7-1

COOLING SYSTEM
Page 0
WATER PUMP ................................................... 7-2
1
COMPONENTS .................................................... 7-2
REMOVAL·INSPECTION·INSTALLATION............... 7-3 2
DISASSEMBLY·INSPECTION·REASSEMBLY ......... 7-4 3
WATER TEMPERATURE SENSOR .................. 7-6
REMOVAL........................................................... 7-6
4
INSTALLATION ................................................... 7-6 5
INSPECTION ....................................................... 7-6
6
7
8
9
10
11
12
13
14
15
16
17
18
7-2

WATER PUMP
COMPONENTS
1601
 7-3

REMOVAL·INSPECTION·INSTALLATION
T = N·m (kgf·cm) [ft·lbf]

0
5
1
2
6
3 4
T = 21 (214) [15.5] 3
T = 21 (214) [15.5]
4
5
6
T = 18 (183) [13.2]
7
2
8
9
10
Removal·Installation Procedure
The installation procedure is the reverse of the removal procedure.
No. Item Removal Inspection Installation
11
1
2
Drain coolant.
V-belt See P3-4 ← ←
12
3
4
Fan
Fan pulley 13
5 Radiator outlet hose
6 Water pump 14
15
16
17
18
7-4

DISASSEMBLY·INSPECTION·REASSEMBLY
T = N·m (kgf·cm) [ft·lbf]

Disassembly·Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
No. Item Disassembly Inspection Reassembly
1 Water inlet
2 Thermostat [Point 1] [Point 3]
3 Water pump cover [Point 2]

Point Operations
[Point 1]
Inspection:
Inspect the temperature when the valve starts to open, and the
temperature when it is fully open.
1. Insert the thermostat into water and raise the temperature of
water while stirring.
 7-5

2. Measure the temperature at which the valve starts to open,

8 mm
and the temperature at which it is fully open.
(0.31 in.)
or more Standard
Starts to open: 74.5 to 78.5°C (116 to 173°F)
Fully open: 95°C (203°F)
Lift amount when fully open: 8 mm (0.31 in.) or more 0
Note:
Replace the valve if it is open at room temperature, or if it does
not seal well.
1
[Point 2]
2
Inspection:
Inspect the water pump.
3
1. Inspect the water pump rotor section for cracks, damage, and
obvious rust. 4
5
6
2. Manually rotate the water pump rotor to inspect for abnormal
bearing noise, and to see that it turns smoothly.
7
8
9
10
[Point 3]
Signal valve
Reassembly: 11
Install the gasket to the thermostat, and then install it to the
water inlet.
Caution:
12
Make sure that the jiggle valve faces upward when installing
the thermostat. 13
14
15
16
17
18
7-6

WATER TEMPERATURE SENSOR

REMOVAL
Water
temperature 1. Disconnect the connector.
sensor 2. Remove the water temperature sensor.
Connector
Note:
• Set the offset wrenches on both the extension and the
water temperature sensor, and remove the water
temperature sensor without turning the extension.

Seal tape • If the extension is loose, wrap the seal tape and install it
to the cylinder head.
T = 29.10 ± 5.0 N·m (296 ± 50 kgf·cm) [21.4 ± 3.6 ft·lbf]

INSTALLATION
The installation procedure is the reverse of the removal procedure.
Gasket
Water temperature sensor
Extension

INSPECTION
Using the circuit tester, measure the resistance value between the
terminals according to temperature changes.
Note:
By disconnecting the harness connector from the water
temperature sensor, you can also measure the resistance
while the engine is mounted.

( ) reference value
Temperature (°C) [°F] -20 [-4] 0 [32] 20 [68] 80 [176] 110 [230]
Resistance (kΩ) 16.2 ± 1.6 (5.88) 2.45 ± 0.24 0.32 ± 0.03 (0.14)