XC Series

CPDS13/15/16/18/20-XCD4-SI
3-Wheel Lithium-ion CPDS13/15/16/18/20-XCD6-SI
CPDS13/15/16/18/20-XCD8B-SI
Battery Forklift CPDS13/15/16/18/20-XCD8G-SI
CPDS13/15/16/18/20-XCC2G-SI

OPERATION AND
MAINTENANCE
MANUAL

Original Instruction

HANGCHA GROUP CO., LTD.

06/2023
 Preface
Thank you for purchasing the 3-wheel lithium-ion battery forklift manufactured by
HANGCHA GROUP CO., LTD.
The XC series 3-wheel lithium-ion battery counterbalanced forklift is a new product
developed by our company, which features a small turning radius, attractive shape,
compact structure, small volume, low center of gravity, good stability, dual-motor
front-wheel drive, steering-lifting common pump, and superior performance.
This manual provides instructions on how to use the XC series 3-wheel lithium-ion
battery counterbalanced forklift, operators and maintenance personnel must read it
before use.
Due to the constant updating and improvement of our products, the functions of your
forklift may be slightly different from the instructions in this manual.
For any queries, please contact the sales company or agent of HANGCHA GROUP
CO., LTD.
This series of forklifts have passed CE certification.The battery charger is not included
in the CBU Accessories (Battery charger is subject to further approval and requires a
separate certificate)
Rated capacity(t)
Left traction Right traction Electric control
Model / Load center
electric control electric control of oil pump
(mm)
CPDS13-XCD4-SI
ACS80S-220C-35P ACS80S-220C-23P ACS80M-35P 1.3/500
CPDS13-XCD6-SI
CPDS15-XCD4-SI
ACS80S-220C-35P ACS80S-220C-23P ACS80M-35P 1.5/500
CPDS15-XCD6-SI
CPDS16-XCD4-SI
ACS80S-220C-35P ACS80S-220C-23P ACS80M-35P 1.6/500
CPDS16-XCD6-SI
CPDS18-XCD4-SI
ACS80S-220C-35P ACS80S-220C-23P ACS80M-35P 1.8/500
CPDS18-XCD6-SI
CPDS20-XCD4-SI
ACS80S-220C-35P ACS80S-220C-23P ACS80M-35P 2.0/500
CPDS20-XCD6-SI
CPDS13-XCD8B-SI
ACS80M23-C35T ACS80M23-C23T ACS80M35-C35T 1.3/500
CPDS13-XCD8G-SI
CPDS15-XCD8B-SI
ACS80M23-C35T ACS80M23-C23T ACS80M35-C35T 1.5/500
CPDS15-XCD8G-SI
CPDS16-XCD8B-SI
ACS80M23-C35T ACS80M23-C23T ACS80M35-C35T 1.6/500
CPDS16-XCD8G-SI
CPDS18-XCD8B-SI
ACS80M23-C35T ACS80M23-C23T ACS80M35-C35T 1.8/500
CPDS18-XCD8G-SI
CPDS20-XCD8B-SI
ACS80M23-C35T ACS80M23-C23T ACS80M35-C35T 2.0/500
CPDS20-XCD8G-SI
ACF4-A ACF6-A
CPDS13-XCC2G-SI ACF4-A 80-300-101 1.3/500
80-300-101 80-375-101
ACF4-A ACF6-A
CPDS15-XCC2G-SI ACF4-A 80-300-101 1.5/500
80-300-101 80-375-101
ACF4-A ACF6-A
CPDS16-XCC2G-SI ACF4-A 80-300-101 1.6/500
80-300-101 80-375-101
ACF4-A ACF6-A
CPDS18-XCC2G-SI ACF4-A 80-300-101 1.8/500
80-300-101 80-375-101
ACF4-A ACF6-A
CPDS20-XCC2G-SI ACF4-A 80-300-101 2.0/500
80-300-101 80-375-101
© 06/2023 HANGCHA GROUP CO., LTD.
Content
Preface
1. Overview ................................................................................................................ 1
2. Appearance and main parts ..................................................................................3
3. Instrument and operating parts ........................................................................... 4
3.1 Multifunction display screen ........................................................................... 5
3.2 Operating parts .............................................................................................13
3.3 Lithium battery replacement and installation ................................................ 20
3.4 Others ...........................................................................................................20
4. Operator Presence Sensing ............................................................................... 25
5. Safety instructions .............................................................................................. 27
6. Transportation, lifting and towing of forklift trucks ......................................... 33
6.1 Transportation .............................................................................................. 33
6.2 Lifting ............................................................................................................33
6.3 Towing .......................................................................................................... 34
7. Structure and stability of truck .......................................................................... 35
8. During running-in ................................................................................................ 38
9. Daily maintenance ............................................................................................... 39
10. Forklift operations ............................................................................................. 42
10.1 Starting ....................................................................................................... 42
10.2 Driving ........................................................................................................ 42
10.3 Steering ...................................................................................................... 42
10.4 Braking ....................................................................................................... 42
10.5 Parking ....................................................................................................... 42
10.6 Forklift loading ............................................................................................ 43
10.7 Forklift unloading ........................................................................................ 43
10.8 Check after operation ................................................................................. 43
11. Storage ............................................................................................................... 44
11.1 Daily storage ...............................................................................................44
11.2 Long-term storage ...................................................................................... 44
12.Lithium battery ....................................................................................................45
12.1Safety notice ................................................................................................45
12.2 Installation instructions ............................................................................... 45
12.3 Basic terms of lithium-ion power battery .....................................................45
12.4 Usage notice .............................................................................................. 46
12.5 Daily maintenance ......................................................................................46
12.6 Emergency plan ......................................................................................... 47
12.7 Lithium-ion battery parameters (CATL standard configuration) .................. 48
12.8 Charging of lithium batteries .......................................................................49
12.9 Charging procedures ..................................................................................55
12.10 Common faults and solutions of batteries ................................................ 57
12.11 Emergency plan ........................................................................................57
13. Maintenance .......................................................................................................59
13.1 Regular maintenance schedule .................................................................. 60
13.2 Replace the key safe parts termly .............................................................. 68
13.3 Forklift used oil and lubrication ................................................................... 68
14. Main technical performance parameter table ................................................. 70
15. Signs/labels ........................................................................................................74
16. Bolts Tightening Torque Table ......................................................................... 76
17. The use, install and safety rules of attachment ..............................................77
17.1 Attachment install ...................................................................................77
17.2 Attachment use ...................................................................................... 77
17.3 Attachment check and maintenance ...................................................... 78
1. Overview
The forklifts described in this manual are only suitable for loading and unloading and transporting
goods over short distances.
It must be used, operated and maintained according to the information in this manual. Any other
uses are outside the design envelope and can lead to injury to persons or damage to equipment or
property.
Only used in specified place and condition：
– Used in specified area as factory, tourist attraction and recreation place.
– Used on the flat ground, that is fixed and owns enough carrying capacity.
– Used on the road with good vision and equipment use license.
－ The forklift truck should be used within the specified rated load.
－ The mean ambient temperature under continuous operation conditions is +25℃.
－ The maximum short term ambient temperature (≤1h) is +40℃.
－ The minimum ambient temperature under normal indoor conditions is +5℃.
－ The minimum ambient temperature under normal outdoor conditions is -20℃.
– Altitude should not over 2000m.
－ The maximum gradeability when driving with no load is 16%.
－ Do not drive laterally or diagonally when going uphill. When driving uphill with goods, the
forklift must move forward; when going downhill, it must move backward.

Warning
 It is prohibited to use this forklift in explosion-proof places.
 When this forklift is used in extreme environments, e.g. cold stores, additional
special equipment must be installed with the permission of the manufacturer.
 In strong winds, it is safer not to carry out high lifting operations to avoid goods
falling or the vehicle overturning.

Operating conditions for lithium-ion battery forklift trucks:

－ Optimal operating temperature range: 15℃ to 35℃.
－ Charging temperature range: 0℃ to 40℃, charging below 0℃ is prohibited.
－ Discharging temperature range: -20℃ to 55℃, the discharge capacity at low temperature
(-20 to 0℃) will be reduced compared with that at normal temperature; the battery can be
used at ambient temperatures of 40℃-55℃, but very high ambient temperatures will
accelerate the aging of the internal materials of the battery and shorten its service life.
－ Ambient humidity: HR≤85%, the battery should be used in dry conditions where possible.

1
 Warning
 It is prohibited to use this forklift in explosion-proof places.

Operating rules:
－ Lift and lower cargo.
－ Transport the lowered cargo.
－ Do not move the forklift truck when goods are lifted above 500mm.
－ When running with goods in two layers, the lifting height of the mast must not exceed
1500mm. In this situation, the weight of the lower cargo must be greater than the upper cargo.
－ Do not carry people.
－ Do not push or pull the goods.
－ Do not use multiple forklifts on the same cargo.

2
2. Appearance and main parts

1
7

1. Fork 2. Backrest 3. mast 4. Overhead guard 5.

Driver’
s seat
6. Rear cover 7. 8. Rear wheel (steering 9. Front wheel (driving
Counterweight wheel) wheel)

3
3. Instrument and operating parts
7
8 9
10
11
12
13

15 14

4
17 16
18
3

1. Accelerator 2. Brake pedal 3. Hand brake 4. Steering 5. Driving

pedal column stop direction lever
handle
6. Steering wheel 7. Horn switch 8. Combination 9. Lifting lever 10. Tilt lever
light switch
11. Sideshift 12. Accessory 13. Adjusting 14. Cup holder 15. Storage box
control lever control lever handle
16. Emergency 17. Instrument 18. Rearview
stop button Mirror

4
3.1 Multifunction display screen

No. Display No. Display

A Current battery capacity H Body control shortcut menu

Whether the vehicle is in a forward or

Handbrake light: Lights up when the
B reverse state, it is not displayed when I
driver operates the handbrake
in neutral
Current three working modes: "S", "P", Seat light: Lights up when the driver
C J
"E" leaves the seat
Lift lock light: When the battery is
D Current vehicle speed in km/h or MPH K lower than or equal to 10%, the lift lock
light is on
The arrows represent the direction in Battery light: Lights up when the
E L battery level is lower than or equal to
which the steering wheel travels
20%
Neutral light: Lights up when the
F Menu M
vehicle is in neutral
The number shows the current
cumulative working time of the vehicle,
and the 5-digit display shows that after
G the key switch is connected to the N Turtle speed lights
power supply, the vehicle starts to
work, and the working timer starts to
count.

5
Menu
Icon Name Function

Move the cursor up, or increase the selected number by 1; switch

Up
S mode (turtle speed mode) in the main interface;

Move the cursor to the left; switch the P mode in the main
Left
interface;

Move the cursor to the right; switch the E mode in the main
Right
interface;

Down Move the cursor down, or decrease the selected number by 1;

取
Cancel the current content or return to the previous menu;
Cancel

Confirm the current operation, enter the menu mode in the main
Enter
interface;
Body control shortcuts
Icon Name Function

Function
key 1

Function
key 2

Function Drive external relays, the specific functions are based on

key 3
on-site usage
Function
key 4

Function
key 5
Combination key
Icon Name Function

Up In the main interface, press the "up " and "down " at the same

time to view the instrument information, including the

Down instrument number, SIM card number and software version

number;

6
Menu structure introduction
Menu Description Remark
1. Switch monitor--------------------------------------------------------(operator, administrator) Monitoring
value, cannot be changed SW MONITOR
Seat switch
1 Seat switch status
Forward gear switch
2 Forward gear switch status
Reverse gear switch
3 Reverse gear switch status
Foot brake switch
4 Brake pedal status
Accelerator pedal
5 Accelerator pedal status
switch
Park/Handbrake
6 Park/Handbrake switch status
switch
P Mode switch
7 P Mode switch status
S Mode switch
8 S Mode switch status
Steering switch
9 Steering switch status
Lift switch
10 Lift switch status
Tilt switch
11 Tilt switch status
Side shift switch
12 Side shift switch status
Backup switch
13 Backup switch status
Attachment switch
14 Attachment switch status
2. Operate monitor----------------------------------------------(operator, administrator) Monitoring value,
cannot be changed OPERATE MONITOR
Start-up working time
1 Key switch on timing
Traction working time
2 Traction controller timing
Pump working time
3 Oil pump controller timing
Steering analog input Steering analog AD sample
4
value
Acceleration analog
5 Accelerator pedal analog AD
input
sample value
Lift analog input
6 Lift pump analog AD sample
value

3.Temperature monitor-------------------------- (operator, administrator) Monitoring value, cannot

be changed TEMP MONITOR
Traction motor
1 Current traction motor
temperature
temperature
Traction drive
2 Current traction drive
temperature
temperature

7
 Pump motor
3 Current pump motor
temperature
temperature
Pump drive
4 Current pump drive
temperature
temperature
Left drive wheel
5 Current left drive wheel motor
motor temperature
temperature
Left drive wheel
6 Current left drive wheel drive
drive temperature
temperature
Pump control
7 DC pump control output
percentage
percentage

4. Current monitor------------------------------- (operator, administrator) Monitoring value, cannot be

changed CUR MONITOR
Traction motor
1 Current effective value of Arms
phase current
traction motor phase current
Pump motor phase
2 Current effective value of Arms
current
pump motor phase current
Left drive wheel
3 Current effective value of left Only shown on dual drive
phase current
drive wheel phase current vehicles，A

5. Traction set------------------------------------------------------------------( administrator) T.M. SET

E mode maximum
1 RPM
speed
E mode maximum
2
acceleration
Reduction braking
3
ratio
Neutral braking ratio
4 Traction neutral braking value Truck body free braking
force setting
Reverse braking
5 Traction reverse braking Truck body reverse braking
ratio
value force setting
6 Pedal braking ratio Traction pedal braking value Truck body pedal braking
force setting
S maximum speed
7 RPM
P maximum speed
8 RPM

8
 P maximum
9
acceleration
High acceleration
10
activation
Low acceleration
11
activation
High acceleration
12
error
Low acceleration
13
error
Reversing speed
14
limit
Fan on temperature
15 *0.1℃

Fan off temperature *0.1℃

16
Hill-holding time
17 ms
SPE maximum
18 RPM
speed

6. Pump set (administrator)P.M. SET

Pump maximum
1 RPM
speed
Lift acceleration
2
Maximum lift speed
3 RPM
Steering idle speed
4 Assist value at idle speed RPM
Maximum tilt speed
5 Motor speed value setting RPM
when the fork is tilted
Maximum side shift
6 Motor speed setting when RPM
speed
the fork is shifted sideways
Maximum
7 RPM
attachment speed
8 Standby maximum RPM
speed
Lift deceleration
9
High lift activation
10
Low lift activation
11

9
 High lift error
12
Low lift error
13

7. Battery set-------------------------------------------------------------------( administrator) BDI SET

Battery capacity
1 %
Battery voltage
2 RO，0.01V

Reset voltage value

3
option
Reset voltage value
4 0.01V
Full voltage value
5
option
Full voltage value
6 0.01V
Empty voltage value
7
option
Empty voltage value
8 0.01V
Battery drop rate
9
option
Battery drop rate
10
Empty voltage
11
compensation value
option
Empty voltage
12 0.01V
compensation value
Full voltage
13
compensation value
option
Full voltage
14 0.01V
compensation value
15 Battery power alarm When the battery reaches %
value this value, the battery power
display icon in the main
interface will flash
Battery power limit When the battery reaches
16 the value, the instrument %
sounds an alarm, the
traction speed is halved,
and the oil pump is
prohibited from lifting

10
 8. Steering set (administrator) STEER SET
Speed limit function
1
activated
speed limit ratio
2
High analog
3
activation
Low analog
4
activation
High analog error
5
Low analog error
6
High analog dead
7
zone
Low analog dead
8
zone
Start angle
9
Speed limit end
10
angle
Potentiometer mid
11
value

9. Current set----------------------------------------------------------( administrator) T.M.CUR SET

Forward
1 Arms
acceleration current
Reverse
2 Arms
acceleration current
Forward braking
3 Arms
current
Reverse braking
4 Arms
current

10. Other settings -------------------------------------------------------( administrator) OTHER SET

Set operator The old password needs to
1 Operator level password be entered, and the new
password
setting password needs to be
entered twice.
Set administrator
2 Administrator level password
password
setting
Language settings
3 Chinese and English
language selection

11
 Parameter save
4 Write the value as 1, save the
parameter modification
Parameter recovery
5 Write value as 1, restore to
default value
Instrument
6 0~100，100 is the maximum
brightness
brightness
adjustment
Speed display
7 Change speed to integer or
decimal
Instrument software
8
version
Traction electric
9
control software
version
Pump electric
10
control software
version
Steering electric
11
control software
version
SIM card Display the ICCID number of
12
information the SIM card
Unit switching
13 Switch between speed unit
km/h and MPH

12
3.2 Operating parts the accelerator pedal is depressed, the
forklift will not start when the key
Steering wheel
switch is turned to ON.
 At this point a fault code will be
displayed, which is perfectly normal.
 Return the direction lever to the neutral
position and take your foot off the
accelerator pedal before attempting to
start the forklift.
 The fault code will then disappear.If the
forklift is operated by fingertip and the
direction thumb switch is not in neutral
or the accelerator pedal is pressed
Control the truck direction. down, the forklift will not run even if the
When the steering wheel is turned right, the switch is turned to the "on" position. In
forklift will turn to the right; when the steering this case, a error code will be
wheel is turned left, the forklift will turn to the displayed. Push the direction thumb
left. The rear end of the forklift swings out switch to neutral and move your foot
when turning.
off the accelerator pedal, then the error
Warning code will disappear and the forklift can
This forklift truck adopts a fully hydraulic start running.
steering system. Therefore, steering will
Hand brake handle
be impaired when the oil pump motor
stops running. Immediately restart the oil
pump motor before turning again.
Key switch

To park, pull the handle backward to apply a

braking force to the front wheels. The brake
can be released by pressing the hand brake
button down and pushing the handle forward
The key switch has two functional positions: at the same time.
on/off; first, set the shift lever to neutral or shift The hand brake is equipped with an inching
thumb switch to neutral, release the switch on its left side and operation actions will
accelerator pedal, and then turn the key turn invalid when the handle is pulled tightly.
clockwise to the "on" position. For CE forklift trucks: if the driver leaves the
seat without pulling the hand brake, the forklift
Caution
will raise an alarm and prompt the driver to pull
 If the direction lever is not in neutral or
the hand brake tightly.

13
 be on and the instrument panel will
Warning
display an error which will disappear
 If the forklift truck must be parked
when the direction lever is pushed into
on a ramp, solid wedge blocks must be
the neutral position.
used to support the wheels.
Combination light switch
Horn button

Press the horn button in the center of the

steering wheel to make it sound; or the horn
will sound by turning the key switch to the “off”
position. The combination light switch includes a turn
Driving direction lever signal light switch and lighting switch.
Turn signal light switch: When this switch is
F
toggled back and forth, the corresponding left
N and right turn signal light will start flashing.

The direction lever is used to select the

forward or reverse direction of the forklift.
When the direction lever is pushed forward
and the accelerator pedal is depressed, the
forklift runs forward; and when the direction Toggle Left turn signal light
lever is pushed backward, the forklift runs forward flashing
backward. Neutral Off
Toggle
F Forward Right turn signal light
backwar
flashing
N Neutral d
R Reverse
Caution
 The turn signal light switch does
Caution
 When the forklift truck is running, not return to neutral automatically, it

the electric brake can slow down the must be reset manually.

forklift truck if the direction lever is Lighting switch: Rotary switch (ON/OFF) Turn

pushed to the opposite direction. After the lighting on/off using the knob at the head of

stopping, the forklift truck will slowly combination light switch

run in the other direction.

 When the direction lever is not in
the neutral position, the key switch will

14
 Accelerator pedal

×: ON
Stepless regulation for the driving speed of the
Conta Lightin Front
Head Width forklift.
ct g signal
light light Slowly depress the accelerator pedal, the drive
Sign Sign light
motor will start running and the forklift will
× × move off. According to the pedaling force on
the pedal, the running speed can be adjusted
× × steplessly.

Caution
 Do not depress the accelerator
Emergency stop button pedal until the key is turned on,
otherwise the instrument panel will
display an error which will disappear
when the accelerator pedal is
In case of emergency, press the red released.
mushroom-shaped button to cut off the main  When the forklift truck is running,
vehicle power. No traveling, steering or lifting. soft braking will occur when the
accelerator pedal is released.
Caution
 Do not use the emergency stop Lift lever
button instead of the key switch.
Brake Pedal

Control the forks’ up or down.

When the brake pedal is depressed, the forklift Push——down; pull——up
will slow down or stop and the brake light will Lifting speed can be controlled by tilt
backwards angle of lever and accelerator
come on. pedal, the lowering speed can be controlled by
tilt forwards angle of the lever.
Caution Tilt lever
 Do not depress the accelerator
pedal and brake pedal at the same
time, as this may damage the motor.

15
 1

It is used for forward and backward tilting of

the mast.
Push——tilt forward;
Fork locating pins are used for adjusting the
Pull——tilt backward
fork space. Pull up it, turn 180° and shift the
The tilting speed is controlled by tilting angle
forks to the desired position.
of the lever and accelerator pedal effort.
Caution
Caution  The forks should be set symmetrically
The multi-way valve is equipped with a to machine centerline and fork stoppers
front tilt self-locking valve. When the should always be locked.
circuit is cut off, the mast cannot tilt  The lower beams of the fork carriage
forward even if the lever is pushed
have an opening section to load or
forward.
unload forks.

Sideshifter lever  Do not set the forks over the opening.

Check the bolt at the middle of the fork
carriage used to prevent fork load at the
opening.
 There is a bolt in the middle of the
upper beam to prevent the fork from
working there. If the bolt is damaged, it
should be replaced as soon as
It’s used for left shift and right shift of possible.
sideshifter bracket Fork replacement
Push——Left shift Pull——Right shift
Disassemble the old forks: put the forks in the
The side shifting speed is controlled by the tilt
middle, lower the forks to the ground, tilt the
angle of the lever and accelerator control.
mast forward, remove the forks from the fork
Attachment lever
arm, and back up the forklift.
It can be a sideshift control lever, or a rotary
Install new forks: place the forks on the ground
control lever or other attachment control lever,
against the forklift, lower the fork arm to the
depending on the specific situation.
bottom, drive the forklift slowly, align the upper
Fork locating pin and lower slots of the forks with the upper and

16
lower beams and gaps of the fork arm, lift the
fork arm slowly, and adjust the position of the
forks.
Step and handrail for getting on and off the
truck
The body is provided with a step for getting on
and off the truck on both sides; the handrails
are installed on the left pillar of the overhead
guard. Please use the handrails for safety
when getting on and off the forklift truck.

17
Brake fluid reservoir

The hydraulic oil filling port is located on the

left side of forklift frame and hydraulic oil can
be added by opening the left battery side plate.
Brake fluid reservoir is located under the front Replenish with clean hydraulic oil through the
chassis. The translucent reservoir is used to oil filler and screw the lid down after
check the brake fluid level. If the brake fluid replenishing.
level is below the "MIN" line, it needs to be A ventilation device is installed on the
refilled with brake fluid of the same type. hydraulic oil reservoir and should be checked
frequently to prevent clogging.
Caution
Taillight and switch (optional)
 When filling the brake fluid, prevent
dust and debris from entering the oil
cup. Brake fluid is corrosive and toxic.
Headlight and front combination light
The two headlights and the front combination
light (turn signal light and width light) are
mounted on the front support of the overhead
guard. Pay attention to protecting the lights; if
there is any dust, they should be wiped clean;
if there is any damage, they should be
replaced.
Tail lights are mounted on the top of the
Rear combination light
overhead guard at the rear. If there is any
The rear combination lights include turn signal
damage, replace them immediately. The
light, width light, brake light and reversing light.
taillight switch is mounted on the instrument
Pay attention to protecting the lights; if there is
stand and it is a push-pull one-position switch.
any dust, they should be wiped clean; if there
Pull the switch backward to turn the taillight on;
is any damage, they should be replaced.
push it forward to turn the taillight off.
Hydraulic oil filling port and ventilation
Right side door opening button
device

18
 Charging port structure and side cover

Use your finger to press the button down and

then the handle will pop out. Pull the handle to The charging cover assembly is held in place
with a magnet, which is easy to open for
open the right-side door. Push the handle back
charging.
firmly and the door will be closed after a
latching sound is heard.
Lithium-ion battery charging port structure
and side cover

Charging port structure and side cover

3
4
1
2

1. Locking latch assembly 2. Side cover 3. Battery

latch assembly 4. Lithium-ion battery charging port
The lithium battery charging port is visible, and
the charging port is covered with a cover.
Open the cover to see the charging port

Note: The flat side of the plug is equipped with

a locking hook that snaps into the slot when
inserted into the battery socket.

Lithium battery charging port structure

Note: There is a slot on the top of the socket,

which is used to fasten the lock when the
charging gun is inserted and charged.

19
To insert or pull out, press the lock button (6)
on the charging gun head.

3.3 Lithium battery replacement and

installation
The lithium battery sinks at the bottom of the
vehicle body, and the side is fastened by a
protective rod. Rely on the weight to sit on the
frame. For the removal and installation of
lithium batteries.

Caution b、Center the fork to the middle of the two rows

The installation and replacement of of rollers, take out the battery, and transfer it to
lithium-ion batteries must be performed by the fork.
professionals.

Socket plug
6

5
c 、 Lift 1cm with a forklift or pallet truck, pay

attention to adjusting the fork spacing, and

a、Press the door locking assembly: (1) open gently pull out the lithium battery.
the side door; (2) unscrew the battery latch
assembly; (3) Remove the lithium-ion battery Install
from the forklift. Installation is the opposite of removal.

Warning
Carefully hoist, the lithium battery weighs
3 about 320kg, which is very heavy
4 During installation, prevent crushing feet or
1 clamping hands.
2 Do not pull out the battery by more than
350mm to ensure that the battery will not
fall out of the forklift.
After pulling out the battery, the operator
should place the battery on a special
handling vehicle for transportation, do not
place it on the fork for transportation.
3.4 Others
Load bracket
Load bracket can guarantee the stable goods
loading. It’s forbidden to use the forklift without
the load bracket. It is forbidden to disassemble
and modify the load bracket.

20
 Turn the adjustment knob located on the right
side of the seat to adjust the backrest to the
desired angle. Loosen the knob to adjust the
backrest.
Driver's seat
Adjustment of the driver's seat Caution
 Do not tilt the backrest too
much, otherwise the seat belt may not
work in an accident.
 The adjustment of backrest
angle should be carried out slowly and
carefully with both hands holding it at
the same time. Hasty or violent
adjustment may cause personal injury.

·Handrail adjustment
The handrail tilt angle can be adjusted by
Forward and backward adjustment of the rotating the adjusting knob. When rotating the
driver's seat knob outward, the front end of the handrail will
The longitudinal control lever is located on the lift. When rotating the knob inward, the front
right side of the seat rail. end of the handrail will lower.
Adjust the seat position: pull and hold the lever
outward while sliding the seat to the desired Warning
position.  The ignition key switch must be
Release the lever and the seat is locked. turned off before adjusting the driver's
Before using the forklift, make sure the seat is seat.
 The seat position can only be
locked in place.
adjusted when the forklift truck has
Driver's seat weight adjustment
stopped.
 Do not adjust the driver's seat
when driving for safety reasons.
 After adjustment, the levers should
return to the locked position. Ensure
that all the components are locked
securely before using the forklift truck.
Seat belt
·Fasten the belt
Belt was huddled up in the box. There is a
Pull the weight adjustment handle at the secondary action to draw out the belt. So you
may meet some trouble due to not be familiar
backrest on the right side of the seat to adjust
with it.
the bearing capacity of the seat based on
One kind of seat: it needs to press the white
driver’s weight. circular button (with the words: press to
Backrest angle adjusting

21
release) by one hand, then the belt can be including anchor points;
pulled out by the other hand and inserted into  Failure of belt buckle or traction device;
the socket.  Loose thread.
You may also meet another seat: the belt box If abnormal condition occurs, please change a
is adjustable. Rotate the belt box forward, the new belt immediately. The service life of the
belt can not be drawn out. Rotate the belt box
belt is three years, so reject it in advance if it’s
backward, the belt is drawn out. Insert the belt
into the socket of the other side. Rotate the abnormal.
belt box forward again and then the belt is in Overhead guard
normal working position.
Please fasten the belt when get on the truck. The overhead guard protects the operator
Meanwhile, get the back and waist close to from being damaged by falling materials. It
the seat. Don’t tie the seat in the abdomen. must have enough shock resistance strength.
It’s not allowed to use forklift without overhead
guard. The overhead guard should be
tightened frequently.

Please don’t have the seat backrest tilted

excessively. Otherwise, the belt can not be
extended correctly.
Do not use knotted or twisted straps.
To tie the belt in the daily operation will protect
you when the truck turns over and reduce the
harm.
·Unfasten the belt

Lock components

Press the red button (with the word PRESS) in

the socket with left pollex, it’s unfastened.
·Check the belt
Check if the bolt that fixed belt is loosened.
Don’t press the belt on the hard or frangible
objects and prevent from grinding with the To avoid opening the hood arbitrarily, a lock
assembly is set here. To open the hood, you
sharp blade to avoid damage. must first pull the handle of the lock
It is prohibited to remove any parts of the belt. assembly.And then the cover is released.
Air spring
The belt used frequently needs to be checked
frequently.
 Cutting or cracking;
 Worn or damaged metal parts,

22
 open the cover at this time.
Pedal and handrail for getting on and off
the truck
There equips with pedals for getting on and off
the truck on both side of the truck, and
handrail on left leg of overhead guard. Always
face the forklift when getting on and off. Please
use the handrail for safety.

When opening the cover, it is used to support

the cover. When closing the cover, press down
the cover firmly while pressing the red button
in the direction of the arrow shown in the
figure.
Cover
The wide-opening cover facilitates battery
maintenance. The gas spring inside the cover
enables the cover to be fully opened upwards
with very little force. WARNING

1
Rearview mirror

When closing, press the red button on the gas

spring cylinder, at this time the lock is released,
A circular arc rearview mirror is installed on
press the head of the hood to close, and after
hearing a "click" sound, it means that the hood the upper right of overhead safeguard, and is
is locked. for the use of observing rear condition or back
up.

Caution Steering column positioning device

Prevent the cover from clamping Adjust and fix steering column according to
your finger when closing the cover.
needed distance.
In order to meet operator’s need, the tilting
angle of steering column is adjustable. Pull the
Warning
When performing maintenance lever upward, the steering column is released;
under the cover, be sure to turn off the push downward and locked.
key switch to prevent electric shock.
However, when the hands, feet, head,
and body do not touch the components,
in order to diagnose the fault by hearing,
it is allowed to open the key switch and

23
Measures to be taken in special
circumstances:
– Fasten the seat
belt and sit in the
seat.

– Do not jump out of

the forklift.

– Lean your body

forward, grip the
steering wheel
with both hands
and support your
body with both
feet.
– Tilt your body in
the opposite
direction of
rollover.

Warning
When the forklift is in danger of rolling over, do
not unbuckle the seat belt and jump out of the
forklift to escape. Jumping may lead to more
serious injuries!

24
4. Operator Presence Sensing

OPS (Operator Presence Sensing) system is a safeguard system that installs a sensor in the
driver seat to sense if the driver sits on the seat correctly. If the driver does not sit on the seat
correctly, driving force is cut off, meanwhile, all loading and unloading operations will be stopped. It
helps to reduce accident when the driver leaves. When the driver does not sit correctly, the driver
cannot drive the truck or operate the loading and unloading, thereby reduce safety accidents
caused by misoperation.
Driving protection function
When the vehicle is travelling, the driver leaves the seat or the safety belt is released (if equip with
safety belt protection switch) over 1 second, truck stops automatically, and the instrument
displayed seat indicator light lights up, meanwhile the buzzer sends out continuous alarm
signal. Only when pulling up the hand brake or the driver sits on the seat correctly and the
direction switch returns to neutral, the seat indicator light goes out, travelling OPS status is
released.
Working protection function
When the vehicle is under working condition, the driver leaves the seat or the safety belt is
released (if equip with safety belt protection switch) over 1 second, working stops automatically,
and the instrument displayed seat indicator light lights up, meanwhile the buzzer sends out
continuous alarm signal. OPS light comes on, buzzer sends out alarm signal, transportation
operation stops automatically. When the driver sits down again, the seat indicator light goes
out, working OPS status is released.
Warning function

25
Once the seat sensor detects the seat switch is turned off, within 1 second, the buzzer sends out
continuous alarm signal, and the seat indicator light lights up. If the seat indicator light
keeps on when the seat switch is off, it means the OPS in the startup state.
Resume neutral function
If the direction switch does not return to neutral and the seat switch is turned on. The buzzer will
send out continuous alarm signal to remind the driver that the OPS in the startup state.
OPS abnormal function handling
Park the truck in safe place and contact Hangcha agency to check if any below condition is
occurred. a. after the driver leaves the seat, the seat indicator light does not light up; b. when
the driver sits down, the seat indicator light does not go out.

Caution
 As to forklift equipped with safety belt protection switch, driver needs to sit on the seat
correctly and also needs fasten safety belt, and then operate the truck. When driving on the
uphill, starting the OPS will cut off the drive power and make the truck slip. In order to avoid
this accident, the driver must sit correctly when operating on the uphill.
Fork locking function after power off
This function means: forks are locked when starting switch is on or off, forks will not lower down
even operate the control lever.

26
5. Safety instructions – During maintenance at height (such
as the mast, front light and back light),
1. Only trained and approved operators can
take care to avoid getting trapped and
operate the forklift truck.
slipping
– Take care to avoid getting burnt when
checking the motor or controller.
5. In the event of any faults, the operator
should stop the truck immediately, hang the
"Danger" or "Fault" sign, pull out the key and
report to the management. The truck should
2. Operators must wear helmets, work not be used until all faults are eliminated.
shoes and clothes. – In case of a sudden fault when lifting
cargo or driving on gradients, causing
leakage of storage battery electrolyte or
hydraulic oil and brake fluid, personnel
should be organized for repair
immediately.

3. Do not carry people.

6. Explosive gas will be generated in the

lithium battery, so no flames should be close to
the battery. Keep tools away from the poles of
the lithium-ion battery, to prevent sparks or
short circuits.
4. Oil/water leakage, deformation and
looseness should be regularly checked;
otherwise, the service life of forklift truck will be
shortened; in severe cases, it may cause an
accident.
– Ensure that “safety critical parts” are
replaced in regular checks.
7. The driving route for forklift truck must be
– Wipe off oil, grease or water on the
a solid and flat concrete road or similar roads
baseplate, pedal and control lever.
suitable for its operation. Pre-inspect the
– No smoking, sparks or flames near to
ground conditions of the work site.
the lithium-ion battery during inspection.
– The climate conditions the forklift

27
 trucks are designed for: temperature: control lever before powering on.
-20℃ to 50℃; wind speed: no more than – Maintain stable and accurate
5m/s; relative air humidity: no more than operation; sudden stops and sharp turns
90% (temperature: 20℃). should be avoided. Truck rollover may

– The forklift trucks are not suitable for occur during emergency braking. Do not

use in flammable and explosive working jump off the truck in a rollover.

environments.
– The altitude should not be greater
than 2,000m.
8. Do not get on or off the forklift truck when
it is in use; please use the safety pedal and
safety handrail when getting on or off.
11. Pay attention to the driving direction and
keep a good lookout.

9. Operate the forklift truck only when sitting

12. Select proper attachments and tools
properly.
according to the shapes and materials of the
– Adjust the seat position for good
cargo to be loaded.
hand and foot control before starting.
– Do not hang ropes on the forks or
10. Before start, confirm:
attachments to lift cargo, because the
– Please fasten the safety belt tightly.
rope may slip; if necessary, a person with
lifting operation qualifications should lift
cargo with a lifting hook or a boom.
– Be careful not to let the forks touch
the road surface, to avoid damaging the
fork tip and road surface.
13. Know the load curves of the forklift truck
– Release the hand brake.
and attachments. Overload is prohibited. Do
– Place the direction lever in the neutral
not use people as additional counterweight.
position.
– No people should be around the
forklift truck.
– Do not depress the accelerator pedal
or operate the lift control lever or tilt

28
 forks or attachments with wooden blocks to
prevent accidents.

14. Do not use cell phones or other electronic

products when driving the forklift truck. Just
focus on your work.
15. Keep your head, arms, legs and feet in 20. Do not stretch your head or body between
the mast and the overhead guard. You may be
the cab and do not stretch them out of the cab injured if your head or body is trapped.
for any reason.

21. When cargo is not aligned, or when the

16. The pallet or wooden wedges should be truck turns or crosses uneven surfaces, the

strong enough to bear the cargo weight, do not cargo may easily fall off. The possibility of

use damaged or deformed pallets. rollover is also increased.

17. Various attachments are provided from 22. The stacking height of cargo should not

HANGCHA for the user, such as rotating exceed that of the load-backrest; if this cannot

clamps, flat holding clamps, side shift forks, be avoided, the cargo should be fixed securely.

and booms, which are to be used exclusively. Please drive in reverse or under guidance

If attachments are required to be refitted, the when handling large cargo obstructing visibility.

permission of the manufacturer must be When there is a guide for forklift operations,

obtained. Do not refit your attachments without the operator must be familiar with the meaning

permission. of his hands, flags, whistles or other signals.

18. The overhead guard can protect you from When the forklift truck is used for carrying

being hit by falling cargo. The load backrest cargo in large lengths such as wood, pipes

ensures the stable loading of cargo. Do not and oversized items, or attachments of the

use forklift trucks without overhead guards and forklift truck could be extended, the operator

load backrests. must pay full attention to the front and keep an

19. Do not stand on or walk under the lifted eye on other people when turning or driving in

forks or attachments. If it is unavoidable, the narrow passages.

user should choose a safe place and hold the 23. Reduce the forward tilt angle as much as

29
possible when stacking for unloading; when – Slow down and sound the horn when
the height of cargo is slightly higher or lower passing through crossroads or other
than that of the stacking layer, cargo can tilt sections with poor visibility.
forward. – Reduce the driving speed to 1/3 of its
– When stacking at height and the maximum speed when turning.
distance to the ground is 15cm-20cm, the
mast should be vertical and then lifted; be
careful to not tilt the mast when the cargo
is lifted.
– When picking up goods at height,
insert the fork into the pallet, slowly lift,
back up and then descend, lower the rear 27. Keep the truck away from the road edges
mast and tilt it backward. Never tilt the or platform edges
mast when the goods are at height. 28. When crossing a ship deck or bridge,
24. It is dangerous to lift the forks when confirm that it is fixed correctly and has
driving with or without load; the distance enough strength to bear the weight of the
between the forks and the ground should be forklift.
15cm-30cm; and truck should be driven with 29. Reverse downhill and climb facing
the mast tilting backward. Do not conduct side forward when loaded.
shift operations when the forks are lifted to – Reverse uphill and drive downhill
protect the forklift truck from losing balance. when loaded.
– Do not turn on ramps to avoid rolling
over.

25. Do not tilt the mast forward when lifting

the cargo.

26. Pay attention to the crossway, ropes,

30. Cargo must be aligned with the center of
exit/entrance and hanging objects when
the forks; when cargo is not aligned, or when
operating in a crowded space.

30
the forklift truck turns or crosses uneven
surfaces, the cargo may easily fall off. The
possibility of rollover is also increased.

34. Pull up the hand brake when parking on a

flat road; if the truck has to be stopped on a
31. Do not lift cargo when the forklift truck is ramp, a wedge must be placed under the
on a slope and avoid loading and unloading wheel.
operations on ramps. – Turn off the key switch and take out
32. Check the road to be driven for holes, the key when the forks are lowered to the
abrupt slopes, barriers, bumps, and road ground and slightly tilted forward.
conditions that may cause loss of control and – Pull the battery plug out.
vibration. – Stop the truck away from smoke or
– Remove rubbish, debris and foreign flames.
matter that may puncture tires and throw 35. When the forklift truck cannot move, the
cargo out of balance. user can tow it to a safe place with the traction
– Slow down on slippery roads, do not pin. Do not tow trucks with defective steering
drive on the edge of the road, and take systems or damaged brake systems.
extra care when it cannot be avoided. 36. There are warnings and operation
– Do not use the forklift truck in sand, methods on the truck labels or signs. Please
snow, lightning, rain, wind and other bad operate according to the directions of the
weather conditions. In particular, when the manual and truck labels and signs. Check
wind speed is more than 5m/s, it is better labels, signs and marks, and replace them if
not to use the forklift truck. they are damaged or missing.
33. The controller is equipped with an
accumulator. Do not touch the position
between B+ and B- to prevent an electric
shock. In order to check or clean the controller,
please power off first then a load device (such
as bulb, resistance or horn) should be
connected between B+ and B- to discharge
the capacitor inside the controller. 37. The workplace should be provided with
fire extinguishers. The user can choose to
provide a fire extinguisher for the truck, which

31
is generally installed on the rear leg of the
safety frame for easy access. The driver and
management personnel should be familiar
with the position and operation of the fire
extinguisher.

38. Use a pallet when handling small objects

and do not place them on the forks directly.
39. Forklift trucks dedicated for cold storage
warehouses must not be parked with the key
switch off in the cold storage warehouse.
40. Keep contact with the truck (three contact
points) when getting on/off the truck. Always
keep one hand and two feet in contact with the
truck or two hands and one foot in contact with
the truck when getting on/off the truck. Do not
hold anything in your hands (i.e. food, drinks or
tools).

32
6. Transportation, lifting and towing of forklift trucks
6.1 Transportation
– The forklift truck can be used for loading and unloading and short distance transport, but
should not be used for long distance transport. If the forklift truck is transported over a long
distance, it should be carried with a ship, train or vehicle with load capacity of more than 5t.
The forklift trucks should be handled with a loading platform or lifting device.
– The hand brake handle should be pulled up, solid wooden wedge blocks should be used
under the wheels and the forklift body should be firmly secured with strong ropes to prevent it
from slipping during the transportation

6.2 Lifting

Lifting steps
1. Remove the rear cover above the counterweight.
2. Tie the steel rope on the lifting hole of counterweight and the lifting holes at both ends of the
outer mast beam firmly.
3. Lift the forklift with lifting equipment. The wire rope connected with one end of counterweight
should be passed through the gap in the overhead guard, to avoid placing any strain on the
overhead guard.

Warning
 Do not wind the steel rope around the overhead guard when lifting the forklift truck.
 The steel rope and the lifting device must be strong enough to safely support the forklift
truck, because the truck is extremely heavy.
 Do not lift the forklift truck from the cab frame (overhead guard).
 Do not stand under the forklift truck when lifting it.

33
6.3 Towing

Towing steps
1.Place the driving direction lever in neutral.
2.Turn off the key switch, press the red emergency switch button and unplug the power supply.
3.Release the hand brake handle.
4.Tie the towing wire rope to the tow pin or welding post behind the counterweight to tow the
forklift.

Warning
 Do not tow the forklift with abnormal steering system and damaged braking system.
 Don’t carry a load to steel wire ropes suddenly.
 Towing the forklift while the power is on will damage the controller.

34
7. Structure and stability of truck
Prevent the forklift to turn over! It is very important for operator to know the truck’s
structure and relationship between load and stability.
The structure of
Caution the truck

The forklift truck essentially consists of the lifting device (forks

and mast) and the truck itself (with tires).
The front wheels are the fulcrum of the forklift and keep the
centre of gravity of the forklift and load balanced.
The relationship between the forklift's centre of gravity and
the load's centre of gravity is very important to maintaining
the operation of the forklift.

Load center
Caution

The forklift handles loads of different shapes, from crates to

boards and elongated objects. In order to assess the forklift
and its stability, it is very important to distinguish between the
centres of gravity of different-shaped loads.

Warning
If the forklift begins to tip over, do not attempt to jump off. The truck tips over much faster than
you can jump. Spread your feet and grip the steering wheel with both hands to keep yourself
within the confines of the forklift.

the max load and load center

Caution distance

The horizontal distance between the centre of gravity of the

load on the forks and the backrest or the front face of the
forks (whichever is shorter) is called the load centre
distance. Maximum load is the maximum load that a forklift
truck can carry at a standard load centre distance. The
relationship between maximum load and load centre
distance is stipulated in the forklift truck's load capacity
graph. If the load centre distance moves towards the front of
the forks, the overall centre of gravity shifts forward.
Therefore, the load capacity decreases.

35
 Gravity and
Caution stability

Forklift stability depends on the common centre of gravity of

the forklift. When the forklift is unloaded, the centre of gravity
(CoG) remains unchanged. When the forklift is loaded, the
centre of gravity is formed by the combined centre of gravity
of the forklift and load.
The load's centre of gravity depends on whether the mast is
tilted forward or backward, raised or lowered, which means
that the combined centre of gravity also changes
accordingly.
The forklift's combined centre of gravity is determined by the
following factors:
– Load size, weight and shape;
– Lifting height;
– Mast tilt angle;
– Tire inflation pressure;
– Acceleration, deceleration and turning radius;
– Driving surface conditions and inclination;
- Attachment type

the stability zone of the center of

Caution gravity

In order to stabilize the forklift, the combined centre of

gravity must be located inside a triangle formed by the front
wheels and the midpoint of the rear axle.
If the combined CoG is located on the front axle, the two
front tires will form a fulcrum point on which the forklift will tip
forward. If the combined CoG moves out of the stability
triangle, the forklift will tip over in the direction that the
combined CoG has moved.

the load
Caution capability chart

This graph shows the relationship between the position of

the load centre distance and the maximum load. Prior to
loading, check whether the load and the load centre distance
are within the limits of the load capacity graph. If a load has
a complex shape, the heaviest part of the load should be
centred over the forks and close to the load bracket.

36
 Speed and
Caution acceleration

A stationary object will remain stationary unless an external force acts on it. Similarly, in the
absence of an external force, a moving object will continue moving at the same speed. This is
inertia.
Due to inertia, a rearward force is exerted when the forklift starts moving, and a forward force
is exerted when the forklift stops moving.
Sudden braking is dangerous because it generates a large forward force that will cause the
forklift to tip over, or the load to slide off.
When the forklift turns a corner, a centrifugal force is exerted outward from the centre of the
turn. This force pushes the forklift outward and makes it tip sideways.
The truck has narrow lateral stability, so cornering must be performed slowly to prevent the
forklift from tipping sideways. If the forklift is handling an elevated load, the overall centre of
gravity is higher and therefore the forklift is more prone to forward or lateral tipover.

37
8. During running-in
New forklifts should run under low load in the initial stage of being put into use. In particular the
following requirements should be met within the first 100 hours of operation:
– Battery over discharge must be prevented during initial use.
– Generally, it should be charged in time when it is 80% discharged.
– Required preventive maintenance must be carried out thoroughly.
– Avoid sudden braking, acceleration or cornering.
– Carry out oil changes or lubrication ahead of schedule in accordance with regulations.
– Limit the load weight to 70%–80% of the rated load.

38
9. Daily maintenance sluggishness or jamming.
The correct braking distance at no load is
Careful and thorough maintenance keeps the
2.5m.
forklift in good working condition. Ensure the
Adjust the pedal height: Adjust the brake light
forklift safety, that is, ensure your work and
switch so that the distance between the middle
personal safety.
point of the upper surface of the pedal and the
Warning front bottom base is 125mm±5mm.
 In addition to testing the lights and Adjust the length of the brake master cylinder
checking the operational performance, push rod so that the idle stroke of the pedal is
the key switch must be turned off and 1mm-3mm.
the battery must be unplugged before Gradually depress the brake pedal by
checking the electrical system. 10mm-20mm, the brake light switch should be
 Do not use a forklift with any turned on.
faults. 4. Hand brake lever check
 Small faults can cause big The operating force is adjusted by the top
accidents. lever screw. Screw it clockwise to increase the
1. Leakage check: hydraulic oil, electrolyte, operating force; screw it anticlockwise to
brake fluid decrease the force.
Check whether there is any oil/fluid leakage in Make sure the hand brake handle acts
the hydraulic pipe connectors, battery and normally after it is tightened and then loosened
brake system by hand and visual inspection. to its original position.
Do not use naked flames.
Caution
2. Torque check of wheel and rim nuts
 Depressing the brake pedal helps to
Check whether there is any damage on the tire
tighten or loosen the hand brake lever.
surface and sides and whether the rim is
5. Accelerator pedal check
deformed. If the tire is damaged, it should be
When the accelerator pedal is depressed, the
replaced as soon as possible. Jack up the
acceleration should increase and the pedal
forklift so that the tire is just off the ground,
should return when released.
then put a solid wooden block under the frame.
6. Brake fluid check
Loosen the wheel nuts. Replace the tire with a
new one. Tighten the wheel nuts symmetrically
and crosswise in two steps.
Front wheel Rear wheel
rim nuts rim nuts
Tightening
157-176 121-162
torque, Nm
The front and rear wheels of the standard
forklift trucks should use solid tires.
3. Brake pedal check
Depress the brake pedal and check for

39
The level should be within the scale range dipstick, place an oil container under the frame,
between “MAX” and “MIN”, if the level is remove the drain plug, and drain out the old
insufficient, please top it up and check whether oil.
there is air in the brake line. The old oil should be disposed of according to
local environmental regulations.
Caution
9. Driver’s seat adjustment
 Use the original brake fluid and do
Pull the seat adjusting lever to right, adjust the
not add brake fluid of another type.
driver's seat to a comfortable position for your
 Do not spill brake fluid on any
hands and feet, and lock it. Adjust the weight.
painted surface, as this will damage
10. Battery check
the paint.
 Prevent dust and water from
mixing with it when adding brake fluid.
7. Hydraulic oil check
The hydraulic oil reservoir is located on the left
frame. To check the oil level, open the cover
and the left side plate.
1) Pull up the multi-way valve regulating
handle and push it forward to open the
cover.
Check if the locking pin is firmly mounted.
2) Remove the left battery side plate by
Check whether the battery is fixed firmly and
unscrewing its handle.
reliably.
3) Unscrew the hydraulic oil filling cover,
Check the specific gravity of the electrolyte.
pull out the dipstick, check whether the oil
See the Battery section.
level is between the scale lines. If the oil
Check whether the two terminal wires are
level is too low, please add fresh hydraulic
loose or damaged, in which case adjustment
oil.
or replacement is required.
11. Instrument display check (power, fault)
See the Instrumentation section.
12. Control lever check
Check whether the lift lever, tilt lever, adjusting
lever and accessory lever are loose and
whether they return properly.
13. Forks and mast check

8. Change hydraulic oil – Check the forks are free from cracks

Change the hydraulic oil semi-annually. and are not bent, and firmly and correctly

Loosen the cover of the hydraulic oil filling port mounted on the fork frame.

on the inside of the left frame, pull out the – Check the oil cylinder and oil pipe for
any oil leakage.

40
 – Check the rotation of the rollers.
– Check whether there are cracks or
deformation in the mast.
– Manipulate the lifting, tilting, and
metal handle to check whether the mast
works normally and whether there is any
abnormal noise.
14. Lubrication of mast 16. Steering system check
As per the requirements of the regular Turn the steering wheel right and left to check
maintenance and lubrication cycle, the inner the steering system functions correctly.
and outer mast rails should be lubricated 17. Check turn indicator light, horn and
regularly. other lights
The lubrication cycle should be changed – Push and pull the turn indicator light
according to the operating conditions. In the to check whether it works normally.
busy months of operation, the lubrication cycle – Press the horn button to check its
should be shortened. sound.
In order to ease the forklift operation, apply a – Check other lights and the reversing
layer of grease to the contact surface of the buzzer
lifting guide wheel and the inner & outer mast. 18. Battery maintenance
15. Chain tension check See the Battery section.
– Raise the fork by 10cm-15cm with the 19. Others
mast vertical. Check for abnormal noises.
– Press the middle of the chain with
your thumb to check whether the tension
of the left and right chains is the same.
– Tension adjustment: loosen locknut 1,
screw nut 2 to adjust the chains so that
the tension of the two chains are the same,
and then tighten locknut 1.

41
10. Forklift operations 10.4 Braking
The braking methods include service braking
10.1 Starting and parking braking.
1. Release the emergency stop Service braking: When it is necessary to slow
button and rotate it clockwise, the down or stop the forklift, please depress the
emergency stop switch button will pop foot brake.
up automatically and the circuit will be Parking brake: After stopping the forklift truck,
powered on. make sure to pull up the hand brake to prevent
2. Turn the key switch to start the accidental movement.
forklift. Before starting the forklift, put
the driving direction lever in neutral; do
not depress the accelerator pedal, Warning
otherwise the instrument panel will  In normal driving, do not use the
display an error. parking braking instead of the service
braking method.
Warning  If emergency braking is needed, do
 If the forklift truck has any damage or not pull the hand brake to stop the forklift
faults, it should not be started until it is truck unless the service brake is not
repaired. working.
 Do not depress the accelerator pedal  Pay attention to the sliding of goods
and brake pedal at the same time. when braking during driving.

10.2 Driving 10.5 Parking

Driving steps: Parking steps:
1. Tilt back the mast: operate the lift 1. Decelerate: Depress the foot brake
lever to lift the forks by 15cm-20cm pedal to stop the forklift.
from the ground. Operate the tilt lever 2. Put in neutral: Put the driving
to make the mast tilt back to its limit. direction lever in neutral.
2. Release the parking brake: 3. Pull the hand brake: Pull the hand
Depress the brake pedal and push the brake up to prevent the forklift from
hand brake lever to the forward moving.
position. 4. Lower the mast: Lower the mast
3. Toggle the driving direction lever: completely and tilt it forward.
push the shift lever forward to drive the 5. Turn off the key switch: Turn the key
forklift forward; push the shift lever to stop the forklift and pull out the key for
backward to reverse the forklift. safekeeping.
4. Hold the steering wheel handle 6. Press the emergency switch button:
with your left hand, gently put your Press the red emergency switch button to
right hand on the steering wheel, cut off the circuit.
slightly press down the accelerator
pedal with your right foot to start Warning
driving the forklift.  Do not park the forklift on a slope to
prevent slipping.
10.3 Steering  Do not park the forklift where it may
The forklift’s rear wheels are used for steering affect the normal traveling of other
and the rear counterweight is rotated outwards vehicles.
when steering. Slow down first before steering.  The mast must be fully lowered to
Rotate the steering wheel counterclockwise to prevent accidents caused by sudden
turn the forklift to the left; and rotate the dropping of the mast.
steering wheel clockwise to turn the forklift to  When parking, the hand brake must
the right. be pulled up to prevent accidental
The instrument panel shows the rear wheel movement of the forklift truck.
steering angle when the steering wheel is
turned.

42
10.6 Forklift loading  Do not get off or leave the forklift
truck when the load is at a high level.
Loading steps.
1) Decelerate the forklift, drive 10.7 Forklift unloading
close to the cargo pallet and adjust the
fork spacing. Unloading steps:
2) Position the mast vertically, 1) Slowly drive the forklift truck to where
adjust the fork height to make it slightly the cargo is to be placed.
lower than the pallet bottom. 2) Park the forklift truck in front of the
3) Slowly put the forks into the place to store the cargo and check the
pallet bottom until the pallet is attached surroundings.
to the back of the forks. 3) Tilt the mast forward to the fork level
4) Slowly lift the pallet and make and lift the forks to a position slightly
sure the cargo is secure. higher than the unloading site.
5) Tilt the mast backwards, lift the 4) Move forward, put the cargo on the
cargo 10cm-20cm above the ground, unloading site and stop.
and then start to drive. 5) Slowly lower the forks after
confirming that the cargo is above the
unloading site and confirm that the cargo
is safe and in place.
6) Conduct the necessary lifting and
tilting operations, move the forklift truck
back and take the forks out from the
cargo.
7) Lower forks to 15cm-20cm above the
ground after fork tips are clear from the
cargo and drive the forklift truck away
from the site.
10.8 Check after operation
After use, clean the forklift and carry out the
following checks：
 Check for damage and oil leaks.
 Add lubricant if required.
 Check tires for damage and foreign

Warning bodies embedded in the treads.

 Pallets or goods must be placed  Check for loose hub nuts.
symmetrically on the two forks to ensure
that the center of gravity of the goods falls  Check the electrolyte level.
on the middle line of the two forks as  If the forks have not been elevated to their
much as possible.
 When driving with goods, drive maximum height during the day, after
forward uphill and drive in reverse finishing work, raise them to their
downhill.
 Drive in reverse when handling large maximum height 2 to 3 times.
cargo which obstructs visibility. Drive in
reverse except when driving uphill. Caution
 The weight of the loaded cargo must
be within the rated loading range of the  If any fault is found, it should be
forklift and overloading is prohibited. repaired in time.
 Do not drive across the slope or turn  Do not use the forklift until it has
around on the slope to avoid rolling over.
 Do not tilt the mast when the load is been fully repaired.
lifted above 2m.

43
11. Storage and should be strong enough to

11.1 Daily storage support the weight of the forklift

truck.
– Park the forklift at the designated
place and use wedge blocks to support  Do not use blocks higher than 300

the wheels. mm (11.81 inches)

– Pull the shift lever in the neutral  Raise the forklift just enough to
position. place it on the supports
– Pull up the hand brake handle.  Place blocks of the same size
– Turn off the key switch and operate
under the left and right sides of the
the multi-valve handle several times to
forklift
release the remaining pressure in the oil
 After supporting the forklift with
cylinder and pipeline.
the blocks, push the forklift back
– Unplug the power supply.
and forth & left and right to check
– Remove the key and keep it in a safe
place. whether it is stable.

– Press the red emergency switch

button.
– Run the forklift truck once a week. Lift
11.2 Long-term storage the forks to maximum height several
Carry out the following maintenance and times.
checks in addition to maintenance as required – Check the specific gravity and level of
in Daily Storage. electrolyte once a month.
– Unplug the battery to prevent – Consistent charging should be done
discharge and store it in a dark place. once a month.
– Apply anti-rust oil to exposed parts Operation of forklift trucks after long-term
such as the piston rod and shafts that may storage
rust. – Remove the anti-rust oil from the
– Cover the ventilation holes and other exposed parts.
places where water can enter. – Drain the gear oil from the drive axle
– Cover the whole forklift. and gearbox, clean the inside and add
– Fill all lubrication points with oil new oil.
(grease). – Charge the battery, mount it on the
– Use wooden blocks for support under forklift and connect the battery leads.
the vehicle body and counterweight to – Carefully carry out the pre-start
reduce the loading on the rear wheels. inspection to check the forklift truck
functions including starting, forward,
Warning
reverse, steering, lifting, lowering, front
 The wooden block must be solid
and rear tilting.

44
12.Lithium battery Before installing the battery system, ensure
that the low-voltage connectors of the battery
system are disconnected from the vehicle
12.1Safety notice components. Pay attention to safety protection
1.1 It is strictly forbidden to touch the positive when connecting the power high voltage to
prevent the installer from getting electric shock
and negative poles of the battery box with both during the installation process. When installing
hands at any time to prevent electric shock. the battery system, it should be mechanically
hoisted and slowly installed into the battery
compartment of the vehicle. Be careful not to
crush the electrical box and external cables.
When connecting the battery system, avoid
high voltage positive and negative polarity
1.2 Maintenance personnel are required to reverse connection, short circuit and other
phenomena. To remove the battery system
hold a qualified electrician certificate issued by from the vehicle, make sure that the vehicle
the Safety Supervision Bureau and an key is turned off, and the high-voltage cables,
low-voltage connectors, and the vehicle are
ENEROC maintenance authorization to carry disconnected.
out maintenance operations. 2.2 Check after installation. After the battery
system is installed, check the limit pins and
fixing bolts of the battery system to confirm
that the battery system installation
requirements are met. Check that the
high-voltage cables and low-voltage
connectors are correctly/reliably connected.
1.3 Wear insulating gloves when operating Turn the vehicle key switch to the ON position,
and maintaining the battery system, and it is the relay should be able to attract normally and
there is no battery alarm. If there is a battery
strictly forbidden to wear metal accessories failure alarm, you need to cut off the power
such as watches. immediately and notify our after-sales service
department to solve it.
12.3 Basic terms of lithium-ion
power battery
3.1 Battery system
It usually includes one or more battery
1.4 When cleaning the vehicle, it is forbidden
modules, battery management systems,
to directly flush the battery system to prevent
thermal management systems, high and low
the battery system from malfunctioning after voltage wiring harnesses, connectors and
water enters.
energy storage devices composed of
structural components.
3.2 SOC
Refers to the percentage of remaining battery
power.
3.3 Rated voltage
12.2 Installation instructions A suitable approximation of the battery

2.1 Installation instructions, installers need to voltage.

hold certificates, wear labor protection 3.4 Rated capacity
supplies, and pay attention to safety protection.

45
The capacity value stated by the manufacturer charge it as soon as possible.
that the battery can provide in a fully charged 4.3 Charging instructions, please charge in
state under specified conditions. time if the battery system SOC is lower than
3.5 Overdischarge 20%. Please use the special charging
The state when the battery voltage is lower equipment authorized by the manufacturer for
than the discharge cut-off voltage usually charging. If a fault alarm occurs during the
refers to the state entered after the battery is charging process, both the battery system and
fully discharged and discharged. the charger will stop charging, and the charger
3.6 Overcharge will display a fault message. The charging
The state when the battery voltage is higher environment should be dry and ventilated, and
than the maximum charging voltage can there should be no flammable and explosive
usually be regarded as the battery entering an materials around. The battery system should
overcharged state: be fully charged once a week.
3.7 Explosion: The battery case is ruptured, 4.4 Long-term storage, before long-term
and solid matter inside is rushing out of the storage, it should be confirmed that the battery
battery, making a sound. system power is not less than 50%. Charge
3.8 Fire: An open flame emerges from the maintenance should be performed every three
battery case. months: charge to 100%. If it has been stored
3.9 Leakage: The internal components of the for more than three months, please confirm
battery (electrolyte or other substances) have whether there is any fault alarm in the power
leaked from the battery. battery system before using it again. If so,
3.10 CAN communication: Control Area please contact our after-sales service
Network. department for maintenance. Keep the storage

12.4 Usage notice environment as dry and ventilated as possible,

and keep away from heat sources.
4.1 Battery temperature characteristics,
working environment temperature: -28℃~55℃, Caution
allowable charging temperature: 0℃~55℃,  When the ambient temperature is low, the
charging time of the battery system will be
allowable discharge temperature: -28℃~55℃, prolonged, which is a normal phenomenon. In
order to ensure the best performance of the
storage environment temperature: battery system, the battery management system
will automatically adjust the charging time as the
-28℃~55℃. temperature changes.

4.2 Check before use, after the vehicle key 12.5 Daily maintenance
switch is turned off, confirm that there is no 5.1 Appearance maintenance: Check the outer
battery system alarm information on the box of the battery system for foreign objects,
instrument panel. Please check the remaining obvious deformation, rust and other abnormal
power before use, it is recommended to use conditions.
when the SOC is between 50% and 100%. If 5.2 Charging port maintenance: When the
the SOC is lower than 30%, it is not power is off, check the port for damage,
recommended to continue to use it, please foreign objects, rust and other abnormal

46
conditions. overheating, high current discharge, etc.).
5.3 Connector maintenance: When the power During charging and using, the abnormal
is off, check whether the connectors are loose, conditions that may occur in the power battery
damaged or other abnormal conditions. system: the battery system or local
5.4 Status detection: Observe the battery temperature rises sharply; any part of the
system voltage, temperature and other status battery system has abnormal smell or smoke
information on the charger display screen 6.2 Emergency plan：
during charging to ensure that all status 6.2.1 The personnel quickly leave the vehicle
and call the police according to the situation at
information is within the normal range. the scene.
6.2.2 Under the condition of ensuring personal
12.6 Emergency plan safety, the following operations shall be carried
6.1 Extreme abnormal conditions: Users out conditionally:
a. If the external wiring harness is burning with
should establish a good awareness of safety smoke, use a carbon dioxide or dry powder fire
precautions during use, and strictly prohibit extinguisher.
b. If there is smoke inside the battery, use a
illegal operations to avoid battery system high-pressure water jet at a distance.
abuse (overcharge, overdischarge, short c. If smoke is inhaled, remove and seek
medical attention as soon as possible.
circuit, extrusion, puncture, environmental 6.2.3 Contact the vehicle brand dealer for
professional advice.

47
12.7 Lithium-ion battery parameters (CATL standard configuration)

Item 1.3t-1.8t 2.0t

Length (L) mm 842 842

Width (W) mm 550 680
Height (H) mm 480 489.2
Min. weight kg 195 300
Rated capacity Ah 202 271
Rated voltage V 77.28 80.5

48
12.8 Charging of lithium batteries
This lithium battery forklifts can be equipped with two kinds of chargers: Titan intelligent charger;
Titan intelligent charger
Operating Instructions of SLC-80200 Intelligent Charger
Touch screen display interface

Start-up interface

Home page
Click the icon: , enter the help interface.

Click the icon: or , switch the alarm sound on and off, indicates that the alarm

sound is turned on, indicates that the alarm sound is turned off.
Password permissions are required for control operations, and the default password is:
123456.
Click the power-on icon: switch the charging control to on or off.
Click the purple part of the charging status information bar to enter the single charging module
information display bar.
Click the battery BMS battery column to enter the detailed BMS information display column.
Click the mode switch to switch between normal mode and reservation mode.

49
 Help interface

Click the icon: , return to the main interface.

Click the reservation icon to set the time of the appointment mode, and the password is
123456.

Click the icon: , enter the password input interface. After the password is
entered correctly, it will enter the factory parameter setting interface.

Password input interface

Enter the correct password in the password input box, the default password is 888888.
Click the icon: , return to the help interface.

Click the icon: , enter the password modification interface.

Click the icon: , if the password is entered correctly, it will enter the parameter setting
interface, otherwise it will prompt that the password is entered incorrectly, please re-enter.

50
Password change interface
Enter in sequence according to the prompts: the old password of the user, the new password
for the first time, and the new password for the second time.

Click the icon: , if the old password is entered correctly, and the new password
entered for the first time is the same as the new password entered for the second time, the
modification is successful; otherwise, it will prompt that the modification fails, please re-enter.

Click the icon: , return to the password input interface.

Parameter setting interface

Click the icon: , return to the help interface.

Parameter setting information: Rated voltage, rated current and shunt range are related to the

51
machine hardware and cannot be modified arbitrarily after factory setting.
If the above parameters need to be modified, please consult the manufacturer. The charger
number is convenient for users to distinguish, and users can set it at will. The debugging interface
is for factory debugging, and users cannot operate it at will.

Power module display interface

Click the icon: , switch module information forward.

Click the icon: , return to the main interface.

Click the icon: , switch module information backwards.

Display the output voltage, output current and various operating states of a single power
supply module.

Detailed explanation of the charging process

52
 Charging steps：
1. Select "On" charge control mode. The "CAN" and "485" indicators light green.
2. The DC charging gun is connected to the battery normally.
3. It starts charging when "residual capacity" is less than "allowable charging SOC limit".
4.The "Battery" indicator lights up in green (it lights up when the charger detects the battery
voltage), and the "BMS" indicator lights up in green.
5. The "work" light is green, when the "output voltage" is close to the "battery pack voltage",
the output relay of the charger attracts, and the charger starts to charge the battery. At this time,
"output current" and "output voltage" will be output according to "current demand" and "voltage
demand".
6. After the BMS is charged, the charging termination command is sent, and the charger ends
the charging.
7. During the charging process, the charger is faulty (the "overheat" and "abnormal" lights of
the charger information are all charger faults), the BMS is fully charged or the "charging
permission" is in the prohibited state, and the charging control is artificially in the "stop" state will
terminate charging.
User wiring instructions

The AC input air switch switches the power supply of the whole machine. The input is the Yida plug,
and the output is the charging gun
Warning: PE protection earth must be connected, otherwise it may threaten the safety of
life.
Instructions
1. Precautions
a. Before the charger is turned on, it should be checked whether the battery box wiring is
correct, whether there will be a short circuit or a positive and negative electrode connection. In
order to avoid overloading the charger to burn components or lines.
b. It can be put into use only after the charger has no abnormal, overheating and other
warning information.
c. For the safety of charging machines and equipment, it is forbidden to directly disconnect

53
the battery switch under the condition of output current, except in case of emergency.

Operation flow chart

Power on self test：Make sure that AC input zero wire and DC output positive and negative
electrode wiring are correct, and that there is no short circuit in input and output; The input voltage
and frequency are normal; Always in a power-on state. Offline and online charging lines cannot be
connected at the same time.
Power on： Check whether the AC fan wind direction is correct after the power is on. The
touch screen can be turned on normally, communication with the charging machine is normal.
Connect battery ： The battery voltage and current level meet the requirements of the
charging machine. Battery polarity is not reversed. The battery is in good condition.
Power off：After the charging current and voltage drop to 0, exit the battery. Turn off the AC
input air switch.

54
12.9 Charging procedures
1.Stop the truck, turn off the key switch, and
the truck is disconnected.
2.Pull the pedals on the four wheels of the
charger tray upward, pull the charger to the
proper charging position, and depress the four
pedals to prevent the charger from moving.

5.Open the charging cover.and open the

rechargeable lithium battery cover. Check the
charging socket, make sure no water or debris
on each port, or metal terminal damaged or
3.Close the charger main input valve, make
influenced by rust or corrosion.
sure the emergency stop button bounce, the
charger turns on automatically, the indicator
illuminates, and the display screen starts
automatically.

Main input 6.Insert the charging gun into the lithium

valve battery socket, the charger self checks and
communicates with the lithium battery, when
the entire system is fault-free, in about 15S,
the inner relay attracts, starts charging, and
the charging indicator illuminates, while the
Emergency
stop button meter will display charging voltage, charging
current, charging time and charging failure
information.

Display
screen

4.Remove the charging gun, press the button

lock before pulling it out. Check the charging
gun, make sure no water or debris on each 7.The charger will automatically stop charging
port, or metal terminal damaged or influenced after fully charged, output voltage and output
by rust or corrosion. current on the meter is 0, press the pause
button, and then press charging gun lock and
pull the charging gun out. If it needs stop

55
charging without being fully charged, first
press the pause button, wait until the charge
current is reduced to 0A, and then press
charging gun lock and pull the charging gun
out.
8.Insert the charging gun to the charger
lay-down position, and pull down the charger
main input valve.
9.Close the rechargeable lithium battery cover
and truck charging door.

56
12.10 Common faults and solutions of batteries
The voltage is too low after the battery is fully charged
1. The battery has been stored out of use for a long time and has not been maintained in
accordance with the regulations. Solution: Just charge the battery.
2. The battery has been subjected to a violent collision, characterized by damage to the outer
of the battery case or the smell of electrolyte in the battery pack. Solution: This kind of situation is
generally not within the scope of maintenance. If the maintenance is required, it is necessary to
determine whether there is a problem with the output circuit or the battery itself. First, disassemble
the battery case and check whether the P+/C+ and P-/C- wires or solder joints of the battery pack
are damaged. If any damage, it needs to be replaced. Then use the method of incitement to
determine the smell of the battery. If there is an irritating electrolyte smell, it means that the battery
has leaked. It is necessary to test the voltage of each battery string of the battery. If the voltage of
one string is too different from other groups and is very low, you need to contact the manufacturer
to replace the battery of this string.
3. Insufficient capacity. Solution: Charge and discharge the battery, usually 3-5 times.
After the battery is fully charged (the charger shows full), the voltage is zero or low
1. Battery open circuit. Solution: Disassemble the battery, check whether the circuit is
broken, check whether the solder joints are falling off, and repair the damaged area according to
the situation.
2. The protective plate does not work. Solution: First, confirm whether the protection board
cable is in good contact with the protection board, and observe whether the solder joints fall off. If
there is no abnormality in the above conditions, test the voltage between B+B- and P+P-. If the
voltage difference is large, it means that the protective plate is damaged. The protection board
needs to be tested in detail. If the test fails, the protection board needs to be replaced.
Unstable battery voltage
1. Virtual welding. Solution: Use an internal resistance tester to test the internal resistance
of the battery. If the internal resistance exceeds the specified value, there may be virtual welding
inside the battery, and the battery needs to be disassembled and re-soldered.
2. The protective plate is abnormal. Solution: Replace the protective plate.
3. The terminals or connectors are in poor contact. Solution: replace the terminal or
connector.
Can be charged normally but cannot be discharged normally or can be discharged
normally but cannot be charged normally
1.The protective plate is broken. Solution: it needs to replace the protective plate.
12.11 Emergency plan
1. Extreme anomalies that may occur during battery operation: Users should establish a
good sense of safety precautions during use, strictly prohibit illegal operations, and avoid battery
system abuse (overcharge, overdischarge, short circuit, extrusion, puncture, environmental
overheating, large current discharge, etc.) During charging and use, the battery system may
appear the following anomalies:
a. Sharp rise in battery system or local temperature.

57
 b. There is an abnormal odor anywhere in the battery system.
c. Any part of the battery system smokes and catches fire.
2. Emergency measures in case of smoke or fire in the battery system during use, if smoke or
open fire occurs in the battery system during use, it shall be handled in the following order:
a. Park and power off.
b. The personnel quickly evacuated the vehicle and called the police according to the scene
situation.
c. Use water-based fire extinguishers to put out smoke or fire parts under the condition of
ensuring personnel safety
d. Notify our company personnel as soon as possible.

58
13. Maintenance
– The forklift must be regularly checked and maintained to keep it in good working order.
– Inspection and maintenance are often easily overlooked. Early detection enables problems to
be settled in a timely manner.
– Use original Hangcha Group spare parts.
– Do not use different types of oil when changing or topping up oil.
– Waste battery, oil and battery fluid must not be poured away indiscriminately, but disposed in
accordance with local environmental laws and regulations.
– Establish and follow a comprehensive maintenance and service schedule.
– Maintain complete records of all maintenance and service.
– Untrained personnel must not attempt to carry out forklift repairs.

Caution
 No open flames.
 Turn off the key switch and disconnect the battery plug before carrying out any servicing or
maintenance. (except when carrying out certain obstacle checks).
 Secure the pick-up device, inner mast and chassis, lift the drive wheels off the ground, and
secure with chocks or other devices.
 Clean electrical parts with compressed air. Do not clean with water.
 Do not put your hands, feet or any part of your body between the mast and dashboard.

Counterweight weight：

Tonnage Counterweight weight (kg)

1.3t 740（+40）

1.5t、1.6t 940（+40）

1.8t、2.0t 1100（+40）

59
13.1 Regular maintenance schedule
〇 — check, correct, adjust ×— replace
Lithium battery
Daily Weekly Monthly Every 3 Every 6
Item Service required Tool months months
(8h) (40h) (166h)
(500h) (1000h)
Lithium battery
installation and 〇 〇 〇 〇 〇
fastening
Lithium battery
charging socket 〇 〇 〇
cleaning
Whether the
contacts of the
lithium battery
charging socket are 〇 〇 〇 〇 〇
damaged or
corroded
Whether there is
Lithium battery

water in the
contacts of the
lithium battery 〇 〇 〇 〇 〇
charging socket,
clear it
Whether the dust
cover of the lithium
battery charging 〇 〇 〇
socket is in good
condition
Whether the lithium
battery casing is 〇 〇 〇 〇 〇
damaged

Battery power 〇 〇 〇 〇 〇

Keep away from

flames 〇 〇 〇 〇 〇

60
Controller
Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)

Check condition of
contacts
〇 〇 〇
Check mechanical
movement of 〇 〇 〇
contactors
Check pedal
microswitches are 〇 〇 〇
Controller

functioning properly
Check condition of
connections
between motor, 〇 〇 〇
battery and power
unit
Check controller 〇
faults to determine 2 years
whether system is for first
functioning properly time
Motor
Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)
Clear foreign
bodies on motor 〇 〇 〇 〇
housing
Motor

Wiring correct and

secure
〇 〇 〇 〇

Transmission system
Annuall
Mainte Trimonthl Semi-annuall
Maintenance Daily Weekly Monthly y
nance Tool y y
Content (8h) (40h) (166h) (2,000h
Item (500h) (1,000h)
)
Check for any
noises.
〇 〇 〇 〇 〇 〇
Gear box and hub reduction gear

Check for any

leakage
〇 〇 〇 〇 〇 〇

×
Change the
Oil change oil
semi-annuall
y
Check the brake
operating 〇 〇 〇 〇 〇 〇
condition
Check the gear
operating 〇 〇 〇
condition

61
 Check the
tightness of the
bolts in the joints 〇 〇 〇 〇
of the vehicle
frame
Torqu
Check the
e
tightening torque 〇 〇 〇 〇 〇 〇
of the hub bolts wrenc
h

Wheels (Front, Rear Wheels)

Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)

Wear, cracks or
〇 〇 〇 〇 〇 〇
damage
Check for nails,
stones or other
Tires

〇 〇 〇 〇
foreign objects in
the tread
Check for
〇 〇 〇 〇 〇 〇
damaged rims

Steering System
Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)

Check play 〇 〇 〇 〇 〇 〇
Steering wheel

Check axial
〇 〇 〇 〇 〇 〇
looseness

Check radial
〇 〇 〇 〇 〇 〇
looseness

Check operation 〇 〇 〇 〇 〇 〇

Check for loose

Steering gear

mounting bolts
〇 〇 〇 〇

Check the sealing

condition of each
interface
〇 〇 〇 〇 〇 〇
connector
Check the rear
axle bolts for 〇 〇 〇 〇
looseness
Check for any
Rear axle

deformation, 〇 〇 〇 〇
cracks or damage
Check the
lubrication of the
axle bearing shaft 〇 〇 〇
or change the
lubricating oil

62
Check the
lubrication of the
axle bearing shaft 〇 〇 〇
or change the
lubricating oil
Check the
operation of the 〇 〇 〇 〇 〇 〇
steering cylinder
Check the
steering cylinder 〇 〇 〇 〇 〇 〇
for any leakage
Check the
engagement
condition of the
〇 〇 〇
gear and rack
Check the
operating
condition of the
〇 〇 〇
sensor wiring

63
Braking system
Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)

Free play Ruler 〇 〇 〇 〇 〇 〇

Brake pedal

Pedal stroke 〇 〇 〇 〇 〇 〇

Operation 〇 〇 〇 〇 〇 〇

Check for air in

〇 〇 〇 〇 〇 〇
brake lines
Check braking is
Parking brake

safe and reliable, 〇 〇 〇 〇 〇 〇

control

stroke is sufficient
Operating
〇 〇 〇 〇 〇 〇
performance

Operating
〇 〇 〇 〇
Rods, cables etc.

performance

Loose
〇 〇 〇 〇
connections

Gear box
〇 〇 〇
connector wear

Damage, leakage,
〇 〇 〇 〇
Pipelines

rupture
Connection,
clamping parts, 〇 〇 〇 〇
looseness

Leakage 〇 〇 〇 〇 〇 〇

Check the oil

×
level, or change it
〇 〇 〇 〇 First ×
time
Brake master cylinder

Check the
operation of the
brake master
〇 〇 〇
cylinder
Check the brake
master cylinder for
any leaks or
〇 〇 〇
damage
Check the brake
master cylinder
and non-return ×
valve for any wear First ×
or damage and time
replace if
necessary.

64
Hydraulic system
Every 3 Every 6
Service Daily Weekly Monthly Annually
Item Tool months months
required (8h) (40h) (166h) (2000h)
(500h) (1000h)

Check oil level, ×

×
Hydraulic oil reservoir

〇 〇 〇 〇
change oil First

Clean oil filter,

〇 〇
replace

Clear foreign
〇 〇
bodies

Loose
Control valve

〇 〇 〇 〇 〇 〇
connections
rod

Operation 〇 〇 〇 〇 〇 〇

Leakage 〇 〇 〇 〇 〇 〇
Multi-way valve

Operation of
safety valve
〇 〇 〇 〇
and self-locking
tilt valve
Oil
Measure safety
pressur 〇 〇
valve pressure
e gauge
Leaks,
looseness,
Pipe connectors

rupture, 〇 〇 〇 〇
deformation,
damage

Replace pipes
×
1-2 years

Check pump for

〇 〇 〇 〇 〇 〇
Hydraulic

leaks and noise

pump

Check wear of
pump drive 〇 〇 〇 〇
gear

65
Lifting system
Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)
Check chain tension,
check for
deformation, damage
〇 〇 〇 〇 〇 〇
and corrosion
Chain sprocket

Lubricate chain 〇 〇 〇 〇
Riveting pins and
looseness
〇 〇 〇 〇
Sprocket deformation
and damage
〇 〇 〇 〇
Looseness of
sprocket bearings
〇 〇 〇 〇

Attach Check if the state is

ments normal
〇 〇 〇 〇

Piston rod and piston

Testing
rod threading, loose
hamme 〇 〇 〇 〇 〇 〇
connections,
Lift and tilt cylinders

r
deformation, damage
Operation 〇 〇 〇 〇 〇 〇
Leakage 〇 〇 〇 〇 〇 〇
Wear and damage of
pins and cylinder
steel-backed
〇 〇 〇 〇
bearings
Fork damage,
deformation, wear
〇 〇 〇 〇
Damage and wear of
Forks

fork stoppers
〇 〇 〇
Cracking and wear of
welded part of fork 〇 〇 〇 〇
heel coupling
Cracking and
damage of welding
on inner mast, outer
〇 〇 〇 〇
mast and crossbars
The tilting cylinder
bracket and the mast
is poorly welded,
〇 〇 〇 〇
cracked or damaged
Mast and fork carriage

The inner and outer

mast is poorly
welded, cracked or
〇 〇 〇 〇
damaged
The fork carriage is
poorly welded, 〇 〇 〇 〇
cracked or damaged
Loose roller bearings 〇 〇 〇 〇
Wear and damage of
mast support bearing 〇 〇
bushes
Testing
Looseness of mast Testing
hamme 〇 〇
support cover bolts hammer
r

66
 Looseness of lift
Testing
cylinder piston rod Testing
hamme 〇 〇
head bolts and plate hammer
r
bolts
Cracking and
damage of rollers,
roller shafts and
〇 〇 〇 〇
welding parts

Others
Every 3 Every 6
Daily Weekly Monthly Annually
Item Service required Tool months months
(8h) (40h) (166h) (2000h)
(500h) (1000h)
Testin
Load bracket

Installation is firm. g 〇 〇 〇 〇 〇 〇
guard and
Overhead

hamm
Check for er
deformation, 〇 〇 〇 〇 〇 〇
cracks, damage
Steering

Work and
light

installation
〇 〇 〇 〇 〇 〇

Work and
Horn

installation
〇 〇 〇 〇 〇 〇
Lights and

Work and
bulbs

installation
〇 〇 〇 〇 〇 〇
Reversing
buzzer

Work and
installation
〇 〇 〇 〇 〇 〇

Meter work
Mete

〇 〇 〇 〇 〇 〇
r

condition

Harness damage,
〇 〇 〇 〇 〇
Electrical

looseness
cables

Circuit connection
looseness
〇 〇 〇 〇

67
13.2 Replace the key safe parts termly
– Some parts are difficult to find damage or damage through regular maintenance. In order to
fully improve the safety, users should regularly replace the parts according to the following
table.
– If these parts are abnormal before the replacing time, they should be replaced immediately.

Key safe part’s description Service life (year)

Brake hose or tube 1～2
Lifting system hydraulic hose 1～2
Lifting chain 2～4
Hydraulic system high-pressure rubber hose 2
Brake fluid cup 2～4
Brake master cylinder head and dust cover 1
Hydraulic system internal seal, rubber part 2
13.3 Forklift used oil and lubrication

Fuel charge
Code Description Specification Remark
（L）
Common environment：
L-HM32
A Hydraulic oil
Cold storage/alpine
33 2.0 t
environment：L-HV32
B Gear oil DEXRON Ⅲ 0.35L×2
C Brake fluid DOT 3 or DOT 4 0.6

68
 Industrial
2# Battery terminal
vaseline
Automotive general
Lubricating
purpose lithium-based
grease
grease
Drive axle oil plug ports: Letter “B” refers to the gear oil filling plug port, each gear box oil reservoir
is about 0.35L. Figure “2” and “3” oil plug ports are the oil level observation ports, and the oil
should be added until it flows out of the No. 3 oil plug port. Figure “1” plug port is the oil drain plug
port.

Brake fluid filling: Add the brake fluid to the brake fluid reservoir, keeping the brake fluid level
between the "MAX" and "MIN" scale line.
Adding hydraulic oil: Open the oil cap marked with Letter “A” and inject hydraulic oil until its level
reaches the line between the "L" and "H" scale line of the dipstick rod.
Lubrication of mast rails: As per the requirements of the regular maintenance and lubrication cycle,
the inner and outer mast rails should be lubricated regularly. The lubrication cycle should be
changed according to the operating conditions. In the busy months of operation, the lubrication
cycle should be shortened. In order to ease forklift operation, apply a layer of grease to the contact
surface of the lifting guide wheel and the inner & outer mast.
Lubrication of mast chain: The chain should be regularly lubricated with lithium grease, and the
lubrication frequency should be increased in busy months.

Warning
 When applying grease, park the forklift on a flat road, turn off the key switch and engage
the hand brake. Prevent your hands and body from being caught when applying grease, and
take care to avoid falling when lubricating at high level.

69
14. Main technical performance parameter table

CPDS13-XCD4-SI

CPDS15-XCD4-SI

CPDS16-XCD4-SI

CPDS18-XCD4-SI

CPDS20-XCD4-SI
No. Item

1 Rated load capacity kg 1300 1500 1600 1800 2000

2 Load center distance mm 500 500 500 500 500

3 Lifting height mm 3000 3000 3000 3000 3000

4 Free lift height mm 145 145 145 145 145

5 Mast max. tilting angle(F/R) (°) 7/6 7/6 7/6 7/6 7/6
Max. travelling speed
6 km/h 16/16 16/16 16/16 16/16 15/15
（Unladen/Laded）
Max. lifting speed
7 mm/s 450/600 430/550 450/600 430/550 400/550
（Unladen/Laded）

8 Max. gradeability（Laded） % 15 15 15 15 13

9 Min. outside turning radius mm 1470 1470 1470 1470 1600

10 Min. ground clearance mm 110 110 110 110 110

11 Max. braking distance m 2.5 2.5 2.5 2.5 2.5

Length(to fork
mm 1834 1834 1834 1834 1970
face)

12 Dimension Width mm 1153 1153 1153 1153 1153

Height (to
mm 2093 2093 2093 2093 2097
overhead guard)
Service Including lithium
13 kg 2570 2770 2940 3110 3230
weight battery

14 Battery Voltage/Capacity V/Ah 80/202 80/202 80/220 80/202 80/271

Drive kW 2×4.75 2×4.75 2×4.75 2×4.75 2×4.75

15 Motor
Pump kW 15 15 15 15 15

Drive AC AC AC AC AC

16 Controller Pump AC AC AC AC AC

Manufacturer Inmotion Inmotion Inmotion Inmotion Inmotion

Front tire×2 18×7-8 18×7-8 18×7-8 18×7-8 18×7-8

17 Tires
1 1 1 1 1
Rear tire×2 15×4 -8 15×4 -8 15×4 -8 15×4 -8 15×4 -8
2 2 2 2 2

70
 CPDS13-XCD6-SI

CPDS15-XCD6-SI

CPDS16-XCD6-SI

CPDS18-XCD6-SI

CPDS20-XCD6-SI
No. Item

1 Rated load capacity kg 1300 1500 1600 1800 2000

2 Load center distance mm 500 500 500 500 500

3 Lifting height mm 3000 3000 3000 3000 3000

4 Free lift height mm 145 145 145 145 145

5 Mast max. tilting angle(F/R) (°) 7/6 7/6 7/6 7/6 7/6
Max. travelling speed
6 km/h 16/16 16/16 16/16 16/16 15/15
（Unladen/Laded）
Max. lifting speed
7 mm/s 450/600 430/550 450/600 430/550 400/550
（Unladen/Laded）

8 Max. gradeability（Laded） % 20 20 20 18 15

9 Min. outside turning radius mm 1470 1470 1470 1470 1600

10 Min. ground clearance mm 110 110 110 110 110

11 Max. braking distance m 2.5 2.5 2.5 2.5 2.5

Length(to fork
mm 1834 1834 1834 1834 1970
face)

12 Dimension Width mm 1153 1153 1153 1153 1153

Height (to
mm 2093 2093 2093 2093 2097
overhead guard)
Service Including lithium
13 kg 2570 2770 2940 3110 3230
weight battery

14 Battery Voltage/Capacity V/Ah 80/202 80/202 80/220 80/202 80/271

Drive kW 2×5 2×5 2×5 2×5 2×5

15 Motor
Pump kW 15 15 15 15 15

Drive ACS80S ACS80S ACS80S ACS80S ACS80S

16 Controller Pump ACS80M ACS80M ACS80M ACS80M ACS80M

Manufacturer Inmotion Inmotion Inmotion Inmotion Inmotion

Front tire×2 18×7-8 18×7-8 18×7-8 18×7-8 18×7-8

17 Tires
1 1 1 1 1
Rear tire×2 15×4 -8 15×4 -8 15×4 -8 15×4 -8 15×4 -8
2 2 2 2 2

71
 CPDS13-XCD8G-SI

CPDS15-XCD8G-SI

CPDS16-XCD8G-SI

CPDS18-XCD8G-SI

CPDS20-XCD8G-SI
CPDS13-XCD8B-SI

CPDS15-XCD8B-SI

CPDS16-XCD8B-SI

CPDS18-XCD8B-SI

CPDS20-XCD8B-SI
No. Item

1 Rated load capacity kg 1300 1500 1600 1800 2000

2 Load center distance mm 500 500 500 500 500

3 Lifting height mm 3000 3000 3000 3000 3000

4 Free lift height mm 145 145 145 145 145

5 Mast max. tilting angle(F/R) (°) 7/6 7/6 7/6 7/6 7/6
Max. travelling speed
6 km/h 16/16 16/16 16/16 16/16 15/15
（Unladen/Laded）
Max. lifting speed
7 mm/s 450/600 430/550 450/600 430/550 400/550
（Unladen/Laded）

8 Max. gradeability（Laded） mm 1470 1470 1470 1470 1600

9 Min. outside turning radius mm 110 110 110 110 110

10 Min. ground clearance m 2.5 2.5 2.5 2.5 2.5

11 Max. braking distance mm 1834 1834 1834 1834 1964

Length(to fork
mm 1086 1086 1086 1086 1120
face)

12 Dimension Width mm 2093 2093 2093 2093 2097

Height (to
mm 2093 2093 2093 2093 2097
overhead guard)
Service Including lithium
13 kg 2570 2770 2940 3090 3200
weight battery

14 Battery Voltage/Capacity V/Ah 80/202 80/202 80/220 80/202 80/271

Drive kW 2×5 2×5 2×5 2×5 2×5

15 Motor
Pump kW 15 15 15 15 15

Drive ACS80M ACS80M ACS80M ACS80M ACS80M

16 Controller Pump ACS80M ACS80M ACS80M ACS80M ACS80M

Manufacturer Inmotion Inmotion Inmotion Inmotion Inmotion

Front tire×2 18×7-8 18×7-8 18×7-8 18×7-8 200/50-10

17 Tires
1 1 1 1 1
Rear tire×2 15×4 -8 15×4 -8 15×4 -8 15×4 -8 15×4 -8
2 2 2 2 2

72
 CPDS13-XCC2G-SI

CPDS15-XCC2G-SI

CPDS18-XCC2G-SI
CPDS16-XCC2G-S

CPDS20-XCC2G-S
No. Item

1 Rated load capacity kg 1300 1500 1600 1800 2000

2 Load center distance mm 500 500 500 500 500

3 Lifting height mm 3000 3000 3000 3000 3000

4 Free lift height mm 145 145 145 145 145

5 Mast max. tilting angle(F/R) (°) 7/6 7/6 7/6 7/6 7/6
Max. travelling speed
6 km/h 16/16 16/16 16/16 16/16 15/15
（Unladen/Laded）
Max. lifting speed
7 mm/s 450/600 450/600 450/600 450/600 400/550
（Unladen/Laded）

8 Max. gradeability（Laded） mm / / / / /

9 Min. outside turning radius mm 1470 1470 1470 1470 1600

10 Min. ground clearance m / / / / /

11 Max. braking distance mm 2.5 2.5 2.5 2.5 2.5

Length(to fork
mm 1834 1834 1834 1834 1964
face)

12 Dimension Width mm 1086 1086 1086 1086 1120

Height (to
mm 2093 2093 2093 2093 2097
overhead guard)
Service Including lithium
13 kg 2093 2093 2093 2093 2097
weight battery

14 Battery Voltage/Capacity V/Ah 2570 2770 2940 3090 3200

Drive kW 80/202 80/202 80/202 80/202 80/271

15 Motor
Pump kW 2×5 2×5 2×5 2×5 2×5

Drive 15 15 15 15 15

ACF4-A ACF4-A ACF4-A ACF4-A ACF4-A

16 Controller Pump
80-300-101 80-300-101 80-300-101 80-300-101 80-300-101
ACF6-A ACF6-A ACF6-A ACF6-A ACF6-A
Manufacturer
80-375-101 80-375-101 80-375-101 80-375-101 80-375-101

Curtis Curtis Curtis Curtis Curtis

17 Tires Front tire×2
18×7-8/2 18×7-8/2 18×7-8/2 18×7-8/2 200/50-10/2

1 1 1 1 1
Rear tire×2 15×4 -8/2 15×4 -8/2 15×4 -8/2 15×4 -8/2 15×4 -8/2
2 2 2 2 2

73
15. Signs/labels
Warning and guidance signs/labels, e.g. Warning labels, load curves and product nameplates,
must be clearly readable and replaced when necessary.
WARNING
Fasten
Seatblet

17
9
If Truck
Tips Over
Do Not Jump!

8 Lean Forward
11
7
Hold
on
Tight

Brace

6
Feet

Lean
Away
From
Impact

5 起吊方法

2 WARNING

1 WARNING

10

16
19

②
①

13 ①

14

12
18
15

S/N Label
1 Hazard label: No climbing
2 Hazard label: Beware of hand trapping when the mast is moving
3 Product nameplate: Located in the front-left of the instrument frame.
4 Hazard label: It is strictly forbidden to carry people on the loading parts and to go under the
loading parts.
5 CE label (CE forklift trucks only)
6 Lifting label: the lifting method
7 Lifting label: the fixed lifting position
8 Warning label
9 Load curve sign
10 Hand brake label: release/locking direction of the hand brake

74
11 Emergency stop label: the position of emergency stop button
12 Hydraulic oil label
13 Engine hood opening label
14 Lithium-ion battery label
15 Tonnage label
16 Brake fluid sign
17 Fuse label
18 Tie-down point label: the tie-down point for towing forklift trucks
19 Counterweight label

75
16. Bolts Tightening Torque Table
Unit:N·m
Grade
Nominal
Diameter
4.6 5.6 6.6 8.8

6 4～5 5～7 6～8 9～12

8 10～12 12～15 14～18 22～29

10 20～25 25～31 29～39 44～58

12 35～44 44～54 49～64 76～107

14 54～69 69～88 83～98 121～162

16 88～108 108～137 127～157 189～252

18 118～147 147～186 176～216 260～347

20 167～206 206～265 245～314 369～492

22 225～284 284～343 343～431 502～669

24 294～370 370～441 441～539 638～850

27 441～519 539～686 637～784 933～1244

Note:
 All key joints use the bolts in 8.8 Grade.
 The bolt grade can be found in the head, if not it is Grade 8.8.

76
17. The use, install and safety rules of attachment
HANGCHA will choose attachment that in accordance with International standard ISO2328 Forklift
pothook fork and installation size of carriage, such as sideshifters, fork positioner, rotator,
push/pull and coil boom ect.

sideshifter fork positioner rotator push/pull coil boom

bar arm clamp paper roll clamp block clamps load stabilizer turnaload

17.1 Attachment install

– Without the technical permission of the company, any modification to the safety and
performance of the forklift attachment is strictly prohibited.
– Actual rating load capacity should be the least of rating load capacity, the load capacity of
attachment, combined load capacity of truck. Generally speaking, the combined load capacity
of truck is the least. Attachment load capacity is just a count value of attachment pressure.
– The installation and positioning are reasonable, reliable and safe to prevent the attachment
from sliding left and right along the forklift frame during use.
– After the attachment is mounted, the upper hook stopper should be embedded in the gap of
the upper beam, so that the offset between the centerline of the attachment and the centerline
of the fork frame is less than 50mm, otherwise it will affect the lateral direction of the forklift
stability.
– To these attachment with rotating function, such as paper roll clamp, bale clamp,
muti-purpose clamp, drum clamp, it needs to weld chock block in the joint of carriage beam
and attachment to prevent move from side to side in the operation.
– When installing the attachment with the lower hook positioning, the clearance between the
lower hook and the lower beam of the fork carriage should be properly adjusted.

17.2 Attachment use

– Know well the content of nameplate on attachment, read the instruction manual before usage.
(Especially the manual from attachment company) Operators of forklift attachments should be
trained and qualified.
– You should fully understand the basic performance and operation methods of the forklift
attachment, especially the allowable load, lifting height, size of the cargo and the adaptable
range of the attachment.
– When operating forklift attachments with multiple functions, such as with side-shifter, clamp or

77
 rotator, it is forbidden to perform two actions at the same time, and only after one action is
completed, another action can be performed.
– Forklifts equipped with attachments are strictly prohibited from driving in a high cargo position;
when the volume of the cargo is too large, it is forbidden to drive the forklift forward; when
transporting cargo, ensure that the bottom of the cargo is 300mm off the ground and the mast
is tilted backwards.
– The weight of the goods cannot exceed the limit of the combined carrying capacity of the
forklift and attachments. Try not to eccentrically load at high cargo positions. For attachments
with sideshift function, it can only be operated in a short time. The eccentric load is strictly
controlled at 100mm on the left and right (the sideshift amount of the sideshifter above 5 tons
(including 5 tons)) within the range of ±150mm).
– Except for the driver’s position protected by the overhead guard, it is strictly forbidden to stand
within 2 meters of the projection area directly below the attachment and the cargo to prevent
accidents.
– It is not allowed that an emergency brake in moving. Run slowly with load.
– It is forbidden to be impacted by external force when the attachment is working; it is forbidden
to use the attachment for improper occasions, and it must not exceed the normal working
range of the attachment.
– It is forbidden to use the attachment for improper occasions, and it shall not exceed the
normal working range of the attachment.
– When the attachment fails, it is prohibited to use it without exclusion.

17.3 Attachment check and maintenance

– Check the clearance between the lower beam of the forklift fork frame and the lower hook of
the attachment, which meets the requirements of the attachment manual.
– Check that the upper hook is properly seated in the groove of the forklift carriage.
– Lubricate the upper and lower sliding bearing surfaces with automotive lithium grease every
500 hours.
– Whether the fasteners are loose.
– Regularly check whether the joints of the hydraulic circuit of the attachment are loose and
whether the hose is damaged. If there is any damage, do not use it until it is repaired.
– Regularly check whether each transmission or rotating element of the attachment is worn or
stuck, and if damaged or defective, it needs to be replaced in time.
– In the case of dynamic load, check whether the working components of the attachment are
normal, whether the working pressure of the attachment is normal, and whether the
attachment is working normally. If it is not normal, you need to check the hydraulic circuit, find
out the leaking components, and replace the seals or the entire loop element.

78
18 Related safety instruction and standard (for trucks
exporting to Europe or option)
The model by CE certification which according to the following instruction and
standard:
The results meet the requirements of Directive 2006/42/EC of the European
Parliament and of the council on the approximation of the laws of the Member States
relating to machinery、2000/14/EC of the European Parliament and of the council on
the approximation of the laws of the Member States relating to the noise emission in
the environment by equipment for use outdoors 、 EN ISO 3691-1:2015 ， EN ISO
3691-1:2015/AC:2016 ， EN ISO 3691-1:2015/A1:2020, ISO/TS 3691-7:2011,
EN16307-1:2013+A1:2015,EN12053:2001+A1:2008,EN1175:2020,EN13059:2002+A1:2008
and their harmonious standards.
 Main safety factor will be according with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAMENT
AND OF THE COUNCIL and EN ISO 3691-1:2015, ISO/TS 3691-7:2011, EN
16307-1:2013+A1:2015，EN1175：2020 standard.
 The design and manufacture of electrical element comply with the low voltage standard 2014/35/EU.
 Noise will be according with EN12053:2001+A1:2008 and with 2000/14/EC amended by
2005/88/EC.
Sound pressure level at the operator’s position is 76.1 dB(A), sound power level is 90.2 dB(A). The
measurement uncertainty is 1.5 dB(A).
 Vibration parameters are measured according to standards of ISO5349-2:2001,
EN13059:2002+A1:2008, ISO2631-1:1997, and the result meets the requirement of 2002/44/EC.
The whole body vibration of the seat is 0.692 m/S2
– Electromagnetism compatibility is measured according to standard of EN12895:2015 ， and
meets 2014/30/EU.

79
 DECLARATION OF CONFORMITY
EG-KONFORMITÄTSERKLÄRUNG

Business name of the manufacturer: HANGCHA GROUP CO., LTD.

Firmenbezeichnung des Herstellers:

Full address of the manufacturer: 666 Xiangfu Road, Lin'an District, Hangzhou City, Zhejiang Province
311305, P.R. China
Vollständige Adresse des Herstellers:

Name and address of the person (established in the Community) compiled the technical file:
Name und Adresse der Person (innerhalb der Gemeinschaft), die das technische Datenblatt erstellt hat
Hangcha Europe GmbH
Mariechen-Graulich-Straße 12a,65439 Flörsheim am main Germany
Tel: 0049-61453769188 , Andy Yang(General Manager)

We declare that the machinery

Wir erklären hiermit, dass die Maschine

product name: Electric Counterbalanced Forklift Truck

Produktbezeichnung:

commercial name:
Handelsbezeichnung:

function:
Funktion:

model: CPDS13/15/16/18/20-XCD4-SI, CPDS13/15/16/18/20-XCD6-SI

CPDS13/15/16/18/20-XCD8B-SI, CPDS13/15/16/18/20-XCD8G-SI
Modell:

type:
Typ:

serial number:
Seriennummer:

fulfills all the relevant provisions of Directives

entspricht allen relevanten Anforderungen folgender Richtlinien
2006/42/EC

tested in accordance with below standards

wurde gemäß folgender Normen geprüft
EN ISO 3691-1:2015
EN ISO 3691-1:2015/AC:2016
EN ISO 3691-1:2015/A1:2020
EN 16307-1:2013+A1:2015
EN 1175:2020
EN 12895:2015+A1:2019
place and date of the declaration: Hangzhou
Ausstellungsort und Datum der Erklärung

signature of the person:

Unterschrift des Ausstellers

80
 Maintenance record

Date Service content Serviceman

81
 杭叉集团股份有限公司
HANGCHA GROUP CO., LTD.

全国客服热线：400-884-7888
■ 地址：中国浙江省杭州市临安区相府路 666 号
■ 电话：0571-88926666（总机号）85191117
■ 传真：0571-85131772 ■ 邮编：311305
■ 网站：http://www.zjhc.cn ■ 电子邮件：[email protected]

■ Address For: OVERSEAS USERS

■ Address: 666 Xiangfu Road, Hangzhou, Zhejiang, China
■ Fax: 0086-571-88926789 0086-571-88132890 ■ ZIP:311305
■ Web: http://www.hcforklift.com ■ E-mail: [email protected]