DRESSER-RAND

JOB NO. 32274a ITEM NO. J-15H

CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 1 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
2 FOR SUNOCO/WINK/Sunoco UNIT
3 SITE WESTVILLE, NJ,USA SERIAL NO.
4 SERVICE NO. REQUIRED 1
5 MANUFACTURER DRESSER-RAND DRIVER TYPE (1-3.1.1) INDUCTION MOTOR
6 MODEL D18R6B DRIVER ITEM NO.
7
8 INFORMATION TO BE COMPLETED: BY PURCHASER BY MANUFACTURER MUTUAL AGREEMENT (PRIOR TO PURCHASE)
9 OPERATING CONDITIONS
10
11 (ALL DATA ON PER UNIT BASIS) Normal Normal Minimum Minimum Winter Winter Rated
12 D18R6B D18R6B D18R6B D18R6B D18R6B D18R6B D18R6B
13 SEC #1 SEC #2 SEC #1 SEC #2 SEC #1 SEC #2 SEC #1
14 GAS HANDLED (ALSO SEE PAGE ) 1563Normal 1563Normal 2 Min1371 Min1371 2 Winter1563 Winter1563 2 1563Rated
15 GAS PROPERTIES (1-2.1.1.4)
16 MMSCFD 14.696 & 60 (DRY) 44.90 39.13 34.76 30.97 39.88 36.77 49.73
17 WEIGHT FLOW, (Lb/Hr) (WET) 202,982 165,052 158,280 133,320 169,380 151,213 224,820
18 INLET CONDITIONS
19 PRESSURE (PSIA) 20.9 75.68 17.70 69.12 20.2 74.7 22.45
20 TEMPERATURE (°F) 106.0 106.4 100.00 99.60 85.00 96.90 106.0
21 RELATIVE HUMIDITY (%)
22 MOLECULAR WEIGHT 41.17 38.41 41.47 39.20 38.68 37.45 41.17
23 Cp/Cv (Kavg) 1.126 1.142 1.126 1.140 1.137 1.147 1.126
24 COMPRESSIBILITY (Z1) 0.9839 0.9534 0.9857 0.9534 0.9853 0.9544 0.9827
25 INLET VOLUME, (ACFM)(WET) 23,480 5,481 21,278 4,692 20,814 5,136 24,183
26 DISCHARGE CONDITIONS
27 PRESSURE (PSIA) 77.98 193.7 71.42 192.5 77 193.7 80.9
28 TEMPERATURE (°F) 213.1 193.8 212.8 194.5 198.6 186.9 211.4
29 Cp/Cv(Kavg) 1.126 1.142 1.126 1.140 1.137 1.147 1.126
30 COMPRESSIBILITY (ZAvg) 0.9772 0.9399 0.9794 0.9384 0.9799 0.9415 0.9758
31 FLANGE FLOWS
32 INLET FLANGE WEIGHT FLOW, (Lb/Hr) (WET) 202,982 170,908 158,280 139,147 169,380 157,018 224,820
33 INLET FLANGE VOLUME, (ACFM)(WET) 23,480 5,675 21,278 4,897 20,814 5,333 24,183
34 DISCHARGE FLANGE WEIGHT FLOW, (Lb/Hr) (WET) 208,838 165,052 164,107 133,320 175,185 151,213 230,712
35 DISCHARGE FLANGE VOLUME, (ACFM)(WET) 7,589 2,399 6,477 1,906 6,730 2,237 8,047
36
37 GHP REQUIRED (HP) 3,635 2,270 2,975 1,986 3,179 2,146 3,949
38 TRAIN BHP REQUIRED EXCL. EXT. LOSSES (HP) 3,660 2,291 3,000 2,003 3,203 2,163 3,974
TOTAL CASE BHP EXL. EXT. LOSSES (HP) 5,951 5,003 5,366 6421
39 BHP REQ. AT DRIVER INCL. EXT. LOSSES (GEAR, ETC.) (HP)
40 SPEED (RPM) 5,653 5,653 5,653 5,653 5,653 5,653 5,653
41 TURNDOWN (%)
42 POLYTROPIC HEAD (Ft Lbf/Lb) 29,828 21,633 31,279 22,944 31,417 22,232 28,962
43 POLYTROPIC EFFICIENCY (%) 84.83 81.27 84.94 80.24 85.35 81.28 83.99
44 CERTIFIED POINT NO NO NO NO NO NO YES
45 EXPECTED OPERATION AT EACH CONDITION (%)
46 PERFORMANCE CURVE NUMBER
47 PROCESS CONTROL (1-3.4.2.1)
48 METHOD SUCTION THROTTLING VARIABLE INLET SPEED VARIATION DISCHARGE COOLED BYPASS
49 FROM 20.4 PSIA GUIDE VANES FROM % BLOWOFF FROM Discharge
50 TO 22.7 PSIA (2-2.4.1) TO % TO TO Suction
51 SIGNAL SOURCE (1-3.4.2.1) Suction Pressure Controller (Furnished by Purchaser)
52 TYPE ELECTRONIC PNEUMATIC OTHER
53 RANGE 4-20 MA PSIG
54
55 ANTI-SURGE SYSTEM (1-3.4.2.2)
56
57 REMARKS: Power is guaranteed on an overall basis for the train. Intermediate pressure is not a guarantee. Suction throttling is designed to hold back pressure on the upstream
58 process unit. DISCHARGE FLANGE MASS FLOW RATE SHOWN ON DATA SHEETS MUST BE USED FOR SIZING PROCESS EQUIPMENT.
59 NOTE 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

03/03 SHT 1 OF 7 API617.XLS REV 0

 DRESSER-RAND
JOB NO. 32274a ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 2 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
2 FOR SUNOCO/WINK/Sunoco UNIT
3 SITE WESTVILLE, NJ,USA SERIAL NO.
4 SERVICE NO. REQUIRED 1
5 MANUFACTURER DRESSER-RAND DRIVER TYPE (1-3.1.1) INDUCTION MOTOR
6 MODEL D18R6B DRIVER ITEM NO.
7
8 INFORMATION TO BE COMPLETED: BY PURCHASER BY MANUFACTURER MUTUAL AGREEMENT (PRIOR TO PURCHASE)
9 OPERATING CONDITIONS
10
11 (ALL DATA ON PER UNIT BASIS) Rated
12 D18R6B
13 SEC #2
14 GAS HANDLED (ALSO SEE PAGE ) 1563Rated 2
15 GAS PROPERTIES (1-2.1.1.4)
16 MMSCFD 14.696 & 60 (DRY) 43.43
17 WEIGHT FLOW, (Lb/Hr) (WET) 183,358
18 INLET CONDITIONS
19 PRESSURE (PSIA) 78.6
20 TEMPERATURE (°F) 108.0
21 RELATIVE HUMIDITY (%)
22 MOLECULAR WEIGHT 38.45
23 Cp/Cv (Kavg) 1.142
24 COMPRESSIBILITY (Z1) 0.952
25 INLET VOLUME, (ACFM)(WET) 5,864
26 DISCHARGE CONDITIONS
27 PRESSURE (PSIA) 193.7
28 TEMPERATURE (°F) 192.4
29 Cp/Cv(Kavg) 1.142
30 COMPRESSIBILITY (ZAvg) 0.9387
31 FLANGE FLOWS
32 INLET FLANGE WEIGHT FLOW, (LB/Hr) (WET) 189,250
33 INLET FLANGE VOLUME, (ACFM)(WET) 6,053
34 DISCHARGE FLANGE WEIGHT FLOW, (Lb/Hr) (WET) 183,358
35 DISCHARGE FLANGE VOLUME, (ACFM)(WET) 2,654
36
37 GHP REQUIRED (HP) 2,431
38 TRAIN BHP REQUIRED EXCL. EXT. LOSSES (HP) 2,447
39 BHP REQ. AT DRIVER INCL. EXT. LOSSES (GEAR, ETC.) (HP)
40 SPEED (RPM) 5,653
41 TURNDOWN (%)
42 POLYTROPIC HEAD (Ft Lbf/Lb) 20,720
43 POLYTROPIC EFFICIENCY (%) 80.71
44 CERTIFIED POINT YES
45 EXPECTED OPERATION AT EACH CONDITION (%)
46 PERFORMANCE CURVE NUMBER
47 PROCESS CONTROL (1-3.4.2.1)
48 METHOD SUCTION THROTTLING VARIABLE INLET SPEED VARIATION DISCHARGE COOLED BYPASS
49 FROM PSIA GUIDE VANES FROM % BLOWOFF FROM
50 TO PSIA (2-2.4.1) TO % TO TO
51 SIGNAL SOURCE (1-3.4.2.1)
52 TYPE ELECTRONIC PNEUMATIC OTHER
53 RANGE MA PSIG
54
55 ANTI-SURGE SYSTEM (1-3.4.2.2)
56
57 REMARKS: Power is guaranteed on an overall basis for the train. Intermediate pressure is not a guarantee.
58 DISCHARGE FLANGE MASS FLOW RATE SHOWN ON DATA SHEETS MUST BE USED FOR SIZING PROCESS EQUIPMENT.
59 NOTE 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER
 DRESSER-RAND
JOB NO. 0 ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 3 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3)
2 GAS ANALYSIS:
REMARKS:
3 MOL % 1563Normal Min1371 Winter1563 1563Normal 2 Min1371 2 Winter1563 2
4 MW
5 Hydrogen 2.016 10.58 9.331 12.01 12.16 10.49 12.67 (1-2.2.1.9)
6 Methane (C1) 16.043 10.91 11.65 12.38 12.51 13.07 13.05
7 Water Vapor 18.015 4.024 3.317 2.095 1.515 1.336 1.288
8 Nitrogen 28.013 3.213 3.358 3.649 3.693 3.776 3.849
9 Ethylene 28.054 5.412 5.280 6.137 6.163 5.891 6.452
10 Ethane (C2) 30.070 5.641 4.263 6.398 6.394 4.734 6.712
11 Hydrogen sulfide 34.080 0.6330 0.5220 0.7070 0.7140 0.5760 0.7430 (1-2.2.1.6)
12 Propylene 42.081 16.07 17.31 17.32 17.74 18.81 17.97
13 Carbon Dioxide 44.010 1.309 1.411 1.487 1.494 1.575 1.567
14 Propane (C3) 44.097 5.084 6.320 5.522 5.582 6.832 5.712
15 1-butene 56.108 12.80 13.45 12.36 12.86 13.45 12.30
16 i-Butane (i-C4) 58.123 5.473 6.040 5.556 5.668 6.201 5.608
17 n-Butane (n-C4) 58.123 2.133 2.736 2.161 2.129 2.721 2.143
18 1-pentene 70.134 5.466 4.854 4.271 4.373 3.939 3.802
19 i-Pentane (i-C5) 72.150 3.292 3.269 2.758 2.807 2.812 2.539
20 n-Pentane (n-C5) 72.150 0.7240 0.7910 0.6000 0.5720 0.6330 0.5310
21 n-Hexane (n-C6) 86.177 7.241 6.101 4.581 3.622 3.160 3.080
22
23
24
25 TOTAL 100.00 100.00 100.00 100.00 100 100
26 AVG. MOL. WT. 41.17 41.47 38.68 38.41 39.20 37.45
27 LOCATION: (1-2.1.8) NOISE SPECIFICATIONS: (1-2.1.9)
28 INDOOR OUTDOOR GRADE APPLICABLE TO MACHINE:
29 HEATED UNDER ROOF MEZZANINE SEE SPECIFICATION
30 UNHEATED PARTIAL SIDES Urban Industrial APPLICABLE TO NEIGHBORHOOD:
31 ELEC. AREA CLASSIFICATION (1-2.1.14) CL 1 GR CD DIV 2 SEE SPECIFICATION
32 SITE DATA (1-2.1.8) ACOUSTIC HOUSING: YES NO
33 ELEVATION 10 FT BAROMETER 14.7 PSIA APPLICABLE SPECIFICATIONS:
34 RANGE OF AMBIENT TEMPS: API 617, 7TH CHAPTER 1&2
35 DRY BULB WET BULB VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.52) (1-1.8) (1-2.1.3)
36 NORMAL °F -4
37 MAXIMUM °F 103 58 GOVERNING SPECIFICATION (IF DIFFERENT)
38 MINIMUM °F -10 -12
39 °F
40 UNUSUAL CONDITIONS: DUST FUMES PAINTING:
41 °F MANUFACTURER'S STD.
42 OTHER (1-2.1.8) Refinery Environment OTHER Severe (D-R 003-170-001)
43
44 COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14) SHIPMENT: (1-4.4)
45 COATING: (1-2.2.1.16) DOMESTIC EXPORT EXPORT BOXING REQ'D.
46 ROTATING COMPONENTS OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) MO
47 STATIONARY COMPONENTS SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)
48 REMARKS: Winterization is required (-10°F) HORIZONTAL STORAGE VERTICAL STORAGE
49 MDMT of entire package -20°F
50 Equation of state: DR Standard
51
52
 DRESSER-RAND
JOB NO. 32274a ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 4 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3)
2 GAS ANALYSIS:
REMARKS:
3 MOL % 1563Rated 1563Rated 2
4 MW
5 Hydrogen 2.016 10.58 12.14 (1-2.2.1.9)
6 Methane (C1) 16.043 10.91 12.49
7 Water Vapor 18.015 4.024 1.562
8 Nitrogen 28.013 3.213 3.685
9 Ethylene 28.054 5.412 6.150
10 Ethane (C2) 30.070 5.641 6.381
11 Hydrogen sulfide 34.080 0.6330 0.7130 (1-2.2.1.6)
12 Propylene 42.081 16.07 17.71
13 Carbon Dioxide 44.010 1.309 1.491
14 Propane (C3) 44.097 5.084 5.572
15 1-butene 56.108 12.80 12.86
16 i-Butane (i-C4) 58.123 5.473 5.664
17 n-Butane (n-C4) 58.123 2.133 2.129
18 1-pentene 70.134 5.466 4.396
19 i-Pentane (i-C5) 72.150 3.292 2.817
20 n-Pentane (n-C5) 72.150 0.7240 0.5750
21 n-Hexane (n-C6) 86.177 7.241 3.670
22
23
24
25 TOTAL 100.00 100.00
26 AVG. MOL. WT. 41.17 38.45
27 LOCATION: (1-2.1.8) NOISE SPECIFICATIONS: (1-2.1.9)
28 INDOOR OUTDOOR GRADE APPLICABLE TO MACHINE:
29 HEATED UNDER ROOF MEZZANINE SEE SPECIFICATION
30 UNHEATED PARTIAL SIDES APPLICABLE TO NEIGHBORHOOD:
31 ELEC. AREA CLASSIFICATION (1-2.1.14) CL 1 GR C,D DIV 2 SEE SPECIFICATION
32 SITE DATA (1-2.1.8) ACOUSTIC HOUSING: YES NO
33 ELEVATION 10 FT BAROMETER 14.7 PSIA APPLICABLE SPECIFICATIONS:
34 RANGE OF AMBIENT TEMPS: API 617, 7TH CHAPTER 1&2
35 DRY BULB WET BULB VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.52) (1-1.8) (1-2.1.3)
36 NORMAL °F
37 MAXIMUM °F 103 GOVERNING SPECIFICATION (IF DIFFERENT)
38 MINIMUM °F -10
39 °F
40 UNUSUAL CONDITIONS: DUST FUMES PAINTING:
41 °F MANUFACTURER'S STD.
42 OTHER (1-2.1.8) Refinery OTHER Severe (D-R 003-170-001)
43
44 COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14) SHIPMENT: (1-4.4)
45 COATING: (1-2.2.1.16) DOMESTIC EXPORT EXPORT BOXING REQ'D.
46 ROTATING COMPONENTS OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) MO
47 STATIONARY COMPONENTS SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)
48 REMARKS: Winterization required (-10°F) HORIZONTAL STORAGE VERTICAL STORAGE
49 MDMT for entire package -20°F
50 Equation of state: DR Standard
51
52
 DRESSER-RAND
JOB NO. 32274a ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 5 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 CONSTRUCTION FEATURES
2 SPEEDS: DIAPHRAGMS:
3 MAX. CONT. 5,653 RPM TRIP 5,719 RPM MATERIAL ASTM A36 Carbon Steel Plate
4 MAX. TIP SPEEDS: 773. FPS @ 100% SPEED AXIALLY SPLIT YES NO (2-2.4.8)
5 773. FPS @ MAX. CONT. SPEED
6 LATERAL CRITICAL SPEEDS (DAMPED) INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.5)
7 FIRST CRITICAL RPM MODE DISCH. PRESSURE (PSIA) MAX MIN
8 SECOND CRITICAL RPM MODE INLET PRESSURE (PSIA) MAX MIN
9 THIRD CRITICAL RPM MODE DIAPHRAGM MAX. ∆ P (PSIA)
10 FOURTH CRITICAL RPM MODE IMPELLERS:
11 LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14) NO. 6 DIA (IN) (3)@31.337,(3)@27.00
12 TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6) NO. VANES EA. IMPELLER (4)@19,(2)@17
13 TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.7.1) TYPE (OPEN, ENCLOSED, ETC.) ENCLOSED
14 TORSIONAL CRITICAL SPEEDS: TYPE FABRICATION FABRICATED
15 FIRST CRITICAL RPM MATERIAL (2)@ASTM A473 gr 410,(4)@ gr 4330
16 SECOND CRITICAL RPM MIN. YIELD STRENGTH (PSI) 70000
17 THIRD CRITICAL RPM HARDNESS: (Rc) (BRINNEL) MAX 235, 223 MIN 175, 174
18 FOURTH CRITICAL RPM SMALLEST TIP INTERNAL WIDTH (IN) 0.802
19 LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4) MAX. MACH. NO. @ IMPELLER EYE 0.69
20 VIBRATION: MAX. IMPELLER HEAD@100% SPD (Ft Lbf/Lb) 10083.
21 ALLOWABLE TEST LEVEL 1 MILS SHAFT:
22 (PEAK TO PEAK) ONE PIECE BUILT UP
23 NAMEPLATE (2-2.11.2) MATERIAL gr 4340
24 US CUSTOMARY METRIC DIA @ IMPELLERS (IN) 10.97 DIA @ COUPLING (IN) 5.5
25 ROTATION, VIEWED FROM DRIVEN END CW CCW SHAFT END: TAPERED CYLINDRICAL
26 MATERIALS INSPECTION REQUIREMENTS (1-4.2.2.1) SPLINED INTEGRAL FLANGE
27 RADIOGRAPHY REQUIRED FOR MIN. YIELD STRENGTH (PSI) 125000
28 ULTRASONIC REQUIRED FOR SHAFT HARDNESS (BNH)(Rc) 293 BHN / 331 HB
29 MAGNETIC PARTICLE REQUIRED FOR MAX TORQUE CAPABILITY (FT-LBS) 5521
30 LIQUID PENETRANT REQUIRED FOR BALANCE PISTON:
31 LOW TEMPERATURE (1-2.2.1.15.3) MATERIAL astm a743 gr ca-15 AREA 9.928 IN²
32 MIN.DESIGN METAL TEMPERATURE (°F) -20 FIXATION METHOD Shrink Fit
33 AT CONCURRANT PRESSURE (PSIA) NORMAL CLEARANCE (IN)
34 OTHER TRAIN COMPONENTS (1-2.2.1.15.2) FLOW WITH NORMAL CLEARANCE (Lb/Hr) 68.82
35 CASING: FLOW WITH 2x NORMAL CLEARANCE (Lb/Hr)
36 MODEL D18R6B PRESS. CONN. BAL LINE DOWNSTREAM (2-2.5.4.3)
37 CASING SPLIT RADIAL SHAFT SLEEVES:
38 MATERIAL ASTM A350 GR LF2 AT INTERSTG. CLOSE MATL astm a743 gr ca-15
39 THICKNESS (IN) 2 CORR. ALLOW. (IN) 0.125 CLEARANCE POINTS
40 MAX. ALLOWABLE PRESS 233.3 PSIG AT SHAFT SEALS MATL
41 TEST PRESS (PSIG): HYDRO 350 ACCESSIBLE (2-2.8.3)
42 MAX. ALLOWABLE TEMPERATURE (°F) 380 ROTOR
43 MAX OPER. TEMP. 380 °F MIN. OPER. TEMP. -20 °F DISASSEMBLY AND REASSEMBLY (1-2.6.8.2.1.1)
44 MAX CASING CAPACITY (ACFM) 50,307 AT SPEED BALANCING (1-2.6.8.3)
45 SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1) PSIG SEQUENTIAL LOW SPEED BAL. PREC. AT SPEED BAL. (1-2.6.8.6)
46 Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2) RESIDUAL BALANCE CHECK (1-2.6.8.7)
47 GUIDE VANES LABYRINTHS:
48 MATERIAL INTERSTAGE
49 NO. VANES GUIDE VANE TYPE Knife Edge MATERIAL aa 850.0
50 IGV EXTERNAL PURGE (2-2.4.2) BALANCE PISTON
51 VANE CONTROL SYSTEM (2-2.4.3) TYPE Knife Edge MATERIAL aa 850.0
 DRESSER-RAND
JOB NO. 0 ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 6 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 CONSTRUCTION FEATURES (CONTINUED)
2 SHAFT SEALS: BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR
3 SEAL TYPE (1-2.8.1.3) Tandem with Intermediate Laby PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4)
4 MAX SEALING/SETTLING OUT PRESSURE (1-2.8.1.1) (PSIA) EDUCTOR INJECTION (1-2.8.2.3)
5 MIN.SEALING PRESSURE (PSIG) SEAL MANUFACTURER Flowserve
6 SUPPLEMENTAL DEVICE REQUIRED FOR CONTACT LEAKAGE TO PROCESS (GAL/DAY/SEAL)
7 SEALS (1-2.8.3.4) TYPE BUFFER GAS REQUIRED FOR:
8 BUFFER GAS SYSTEM REQUIRED (1-2.8.1.5) AIR RUN-IN OTHER
9 TYPE BUFFER GAS (1-2.8.1.5) Methane (seperation is Nitrogen) FLOW (PER SEAL):
10 PRESSURE (1-2.8.1.6) PSIA NORM: GPM@ PSI ∆ P
11 FLOWRATE Lb/Sec MAX. GPM@ PSI ∆ P
12 FILTRATION BEARING HOUSING CONSTRUCTION:
13 MANIFOLD (1-2.8.1.7) TYPE (SEPARATE, INTEGRAL) SEPARATE SPLIT AXIAL
14 METHOD OF CONTROL (1-2.8.1.5) Delta P MATERIAL astm a36

15 AXIAL COMPRESSOR
16 STAGE 1 2 3 4 5 6 7 8 9
17 ROTOR
18 BLADE MATERIAL
19 BLADE ROOT TYPE
20 CORD WIDTH (IN)
21 OUTER DIAMETER (IN)
22 BLADE HEIGHT (IN)
23 BLADE QUANTITY
24 STATOR
25 BLADE MATERIAL
26 TYPE (MOVABLE, FIXED,
27 ADJUSTABLE) (2-3.4.2.3)
28 CORD WIDTH (IN)
29 BLADE QUANTITY
30
31 STAGE 10 11 12 13 14 15 16 17 18
32 ROTOR
33 BLADE MATERIAL
34 BLADE ROOT TYPE
35 CORD WIDTH (IN)
36 OUTER DIAMETER (IN)
37 BLADE HEIGHT (IN)
38 BLADE QUANTITY
39 STATOR
40 BLADE MATERIAL
41 TYPE (MOVABLE, FIXED,
42 ADJUSTABLE) (2-3.4.2.3)
43 CORD WIDTH (IN)
44 BLADE QUANTITY
45
46 REMARKS:
47
48
49
 DRESSER-RAND
JOB NO. 32274a ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 7 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 CONSTRUCTION FEATURES (CONTINUED)
2 BEARINGS AND BEARING HOUSINGS
3 MAGNETIC BEARINGS (2-2.7.1.1.2)
4 RADIAL THRUST NON-THRUST THRUST ACTIVE INACTIVE
5 TYPE Tilt Pad Non-Damper Tilt Pad Non-Damper TYPE Tilting Pad Tilting Pad
6 MANUFACTURER Orion Orion MANUFACTURER Kingsbury Kingsbury
7 LENGTH (IN) 4.38 4.38 UNIT LOADING (PSI) 72.2 72.2
8 SHAFT DIA. (IN) 6 6 UNIT LOAD (ULT.) (PSI) 1000 1000
9 UNIT LOAD (ACT/ALLOW) (PSI) 69 / 200 78 / 200 AREA (IN²) 31.4 31.4
10 BASE MATERIAL Steel Steel NO. PADS 6 6
11 BABBIT THICKNESS (IN) 0.063 0.063 PIVOT: CENTER / OFFSET, (%) Offset , 60 Offset , 60
12 NO. PADS 5 5 PAD BASE MATL Steel Steel
13 LOAD: B'TWN/ON PAD BTWN PIVOT BTWN PIVOT COPPER BACKED (2-2.7.3.7)
14 PIVOT: CTR/OFFSET, (%) 50 50 LUBRICATION: FLOODED DIRECTED (2-2.7.3.6)
15 PAD MATERIAL (2-2.7.2.2) (2-2.7.2.3) THRUST COLLAR: INTEGRAL REPLACEABLE
16 BEARING SPAN 98.7 IN MATERIAL gr 4340
17
18 BEARING TEMPERATURE DETECTORS (2-3.4.7.3) VIBRATION DETECTORS: SEE ATTACHED API-670 DATA SHEET
19 SEE ATTACHED API-670 DATASHEET TYPE Proximity/Non Contacting MODEL 3300XL
20 THERMOCOUPLES TYPE Duplex Ungrounded MFR Bently Nevada
21 RESISTANCE TEMP DETECTORS NO. AT EA SHAFT BEARING 2 TOTAL NO. 4
22 RESISTANCE MAT'L OHMS OSCILLATOR-DETECTORS SUPPLIED BY D-R
23 ALARM TEMPERATURE (°F) (2-2.7.1.3) 245 MFR Bently Nevada MODEL 3300 XL
24 SHUTDOWN TEMPERATURE (°F) (2-2.7.1.3) 260 MONITOR SUPPLIED BY (2-3.4.7.2) D-R
25 PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6) LOCATION Remotoe Panel ENCLOSURE
26 LOCATION-JOURNAL BRG MFR. Bently Nevada MODEL 3500
27 NO. EA PAD EVERY OTH PAD 2 PER BRG SCALE RGE ALARM SET @ 3.56 MILS
28 OTHER SHTDWN: SET @ 4.6 MILS TIME DELAY SEC
29 LOCATION-THRUST BRG CASING VIBRATION TRANSDUCERS (2-3.4.7.5)
30 NO. EA PAD EVERY OTH PAD 2 PER BRG CASING VIBRATION MONITORS (2-3.4.7.6)
31 OTHER AXIAL POSITION DETECTOR: SEE ATTACH. API-670 DATA SHEET
32 NO. (INACT) EA PAD EVERY OTH PAD 2 PER BRG
33 OTHER TYPE Proximity/Non Contacting MODEL 3300XL
34 MFR Bently Nevada NO. REQUIRED 2
35 MONITOR SUPPLIED BY (2-3.4.7.4) OSCILLATOR-DEMODULATOR SUPPLIED BY D-R
36 LOCATION ENCLOSURE MFR Bently Nevada MODEL 3300XL
37 MFR. MODEL MONITOR SUPPLIED BY (2-3.4.7.2) D-R
38 SCALE RGE ALARM SET @ 245 °F LOCATION Remote Panel ENCLOSURE
39 SHTDWN SET @ 260 °F TIME DELAY SEC MFR. Bently Nevada MODEL 3500
40 SCALE RGE ALARM SET @ MILS
41 KEY PHASOR REQUIRED SHTDWN: SET @ MILS TIME DELAY SEC
42 COMPRESSOR GEAR H.S. GEAR L.S.
43 CASING CONNECTIONS (1-2.3.2.2.1)
44 ANSI/ASME
45 CONNECTION (B16.1; B16.5; FACING ORIENTATION FLANGED MATING FLG GAS
46 B16.42; B16.47 BORE OR & GASKET VELOCITY
47 series A, B; STUDDED BY VENDOR (FT/SEC)
48 ISO 7005-1, -2; (1-2.3.2.2.1) (1-2.3.2.2.7)
49 OTHER
50 Inlet-1 36 300# RF Up Flanged No
51 Discharge-1 20 300# RF Up Flanged No
52 Inlet-2 20 300#RF Up Flanged No
53 Discharge-2 16 300#RF UP Flanged No
54
55 BOROSCOPIC INSPECTION PORTS (2-2.3.2.4)
 DRESSER-RAND
JOB NO. 32274a ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 8 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 OTHER CONNECTIONS
2 SERVICE: NO. SIZE TYPE NO. SIZE TYPE
3 LUBE-OIL INLET PRESSURE
4 LUBE OIL OUTLET TEMPERATURE
5 SEAL-OIL INLET SOLVENT INJECTION
6 SEAL-OIL OUTLET PURGE FOR:
7 SEAL GAS INLET BRG. HOUSING
8 SEAL GAS OUTLET BTWN BRG & SEAL
9 CASING DRAINS BTWN SEAL & GAS
10 STAGE DRAINS
11 INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7)
12 VALVED & BLINDED
13 VALVED & BLINDED & MANIFOLD
14 LUBRICATION AND SEALING SYSTEMS (1-2.10) (1-3.5.1.2)
15 SEE ATTACHED API 614 DATASHEET
16 SEPARATE COMBINED (2-2.10.1)
17 INTEGRAL OIL RESERVOIR (1-3.3.2.11)
18 OIL TYPE (2-2.10.2)
19 ACCESSORIES
20 COUPLING AND GUARDS (3.2)
21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS
22 SEE ATTACHED API-671 DATA SHEET KEYLESS HYDRAULIC KEYED FLANGED OTHER
23 COUPLING FURNISHED BY D-R
24 MANUFACTURER Kopflex TYPE MODEL
25 COUPLING GUARD FURNISHED BY: D-R
26 TYPE: FULLY ENCLOSED SEMI-OPEN OTHER
27 COUPLING DETAILS
28 MAX O.D. IN PLUG AND RING GAUGES (1-3.2.5)
29 HUB WEIGHT LBS LUBRICATION REQUIREMENTS:
30 SPACER LENGTH IN NON-LUBE CONT. OIL LUBE OTHER
31 SPACER WEIGHT LBS QUANTITY PER HUB GPM
32
33 MOUNTING PLATES (1-3.3)
34 BASEPLATES FURNISHED BY (1-3.3.2.1) D-R SOLEPLATES FURNISHED BY (1-3.3.3.1)
35 COMPRESSOR DRIVER GEAR THICKNESS IN
36 OTHER SUBSOLE PLATES REQUIRED (1-3.3.3.1.3)
37 NONSKID DECKING (1-3.3.2.4) SLOPED DECK (1-3.3.2.4.1) EXTENT OF PIPING (2-3.5.1.1)
38 LEVELING PADS OR TARGETS (1-3.3.2.6) STAINLESS STEEL SHIM THICKNESS IN
39 COLUMN MOUNTING (1-3.3.2.5) COMPRESSOR
40 SUB-SOLE PLATES REQUIRED (1-3.3.2.10)
41 STAINLESS STEEL SHIM THICKNESS IN COUNTER BORE ANCHOR BOLT HOLES (1-3.3.3.1.2)
42 MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9)
43
44 REMARKS: Skid will be on concrete foundation with Epoxy grout.
45
46
47
48
49
 DRESSER-RAND
JOB NO. 0 ITEM NO. J-15H
CENTRIFUGAL AND AXIAL COMPRESSOR REVISION NO. 0 DATE 9/11/06
DATA SHEET (API 617-7TH Chapter 2) PAGE 9 OF 9 BY nmilliman
CUSTOMARY UNITS (1-1.6.5)
1 UTILITIES
2 UTILITY CONDITIONS: MANUALS
3 STEAM: DRIVERS DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2)
4 INLET MIN PSIG °F TECHNICAL DATA MANUAL (1-5.3.5.4)
5 NORM PSIG °F MISCELLANEOUS:
6 MAX PSIG °F RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS
7 EXHAUST. MIN PSIG °F BEFORE SUCTION 2
8 NORM PSIG °F COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16)
9 MAX PSIG °F PROVISION FOR LIQUID INJECTION (1-2.1.10) NAPTHA
10 ELECTRICITY: INJECTION MANIFOLD (2-3.5.1.2)
11 DRIVERS CONTROL SHUTDOWN VENDOR'S REVIEW & COMMENTS ON PURCHASER'S
12 VOLTAGE 4000 120 120 / 24 V DC CONTROL SYSTEMS (1-3.4.1.1)
13 HERTZ 60 60 60 SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11)
14 PHASE 3 1 1 WELDING HARDNESS TESTING (1-4.2.1.5) Impeller
15 REDUCED VOLTAGE START (1-3.1.6) 72% INSPECT CLEANLINESS (1-4.2.1.4)
16 NUMBER OF STARTS (1-2.6.7.6.4) DESIGN AUDIT (1-5.1.4)
17 INSTRUMENT AIR: BALANCE PISTON ∆ P (1-5.3.2.1.5) (PSI)
18 MAX PRESS 80 PSIG MIN PRESS 55 PSIG PROVIDE TAIL END SCHEDULES (1-5.3.3.2)
19
20 SHOP INSPECTION AND TESTS: (1-4.1.4) REQ'D WIT/OBV VENDOR'S REPRESENTATIVE SHALL (1-2.1.13)
21 HYDROSTATIC (1-4.3.2) WIT OBSERVE FLANGE PARTING
22 IMPELLER OVERSPEED (1-4.3.3) CHECK ALIGNMENT AT TEMPERATURE
23 MECHANICAL RUN (1-4.3.6)(2-4.3.1) WIT BE PRESENT AT INITIAL ALIGNMENT
24 CONTRACT COUPLING WEIGHTS (LB):
25 OPTIONAL TESTS COMPR. GEAR 12500 DRIVER BASE
26 PURCHASER VIB. EQUIPMENT (2-4.3.1.1.10) ROTORS: COMPR. DRIVER GEAR 12500
27 VARY LUBE & SEAL OIL PRESSURES COMPRESSOR UPPER CASE
28 AND TEMPERATURES (1-4.3.6.1.5) MAX. FOR MAINTENANCE (IDENTIFY)
29 POLAR FORM VIB DATA (1-4.3.6.1.2) TOTAL SHIPPING WEIGHT 27557.9
30 TAPE RECORD VIB DATA (1-4.3.6.1.3)
31 SHAFT END SEAL INSP. (1-4.3.6.2.2) SPACE REQUIREMENTS (FT & IN):
32 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3) WIT COMPLETE UNIT: L W H
33 POST TEST INTERNAL INSP. (1-4.3.8.5)
34 BEFORE GAS LEAKAGE TEST REMARKS:
35 AFTER GAS LEAKAGE TEST
36 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1) WIT
37 INTERMEDIATE HEAD/PRESSURE TOL. (2-4.3.3.1.6) P
38 COMPLETE UNIT TEST (2-4.3.3.2)
39 TANDEM TEST (2-4.3.3.3)
40 GEAR TEST (2-4.3.3.4)
41 HELIUM LEAK TEST (1-4.3.8.2)
42 SOUND LEVEL TEST (1-4.3.8.3) WIT
43 AUX. EQUIPMENT TEST (1-4.3.8.4)
44 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6)
45 HYDRAULIC COUPLING INSP (1-4.3.8.7)
46 SPARE PARTS TEST (1-4.3.8.8) Spare Rotor WIT
47 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6) D-R ITP
48 GAS SEAL TEST VENDOR SHOP (1-4.3.5)
49
 TECO-Westinghouse Motor Company

Operation and Maintenance Instructions

Presented To Our Valued Customer

DRESSER RAND

Instruction Book Number: 02876AA

Customer PO # 109178

MOTOR TYPE: INDUCTION APPLICATION: Wet Gas Compressor

TWMC SHOP ORDER: 02876AA ENCLOSURE: TEWAC
MOTOR CONFIGURATION: Horizontal BEARINGS: Sleeve Bearings
POWER RATING: 7500 Hp VOLTAGE: 4000

7/11/2007
REV. 0

ii
Nameplate Data 11

GEARS
MODEL GEAR
NO. N2704C RATIO 3.178:1

SERIAL RATED RPM

NO. 119327 INPUT 1780

ORDER RATED RPM

NO. 106/203371 OUTPUT 5656
ITEM GEAR
NO. RATED 10300 HP
7681 KW

ACTUAL API SERVICE

K FACTOR 144.44 FACTOR 1.7
SPEC
API 613, 5th
NO. OF
TEETH 143 / 45
GR/PIN

AGMA LUBRICANT NUMBER

USE (136-165 SSU at 100 °F)
Light Turbine
USE (28.8-35.2 cST at 40 °C)
ISO VG 32

INDUSTRIES, INC.
LUFKIN, TEXAS

Installation, Operation, and Maintenance page 36

DRESSER CT#32274
COBEY CO-5851