NPTEL UG Metal mining assignment
NPTEL UG Metal mining assignment
Week 1
1. The horizontal access driven below the ground from Shaft to the orebody or to an opening
which is parallel to the orebody is called _____
(A) drift
(B) cross-cut
(C) adit
(D) decline
[1] Adit
[2] Shaft
[3] Hangwall
[4] Footwall
[5] Orebody
[6] Cross cut
[7] Incline
2. Identify the footwall and hanging wall from the below given picture.
3. Calculate the overall grade of the ROM produced and hoisted from a Horizontal Cut and Fill
Stope as detailed below assuming 10% dilution:
Solution: Total ROM from the stope = Ore+ Waste = 270000 × 1.10 = 297000 t
(Waste = 270000 × 0.10 = 27000 t)
5. Identify the WRONG statement from the below given geological relation.
(A) All ores are minerals, but all minerals are not necessarily ores.
(B) Minerals constitute a rock, and rocks are aggregate of minerals.
(C) Only igneous rocks are containing minerals and ores.
(D) Ores are concentrations of minerals in rock that are high enough to be economically
extracted for use.
Ans C- Refer to lecture no 3
6. Using the given data, find the copper content (in kg) in the copper concentrate after milling
for 100 tonne of ROM.
Run of mine grade : 0.55 % Cu
Mill recovery rate : 92 %
Answer: 506
Solution: in 100 ton of ROM, copper in ore
0.55
= 100 × 100 𝑡𝑜𝑛𝑛𝑒 = 550 𝑘𝑔
Copper in mill concentrate = 550 × 0.92 𝑘𝑔 = 506 𝑘𝑔
Ans- Self explanatory
7. In metallurgical processing of copper, the smelting process gives _______________.
(A) ROM copper
(B) Blister copper
(C) Copper Concentrate
(D) Pure copper
Ans B- Refer to lecture no 7
8. Using the given data, find the copper concentrate produced (in ton) from 100 ton of ROM.
Run of mine Grade : 1.20 % Cu
Mill recovery rate : 85%
Mill concentrate grade: 30% Cu
Answer: 3.40 ton
Solution: in 100 ton of ROM, copper content
1.20
= 100 × 100 𝑡𝑜𝑛𝑛𝑒 = 1200 𝑘𝑔
Copper in mill concentrate = 1200 × 0.85 𝑘𝑔 = 1020 𝑘𝑔
Mill concentrate produced
= 1020 ÷ 0.3 = 3400 𝑘𝑔 = 3.40 ton
Refer to lecture no 6
10. Estimate life (in years) of an underground mine with a mineable reserve of 200 Mt using
Long’s revised empirical equation. It is decided to exploit the mineral with Block Caving
method. Assume 350 working days in a year.
Solution: Reserve (R) = 200 million tonnes = 200 × 106 = 2 × 108 tonnes
2. Find the recovery percentage for a room and pillar mining operation with evenly
distributed square pillar support from the data given below.
4. An underground copper mines produces 5500 ton per day ROM with 1.2 % copper
grade. Then, it is sent to a crusher and concentrator plant which uses froth floatation
process with a metal recovery of 93 %. The concentrator produced as 30 % copper
grade.
Find the quantity of concentrate (in ton) produced per month. (Assume 25 working days
per month).
7. An incline shaft is constructed at an angle 30 degree with horizontal. The winding system
of the incline is fitted with two 10 ton skips where one acts as the counter weight of
another. The skip is loaded at 100 m depth from surface through an ore bin. Then,
determine the length of incline (in m)
Answer: 200
100 100
Solution: The length of the incline is = 𝑠𝑖𝑛 30 = 0.5
= 200𝑚
8. An incline shaft is constructed at an angle 30 degree with horizontal. The winding system
of the incline is fitted with two 10 ton skips where one acts as the counter weight of
another. The skip is loaded at 100 m depth from surface through an ore bin. If the skip
runs with an acceleration/ deceleration of 1 m/s2 and the maximum constant speed of
10 m/s. Then, determine the total travel time of the skip (in second) for transferring 10
tonne of material.
Answer: 30
100 100
Solution: The length of the incline is = 𝑠𝑖𝑛 30 = 0.5
= 200 𝑚
Acceleration time =
V = u + at
So, 10 = 0 + 1t
t = 10 s
Deceleration time = 10 s
Length of acceleration = 50 m and length of deceleration = 50 m
S = ut + ½ at2
Or, S = 0 + ½ × 1 × 102
Hence, S = 50 m
Length travelled at constant speed = 200 – 100 = 100 m
Time taken for travelling 100m at constant speed 0f 10m/s is (100 / 10) = 10 s
So, total travel time = acceleration time + constant speed time + deceleration time = 10 + 10
+ 10 = 30 seconds
[1] Cementation sinking method is used for weak and watery rock medium.
[2] Grab is a common loading equipment used in shaft sinking.
[3] Freezing method is a very common method of shaft sinking.
[4] Blasting cannot be adopted for sinking shaft due to accumulation of water.
8. The figure shown below is an underground blasting face showing position of different
types of blast holes. A list is also provided according to blasting terminology. Match the
correct combination from the given options.
Terminology
1. Stoping hole
2. Lifter hole
3. Cut spreader hole
4. Cut holes
5. Wall contour holes
(A) P – 1, Q –3, R – 4, S – 5, U – 2
(B) P – 4, Q – 3, R – 2, S – 5, U – 1
(C) P – 3, Q – 2, R – 4, S – 5, U – 1
(D) P – 4, Q – 3, R – 1, S – 5, U – 2
9. In a 4.8 m wide and 3.6 m high underground tunnel, 20 shot holes are blasted per round.
The holes are charged with 4 explosive cartridges of 435 g each. If the powder factor of
the blast is 2.5 tonne/kg and specific gravity of the blasted material is 2, the pull per
round of blast in m is ___________.
(A) P – 2, Q – 1, R – 3, S – 4
(B) P – 4, Q – 1, R – 3, S – 2
(C) P – 2, Q – 3, R – 1, S – 4
(D) P – 4, Q – 3, R – 1, S – 2
UNDERGROUND MINING OF METALLIFEROUS DEPOSITS
Week 5
1. A mine has to drive a load vein of strike length 1.2 km, width of 5 m with a road header.
The average production capacity of the road header is 25 m3/hr with an average utilised
monthly cutting hour of 250. The planned largest machine required an excavation height
of 3.5m. The time required to complete the drive development work of the level (in
months) is ______ .
Answer: 3 - 4
Explanation: The length of the strike is 1.2 km, width is 5 m. The face height is 3.5 m.
The volume of excavation is = 1200 × 5 × 3.5 = 21000 m3
Time required to complete = 21000/25 = 840 hr = 3.36 months
2. A vertical or near vertical opening driven from the lower level to upper level mostly
through the orebody is called ___________.
(A) Raise
(B) Winze
(C) Shaft
(D) Both (A) and (B)
4. The Raising method taking longest time to complete the raise construction is ____
(A) Raising with Two or three compartments method.
(B) Raising with Alimak Raise Climber.
(C) Raising with Raise borers
(D) Raising with Jora raise lift
5. The transportation system given in the Figure is __________.
(A) North
(B) North-east
(C) East
(D) South-west
8. A road header is cutting a face of height 3 m and width of 5 m. The deployed road
header has an average production capacity of 24 m3/hr with an average utilised monthly
cutting hour of 200 hr. The monthly progress of development length (in m) is _____.
9. The drilling and blasting method are utilized to develop an underground face. The height
and width of the face are 3.5 m and 5 m respectively. The head advance per blast is 1.5
m. The specific gravity of the material is 4.2. So, find out the ton of material blasted per
blast.
2) The length of consecutive cores obtained from a 2m section of a borehole (NX size) are 88,
37,15, 175, 254, 279, 173, 70,300, 103, 155,151 and 103 mm. The RQD value of the rock in that
section is:
Answer: 83-86%
Solution:
Jn=9, Jr=1.5, Ja=2.0, Jw= 1.0, SRF (Stress Reduction Factor) = 2.5. The RQD values taken from five
boreholes of the area are 94.2, 95.6, 99.4, 95.3 and 98.0 respectively. The rock tunnelling quality index
(Q) is:
a. 3.28
b. 5.60
c. 10.14
d. 20.10
Solution:
5. The grade at which the mineral resource can no longer be processed at profit is known as:
a. Cut-off grade
b. Break-even grade
c. Liquidation grade
d. Average grade
6. Which of the following classification system is quantitative and determines feasible mining methods
by numerical ranking
a. Boskov and Wright
b. Hartman
c. Nicholas
d. Morrison
7. Following Boshkov and Wright classification system, choose the appropriate mining method for given
parameters:
Ore body: Thick
Dip: Flat
Strength of ore and walls: Strong
a. Top slicing
b. Sublevel caving
c. Room and pillar
d. Resuing
10. The rock properties of an underground drift and the specifications of the proposed roadheader to be
deployed are given below –
Answer: 52 – 54 m3/hr
Solution:
Road-header penetration index (RPI) = P*W/UCS = 290.90
1. Amongst the following pillars, the horizontal part of orebody left between stope roof and
upper level drive is called
a) Sill pillar
b) Rib pillar
c) Crown pillar
d) None of the above
Ans: c
Ans: a
4. The funnel method in stope and pillar working uses:
a) Top down method
b) Bottom up method
c) Both (a) and (b)
d) None of the above
Ans: a
5. Match the following from the information provided in the figure:
Column A Column B
P 1.Stope drive
Q 2.Drill holes
R 3.Rib pillar
S 4.Crown pillar
T 5.Sill pillar
Ans: c
Ans: a
9. In an underground mine, a sampling is carried out by using Grab Sampling Method. The diameter
of the largest particle in the sample is 8 cm and the uniformity of the ore from which the samples
are collected is non homogeneous sample (k=0.1). Calculate the reliable weight(kg) of the
worked down (also initial) sample.
Ans: (638-642)
Solution: We know that, the sample size is governed by the Richards Chechette formula
Q= 𝒌𝒅𝟐
where,
Q= the reliable weight of the worked down (also initial) sample in kg
d= the diameter of the largest particle in the sample in mm
k= a factor depending on the homogeneity of the mineral
Given that,
d = 8 cm = 80 mm
k = 0.10 (i.e., for non-homogeneous)
Q= 𝒌𝒅𝟐
𝑄= 0.10×802
= 640 kg
10. Three groove samples cut at every 4th blast in a Breast stope have 10 mm depth and 30 mm width
each. The length of the samples L1, L2, L3 are 70cm, 87cm and 95 cm respectively. The samples
copper assay value A1, A2 and A3 are 1.03%, 1.22% and 0.92% respectively. Calculate the
average grade of the samples. (round up to 2 decimal places)
Ans: 1.30 to 1.40%
= 1.37%
UNDERGROUND MINING OF METALLIFEROUS DEPOSITS
Week 8
1. Which of the following statements is/are true with respect to blasting in Room and Pillar
method of mining?
p. Slabbing is used once more than one free face is available
q. Swing round is taken when only one free face exists
r. Entire width of the orebody is always blasted in one round
s. Slabbing is more productive than Swing blasting
Options:
(A) Statements p, q and r are correct.
(B) Statements p, q and s are correct.
(C) Only statement 2 and 4 are correct.
(D) All statements are correct
3. The figure given below is showing a top view of a room and pillar method of mining,
where width of pillar is 5 m and width of opening is 10 m. Find the tributary area (m2)
from the given room and pillar mining operation.
4. Which among the following statements is/are true with respect to fretting/necking of
pillar?
a. This type of failure occurs across the planes of weakness
b. It is also known as shear failure
c. It occurs in massive rock with moderately strong H/W, F/W, and ore body.
d. The failure is due to tensile stress concentration.
Options:
(A) Statements a, b and c are correct.
(B) Statements a, b and d are correct.
(C) Only statement c and d are correct.
(D) All statements are correct.
5. Which of the following statements is/are true with respect to cascading pillar failure:
Statements:
a. Once the cascading pillar failure has initiated, it becomes self-propagating.
b. Very large mining areas can collapse within seconds without prior warning.
c. One pillar fails suddenly overstressing neighbouring pillars causing them to fail in
rapid successions.
d. These are planned and designed so as to fail randomly.
Options:
(P) Statements a, b and c are correct.
(Q) Only statements a, and c are correct.
(R) Only statement c and d are correct.
(S) All statements are correct.
6. The average vertical stress in a pillar in room and pillar working is found to be 11 MPa.
The depth of working and the average density of overlying rock are 120 m and 2500
kg/m3 respectively. Assuming pillar stress to be the same in all pillars of that panel, the
extraction ratio in percentage is_________. (round off to 2 decimal places)
= 73.24%
7. A room and pillar stope at 110 m depth has overlying rock density of 2600 kg/m3. For
square pillar of size 30 m from center to center, height 3 m and for a room width of 16 m,
the mean pillar stress in Mpa is _______________(round off to 2 decimal places)
P= (2600*9.81*110)/1-R …………..(1)
R= 1- a2/(a+b)2
Where, a is the width of pillar
b is width of gallery
P = 12.88 Mpa
8. A 2.5 m thick horizontal orebody is located at a depth of 90 m, with the rock cover
having a unit weight of 27 kNm−3. An initial mining layout is based on 7.0 m room spans
and 5.0 m square pillars, with the full orebody thickness of 2.5 m being mined. What is
the factor of safety for the pillar? (round off to 2 decimal places)
Ans: 0.50 - 0.60
Explanation:
The tributary area analysis of this prospective layout is as follows:
(a) Pre-mining stress
= 2.43 MPa
= 13.99 MPa
(c) Pillar strength
= 8.22 MPa
= 0.5872
9. Which of the following conditions are not suitable for Shrinkage stoping?
(P) a, b and c
(Q) a and c
(R) b, c and d
(S) b & d
10. Which of the following statements are true for Shrinkage stoping?
Statements:
a) Broken rock is used as working platform
b) Mill tailings are used for levelling the work place in stopes
c) Ore draw from the stope is largely dictated by swell after blasting
d) Shrinkage stoping is an underhand stoping method
Options:
(P) Statements a, b and c are correct
(Q) Only statements c and d correct
(R) Only statements a, and c are correct
(S) All statements are correct
UNDERGROUND MINING OF METALLIFEROUS DEPOSITS
Week 9
1. Raise connection between two consecutive levels in cut and fill mining is usually spaced at
(a) 20-30m
(b) 30-40m
(c) 40-50m
(d) 50-80m
3. In case of Chalcopyrite, the effective liberation size (separation of value mineral from waste)
usually is,
(a) 40
(b) 50
(c) 75
(d) 200
5. What protection should one have while charging ANFO in stoping holes with compressed air
through pipes?
(a) Protection from fire due to diesel content
(b) Anti-static protection
(c) Anti magnetic protection
(d) None of the above
6. To separate Chalcopyrite mineral from gangue, common beneficiation process adopted is:
(a) Froth floatation
(b) Jigging
(c) Washing
(d) None of the above
7. In cut and fill stoping, the water content in slurry (tailing and water mixture) is
(a) 5-10%
(b) 10-20%
(c) 20-30%
(d) 30-40%
8. A void of 1700 m3 was formed during production of 5300 ton of copper ore in a stoping
block. If the specific gravity of dry mill tailings used for backfilling the void is 2.6, then
calculate the quantity of surplus quantity of tailing (in tons) that would remain after filling
the same void. (neglect quantity of concentrate produced and assume dry conditions only)
Answer: 880
Solution: Tailings required for filling of 1700 m3 void = 1700 × 2.6 = 4420 ton
Surplus tailings = 5300 - 4420 = 880 ton
10. Which of the following supports are used in post pillar method of stoping?
(a) Only Pillars
(b) Only rock bolts and cable bolts
(c) Fill materials
(d) All of the above
UNDERGROUND MINING OF METALLIFEROUS DEPOSITS
Week 10
2. Determine the weight of rock to be supported by a single bolt in (ton) from the data provided
below:
Factor of safety(f) = 1.7,
Bolt spacing perpendicular to the axis of excavation (s) = 1.2 m ,
Bolt spacing along the axis of excavation (c )= 1.2 m,
Thickness of unstable layer of rock (h)= 0.8 m and
rock density(γ ) = 3000 (kg/m3).
Answer- 5.8- 5.9 tonne
4. A 4m wide and 20 m long roadway is supported by point anchored bolts in a square bolting
pattern with spacing 1 m. if the point of anchorage is 1.5m above the exposed roof, average
density of roof rock is 2548.4 kg/m3, the load per bolt in kN is:
Ans: 37-38 kN
1
Solution: Total weight supported per bolt= (1×1×1.5)×(2548.4 × 9.81) × 1000 = 37.49 kN
5. Which of the following methods uses two different plastic tubes for installation of cable
bolts?
(a) Grout and insert method
(b) Grout tube installation method
(c) Retracted grout tube installation method
(d) Breather tube installation method
Answer: d
6. Which of the following cable bolting methods leaves the grout tube extended to the far end of
the hole after grouting?
(a) Grout and insert method
(b) Grout tube installation method
(c) Retracted grout tube installation method
(d) Breather tube installation method
Answer: b
7. In sublevel stoping operation the draw system is generally:
a) Cross drift
b) Draw point
c) Finger raise and chute
d) None of the above
Answer: b
Refer slide 18 lecture 46
8. Which among the following belongs to the class of friction anchored rock bolts:
a) Slot and wedge
b) Expansion shells
c) Swellex
d) All of the above
Answer: c
Refer to lecture 46 slide 10
9. Which of the following drilling machines is widely used for production in Longhole blasting
stopes ?
a. Jack hammer
b. In the hole (ITH)
c. Rotary drilling
d. Cable bolting drill machines
Answer- b
10. In sublevel stopes additional support can be provided by installing cable bolts from
a. Sublevels towards the footwall
b. Draw levels
c. Cable bolt drift in the hanging wall
d. Cable bolt drift in the footwall
Answer- c
Refer to Lecture 49 Slide 21
UNDERGROUND MINING OF METALLIFEROUS DEPOSITS
Week 11
1. Resuing method of stoping is applicable where:
a. The vein is preferably flat.
b. The vein is steep.
c. There is a well-defined plane of weakness along host rock contacts.
d. The vein is valuable enough to pay for unprofitable work of blasting down barren
wall.
Options:
a) Statements a, c and d are correct.
b) Statements b, c and d are correct.
c) Only Statements A and C are correct.
d) Only Statements C and D are correct.
Answer: (b)
Solution: Refer to slide no 19 lecture 51
2. The blasting pattern used in Resuing method of stoping is:
a. Burn cut
b. Wedge cut
c. Fan cut
d. Drag cut
Options:
a) a, c and d are correct.
b) b, c and d are correct.
c) a and b are correct.
d) a and d are correct
Answer: (c)
Solution: Refer to slide no 13 lecture 51
3. For alternate mining of primary and secondary stopes, which type of backfill is used in VCR
stoping?
a. Cemented paste backfill
b. Mill tailings as slurry
c. Fly ash as slurry
d. Waste rock boulders
Answer: (a)
Solution: Refer to slide no 17 lecture 54
4. Longhole drilling with crater blasting is used for the construction of :
a. Long drifts
b. Inclined shafts
c. Decline
d. Drop Raise
Answer – (d)
5. For a 205 mm diameter spherical charge in VCR mining, the maximum allowable charge
length in cm is:
Answer- 123
Solution:
For a spherical charge its length-to-diameter ratio does not exceed 6 to 1.
L/D < 6
L/20.5< 6
L< 123 cm
9. Depending on the decreasing ability of surrounding rock to store strain energy, the
underground metal mining methods can be ordered as
(a) cut and fill, block caving, sublevel caving, sublevel open stoping,
(b) sublevel open stoping, cut and fill, sublevel caving, block caving
(c) block caving, sublevel open stoping, cut and fill, sublevel caving
(d) sublevel caving, sublevel open stoping, cut and fill, block caving
Answer: (b)
10. Which of the following is wrong in the context of Sublevel Caving method?
Zones:
1) Subsidence zone
2) Tension cracks
3) Active cave zone
4) Crater zone
Options:
A. 1-d, 2-c, 3-b, 4-a
B. 1-a, 2-b, 3-c, 4-d
C. 1-b, 2-c, 3-d, 4-a
D. 1-a, 2-c, 3-d, 4-b
Answer- c
Refer to slide 15 lecture 56
3. Choose the correct option with respect to Sublevel caving:
a. Transverse sublevel caving is generally applied in thick ore bodies with width greater than 50
m.
b. Longitudinal sublevel caving is applied to ore bodies with widths below 50 m.
c. The production drifts in Longitudinal sublevel caving are generally driven along the strike of
the ore body.
d. The transverse layout is generally more productive than the longitudinal.
Options:
a) Statements a, b and c are correct.
b) Statements a, b and d are correct.
c) Only Statements a and b are correct.
d) All the statements are correct.
Answer: (d)
Solution: Refer to slide no 6 and 7 lecture 56
4. Match column A with column B:
A B
P Reportable Injury 1 An injury which results in the enforced absence for a
period exceeding 24 hours (but less than 72 hours)
Q Minor Injury 2 Any injury other than a serious bodily injury which
involves the enforced absence of the injured person
from work for a period of 72 hours or more.
R Serious bodily injury 3 Results in more than 10 deaths
S Disaster 4 Any injury which involves, or in all probability will
involve, the permanent loss of any part or section of a
body or the use of any part or section of a body, or the
permanent loss of or injury to the sight or hearing or
any permanent physical incapacity or the fracture of
any bone or one or more joints or bones of any
phalanges of hand or foot.
Options:
a) P-2, Q-1, R-4, S-3
b) P-1, Q-2, R-3, S-4
c) P-1, Q-2, R-4, S-3
d) P-2, Q-1, R-3, S-4
Answer- a
Refer to slide 2 lecture 59
5. High production rates coupled with large scale and extensive subsidence results from the method
of
a. Top slicing
b. Block caving
c. Post pillar cut and fill stoping
d. VCR mining
Answer- b
Refer to slide 17 lecture 57
Answer question no 6, 7 and 8 based on the following data: (round up to 3 decimal places)
No of workers per shift = 340
No of hours worked per shift = 8
No of shift = 3
Number of days worked = 310
No of accident = 22
No. of man-days lost = 18
Solution: Average Man-hours worked =Number of workers per shift ×Hours worked per
shift×No of shifts in a day ×Number of days worked in a year = 340 ×8 ×3×310 = 2529600
6
Severity Rate (S) = (No. of mandays lost ×10 )
(Man hours worked)
18× 106
= 2529600
= 7.116
Refer to slide 12 lecture 60
7. Calculate the Frequency Rate
Answer: 8.6-8.7
Solution:
6
Frequency Rate (S) = (No. of accidents ×10 )
(Man hours worked)
22× 106
=
2529600
= 8.697
Answer-54 - 55
Solution:
105
Severity Index = (50𝐹 + 𝑆) × 𝑀𝑎𝑛𝑠ℎ𝑖𝑓𝑡 𝑤𝑜𝑟𝑘𝑒𝑑
Where, F is the no of fatalities for the given year,
And S is the No. of serious injuries for the year.
105
S.I. = (50 × 2 + 3) × 189176
S.I. = 54.45
10.
(10.1) By using the scale given in the table calculate the risk rating (risk score) in
which a risk has consequence of significant chance of fatality with an unusual
but possible probability and where the workers are Frequently exposed to the
risk.
Answer- 4.5
Solution: Risk Rating = Consequence × Exposure × Probability
Risk Rating = 0.3 × 3 × 5 = 4.5
(10.2) Based on the risk rating obtained choose the correct option below:
a. Immediate attention required
b. To be watched and reviewed
c. Management action required
d. All of the above
Answer- b