2003502 K.S.R.M. COLL! B. Design of Machine Members (ME) ‘Time: 3 Hours Answer any FIVE questions choosing one question from each unit. All questions carry Equal Marks. UNIT GE OF ENGINEERING (AUTONOMOUS), KADAPA ‘ech. V Semester (R20UG) Regular & Supple. Examinations of December ~ 2024 SET-3 Max. Marks: 60 Explain Design Process? 6M | COl Explain design Co om | COl derations (OR) TX wlindrical shaft made of steel of yield strength 700 MPa is subjected || tatie toads consisting of bending moment 10 kN-m and a torsional (a) | moment 30 kN-m, Determine theories of failure, and assuming a factor of safety of 2. Take E = 210 G diameter of the shaft using two different | 6M | CO1 to Pa |__| and poisson's ratio = 0.25. |b) | Explain Stress Concentration 6M | COL UNIT=U What do you understand by the term welded joint? How it differs from riveted joint? om | coz (py | perpendicularly (o a steel plate ¢o form a cantilever to be loaded with 5 KN at the free end. Determine the size of the weld, assw stress in the weld as 100 MPa | ‘A circular steel bar 50 mm di: meter and 200 mm long is welded g the allowable 6M | CO2 (OR) J TA mild steel cover plate is to be designed fo pressure vessel, The hole is 120 mm in diameter and the pressure whe vessel is 6 Nimm2. Design the cover plate along with the bolts. Howable tensile stress for mild steel as 60 MPa and for bolt |__| material as 40 MPa. Inspection hole in the shell om | coz | The ider head of a steam ine is subjected to a steam pressure | 0.7 Nimm2. It is held in position by means of 12 bolts. A soft copp (b) | gasket is used to make the joint leak-proof, The effective diameter is not to exceed 100 MPa inder is 300 mm. Find the size of the bolts so that the stress in the bolts of er of | 6M UNIT - II Design and make @ neat dimensioned sketch of a muff coupling wh used to connect (wo steel shafts transmitting 40 KW at 350 (a) | material for the shafts and key is plain carbon steel for which | shear and crushing stresses may be t respectively, The material for the mulf is east iron for which the allowabl [shear stress may be assumed as 15 MPa. as 40 MPa and 80 MPa oM | CO3} L3 le and pplicat te their straight tooth spur gear haying 600 mm piteh diamet to the right of the left hand bei mounted 250 mm towards the left of bearing B. The gear is igh jow are the keys classified? Draw neat sketches of different types of keys “A shafi is supported on bearings A and B, BOO mm between eeutres, A 20> s located 200 mm ring A, and #700 mim diameter pulley is en by a8. 10, inion with a downward tangential force while the pull hevzotal bl evig 16 aul of wre Ti pay, 2 1 nd 2000 N. T aximum belt tension is 3000 N and the | tension ratio is 3: 1. Determine the imum bending moment and the necessary shaft diameter if the allowable shear stress of the material is 40 MPa. | UNIT -IV ‘A rope drum of an elevator having 650 mm diameter is fitted with a brake drum of 1 m diameter. The brake drum is provided with four cast iron brake shocs each subtending an angle of 45°. The mass of the clevator when loaded is 2000 kg and moves with a speed of 2.5 m/s. The brake has a sufficient capacity to stop the elevator in 2.75 metres. Assuming the coefficient of friction between the brake drum and shoes as 0.2. find: 1. width of the shoe, if the allowable pressure on the brake shoe is limited to 0.3 N/mm2; and 2. heat generated in stopping the elevator. (OR) Spring to carry a load of G000 Nis to ull 12M hi a ! ‘A semi-elliptical laminated vehi consist of seven leaves 63 mm wide, to of the leaves extendi length of the spring. The spring is to be 1.1 m in length and attached to the axle by two U-bolts 80 mm apart. The bolts hold the central portion of the spring so rigidly that they may be considered equivalent to a band | having a width equal to the distance between the bolts. Assume a design ing material as 350 MPa. Determine : 1. Thickness of leav 2. 3. Diameter of eve. 4. Length of leaves, and bent. Sketch the semi-cllipt 5, 6, 6. stress for spri 2. Deflection of sprin Radius to which leaves should be initiall leaf-spring arrangement. The standard thickness of leaves ar 7.7.5. 8.9, 10. 11 etc. in mm. UNIT-V. Select a single row deep groove ball bearing for a radial load of 4000 N aad an axial load of 5000 N. operating at a speed of 1600 r-p.m.for an s5\, 0 Cos! 4° ave life of 5 years at 10 hours per day. Assume uniform and steady ei avers load. 2 z (OR) = = KW is to be transmitted from a motor shaft rotating at 1440 rpm to another shaft with a speed reduction of 3:1. The starting torque may be taken a8 £0% higher than the mean torque. The gears should be made of | 12M COS/| LS | heat treated steel and the shaft of mild steel. The pinion should have a f rate Te