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INDUSTRIAL DE-HUMIDIFIER
Instruction Manual
❖ TECHNICAL SPECIFICATION
❖ UNPACKING & INTRODUCTION
❖ OPERATION & TEST FOR CORRECT OPERATION
❖ POSITIONING, WIRING & DRAINAGE
❖ ROUTINE MAINTENANCE
❖ REPAIRS
❖ TROUBLE SHOOTING
MODEL: GVDH01-35
❖ SPARES LIST
❖ WARRANTY CERTIFICATE
GeVe Climate Technologies & Automations Pvt. Ltd. ,
Bangalore-560091
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INDUSTRIAL DE-HUMIDIFIER
TECHNICAL SPECIFICATIONS
Power Supply: 220V to 240V – 50Hz
Moisture removal at 30°C and RH:60-litres/24hours
90%
Operating power at 27°C and Power: 490W
60%
Operating power at 32°C and Power: 900W
80%
Moisture removal at 32°C and RH:50-litres/24hours
80%
Operating Temperature Range: 15°C to 45°C
Condensate Drain Size: ½” (facility for continuous
draining)
Typical Room Area: 400 feet²
Mass: 15kg
Dimensions (Height x Width x 600 x 550 x 550 cubic mm
Depth):
Sound Level: Noise level: 60dBA
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INDUSTRIAL DE-HUMIDIFIER
UNPACKING
Carefully remove the GVDH 01-35 dehumidifier unit from its transit
box and visually check for signs of transit damage. If there is evidence of
damage DO NOT attempt to operate the unit, call your supplier for advice.
Do not discard the packing; it will be useful when transporting the
dehumidifier unit in the future.
INTRODUCTION
The GeVe GVDH01-35dehumidifier removes moisture from the air that
circulates through it. The resulting reduction in relative humidity protects
buildings and their contents from the adverse effects of excess humidity.
The GVDH01-35dehumidifier comprises of:
A compressor
Refrigerant evaporator coils
Refrigerant condenser coils
Circulation fan
A drain tray for collecting and disposing of condensed moisture
A cabinet to house the above components
The fan draws the moist air through the cold evaporator coils which
cools the air below its dew point. Moisture forms on the evaporator and is
collected in the condensate tray which leads away to a permanent drain. The
cooled air then passes through the hot condenser, where it is reheated using
the same energy removed during the cooling phase and the additional heat
generated by the compressor.
The air is, therefore, discharged from the dehumidifier at a slightly
higher temperature, but a lower relative humidity, than that which it entered.
Continuous circulation of air through the dehumidifier gradually reduces the
relative humidity within the area being dehumidified.
Where large amounts of moisture are required to be removed from
the area, more than one dehumidifier may be required, please contact your
local distributor for advice.
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INDUSTRIAL DE-HUMIDIFIER
OPERATION
The GVDH01-35 is a self contained low temperature dehumidifier. All
electrical contactors, overloads, etc are housed in an electrical box built inside
the unit. The unit is quipped with a defrost valve which energized
automatically to clear any ice formation on the evaporator coils. This allows
the unit to operate at much lower temperatures, the control panel gives
indication of the set humidity, drying and defrost status.
TEST FOR CORRECT OPERATION
➢ The following procedure should be followed to test the unit for correct
operation.
➢ After unpacking connect the unit to a 230V 1ph 50 Hz – 3 wire power supply.
➢ Switch fan ON and check for the correct fan rotation. (Air blows out of the
top of the machine).
➢ Check dehumidification process:
• Remove the front cover
• Check the actual relative humidity inside the area
• Set humidity control to a LOWER value than the actual relative humidity
• After approximately 5 minutes check the compressor is running
• Leave the machine to run for 15 minutes.
• (NOTE: ensure that the set humidity, see c above, is set very low as the
compressor will switch off when the actual RH coincides with the set point)
• Observe the evaporator coils
➢ If the air temperature is below 20ºC an even coating of ice should cover the
entire evaporator coil
If the temperature is above 20ºC droplets of condensed water should cover the
entire evaporator coil
If after carrying out the above checks the unit does not appear to function
correctly refer to the repairs section or your supplier.
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INDUSTRIAL DE-HUMIDIFIER
SYSTEM INSTALLATION
POSITIONING:
Position the GVDH01-35 in the area leaving enough room at either end of the unit
to allow for easy servicing. Using a spirit level ensure the level in both directions.
Failure to do so may result in the drain tray overflowing and flooding of the
chamber.
WIRING:
Connect a suitable 1 Phase-230 Volt- 50Hz mains power supply to the main
incomer cable which is back side to the Dehumidifier unit.
DRAINAGE:
Connect the outlet from the drain tray (located behind the front grille and under
the evaporator coils) to a permanent drain.
Please ensure that the drainage does not rise above the level of the Dehumidifier
drain tray. Failure to observe this requirement will result in internal flooding of
the dehumidifier.
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INDUSTRIAL DE-HUMIDIFIER
Humidity Controller Introduction:
INDUSTRIAL DE-HUMIDIFIER
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INDUSTRIAL DE-HUMIDIFIER
Humidity Controller Settings:
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INDUSTRIAL DE-HUMIDIFIER
Humidity Controller Settings:
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INDUSTRIAL DE-HUMIDIFIER
ROUTINE MAINTENANCE
WARNING:
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN DISCONNECTED
BEFORE CARRYING OUT ROUTINE MAINTENACE ON ITEMS 1, 2, 3, 4, AND 5.
To ensure continued full efficiency of the dehumidifier, maintenance procedures
should be performed as follows:
1) Clean the surface of the evaporator and condenser coils by blowing the dirt out
from behind the fins with compressed air. Hold the nozzle of the air hose away
from the coil (approx 6”) to avoid damaging the fins. Alternatively, vacuum clean
the coils.
WARNING:
DO NOT STEAM CLEAN REFRIGERATION COILS
2) Check that the fan is firmly secured to the motor shaft and that the fan rotates
freely. The fan motor is sealed for life and therefore does not need oiling.
3) To check the refrigerant charge, run the unit for 15 minutes and briefly remove
the cover. The evaporator coil should be evenly frost coated across its surface. At
temperatures above 25°C, the coil may be covered with droplets of water rather
than frost. Partial frosting accompanied by frosting of the thin capillary tubes,
indicates loss of refrigerant gas or low charge.
4) Check all wiring connections.
5) check the operation of the defrost system, ensure the air temperature is below
20°C, switch the machine on and leave it running for approximately 1 hour. The
machine will then enter “Air circulation” defrost mode for approximately 5 minutes
before returning to normal operation.
IF ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE GeVe SERVICE
CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO PREVENT PERMANENT
DAMAGE.
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INDUSTRIAL DE-HUMIDIFIER
REPAIRS
1) Should an electrical component fail, consult the Factory Service Center to
obtain the proper replacement part.
2) If refrigerant gas is lost from the machine, it will be necessary to use a
refrigeration technician to correct the fault. Contact the Factory Service Center
prior to initiating this action.
Any competent refrigeration technician will be able to service the equipment. The
following procedure must be used:
a) The source of the leak must be determined and corrected.
b) The machine should be thoroughly evacuated before recharging.
c) The unit must be recharged with refrigerant measured accurately by
weight.
d) For evacuation and recharging of the machine, use the crimped and
brazed charging stub attached to the side of the refrigerant compressor.
3) The charging stub should be crimped and rebrazed after servicing. NEVER allow
permanent service valves to be fitted to any part of the circuit. Service valves may
leak causing further loss of refrigerant gas.
The refrigerant compressor fitted to the dehumidifier is a durable unit that should
give many years of service. Compressor failure can result from the machine losing
its refrigerant gas. The compressor can be replaced by a competent refrigeration
technician.
Failure of the compressor can be confirmed by the following procedure:
a) Establish that power is present at the compressor terminals using a
voltmeter.
b) With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit
indicates that the compressor should be replaced.
c) Check that the compressor is not grounded by establishing that a circuit
does not exist between the compressor terminals and the shell of the
compressor.
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INDUSTRIAL DE-HUMIDIFIER
TROUBLE SHOOTING
SYMPTOM CAUSE REMEDY
Unit inoperative No power to unit 1. Check the power supply
1. Tighten fan
1. Loose fan on shaft 2. Replace the fan motor
2. Fan motor burnt out 3. See Routine Maintenance
Little or no airflow
3. Dirty refrigeration coils Section
4. Loose electrical wiring 4. Check the wiring diagram
to find fault and repair
1. Check all of the above
1. Insufficient air movement 2. Contact the Factory
Little or no water 2. Compressor fault Service Center
extraction 3. Loss of refrigerant gas 3. Contact the Factory
Blocked filter dryer Service Center
4. Replace
Loose compressor 1.Tighten the nuts on the
Unit vibrates
mounts compressor mounts
excessively
2. Damaged fan 2. Replace with a new fan
1.
Clear the obstruction
Drain pipe blocked/frozen 2.
Water flooding No section of the drainage
2. Drain pipe too high
pipe
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INDUSTRIAL DE-HUMIDIFIER
SPARE LISTS
1. Compressor
2. Condenser/Evaporator Coil
3. Filter Dryer
4. Capillary Tube
5. R134a Refrigerant
6. Drain tube
7. Copper tube Suction line
8. Copper tube Discharge line
9. Cork tape
10.Fan motor
11. Humidity RH Sensor
12.Humidity Controller
13.Momentary Switch
14.Power Contactor 16A
15.Power Plug 15A (optional)
16.Castor wheel
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LIMITED WARRANTY
Our products carry a one-year unconditional warranty against any defects in
workmanship or material. This warranty will cover all parts and labour
required to repair your GeVe product. This warranty is invalid if the unit has
been abused, damaged, whether intentional or accidental, or if any
modifications have been made to the unit.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF ALL
OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED) INCLUDINGTHE
WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. GEVE CLIMATE TECHNOLOGIES & AUTOMATIONS PVT.
LTD., DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL DAMAGES, LOST
PROFITS, OR INCIDENTAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED
WARRANTY WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.
For Your Records: Model:
S/N:
Date Received:
SAVE THIS SECTION FOR YOUR RECORDS
CLIP AND RETURN THIS CARD
PLEASE NOTE
To ensure that your GeVe Series Dehumidifier is accorded the full coverage
provided by this warranty, please complete and mail this card at your earliest
convenience.
WARRANTY REGISTRATION
DATE
Thank You
MODEL S/N RECEIVED
OWNER
ADDRESS
CITY STATE ZIP
COMMENTS