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5S Audit1

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19 views2 pages

5S Audit1

Uploaded by

jasoncwh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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5S AUDIT CHECK LIST

Workshop name: Completed by:


5S Audit Sheet
Score: Previous Date:
(for workshops)
Score:
Check item Score
1S No Description
1 2 3 4 5
1 Materials or parts Does the inventory or in-process
inventory include and unneeded materials
or parts?
2 Machines or Are there any unused machines or other
equipment equipment around?
SORT

3 Jigs, tools, or dies Are there any unused jigs, tools, dies or
similar items around?
4 Visual control Is it obvious which items have been
marked as unnecessary?
5 Written standards Has establishing the 5S’s left behind any
useless standard?
Sub Total
Check item Score
2S No Description
1 2 3 4 5
6 Location Are shelves and other storage areas
Indicators marked with location indicators and
addresses?
7 Item Indicators Do the shelves have signboards showing
which items go where?
SET IN ORDER

8 Quantity Are the maximum and minimum


Indicators allowable quantities indicated?
9 Demarcation of Are white lines or other markers used to
walkways and in- clearly indicate walkways and storage
process inventory areas?
areas
10 Jigs and tools Are jigs and tools arranged more
rationally to facilitate picking them up and
returning them?
Sub Total
Check item Score
3S No Description
1 2 3 4 5
11 Floors Are floors kept shiny clean and free of
waste, water and oil?
12 Machines Are the machine wiped clean often and
kept free of shavings, chips and oil?
13 Cleaning and Is equipment inspection combined with
SHINE

checking equipment maintenance?


14 Cleaning Is there a person responsible for
responsibilities overseeing cleaning operations?
15 Habitual Do operators habitually sweep floors, and
cleanliness wipe equipment without being told?
Sub Total
5S AUDIT CHECK LIST
Check item Score
4S No Description
1 2 3 4 5
16 Improvement Are improvement memos regularly being
memos generated?
17 Improvement ideas Are improvement ideas being acted on?
STANDARDIZE

18 Key procedures Are standard procedures clear,


documented and actively used?
19 Improvement plan Are the future standards being considered
with a clear improvement plan for the
area?
20 The first 3 Ss Are the first 3 Ss (sort, set locations and
shine) being maintained?
Sub Total
Check item Score
5S No Description
1 2 3 4 5
21 Training Is everyone adequately trained in
standard procedure?
22 Tools and parts Are tools and parts being stored
correctly?
SUSTAIN

23 Stock controls Are stock controls being adhered to?


24 Procedures Are procedures up-to-date and regularly
reviewed?
25 Activity boards Are activity boards up-to-date and
regularly reviewed?
Sub Total
Total marks obtained
Total full marks 125
Score, %

Note:

1=Very Bad 2=Bad 3= Average 4=Good 5=Very Good

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