ID680 series

Servo Driver User Manual

Brief Version（V1.2）
 Foreword

Thank you for choosing ID680 series servo drivers products of our company!
This manual is the ID680 series servo drivers user manual (Brief Version )
This manual provides the user selection, installation, parameter setting, the scene
debugging and related matters needing attention and guidance of fault diagnosis. Please keep
this manual for consulting at any time.
In order to use correctly, please read carefully and understand all contents of this manual
before using. Using improperly will cause abnormal operation or shorten the service life, even
direct damage to the product.

Confirming when opening (doing inspection work following when you receive the
product)
1）Whether is the packing complete? Does be affected with damp? Is there any breakage
phenomenon? If you have any question, please contact our company or your supplier
immediately.
2）Whether is the external packing model identification consistent with the ordered model?
If you have any question, please contact our company or your supplier immediately.
3）Whether the machine nameplate is consistent with the external packing model
identification, checking carefully after packaging? If you have any question, please contact our
company or your supplier immediately.

ID680 Series Servo Drives perform the following international standards. Products have
passed CE certification.
EN 61800-5-1 ： 2007: Adjustable speed electrical power drive systems-Part 5-1: Safety
requirements-Electrical, thermal and energy.
EN 61800-3：2004/A1：2012: Adjustable speed electrical power drive systems-Part 3:
Electromagnetic compatibility requirements and specific test methods for products.
ID680 Series Drivers User Manual CONTENTS

CONTENTS
Chapter 1.Security considerations............................................................................ 1
1.1 Safety information definition.................................................................................................................................1

1.2 Warning signs......................................................................................................................................................... 1

1.3 Safety instructions.................................................................................................................................................. 2

Chapter 2.Product Information................................................................................. 5

2.1 Name Plate..............................................................................................................................................................5

2.2 Model Code for ID680 Drivers............................................................................................................................. 5

2.3 Technical Specification for Drivers.......................................................................................................................6

Chapter 3.Mechanical and Electrical Installation................................................... 8

3.1 Installation environment........................................................................................................................................ 8

3.2 Mounting Methods............................................................................................................................................... 12

3.3 Mounting Dimension........................................................................................................................................... 12

3.4 Major Loop Terminal and wiring........................................................................................................................ 13

3.5 Control Terminal and wiring............................................................................................................................... 16

3.6 Encoder signal wiring.......................................................................................................................................... 23

Chapter 4. Keyboard Operation...............................................................................24

4.1 Introduction to Keyboard.....................................................................................................................................24

4.2 Definition of function code group.......................................................................................................................26

Chapter 5. Debugging of Servo oil pump............................................................... 27

5.1 Debugging of single system pressure closed loop............................................................................................. 27

5.2 Cascade follower debugging............................................................................................................................... 27

5.3 Standard System of Wiring Diagram.................................................................................................................. 28

Chapter 6. Fault tracing......................................................................................... 29

6.1 Fault reset..............................................................................................................................................................29

6.2 Steps to clear alarm.............................................................................................................................................. 29

6.3 Fault history..........................................................................................................................................................29

6.4 Servo drivers fault content and remedy.............................................................................................................. 29

Chapter 7. Care and Maintenance........................................................................... 34

7.1 Regular check....................................................................................................................................................... 34

7.2 Cooling fan........................................................................................................................................................... 36

I
ID680 Series Drivers User Manual CONTENTS

7.3 Capacity................................................................................................................................................................ 36

7.4 Power cable...........................................................................................................................................................37

Appendix A: Peripheral Options............................................................................. 38

A.1 Breaker and electromagnetic contactor..............................................................................................................38

A.2 Reactor................................................................................................................................................................. 38

A.3 Filter ....................................................................................................................................................................39

A.4 Braking components............................................................................................................................................39

A.5 Diameter of Power Cable and Cable Lug Type.................................................................................................40

Appendix B Function codes.................................................................................... 42

B.1 Un Group function codes.................................................................................................................................... 42

B.2 P0 Group function codes.....................................................................................................................................43

B.3 P1 Group function codes.....................................................................................................................................45

B.4 P2 Group function codes.....................................................................................................................................46

B.5 P3 Group function codes.....................................................................................................................................47

B.6 P4 Group function codes.....................................................................................................................................47

B.7 F0 Group function codes.....................................................................................................................................50

II
ID680 Series Drivers User Manual Security considerations

Chapter 1.Security considerations

1.1 Safety information definition

Danger: indicates severe personal injury or even death will result if proper precautions are not taken.
Warning: indicates personal injury or equipment damage may result if proper precautions are not taken.
Prohibition: indicates equipment damage may result if proper precautions are not taken
High temperature: indicates personal injury may result if proper precautions are not taken
Note: indicates moderate personal injury may result if proper precautions are not taken
Trained and qualified professionals: refers to the operating staff of the equipment must undergo
professional training and electrical safety training and pass the examination, already familiar with procedures and
requirements of this equipment 's installation, debugging, operational and maintenance , and can avoid all kinds of
emergency situations.

1.2 Warning signs

The purpose of the warnings is that does warnings for the possibility of serious injury or damage to the

equipment, give advice in order to avoid danger. This manual uses the following warning signs:

Sign name Comment logogram

Severe personal injury or even death will

Danger
result if proper precautions are not taken.
Danger

personal injury or equipment damage may

Warning
Warning result if proper precautions are not taken

Electrostatic PCBA board may damage if proper

sensitive precautions are not taken。
Prohibition

The base of servo drivers dedicated to will

High
High produce high temperature, prohibit
temperature
touching.
temperature
moderate personal injury may result if
 Note Caution
proper precautions are not taken
Caution

1
ID680 Series Drivers User Manual Security considerations

1.3 Safety instructions

 Only trained and qualified personnel are allowed to do related operations.
 Prohibit wiring, inspecting and replacing components etc when the power is
on. Before wiring and checking, you must make sure that all the input power
has been disconnected and to wait not less than the marking on the servo
drivers or to confirm that the DC bus voltage is below 36V. Wait schedule is
as follows:

servo drivers model At least waiting time

380V 11kW-22kW 5minutes

380V 30kW-90kW 10minutes

 Prohibit unauthorized modification on servo drivers, or it may cause fire,

electric shock or other injuries.

 The machine is running, the heat sink base may produce high temperature,
prohibit touching in order to avoid scald.
 Electronic components in the servo drivers are electrostatic sensitive devices;
anti-static measures must be done in the related operation.

1.3.1 Handling and installation

 Select the appropriate handling and installation tools, and ensure the normal
and safe operation of the servo drivers to avoid personal injury. The installer
must take precautions to protect the personal safety, such as wearing
anti-smashing shoes, wearing overalls, etc.
 In handling the installation process, ensure that the servo drivers is not
subjected to physical shock and vibration.
 Do not hold the front cover only when handling to avoid falling.
 Prohibit installing the servo drivers on combustible and avoid servo drivers
in contact close or adhere to combustible.
 According to the wiring diagram to connect optional braking accessories
(braking resistor, braking unit or feedback unit).
 Prohibit wet objects or body parts from contacting servo drivers; otherwise
there is the risk of electric shock.
 R, S, T for power input, U, V, W for motor output, correctly connect the
input power and motor cable, otherwise it will damage the servo drivers.

2
ID680 Series Drivers User Manual Security considerations

 Note：
 The servo drivers must be installed in the places where children and others cannot contact.
 Prevent the screws, cables, and other conductive objects falling into the inside of servo drivers.
 If the installation altitudes above 2000m, servo drivers will not meet IEC61800-5-1 low voltage
protection.
 The leakage currents of servo drivers when it works may exceed 3.5mA, to use reliable earth and
ground resistance and be sure the ground resistance is less than 10Ω, the conductive performance of
PE grounding conductor is the same as the conductive ability of phase conductor (use the same
cross-sectional area).
 Use in the suitable environment (according to section 3.1).

1.3.2 Debugging and operation

 before doing the servo drivers terminal connection, you must cut off all the
power supply that connect the servo drivers, the waiting time after cutting
off the power is not shorter than the time marking on the servo drivers.
 When servo drivers is running, the internal high voltage will be produced,
prohibiting any operation except for the keyboard settings.
 This equipment cannot be used as "emergency stop device".
 This device cannot be used as a motor 'emergency brake, mechanical brake
system must be installed.

 Note：
 Do not frequently turn on or off the servo drivers input power.
 If the drivers is powered down during use, after the drivers fully power-down (keyboard power
indicator is off), then power on again, otherwise, the drivers will not work.
 If the servo drivers has been stored for long time, then check, capacitance adjust (see "Maintenance
and hardware diagnostics") and test run before use.
 Before servo drivers running, you must close the front cover; otherwise there will be danger of electric
shock.
 If the servo drivers is damaged or missing components, prohibit operating it.

1.3.3 Maintenance and components replacement

 Trained and qualified professionals only are allowed to do the servo drivers
maintenance, inspection or parts replacement.

3
ID680 Series Drivers User Manual Security considerations

 before doing the servo drivers terminal connection, you must cut off all the
power supply that connect the servo drivers, the waiting time after cutting
off the power is not shorter than the time marking on the servo drivers.
 During the maintenance, and components replacement process, measures
must be taken to avoid the screws, cables and other conductive objects
entering into the inside of servo drivers.

 Note：
 Please use proper torque fastening screws.
 During the maintenance, and component replacement, must avoid the servo drivers and components
contact with or adhere to combustible.
 Not allowed to do insulation test to the servo drivers, and not allowed to test servo drivers control loop
by a megameter.
 During the maintenance, and component replacement, anti-static measures must be prepared for the
servo drivers and internal components.

1.3.4 Scrap processing

 The servo drivers components contain heavy metals, and after scrap, servo
drivers is treat as an industrial waste, otherwise it may result in personal
injury and environmental pollution.

4
ID680 Series Drivers User Manual Product Information

Chapter 2.Product Information

2.1 Name Plate

Take 30kW Drivers with 3PH 380V input for example:

Product 产品系列
series
TECHMATION
AC SERVO DRIVER
Product 产品型号
mode
M O DEL : 1BX_ID680I0F3
产品功率
Product power PO W ER : 30KW
Input输入电源规格
power supply INPUT : AC380-480V 3PH 50/60HZ
输出规格
Output O UTPUT : AC0-480V 3PH 60A
Soft Version
版本号 VER : 101.00
Bar code
条形码
Product 产品序列号
series no. NA181800088
Company公司名称
name NingBo Techmation Co.,Ltd.
Model instruction ： The last identification of product model represents the code of ID680 drivers, e.g. in
1BX_ID680K5F3, K5 means 15kW.

2.2 Model Code for ID680 Drivers

1BX _ ID680 K5 F 3

ID680 Series Drivers

Model Code:

Input voltage
Power Rated Power Rated
Symbol Symbol 3 3PH 380~480V
output current output current
K1 11kW 25A I7 37 kW 75A 2 3PH 220V

K5 15 kW 32A H5 45 kW 91A
K8 18.5 kW 37A G5 55 kW 112A
J2 22 kW 45A E5 75 kW 150A Cooling Method
I0 30 kW 60A C0 90 kW 176A F Air-cooled,heat sink built-in

Note: The rated current correspond to 380V Drivers, 220V drivers rated current corresponding to the actual nameplate, or contact our company.

5
ID680 Series Drivers User Manual Product Information

2.3 Technical Specification for Drivers

Function Description Specification
AC 3PH 380~480V (Fluctuation range be allowed:
-15%~+10%,AC 323~528V,380V Drivers)
Input voltage（V）
Power input AC 3PH 220V (Fluctuation range be allowed:
-10%~+20%,AC 198~264V,220V Drivers)
Input frequency（Hz） 50Hz or 60Hz，Fluctuation range be allowed 47~63Hz
Output voltage（V） 0~480V
Power output Output current（A） Refer to the “ratings”.
Output power（kW） Refer to the “ratings”.
Control way Closed-loop vector control
Motor type AC permanent magnet synchronous motor
Control mode Pressure Closed-loop control mode and speed mode
Maximal output frequency 300Hz
Pressure command type Analog command (DC0~10V)
Pressure control precision ±1Bar
Pressure control step
≤100ms
response time
analog command(0~10V),CAN communication
Flow command type
Control performance command (in confluence mode)
Speed response time when
≤50ms
flow is controlled
Speed control precision ±0.1%
Torque response ≤2ms
Torque control precision ±5%
Over-current capacity Max. 2.0 times
Under the 4KHZ carrier:At 120% rated current, 30
Over-load capacity minutes; 150% rated current,90 seconds; 180% rated
current,8 seconds;200% rated current, 1 seconds.
Input resolution for
Less than 20mV
terminal analog
Input resolution for
Less than 2ms
terminal switch
Analog input 3 ways，DC0~10V
Peripheral interface Analog output 2 ways，DC0~10V
5 ways ， max. frequency 1kHz, inner impedance ：
Digital switch input
3.3kΩ；
3 ways (1 way normally open/normally close, 2 ways
Relay output normally open)
Contact capacity ：3A/AC250V，1A/DC30V
21 fault protection functions ； over-current, over-voltage, under-voltage, phase
Protection functions
loss,over-temperature, phase loss and over-load.,etc.

Communication
RS485,max. 32 nodes ; CAN communication, max.255 nodes.
functions

Others Mounting way Support wall mounting and flange mounting.

6
ID680 Series Drivers User Manual Product Information

Function Description Specification

Operation environment
-10~50℃, derating use if it is above 40℃
temperature
Protection class IP20
Cooling way Forced cooling
Storage temperature -20~60℃
Built-in when it is below 90kW （ included ） , other
Brake unit
options are placed externally.
Brake resistor Optional (refer to Appendix A: Peripheral options)
EMC filter External filter

7
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Chapter 3.Mechanical and Electrical

Installation

3.1 Installation environment

 Mounted in electrical control cabinet

The servo drivers must be mounted in well-protected electrical control cabinet due to the inexistence of
protective structures on its own, which prevents it in contact with corrosive and inflammable gases, and the ingress
of conductive object, metal dust, oil mist and liquid into the drivers. Because the electrical equipment gets heated
and there is a limited heat dissipation condition inside electrical control cabinet, the temperatures surrounding
servo drivers will keep increasing. Regarding this, when considering the cooling of drivers and configuration of
control cabinet, the servo drivers shall be guaranteed to keep max. temperature below 50℃ and relative humidity
below 90%, and the long-term safe working temperature below 40℃(Working in an environment above 40 ℃,
1 ℃ per liter require derating derating ratio of 3%).
 Temperature/humidity environment
The life of servo drivers will be shortened significantly when working under high temperature, and there is a
possibility of failure. The servo drivers must be guaranteed that in heat convection and heat radiation conditions,
the temperature aroundingt is lower than 50℃ and relative humidity is below 90%RH. Storage temperature should
be below 60℃.
 Vibration environment
Various vibration protection measures will be taken to ensure the servo drivers will not be affected and the
vibration is guaranteed to be less than 0.6G (5.8m/s2).
 Other environment requirements
Failure will be caused when the servo drivers works in severe environment, such as, in contact with corrosive
gas, humidity, metal dust, water and processing liquid. So during installation, the servo drivers must be prevented
to be in contact with the above gas and liquid.
 Interference
When there are interference equipments surrounding the servo drivers, the power line and control wire in
servo drivers will be greatly interfered, which may lead to malfunction in servo drivers. In this case, power filter
and other anti-interference measures should be added to ensure normal operation of drivers. Attention must be paid
that after power filter is added, the leak current will increase. To solve this problem, isolation transformer is
considered into use. Special attention should be paid that the control signal line in drivers is susceptible to

8
ID680 Series Drivers User Manual Mechanical and Electrical Installation

interference, so reasonable wiring and shielding measures must be provided.

For any special installation requirements, please consult with our company for confirmation.

3.2 Mounting Methods

 Mounting Way
It is mounted in a well-ventilated place indoor and adopts vertical mounting. Mounted horizontally or
laterally is forbidden.

Figure 3-1 Mounting ways of ID680 Series Drives

Signal cabinet installation instructions：

Figure 3-2 Signal Vertical Installation

Power level Space requirement（mm）

11kW~22kW A≥10 B≥200 C≥40

9
ID680 Series Drivers User Manual Mechanical and Electrical Installation

30kW~37kW A≥50 B≥200 C≥40

45kW~90kW A≥50 B≥300 C≥40

Depend on the thermal characteristic,heat radiates from the bottom up.Side by side installation is the
priority style in the multiple drivers occasion.Thermal baffle felt is indispensable in the up and down
installation occasion.
Multiple side by side installation:

Figure 3-3 Multiple Side by Side Installation

Power level Space requirement（mm）

11kW~22kW A≥10 B≥200 C≥10

30kW~37kW A≥50 B≥200 C≥50

45kW~90kW A≥50 B≥300 C≥50

10
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Thermal baffle felt

Figure 3-4 Multiple Up and Down Installation

 Electric Cabinet Cooling Fan
Air intake and scavenfer fans is indispensable for the electric cabinet.Intake fan is installed in the
bottom,and need install dust cover.Please clean or change the dust cover regularly.Scavenfer fan is installed
in the upper,dust cover is needless.

11
ID680 Series Drivers User Manual Mechanical and Electrical Installation

3.3 Mounting Dimension

380V Servo drivers installation dimensions as shown below：

Figure 3-5 Installation Dimension Diagram of 11~37 kW(380V)

Figure 3-6 Installation Dimension Diagram of 45~90 kW(380V)

12
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Model Dimension Mounting Hole Site Mounting Bore

Weight
（Power rating （mm） （mm） Diameter（mm）
（kg）
380V ） W D H H1 A B E
11/15/18.5/22 kW 210 190 325 / 310 196 6 7
30/37 kW 250 224 400 / 382 230 7 18
45/55 kW 340 275 520 470 500 284 10 33

75/90 kW 355 290 566 515 540 305 10 37

220V Servo drivers installation dimensions:

Model Dimension Mounting Hole Site Mounting Bore

Weight
（Power rating （mm） （mm） Diameter（mm）
（kg）
220V ） W D H H1 A B E
11/15kW 210 190 325 / 310 196 6 7
18.5/22 kW 250 224 400 / 382 230 7 18
30/37 kW 340 275 520 470 500 284 10 33

45/55 kW 355 290 566 515 540 305 10 37

3.4 Major Loop Terminal and wiring

3.4.1 Main loop terminal type

Figure 3-7 11~22 kW(380V)Major loop terminal

13
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Figure 3-8 30~37 kW(380V) Major loop terminal

Figure 3-9 45~90 kW (380V) Major Loop Terminal

Symbol Terminal Name Function Description

R Mains input terminal R

Three-phase AC mains input terminal is connected to the
S Mains input terminal S
grid.
T Mains output terminal T

14
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Symbol Terminal Name Function Description

U Output terminal at phase U

The three-phase output terminal of drivers is connected to
V Output terminal at phase V the input terminal.
W Output terminal at phase W

（+） DC bus positive terminal

External brake resistor is connected between PB and （+）.
PB Terminal of inner brake pipe

（-） DC bus negative terminal Connect with the negative terminal of external DC mains.

The grounding terminal for safety protection must be

Grounding terminal (PE) grounded reliably. The grounding resistance is less than 0.1
ohm.

3.4.2 Wiring of Major Loop Terminal

Abide by the following matters when wiring is made:

 Do not make the major loop cable uses the same casing with the cable/encoder cable used for input and
output signal or tie such cable together. When wiring is made, a distance of over 30cm will be left between
major loop cable and cable/encoder cable used for input and output signal. If it is too close, malfunction
will be caused.
 Brake resistor cable length is less than 5m,and need use high temperature-resistant cable.It is necessary to
instal brake resistor far from combustible.
 Even if the power supply is shut down, high voltage may still exist inside servo drivers. To prevent electric
shock, please do not touch power supply terminal within 5 minutes.

15
ID680 Series Drivers User Manual Mechanical and Electrical Installation

3.5 Control Terminal and wiring

3.5.1 Control terminal diagram

Figure 3-10 Control Terminal

3.5.2 Analog input /output terminals description

symbols Terminal name Terminal description Comment

10V ± 10% power output, generally used as the Maximum output current:
Internal 10V
10V power supply of external potentiometer, 10mA.The Corresponding
power
potentiometer resistance range: 1kΩ ~ 5kΩ. ground terminal is GND.
Maximum output current:
Internal 15V Internal 15V power supply output terminal,
15V 10mA. The Corresponding
power which provides power to the pressure sensor.
ground terminal is GND.
Pressure setpoint analog input, the input 1. Input impedance: 20kΩ
Pressure voltage range is 0 ~ 10V or 0 ~ 20mA. I / O when voltage input;
PI
setpoint board code switch J3 selection decide 0 ~ 10V 2. Resolution: minimum
or 0 ~ 20 mA, the default selection: 0 ~ 10V. Resolution 5mV;

16
ID680 Series Drivers User Manual Mechanical and Electrical Installation

symbols Terminal name Terminal description Comment

Flow setpoint analog input, input voltage range 3. error: ± 1%, 25 ℃;

is 0 ~ 10V or 0 ~ 20mA. I / O board code 4. the corresponding
FI Flow setpoint
switch J9 selection decide 0 ~ 10V or 0 ~ ground terminal is
20mA, the default selection: 0 ~ 10V. GND.

Pressure Pressure feedback analog input, the input

PF
feedback voltage range is 0 ~ 10V.

Analog output terminal 1, the voltage output The Corresponding

AO1 Analog output 1
range is 0 ~ 10V. ground terminal is GND.
Analog output terminal 2, the voltage output The Corresponding
AO2 Analog output 2
range is 0 ~ 10V. ground terminal is GND.

GND Analog ground Analog input / output signal ground terminal

3.5.3 Digital input terminal Description

symbols Terminal name Terminal description Comment

The maximum output current is

Internal 24V power supply output
Internal 24V 200mA, internal isolate with GND.
24V terminal, which provides power to
supply The Corresponding ground terminal
the digital inputs.
is COM.
Digital input common terminal, refer
IO Common to section 3.5.6 digital input wiring
diagram.
Digital input terminal 1 and terminal
functions can be configured by 1. Internal impedance: 3.3kΩ;
DI1 Digital input 1
P4-00 function code, the default 2. Acceptable 9 ~ 30V input voltage;
function: enable motor. 3.The terminal is bidirectional input
Digital input terminal 2 and terminal terminal, support NPN and PNP
functions can be configured by connection;
DI2 Digital input 2
P4-01 function code, the default 4.The maximum input frequency:
function: Reset alarm. 100Hz;
Digital input terminal 3 and terminal 5. The Corresponding ground terminal
functions can be configured by is COM.
DI3 Digital input 3
P4-02 function code, the default
function: merge/split select

17
ID680 Series Drivers User Manual Mechanical and Electrical Installation

symbols Terminal name Terminal description Comment

Digital input terminal 4 and terminal

functions can be configured by
DI4 Digital input 4
P4-03 function code, the default
function: pressure PID select 1.
Digital input terminal 5 and terminal
functions can be configured by
DI5 Digital input 5
P4-04 function code, the default
function: pressure PID select 2.

COM Digital ground Digital input ground terminal.

3.5.4 Digital output terminal description

symbols Terminal name Terminal description comment

Relay output 1 common

RA1
terminal Relay output normally open / normally closed
Relay output 1 normally terminal 1, the output terminal functions can
RB1
closed terminal be configured by function code P4-05. The
Relay output 1 normally default is the alarm output.
RC1
open terminal
Contact capacity:
Relay output 2 common Relay output normally open terminal 2, the
RA2 3A / AC250V, 1A
terminal output terminal functions can be configured
/ DC30V
Relay output 2 normally by function code P4-06. The default is no
RC2
open terminal output function.
Relay output 3 common Relay output normally open terminal 3, the
RA3
terminal output terminal functions can be configured
Relay output 2 normally by function code P4-07. The default is no
RC3
open terminal output function.

3.5.5 Communication and overtemperature detection terminals description

symbols Terminal name Terminal description Comment

Thermistor input
PTC+
positive terminal Motor overheating protection
Support: PTC130, PTC150 so on.
Thermistor input PTC sensor input.
PTC-
negative terminal

485+ RS485 bus positive 485 communication terminal IO board J2 DIP switches decide

18
ID680 Series Drivers User Manual Mechanical and Electrical Installation

symbols Terminal name Terminal description Comment

whether to connect the terminal

485- RS485 bus negative
resistor.

CANL CAN bus positive

IO board J1 DIP switches decide
CANH CAN bus negative CAN communication terminal whether to connect the terminal
resistor.
CGND CAN bus ground

3.5.6 Digital input signal wiring

Digital input signal has DI1, DI2, DI3, DI4, and DI5, take DI1 for example.
If the input signal is the transistor output, which has NPN or PNP type two ways, different power supply
different wiring according to the below figure. The drivers provides an internal 24V supply.
External 24V power supply wiring connection:

Figure 3-11 External power supply common anode connection

(the wiring diagrams in this manul provides in this way)

Figure 3-12 External power supply common cathode connection

19
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Figure 3-13 external power supply button switch connection

Internal 24V power supply wiring connection:

Figure 3-14 internal power supply common anode connection

Figure 3-15 internal power supply common cathode connection

Figure 3-16 internal power supply button switch connection

20
ID680 Series Drivers User Manual Mechanical and Electrical Installation

3.5.7 Digital output signal wiring

Digital outputs have RA1 - RB1 / RC1, RA2-RC2, RA3-RC3 relay output signal.

Figure 3-17 Digital output wiring diagram

3.5.8 Analog input signal wiring

Analog input signal has PI, FI and PF, receive 0 ~ 10V voltage input signal. Since the weak analog voltage
signal is particularly vulnerable to external interference, it is generally required to use shielded twisted pair cable,
and the wiring distance is as short as possible, do not exceed 20m, as shown in the figure below.

Figure 3-18 Analog Input wiring diagram

In some situation analog signal is severely disturbed, the filter capacitor and ferrite core should be installed
extra, as shown below.

21
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Figure 3-19 Analog Input wiring with filter capactior and magnet ring diagram

3.5.9 Analog output signal wiring

Analog output signal has AO1, AO2, AO1 and AO2, supply output 0 ~ 10V voltage signal.

Figure 3-20 analog output wiring diagram

3.5.10 Communications signal wiring

Drivers provides RS485 and CAN communication. Terminal resistors shall be added at the end of the first
two ends at the long-distance transmission, this drivers built in 100Ω resistor, the factory defaults are deemed
necessary to add terminal resistors.CAN communication needs STP.

Driver Driver Driver Driver

RS485 communication wiring

22
ID680 Series Drivers User Manual Mechanical and Electrical Installation

Driver Driver Driver Driver

CAN communication wiring

Figure 3-21 Communications wiring diagram

3.6 Encoder signal wiring

The wiring of encoder signal needs STP, connecting with drivers via a DB9 terminal, terminal pins is as
follows:

Figure 3-22 Resolver terminal schematic

The encoder signal terminal pin signal definitions:

pin Signal definition description

1 Exc+ Resolver excitation output signal+

2 Exc- Resolver excitation output signal-
3 Sin+ Resolver sine input signals+
4 Sin- Resolver sine input signals-
5 Cos+ Resolver cosine input signal+
9 Cos- Resolver cosine input signal-
7
KTY KTY84 thermal resistance signal
8
Others Null Null

23
ID680 Series Drivers User Manual Keyboard Operation

Chapter 4. Keyboard Operation

4.1 Introduction to Keyboard

The keyboard is used to supervise and control servo drivers. The status monitoring and parameter

modification will be realized by it.

The interface of keypad is seen below:

1. Digital display

2. Status display
3. Key

There are three areas in the panel of keyboard: digital display, status display and keyboard area. Digital

display area is composed of a digital tube with five digits, indicating the function code no., function code value,

fault identification and operation prompt. The status display area includes three LED status indicators lamps to

display the power supply of control panel and operation status, forward and reverse light. The key area has eight

keys. The function definitions of keys refer to the table below.

24
ID680 Series Drivers User Manual Keyboard Operation

Reference table of key functions:

number Name Descriptions

LED display symbols and numbers / letters contrast:

Display Display Display
letter letter Letter
symbols symbols symbols
0 1 2

3 4 5

6 7 8

9 A B
1 Digital c d E
display
F H L

L N N

o P R

u T U

. -

Control circuit power indicator。Lit (red) indicates

Power
control circuit is properly power on, or that the
indicator(POWER)
control circuit is power down.
On (green): indicates that the drivers is running
normally.
Status
2 Operating status Off: indicates that the drivers is in standby mode.
indication
indicator(RUN)
On and flash: indicates the drivers is in alarm
status.
Forward and everse Indicating that the motor is running, reversing;
light(RWD/REV) yellow light is positive, blue light is reversed.

Mode key Used to switch modes

Set key Confirm the set parameters

Increasing data or function code,
3 keypads in monitor mode, can choose to
Increment key
display the parameters in negative
order cycle
decreasing data or function
Decrement code, in monitor mode, can
key choose to display the parameters
in positive order cycle

25
ID680 Series Drivers User Manual Keyboard Operation

number Name Descriptions

In parameter set mode, you can
Left shift key
choose the bit to be modified
Run key Servo run operation
Can be used to stop the servo
operation; when faults occur, clear
Stop key
faults, press this key to clear the
alarm display.
In alarm status, press the key
Multi-function
longer than 3S will enter the menu
key
mode

4.2 Definition of function code group

This servo drivers has eight groups of function codes(see details in the function code abridged table), which

are switched by the key :

1）Status view function code group Un：display status parameter value;
2）Function code group P0 for process functions：set up the basic parameters of injection molding machine,
e.g. pressure, flow and PID parameter;
3） Drivers parameter function code group P1：set up control mode, inner command of drivers, etc;
4）Motor parameter function code group P2：set up motor parameter;
5）Communication parameter function code group P3：set up communication way and parameters related to
communication;
6）I/O terminal setting function code group P4: set up parameter related to I/O terminal.
7）Auxiliary function code group F0：auxiliary function code 0.
8）Auxiliary function code group F1：auxiliary function code 1

Functions corresponding to each group of parameters：

 Group Un：status monitoring function code
 Group P0：function code relate to process functions
 Group P1：function code related to drivers performance and function
 Group P2：function code related to motor
 Group P3：function code related to 485 and CAN communication parameters
 Group P4：function code related to I/O termination
 Group F0：auxiliary function code 0
 Group F1：auxiliary function code 1

26
ID680 Series Drivers User Manual Debugging of Servo oil pump

Chapter 5. Debugging of Servo oil pump

5.1 Debugging of single system pressure closed loop

Please wiring in correct drawing, and follow the following steps to debug after checking all the lines.

5.1.1 Confirming before power on

Power on to the servo drivers, after the drivers is installed and the line is confirmed. Then the power indicator
light on the button panel is turned on.Checking whether the parameter Un-04(bus voltage) is between
460~650V(380V input for example).

5.1.2 Decrypting

Set ‘Un-32’ to 01000. Digital tube display ‘ ’, when decrypt successfully. Press the key of ‘ ’
to return.

5.1.3 Setting motor parameters correctly

Set ‘P2-01~P2-07’, ‘P2-12’ Correctly.

5.1.4 Motor parameter intelligent self-learning

a) To check whether the P2-00 setting is 0, not 0 to 0, then re-power-on.Check the motor type is SPM or
IPM,set F1-29 to 1 when the motor type is IPM.
b) Self-learning steps
Set P2-08 to 1, start self-learning. At this time, the keyboard will display ‘ ’and flash, the process
will continue for a few seconds. It will show " " (finish), after the completion of the study.
c) Confirm the initial angle
After the self - learning, check the value of P2-13 function code (Motor angle position), and record the
value .Start self-learning again, the acquisition of the zero angle difference is in the ‘1024 * (0,1,2,3,4) ± 5’ if
you compare the twice self-learning. If the difference is too large, you need to start self-learning again, till the
twice difference in the range.

5.1.5 Running test

a) Motor on when return to the state group Un-01 (actual current). Then working indicator (green) light up,set
the host analog in low pressure and low speed output. The motor will run at a low flow rate, at the same time the
value of Un-01 is small. You can modify F0-06, if observed motor direction is not correct.
b) Please check the P2 group parameters, P2-05 Motor poles setting, and re-self-learning if there is abnormal
in operation.

5.1.6 System operation and performance optimization

a) Maximum system pressure and maximum displacement below standard, you can set P0-03, P0-04.
b) Pressure control have larger fluctuations or overshoot, adjust P0-07 ~ P0-10, P0-13, P0-14.
c) Motors are running in noise or oscillation, adjust P1-11, P1-12.
d) Motors run still in low speed when stopping,check the analog quantity of upper cpmputer is good
adjustment,then use P0-28 automatic offset adjustment.

5.2 Cascade follower debugging

Follow the follower CAN wiring drawing correct wiring. Please set DIP CAN dial J1 to "1" (remove resistor)

27
for several middle drivers when commissioning program for the three and above servo drive.

5.2.1 Self-learning confirming

Please confirm self-learning one by one of the servo pump combination by a single pump commissioning
steps 5.1.1 - 5.1.4.

5.2.2 Master-slave drivers configuration

a) The master drivers settings
Claim your primary drivers, and set the main drivers parameters P3-06 is set to ‘0’.
Set P3-09 to the number of slaver machines that the number of actual servo system drive-1.
b) Settings slaver drivers
Set the rest of the slaver drivers parameter P3-06 to ‘1’.
The P4-10 is setting to ‘00100’ (open DI3 merging state forcibly, sustained and effective)
Set CAN communication address of the slaver drivers P3-08 to 1,2,3 ......, according to the actual slave
arrangement does not allow duplication;
As the slaver drivers is required, you can set (starting from the machine defaults to 100r / min or more) the
slaver drivers start-up speed threshold P0-40 (starting from the machine defaults to 0r / min or more).
The drivers will report ‘Er-20’, ‘Er-21’, after the master-slave configuration setting, you can re-power-on.

5.2.3 Follower confirming

All drives return to the function code Un-00 (motor speed), observe the parameter values.
Enable motor and set the host analog in low pressure and low speed output. Each drivers Un-00 show the
same values when system operate. Follower function has been confirmed.

5.2.4 System operation and performance optimization

a) Maximum system pressure, you can set P0-03; maximum displacement below standard, you can set P0-04
b) Pressure control have larger fluctuations or overshoot, adjust P0-07 ~ P0-10, P0-13, P0-14
c) Motors are running in noise or overshoot, adjust P1-11, P1-12.
d) Motors run still in low speed when stopping,check the analog quantity of upper cpmputer is good
adjustment,then use P0-28 automatic offset adjustment

5.3 Standard System of Wiring Diagram

The wiring diagram of Single system pressure closed loop;
The wiring diagram of the follow-up system (two follow);

28
ID680 Series Drivers User Manual The wiring diagram of Single system pressure closed loop

The wiring diagram of Single system pressure closed loop

ID680 Series Drivers User Manual The wiring diagram of the follow-up system (two follow)

L1
AC three-phase Power Supply
HMI Panel L2

L3

PE

ID680 Servo Driver(Master) ID680 Servo Driver(Slaver)

RA2
RC2
Brake RA2
RC2
Brake
RA3 Resistance RA3 Resistance
RC3 + RC3 +
RA1 RA1 PB
PB
RB1 RB1
RC1 - RC1 -
Connect
COM PE AC220V COM PE
AC220V
DI1 DI1
R L N R
DI2
DI3 Serve DI2
DI3
Servo L N
S S
Controller DI4
DI5 Motor DI4
DI5
Motor
COM T COM T
IO IO
24V U Cooling 24V U Cooling
NET U
PTC+ Fan PTC+ Fan
PB drive Alarm ON V ON V
PTC- V PTC-
PC Motor on CANL CAN Ending CANL CAN Ending
PC Reset CANH W CANH W
1 W 1
CGND CGND
485+ ON PE PE 485+ ON PE
H24V
HCOM 485- RS485 Ending magnetic 485- RS485 Ending magnetic
1
annulation 1
annulation
P PI Encoder
PI
Encoder
F FI FI
PF PF
P-/F- GND GND
RESOLVER 9P

RESOLVER 9P
10V 10V
1 15V 15V
V+ GND GND
2
Signal AO1 AO1
V- 3 AO2 AO2
GND GND
IFM or Trafag
pressure sensor

Remark：CAN terminal dialing code，using many

sets of servo,just put the finishing ON two of
the servo yards to ON CAN.CAN connect all the
servo line,its resistance value is around 60
ohms.

The wiring diagram of the follow-up system (two follow)

ID680 Series Drivers User Manual Fault tracing

Chapter 6. Fault tracing

6.1 Fault reset

After remedy fault, you can clear fault display by on panel,digital switch input or power off the drivers,
it make RUN light stop blinking.
Pay attention to Er-29 fault, you need a special way to clear alarm.
If you want to set parameter when fault exist and display, you can press button 3 seconds, then into
parameter set mode, after set parameter, press button 3 seconds again for out parameter set mode, then the
panel display fault code.

6.2 Steps to clear alarm

When “ER-**” alarm is sent (green light flashes), you should check alarm name and reasons according to
appendix C and solve it. After it is removed, you will clear alarm by one of following methods:
(1) Clear alarm by using HMI panel;

(2) Clear alarm by using operation panel of driver: long press “ ” key for 3 sec. After the “ER-**alarm
is shown in keypad, press to clear alarm. After clear is successful, green lamp will turn on stably.

6.3 Fault history

you can check the recent three times fault code by parameter Un-19、Un-20、Un-21 in monitoring mode.

6.4 Servo drivers fault content and remedy

After fault happen, the remedy steps is as follow:
1. When the servo drivers stop in failure. Please sure panel display is abnormal or not? Drivers and motor is
abnormal or not? If yes, please contact Ningbo Techmation Co., Ltd.
2. If this is not abnormal, please check the fault code displayed in panel, check relevant fault record parameter,
check the real status when fault happen by all parameters.
3. Check the following table, according to remedy; check whether the relevant abnormal status exists.
4. Remedy fault or request relevant person for help.
5. After remedy fault, reset fault, start run again.

29
ID680 Series Drivers User Manual Fault tracing

Fault and Remedy

Fault
Name Cause Solution
code
1. Short circuit occurs between
1. Check the motor cable U, V, W
Motor U, V, W phase and
wiring is correct and reliable;
ground;
2. Debug loop parameters to make the
2. The current loop parameters
system stable, P1-09 / 10 value;
are inappropriate to cause the
3. Accelerate the acceleration and
system to diverge;
deceleration time, increase P0-09 / 10;
Er-01 Overcurrent fault 3. Start and stop process
4. Check whether the load side is
acceleration and deceleration
running smoothly;
time is too short;
5. Check the encoder cable and the
4. Instant load is too large;
motor plug and replace the encoder
5. The encoder receives a step
cable;
response;
6. Replace the drivers board;
6. Drivers board failure
Er-02 Reserve Reserve Reserve
1.Detect input voltage of the network
1.Higher network voltage
2.Check the looseness of shorting stub of
2.Braking resistor is not
built-in braking resistor, or check the
connected.
Over-voltage damage of built-in braking resistor
Er-03 3.Brake line damage
fault 3.Replace driver
4.Accelerating and decelerating
4.To set an longer accelerating and
time during start and stop is too
decelerating time, increase the value of
short.
parameter P0-09 / 10
1. Detect input voltage of the network
1.Lower network voltage
Low-voltage 2. Check that the internal relay control
Er-04 2.Power on slow-operating
fault cable is loose or not plugged and replace
relay is not closed
the relay
1. whether the operation before the
1. Long time overload self-learning, motor zero angle is correct
operation, continuous high 2. Check the working conditions,
Er-05 Overload fault current operation remove the pump stall situation
2. Load is too heavy in a short 3. Excessive conditions, consider
time reducing operating conditions or
replacing a higher power driver
Er-06 Reserved Reserved Reserved

30
ID680 Series Drivers User Manual Fault tracing

Fault
Name Cause Solution
code
1. The encoder line is installed
1. Check the encoder cable installation
and the connection is loose
2. Adjust the speed loop P1-12 / 13
2. Motor speed out of control
parameter value
3. P2 group parameter is set
3. Check that the P2 group motor
Er-07 Over-speed fault incorrectly
parameters are correct
4. The encoder line layout
4. Installation environment must comply
traces are greatly disturbed
with EMC directive requirements
5. The drivers PG card is
5. Replace the drivers PG card
damaged
1. Improve the ventilation environment
1. Drivers IGBT module
and check that the drivers fan is working
temperature is too high, higher
properly
Overheating fault than 80 ℃
Er-08 2. Check the operating conditions and
of driver 2.The drivers module
the drivers is r unning too high
temperature thermocouple is
3. Check that the internal thermocouple
loose
is loose or damaged and replaced
1. Current sensor CT fault or 1. Check the CT wiring and replace the
Current detection detection circuit error. drivers board.
Er-09
fault 2. The motor shaft is powered 2. Disable the motor shaft from rotating
on in a non-stationary state. on power.
1.EEPROM damage
1. Replace the CPU board.
Er-10 EEPROM fault 2.Display fault, or data can not
2. Initialize parameters before operation
be saved
1. Missing encoder cable or
1. Connect the encoder and lock the plug
encoder plug is loose.
screw.
2. The encoder signal line is
2. Check the drivers encoder and motor
faulty and does not match the
plug definition pins.
motor signal.
3. Set P2-05 and P2-15 correctly.
Er-11 Encoder error 3. Motor pole pair number,
4. Whether the pump is blocked.
encoder model setting error.
5. Encoder line around the magnetic ring
4. Output high current, but no
to eliminate common mode interference,
actual encoder count feedback.
to confirm the installation environment
5. The encoder layout is subject
to meet the EMC directive requirements.
to large interference.
1. The external parts are 1. Check the failure of peripheral parts;
Peripheral parts failure. 2. Please check whether the IO
Er-12
failure 2.IO misconfiguration and configuration input interface of function
signal input code 16 is abnormal.

31
ID680 Series Drivers User Manual Fault tracing

Fault
Name Cause Solution
code
The output phase 1.The output Phase wire do not
Er-13 1.Check the U V W output wire
lack fault be connected or damaged
1.The AC input wire broken or
AC phase lack 1. Check the AC input wire and the
Er-14 the power source fluctuation is
fault connnecter
too big
1. Check whether the parameters are
1. The oil pump pressure relief correct;
Inversion of
Er-15 reversal exceeds the time 2. Whether the oil circuit is abnormal,
timeout
setting of f1-22. the motor is reversed but the oil pressure
cannot be released.
1. Power process, the grid
voltage is low, does not allow
1. Check if the grid voltage is too low
the main relay pull, display
The main relay 2. Check the line of 34pin;
Er-16 POFF-
does not catch 3. Check whether RELAY line is tight,
2. During the start-up
RELAY is intact.
operation, the main relay does
not pull.
PTC Detection method:
1. The motor temperature is too PTC Detection method:
high to enter the protection. 1. Improve the ventilation environment;
2. The motor PTC temperature reduce the working conditions, to
signal is not connected to the confirm the motor power is sufficient.
drivers terminal or is loose. 2. Check PTC +, PTC-signal is reliable
3. The detection mode is not access to the drivers terminals; check the
set correctly. motor PTC resistance is normal.
KTY Detection method: 3. Set the parameter F1-07 = 0.
Motor 1. Motor temperature is too KTY Detection method:
Er-17
overheating fault high, exceeding KTY detection 1. Improve the ventilation environment;
F0-30 threshold. reduce the working conditions, to
2. Is the encoder line plug not confirm the motor power is sufficient.
inserted or the signal pin does 2. Check the encoder cable plug is loose,
not correspond? define the foot is the corresponding;
3. PG board malfunction, KTY check the motor KTY resistance is
mode can not read the motor normal.
temperature. 3. Replace the PG board and test again.
4. The detection mode is not 4. Set the parameter F1-07 = 1.
set correctly.

32
ID680 Series Drivers User Manual Fault tracing

Fault
Name Cause Solution
code
1. Is P2-18 set correctly?
2. Whether the brake signal is always in
1. The brake is too frequent for
the open state, replace the CPU board
a short time.
and then test; or brake tube failure,
Er-18 Brake overload 2. Always in the braking state.
replace the brake tube.
3. Braking resistor power is too
3. Increase the F1-19 brake equalization
small.
time, increase the braking resistance
power.
1. Long time high current
operation, the pressure sensor 1. The pressure sensor is faulty; check
is not feedback. the wiring is loose and so on.
2. The feedback voltage is 2. Confirm the pressure sensor upper and
Pressure sensor
Er-19 below the lower limit voltage lower voltage, and P0-00 / 01 set the
fault
of 1V or less. value.
3. The feedback voltage is 3. The actual pressure has reached the
higher than (upper limit voltage protection threshold.
* P0-42).
1. "CAN slave station quantity
(P3-09)" of host is not
conforming to the setting
1. Check if parameter setting
CAN quantity and reality.
2.CAN communication wiring are
Er-20 communication 2. The CAN communication
correct
fault address (P3-08) of slave station
3.Check the Slvaer servo enable signal
has wrong setting.
3. The Slaver do not get the
enable signal
1. CAN communication line is 1. Check if wiring is correct and dial
CAN breaking
Er-21 damaged or communication is switch of matched resistor is located at
fault
interfered the correct position
1.the pressure differential
Master/slave
between Master and Slave is 1. Check the value P0-51.
Er-22 differential
over the value which is setted 2.Check the CAN communication status.
pressure fault
in P0-51
Time has come 1. Please contact the supplier or local
Er-29 1.timeout of using
regularly agent for a fee.

33
ID680 Series Drivers User Manual Care and Maintenance

Chapter 7. Care and Maintenance

7.1 Regular check

If the injection machine special servo drivers is in adequate environment, the needful maintenance work is
little. The regular maintenance cycle is in following table suggested by Ningbo Techmation Technologies Co., Ltd.

Check items check detail check method Criteria

please check environment in accordance
ocular estimate and
temperature humidity Vibration dust with product
instrument measurement
gas Oil mist Water-drop and so on specifications
environment there isn't
check whether there is instrument instrument and
ocular estimate
and hazardous article around hazardous article
around
in accordance
whether voltage is normal in main
voltage multimeter measurement with product
circuit and control circuit
specifications
character display
whether display clearly ocular estimate
normally
keyboard in accordance
whether character display
ocular estimate with product
incompletely
specifications

whether bolt loose and fall off Tighten normal

Whether machine have deformation,

fissure, breakage and discoloration ocular estimate normal
common because overheating and aging.
normal
Main
attention: copper
circuit whether contamination and dust ocular estimate
bar discoloration
is normal
whether Conductor discolor or
ocular estimate normal
Conductor deform because overheating
and wire whether wire sheath discolor and
ocular estimate normal
burst

34
ID680 Series Drivers User Manual Care and Maintenance

Check items check detail check method Criteria

terminal base whether damage ocular estimate normal

Whether weep, discolor, fissure and

ocular estimate normal
swell.
estimate age by
maintenance information
whether safety valve is ok normal
or electrostatic
filter capacitor measurement
electrostatic
capacity is equal
measure electrostatic capacity under instrument measure
or greater than
need electrostatic capacity
85% of original
value
whether smell and burst because
smell, ocular estimate normal
overheating
resistance
resistance value
whether disconnection ocular estimate or measure
is in±10%

Transformer whether abnormal vibratory sound

hear, smell, ocular estimate normal
/reactor and smell

whether vibratory sound in operation Hear normal

electromagnetic
relay, contactor
whether contact is better ocular estimate normal

whether screw and connector loose Tighten normal

whether smell and discolor smell, ocular estimate normal

control Whether fissure, damage, deform,
PCB,connector ocular estimate normal
circuit and rust.
ocular estimate and
whether capacitor weep and deform estimate age by normal
maintenance information
whether abnormal sound and hear, ocular estimate,
rotate steady
vibration rotate by hand

cooling whether bolt loose Tighten normal

Cooling fan
system
ocular estimate and
whether discolor because
estimate age by normal
overheating
maintenance information

35
ID680 Series Drivers User Manual Care and Maintenance

Check items check detail check method Criteria

Whether there are matter in cooling

airway ocular estimate normal
fan, air intake and air outlet.

if you want to know more information about maintenance, please contact local office of Ningbo Techmation
Co.,Ltd. or the local office of Techmation..

7.2 Cooling fan

The working life of injection machine special servo drivers cooling fan is over 25000 hours. The actual
working life has something to do with use and environment temperature.
The signs of fan fault are usually the increase of the noising. If injection machine special servo drivers is used
in key place, please replace the fan at the beginning when the fan has abnormal sound. Ningbo Techmation Co.,
Ltd offer spare parts of fan.
Replace cooling fan:
 Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
1. Turn off the power, wait longer than the time which the servo drivers show .
2. Dismount drivers coverplate
3. Pull out the fan plug
4. Loose the fan screw and remove fan.
5. Replace fan, tighten the screw, plug fan connector in drivers board
6. Fix coverplate
7. Power on

7.3 Capacity
7.3.1 Capacity reform

If injection machine special servo drivers hasn't been used for too long, please reform the DC bus capacity
according to instruction before using it again. The storing time must be counted from the date of manufacture, not
from delivery date. The date of manufacture is shown in the serial number on nameplate.

Time instruction

storing time<1 year do nothing

storing time 1-2 year please charge servo drivers for 1 hour before use again
use transformer to charge servo drive
storing time 2-3year
• 25% rated voltage for 30 minutes

36
ID680 Series Drivers User Manual Care and Maintenance

Time instruction

• 50% rated voltage for 30 minutes

• 75% rated voltage for 30 minutes
• 100% rated voltage for 30 minutes
use transformer to charge servo drive
• 25% rated voltage for 2 hours
storing time >3year • 50% rated voltage for 2 hours
• 75% rated voltage for 2 hours
• 100% rated voltage for 2 hours

7.3.2 Replace electrolytic capacity

 Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
When the drivers electrolytic capacity works more than 35000 hours, you need to replace it. For detailed
instructions, please contact Ningbo Techmation Co., Ltd, or the local office of Techmation.

7.4 Power cable

 Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
1. Turn off and cut off power, wait the time which is long than drivers shown.
2. Check the fastening of power cable connecting
3. Power on

37
ID680 Series Drivers User Manual Peripheral Options

Appendix A: Peripheral Options

A.1 Breaker and electromagnetic contactor

A manual power cut-off equipment (MCCB) should be installed between the alternating current power supply
and the servo drive. This cut-off equipment must be able to lock in the off position, with convenient installation
and maintenance. The capacity of the circuit breaker should be between 1.5 to 2 times of the rated current of the
servo drive.
 According to the working principle and structure of the circuit breaker, if you
don't comply with the requirements of the manufacturer, when the short circuit
occurs, hot ionized gas can escape from the circuit breaker shell. In order to
ensure the safe use, installation and placement of the circuit breaker must be
especially careful. Operate in accordance with the manufacturer’s instructions.

In order to cut off the servo drivers input power effectively when a system failure occurs, an electromagnetic
contactor can be installed on the input side to control main circuit power on and off, to ensure safety.
the Rated operational current of
Drivers Model circuit breaker（A）
the Contactor（A）
ID680K1F3 63 32
ID680K5F3 63 50
ID680K8F3 100 63
ID680J2F3 100 80
ID680I0F3 125 95
ID680I7F3 160 120
ID680H5F3 200 135
ID680G5F3 200 170
ID680E5F3 250 230
ID680C0F3 250 230

A.2 Reactor

In order to prevent damages to some components of rectification part when the heavy current inflows into

input power circuit, which causes high voltage input of electric network, AC reactor shall be installed to the input

side, by which the power factor of input side will be improved and the reactive compensation will be made to the

electric network. However, when the power of drivers is low (less than 30KW), the input current will be small,

38
ID680 Series Drivers User Manual Peripheral Options

with less reactive pollution to the electric network, at the same time, with built-in EMC filter capacitor of drivers,

external reactor is not required. When the power of drivers is high (more than 30KW), with built-in reactor of

drivers, external reactor is not required.

When the distance between servo drivers and motor exceeds 50 meters, as the parasitic capacitance effect of

long cable results in excessive drain current, the individual servo drivers of will frequently suffer over-current

protection. At the same time, to prevent destruction of insulation of the motor, output reactor compensation shall

be made.

A.3 Filter
Input side interference filter: the servo drivers may interfere with the surrounding equipment, you can reduce
the interference by using a filter.
Output noise filter: can decrease wire leakage current and radio noise by cable servo between drivers and
motor .
Ningbo Techmation Co.,Ltd .not provide filter products, if customer need, please contact local office, We will
provide the filter selection instructions.

A.4 Braking components

When the servo drivers needs urgently to slow down or it needs to slow down with heavy inertial load, the

motor will be in the power-generation status and the load energy will be passed to the direct current of servo

drivers by inverter bridge, which causes rise of busbar voltage of the servo drivers and when the voltage exceeds a

certain value, the servo drivers will report overvoltage fault. To prevent such occurrence, braking component shall

be equipped.

 Design, installation, commissioning and operation of equipment shall be

carried out by trained and qualified professionals.
 When working, personnel shall observe the provisions stated in the
“Warning”, or else severe personal injury or major property damages
may be caused.
 Non-professional construction personnel shall not conduct any wiring
work, or else it will cause damages to circuits of servo drivers or optional
braking components.
 Read the directions of braking resistor/braking unit carefully before
connecting the optional components of braking resistor to the servo

39
ID680 Series Drivers User Manual Peripheral Options

drivers.
 Do not connect the braking resistor to the terminals other than PB,（+）
, or
else it will cause damages to brake circuit and servo drivers, and result in
fire.
 Connect the optional components of braking resistor to the servo drivers
as per wiring diagram. A wiring error (if any) may result in damages to
the servo drivers or other equipment.

Braking unit is built in the ID680 series servo driver(<=90kW). Braking resistor connection is required, the

resistance value and power of braking resistor shall be set according to specific field situations (brake moment

requirements and braking utilization rate)

Recommended
Model of Braking resistance value and resistance value
Braking unit
driver recommended power of braking
resistor
ID680K1F3 800W ≥31Ω
ID680K5F3 1kW ≥23Ω
ID680K8F3 1.3kW ≥19Ω
ID680J2F3 1.5kW ≥16Ω
ID680I0F3 2.5kW ≥16Ω
Built-in
ID680I7F3 3.7kW ≥15Ω
ID680H5F3 4.5kW ≥12Ω
ID680G5F3 5.5kW ≥10Ω
ID680E5F3 7.5kW ≥8Ω
ID680C0F3 9.0kW ≥5Ω

A.5 Diameter of Power Cable and Cable Lug Type

Choose the diameter of power cable and cable lug type depend on the power level.
Power cable recommend to use shielded wire and the shilding layer need ground connection.

Figure A-1 Cable Lug Type Recommend

40
ID680 Series Drivers User Manual Peripheral Options

Diameter of
Driver Type Power Cable Cable Lug Type
mm²
ID680K1F3 6 6-5
ID680K5F3 10 10-6
ID680K8F3 10 10-6
ID680J2F3 16 16-6
ID680I0F3 16 16-6
ID680I7F3 25 25-6
ID680H5F3 25 25-8
ID680G5F3 35 35-8
ID680E5F3 50 70-12
ID680C0F3 70 70-12

41
ID680 Series Drivers User Manual Function codes

Appendix B Function codes

"Properties" symbol on the function code description are explained as follows:

"○": Represents that you can modify the value of the function code when the drivers run or stop.
"▲": Represents that you can modify the value of the function code just when the drivers stop
"★": Represents that the modified value of the function code can take effect only after re-power on.
"□": Represents that the function code is read-only function code, which cannot be changed or modified value is
invalid.

B.1 Un Group function codes

symbol Name unit precision properties

Un-00 Motor actual speed r/min 1 □

Un-01 Output current A 0.01 □
Un-02 Output torque % 0.1 □
Un-03 Actual load rate % 0.1 □
Un-04 DC link voltage V 1 □
Un-05 Drivers Module temperature ℃ 0.1 □
Un-06 Reserved - - □
Un-07 Motor temperature ℃ 0.1 □
Un-08 Encoder feedback count P 1 □
Un-09 Flow setpoint r/min 1 □
Un-10 Pressure setpoint Kg/cm 2
0.1 □
Un-11 Actual pressure Kg/cm 2
0.1 □
Un-12 PI analog voltage V 0.01 □
Un-13 FI analog voltage V 0.01 □
Un-14 PF analog voltage V 0.01 □
Un-15 Load inertia ratio times 1 □
Un-16 Software version number 1 - - □

42
ID680 Series Drivers User Manual Function codes

symbol Name unit precision properties

Un-17 Reserved - - □
Un-18 Drivers running time Hour 1 □
Un-19 Second history fault code - - □
Un-20 First history fault code - - □
Un-21 Latest fault code - - □
Un-22 Digital input status - - □
Un-23 Digital output status - - □
Un-24 Drivers rated current A 0.1 □
Un-25 Drivers rated voltage V 1 □
Un-26 Drivers rated power kW 0.1 □
Un-27 Actual current of U phase A 0.01 □
Un-28 Actual current of V phase A 0.01 □
Un-29 Output voltage V 1 □
Un-30 Lower bits of power consumption kWh 0.01 □
Un-31 higher bits of power consumption kWh 1 □
Un-32 Unlocking - - ○
Un-33 Business Timing Enable time Hour 1 □
Un-34 I2C overload value % 0.1 □
Un-35 Optimal control Angle Degree 0.1 □
Un-36 Flash-eeprom erased times Times 1 □

B.2 P0 Group function codes

default
symbol name unit range properties
value
P0-00 lower limit voltage of pressure sensor V 0.0~10.0 0.0 ○
P0-01 upper limit voltage of pressure voltage V 0.0~10.0 10.0 ○
P0-02 maximum range of Pressure sensor Kg/cm2 0~500 250 ○
P0-03 Maximum system pressure Kg/cm2 0~500 160 ○
P0-04 Maximum system flow r/min 0~5000 2000 ○
P0-07 Pressure rising time 10ms 0~2000 15 ○
43
ID680 Series Drivers User Manual Function codes

default
symbol name unit range properties
value
P0-08 Pressure falling time 10ms 0~2000 15 ○
P0-09 flow/speed rising time 10ms 0~2000 15 ○
P0-10 flow/speed falling time 10ms 0~2000 15 ○
P0-13 Pressure control Kp1 - 0~2000 180 ○
P0-14 Pressure control Ki1 ms 1~3000 100 ○
P0-15 Pressure control Kd1 ms 0~1000 0 ○
P0-16 Pressure control Kp2 - 0~2000 180 ○
P0-17 Pressure control Ki2 ms 1~3000 100 ○
P0-18 Pressure control Kd2 ms 0~1000 0 ○
P0-19 Pressure control Kp3 - 0~2000 180 ○
P0-20 Pressure control Ki3 ms 1~3000 100 ○
P0-21 Pressure control Kd3 ms 0~1000 0 ○
P0-22 Pressure control Kp4 - 0~2000 180 ○
P0-23 Pressure control Ki4 ms 1~3000 100 ○
P0-24 Pressure control Kd4 ms 0~1000 0 ○
Analog zero drift automatically
P0-28
adjusted
1:AUTO 0 ○
P0-35 PI analog zero drift setting V -10.00~10.00 0.00 ○
P0-36 FI analog zero drift setting V -10.00~10.00 0.00 ○
P0-37 PF analog zero drift setting V -10.00~10.00 0.00 ○
Type selection of injection molding
P0-38 - 0~9999 0 ★
machine
P0-39 Private flow proportion % 0~2000 100 ○

P0-40 Startup threshold of slave r/min 0~3000 0 ○

P0-41 Pressure relief mode of slave - 0~1 0 ○

P0-42 Fault threshold for pressure transducer % 0.0～100.0 85.0 ○

The coefficient of integral saturation
P0-43 - 0~100 10 ○
for the pressure loop
The coefficient of variable Kp for the
P0-44 - 0~100 0 ○
pressure loop
The coefficient of variable Ki for the
P0-45 - 0~100 0 ○
pressure loop
P0-46 Start delay time of the Salver ms 0~60000 0 ○
Valve recoil speed limit after pressure
P0-47 % 0.0~100.0 10.0 ○
relief
Minimum differential pressure to open
P0-48 % 0.0~100.0 10.0 ○
valve

44
ID680 Series Drivers User Manual Function codes

default
symbol name unit range properties
value
Minimum differential pressure to close
P0-49 % 0.0~100.0 5.0 ○
valve
Minimum time interval between two
P0-50 ms 0~10000 0 ○
valve openings
P0-51 Main/slave differential alarm pressure bar 0.0~500.0 0.0 ○
The coefficient of Pressure
P0-52 - 0~1500 0 ○
feedforward
The coefficient of Small pressure
P0-53 - 0~1200 0 ○
overshoot inhibition
P0-54 The delay time of the valve ms 0~1000 15 ○

B.3 P1 Group function codes

Default
symbol name unit Range Properties
value
0:Pressure
closed loop
P1-00 Control mode - 0 ▲
mode
1:Speed mode
Speed mode
(P1-00=1)
0: analog
P1-01 Speed directive selection - quantity speed 1 ▲
directive;
1: internal
speed directive
Injection
molding
machine mode
(P1-00=0)
P1-02 Flow directive selection - 0: analog 0 ▲
quantity speed
directive;
1: internal flow
directive
Injection
molding
machine mode
(P1-00=0).
0: analog
P1-03 Pressure directive selection - 0 ▲
quantity speed
directive;
1: internal
pressure
directive
P1-04 Internal speed directive r/min -5000~5000 10 ○
P1-05 Internal flow directive 1 % 0~100 10.0 ○
P1-06 Internal pressure directive 1 % 0~100 10.0 ○

45
ID680 Series Drivers User Manual Function codes

Default
symbol name unit Range Properties
value
Grain for Axis D of electric current
P1-07 Ω 0~5000 - ○
loop
Integral time constant for Axis D of
P1-08 0.1ms 1~1000 - ○
electric current loop
Grain for Axis Q of electric current
P1-09 Ω 0~5000 - ○
loop
Integral time constant for Axis Q of
P1-10 0.1ms 1~1000 - ○
electric current loop
P1-11 Ratio of rotational inertia - 1~500 1 ○
P1-12 Speed loop gain Hz 0~2000 40 ○

P1-13 Speed loop integral time constant ms 1~1000 50 ○

P1-15 Speed feedback filter cycle - 2~32 16 ○

P1-16 Limit of maximum speed 0~6000 r/min ○

P1-17 Limit of maximum torque 0.0~250.0 % ○
P1-18 Carrier frequency 0.0~16.0 KHz ★
P1-19 Internal flow command 2 0.0~100.0 % ○
P1-20 Internal pressure command 2 0.0~100.0 % ○
P1-21 Internal flow command 3 0.0~100.0 % ○
P1-22 Internal pressure command 3 0.0~100.0 % ○
P1-23 Internal flow command 4 0.0~100.0 % ○
P1-24 Internal pressure command 4 0.0~100.0 % ○
The coefficient of integral saturation
P1-25 0~100 - ○
for the Speed loop

B.4 P2 Group function codes

Default
symbol name unit Range Properties
value
Along with the
P2-00 Motor type selection - 0~9999 power;Standar ★
d phase motor
Along with the
P2-01 Motor rated power KW 0.2~1000.0
power ○
Along with the
P2-02 Motor rated current A 0.1~1000.0
power ○
Along with the
P2-03 Motor rated voltage V 1~1000
power ○
Along with the
P2-04 Rated motor speed r/min 0~5000
power ○
P2-05 Motor pole pairs - 2~100 4 ○
Along with the
P2-06 Motor torque constant Nm/A 0.0~1000.0
power ○
46
ID680 Series Drivers User Manual Function codes

Along with the

P2-07 Motor BEMF constant V/Krpm 0~1000
power ○
1: Static
self-tuning;
P2-08 Motor self-learning - 0 ▲
2:Dynamic
self-tuning
Along with the
P2-09 Motor stator resistance Ω 0~60.000
power ○
Along with the
P2-10 Motor D-axis inductance mh 0~6000.0
power ○
Along with the
P2-11 Motor Q-axis inductance mh 0~6000.0
power ○
Along with the
P2-12 Motor inertia 10-4Kg.m2 0~1000
power ○
Along with the
P2-13 Motor zero angular position - 0~P2-15
power ○
P2-18 The drivers voltage ratings V 100～500 380 ★
P2-19 Braking turn-on voltage V 300～800 780 ○

B.5 P3 Group function codes

default
symbol name unit Range properties
value
P3-06
CAN communication master-slave
-
0:master
1 ○
configuration 1:slaver
P3-08 CAN Communication address - 1~128 1 ○
P3-09
The number of slaves CAN
- 1~128 1 ○
communication

B.6 P4 Group function codes

default
symbol Name unit range properties
value

47
ID680 Series Drivers User Manual Function codes

default
symbol Name unit range properties
value
0: Indicates that the terminal is not configured for
any function;
1: enable motor;
2: clear alarm;
4: Pressure PID parameter switching 1;
5: Pressure PID parameter switching 2;
6: merge / split selection;
7: selection of internal pressure and flow directive
1;
8: selection of internal pressure and flow directive
2;
P4-00 DI1~DI5
terminal 9: zero speed;
～ - - ▲
function 10:pressure control status switch;
P4-04
selection
11: pressure control mode and speed control mode
selection switch in real time;
12: Speed negated;
13: constant power mode
14: selection of internal pressure and flow
directive 3;
15: selection of internal pressure and flow
directive 4;
16: The device external alarm signal input;
17: The valve delay time function enable;
18：reserved

48
ID680 Series Drivers User Manual Function codes

default
symbol Name unit range properties
value
0: Indicates that the terminal is not configured for
any function;
1: Servo alarm; servo alarm, the corresponding
terminal of the output transistor is turned off
(P4-11 default configuration, the same below).
2: zero speed; speed reaches 0, the corresponding
terminal of the output transistor is turned on.
3: Torque limit: if drive is under torque limit
status, the output transistors of corresponding
terminals are turned on.
4: switch of swash plate of plunger pump: if the
switch conditions of swash plate are satisfied,
P4-05 DO1~DO3 the output transistors of corresponding terminals
terminal
～ - are turned on. 2 ▲
function
P4-07
selection 5: pressure control status: if input named 10
pressure control status switch and turn on, the
actual pressure higher than P1-20 setting,the
output transistors of corresponding terminal will
turn on,lower than P1-22 setting,turn off.
6: drive overtemperature: if drive has
overtemperature alarm, the output transistors of
corresponding terminals are turned on.
7: motor fan output;When the KTY motor
temperature exceeds the upper limit setting value,
the corresponding terminal output transistor is on.
8:pressure relief reversal speed reaches the
output;Refer to the instructions in detail.
Digital Input From right to left each represent respectively the
P4-10 - 00000 ▲
polarity polarity of DI1~DI5
Digital output From right to left each represent respectively the
P4-11 - 00000 ▲
polarity polarity of DO1~DO5
Lower limit of
P4-18 torque limit V 0.00～10.00 0.00 ○
voltage
Lower limit of
P4-19 torque limit % 0～100.0 0.0 ○
value
Upper limit of
P4-20 torque limit V 0.00～10.00 10.00 ○
voltage
Upper limit of
P4-21 torque limit % 0.0～100.0 100.0 ○
value

49
ID680 Series Drivers User Manual Function codes

default
symbol Name unit range properties
value
Selection of
P4-22 torque limit - 0～1 1 ○
source
Limit of
P4-23 % 0.0～300.0 0.0 ○
power output

B.7 F0 Group function codes

default
symbol Name unit range Properties
value
Restore
F0-03 - 0~1 0 ★
default value
Motor running 0:The motor rotates in the specified direction
F0-06 - 0 ▲
direction 1:The motor is reversed in the specified direction;
Password
F0-32 setting of - 0~65535 0 ○
business time
Time setting
F0-33 of business Hour 0~65535 0 ○
time
Delay unlock
F0-36 - 0~65535 0 ○
password
Unlock
F0-37 - 1~24 1 ○
number
F0-38 Total number - 2~24 2 ○

B.8 F1 Group function codes

default
symbol Name unit range Properties
value
Motor
0: PTC signal input;
temperature
F1-07 - 1: Input of signal quantity signal; 1 ○
detection
2-3: reserved
mode
The
temperature
F1-24 degree 10.0~200.0 80 ○
of Motor fan
opening
The
temperature
F1-25 degree 10.0~200.0 70 ○
of Motor fan
closing
Type of the
F1-29 - 0：SPMSM, 1：IPMSM 0 ○
motor

50
User Manual for ID680 Series Drives Recording

Recording of changed version

Date Changed version Information number Modification content
2018-6 V1.0 20180604 First edition
2019-5 V1.1 20190508 Add codes and funtion
2020-3 V1.2 20200312 1、Add CE
2、Add codes and funtion,fixed errata
3、Exchange logo
2020-8 V1.3 20200804 1、 Erratum The wiring diagram of Single
system pressure closed loop

51
User Manual for ID680 Series Drives Recording

52
User Manual for ID680 Series Drives Recording
 Techmation’s WeChat Offical Acount

Ningbo Techmation Co.，Ltd

Add：No.88,Dagang Fifth Rd .，Belun Dist.，
Ningbo，Zhejiang，China
Service Line：+86-0574-86987285
Service Fax：+86-0574-86987286
Website：www.techmation.com.cn
P.C.：315800

1MUL_NHTBF_EA01