Fault-Tolerant Strategy For The MMC-Based PV System With Faults Detection and Converter Reconfiguration Using Permutation Algorithms
Fault-Tolerant Strategy For The MMC-Based PV System With Faults Detection and Converter Reconfiguration Using Permutation Algorithms
ABSTRACT The modular multilevel converter has gained popularity in various applications, including
photovoltaic (PV) solar energy conversion. Its modular structure allows for the transformation of an
MMC into an MMC-based photovoltaic system, sharing key operational characteristics such as modularity,
flexibility, redundancy, increased efficiency, and fault tolerance. To ensure the reliability and uninterrupted
operation of the modified MMC, even in the event of potential failures in the photovoltaic submodules
(PVSMs), a fault-tolerant strategy is developed in this study. It assumes that the Maximum Power Point
Tracking (MPPT) of the PVSMs is already guaranteed. Redundant submodules (rSM) are utilized to maintain
power balance between the converter arms through voltage control, while reserve submodules (RSMs) are in
place to rescue the converter in case of a failure. The detection and localization of faults in the PVSMs/rSMs
are achieved through sliding mode observers (SMOs), and the converter reconfiguration is carried out using
the proposed permutation algorithms for switching signals and SMs voltages. For precise control of the
output current and electrical grid connection, the dq-reference frame control method is employed. To validate
these proposed algorithms, time-domain simulations are conducted using the Simulink/Matlab software.
INDEX TERMS Photovoltaic solar energy conversion, modular multilevel converter, fault-tolerant
operation, power mismatch, photovoltaic submodules, redundant submodules, permutation algorithm.
the standard VSC (2L-VSC), which is typically used in based on the concept of virtual submodule (VSM) using
low voltage and low power applications [3], [4]. However, the selective virtual loop mapping control (developed in
to reach higher voltages and obtain advantages such as: these paper) that does not require voltage classification from
transformerless systems, lower voltage stress on devices, highest to lowest, it only identifies the capacitor voltage rating
smaller output filters, lower switching losses (due to low vc,min and vc,max , which makes it suitable for an MMC with
switching frequency), among others, multilevel converters a large number of SMs/arm. However, due to the use of
(MLC) are used, but are limited in terms of the number a centralized converter, the power generated under partial
of levels achievable, due to the large number of electronic shading is drastically reduced because of the general MPPT
devices (transistors, diodes, capacitors or DC sources) used in algorithm. In [24] a topology for a solar PV power generation
the different topologies of MLCs [4]. Therefore, to solve this system under partial shading conditions is proposed, in these
limitation, in [5] the Modular Multilevel Converter (MMC) article, the MMC employs PV panels in series that are
was introduced in the literature, which as a result of the directly connected to each half-bridge converter (also knew
advancement of technology made possible the development SM), this arrangement is called the power module (PM)
of large-scale applications. In the beginning, this converter which will operate as SM. The maximum power is extracted
was formed by half-bridge submodules (SMs), but due by regulating the average voltage between all capacitors
to its importance, several authors have proposed different (this value is close to the voltage at the maximum power
SM topologies (which depend on the type of application, point). The main drawback of this control is when the partial
resource optimization and to facilitate control). The MMC shading condition occurs, because the average voltage of
can normally operate with a different number of SMs/arm, all capacitors drops, generating energy generation losses.
however, for symmetrical operation this number must be Also, a redundant submodule (rSM) is added to each arm
identical on all arms. Modularity is its biggest advantage, to compensate for the voltage variation of energy generated
however, for this converter to work optimally, it is necessary by the PMs in partial shading condition. In [25] a new
to properly control the submodule voltage, the circulating topology is proposed, where the PV panels are connected to
current and the output current. an isolated DC/DC converter of dual active bridge (DAB)
To date, several studies have been reported in order to which is connected to each SM of the MMC. The energy
improve the reliability and performance of the MMC which balance between the converter arms is done through of the
mainly include: minimization of circulating current, capacitor power mismatch elimination strategy. The direct connection
voltage balancing, output current control, continuous-time between the isolated converters and the SMs allows the
and discrete-time modeling, modulation techniques, DC-bus independent action of the MPPT algorithm and the PV
fault tolerant operation (at the terminals of DC-bus) and modules ground connection.
submodule fault tolerant (in the internal devices of the MMC) In [28] a grid-connected PV system based on MMC
[3], [6], [7], [8], [9], [10], [11], [12], [13], [14], [15], [16], is proposed, which realizes long-distance DC transmission
[17], [18]. The MMC based on the voltage source converter while feeding local power consumption. In addition, by using
(VSC), has several applications, such as: energy storage [19], the triple active bridge converter, there is no photovoltaic
drive of medium/high-power motors [3], [9], photovoltaic power mismatch between the upper and lower arms, since the
(PV) solar energy conversion [20], [21], [22], [23], [24], [25], isolation transformer couples two SMs (one in the upper arm
[26], [27], [28], electric vehicles [13], static synchronous and the other in the lower arm) on a three-ports transformer,
compensators (STATCOM) at medium voltage [29], among consequently, the differential mode components from the
others. However, in this article the fault tolerance of the MMC upper and lower arms cancel each other.
in photovoltaic system applications is specifically studied, To ensure that the MMC remains operational even with a
based on the information already existing in the literature faulty redundant PVSM or SM, some fault-tolerant strategy
and proposing a new utility of the MMC with photovoltaic must be included in the converter control. In this way, the
submodules, this information will be done in more detail in MMC can continue without affecting overall performance.
the next sections. This condition is insured by a minimum percentage number
The research of the MMC in solar PV applications is of failed SMs/arm, this is known as a redundancy factor
currently booming and is not yet an established technology which is around 10%. This means that the converter operation
in the literature compared to other applications or based can continue if less than 10% of the SMs fail, for a
on the MMC. In [20], the research studies are classified conventional MMC [16]. The detection methods mainly
in two types, projects that employ a common DC-bus and focus on semiconductor failures such as short-circuit and
others that use separate PV arrays to energize the submodules open-circuit, which can happen due to overcurrent, high
(SMs) with/without the isolated DC/DC stage. In [21] the temperature of the devices, or incompatibility of the thermal
MMC is studied as a centralized DC/AC inverter for the coefficients between silicon and aluminum [15]. Among
implementation of PV systems in distributed generation, the main detection and locations of faults methods we
in this application only the scalability capacity is used to have: sliding mode observers (SMO), Kalman filters, state
obtain large voltages at the converter output. In these article, observers, resilient structure, a clustering algorithm that
a new control for capacitor voltage balancing was introduced compares the calculated capacitances with the measured,
supervision sensors and methods based on PWM modulation number of identical N −submodules, one arm at the top and
[14], [15], [17], [18], [30], [31]. All these fault diagnosis one arm at the bottom of each phase. Due to its modular
methods identify faults according to the internal dynamics of structure, the converter is scalable and flexible for any
the MMC. medium/high voltage application.
Based on all the information already mentioned, this paper Fig. 1 shows the structure of the MMC-based PV system
proposes a fault-tolerant strategy for the MMC-based PV proposed, the control algorithms are implemented in each arm
system and the redundant SM voltage distribution method, of the MMC, it is considering the photovoltaic SMs (PVSM),
the topology used is a version inspired by [16], [24], the redundant SM (rSM) and the reserve SMs (RSM). One
and [25]. The redundancy control and the fault-tolerant arm detailing is shown in Fig. 2. All SMs are connected in
operation is considered, which is necessary feature due to a series, the PVSMs generate energy in both arms of same
possible/unexpected failure in some of the SMs/PVSMs (this phase; due to partial shading conditions, there is a natural
failure could compromise the converter, generating cascade imbalance in the energy generated by the PV panels and,
failures in the arm or on the converter phase), to avoid this consequently, exist a energy discrepancy between the arms of
situation a backup system is required. Therefore, for the the MMC; the redundant SMs are used to correct this energy
system to be considered ‘‘fault-tolerant’’, three aspects are discrepancy and the possible voltage imbalance between the
necessary: arms. Also, the reserve SMs are used for the uninterrupted
(1) Fault diagnosis (detection and location of the SMs/PVSMs operation of the MMC in case of failure of any SM. For
at fault) and MMC reconfiguration. When a fault occurs in this, constant monitoring is carried out and when a failure is
any of the SMs, it is necessary to locate the fault in order detected, a contingency plan is activated [15], [17].
to reconfigure the converter to guarantee the continuous and
uninterrupted operation of the MMC. For this, the SMO is
used for diagnosis and, for the reconfiguration, a permutation
algorithm proposed, using the signals generated by the SMO.
(2) The redundant control and fault-tolerant MMC structure.
During normal operation (without faults) the redundant SMs
(rSM) are used to compensate for possible voltage imbalances
in the DC bus. When a rSM fault is detected a reserve SM
(RSM) is inserted in the circuit. However, when a PVSM
fault is detected, a new SM is inserted into the main circuit
and the rSM reference voltage is modified. For this, the
Redundant operation based on Spare SMs (RSS) strategy
based on submodule cold reserve method is used this way the
reserve SMs will be available to be inserted into the circuit
[32]. When a PVSM faults, the inserted RSM takes a period
of time to reach the reference voltage value generating a short
transient.
(3) The operation strategy. Basically consists of controlling
the converter together with the considerations above men-
tioned, for this purpose, it is necessary to guarantee the
adequate control of the following points: the energy balance
between the arms of each phase, the current control output,
the minimization of the circulating current and the control of
each sub-module (PVSM, rSM).
FIGURE 1. The proposed MMC-based PV system.
This paper is structured as follows. A system description
and its control is presented in Section II. The proposed fault-
tolerant strategy is detailed in Section III. Section IV presents B. MATHEMATICAL MODELING
the simulations results of the proposed fault-tolerant strategy The submodules are connected in series with an inductor in
for the MMC-based photovoltaic system. Finally, conclusions each converter arm, the upper and lower arm submodules are
are presented Section V. modeled as controlled AC voltage sources. The DC system
part is modeled as two virtual DC voltage sources.
II. MMC-BASED PV SYSTEM STRUCTURE AND ITS The upper and lower arm voltage are given by:
CONTROL
V di
A. SYSTEM DESCRIPTION
vxu = dc − vxo − La xu − ra ixu
2 dt (1)
The conventional MMC is composed of two arms (single- V di
vxl = dc + vxo − La xl − ra ixl
phase) or six arms (three-phase) and each arm contains a 2 dt
By Kirchhoff’s current law, the output current is given by: In this paper, the output current control approach is adopted
to manage active and reactive power. Then, the command
ixo = ixu − ixl (2) voltages for the submodules can be obtained through the
From (1), vxl is subtracted from vxu , and ixo is substituted following process: Substituting (4) in (5) (for each voltage),
for ixu − ixl , obtaining: these are the arm modulation voltage in steady state, defined
by:
La dixo ra vxl − vxu
vxo = · + ixo + (3)
V
2 dt 2 2 vxu = dc − v∗xo − vxz
2 (6)
The effect of ixo can be neglected as long as the value of V
vxl = dc + v∗xo − vxz
La and ra are relatively low and the new variable v∗xo is
2
introduced, this defines the reference voltage vxo , given by:
Then, the arm modulation index are given by:
vxl − vxu
v∗xo = (4)
vxu 1 v∗ + vxz
2 mxu =
= − xo
Vdc 2 Vdc (7)
v 1 v ∗ − vxz
mxl = xl xo
= +
Vdc 2 Vdc
The equation (7) has two control variables v∗xo and vxz , v∗xo
is the reference AC output current control variable [34], and
vxz is the voltage drop across the arm inductor used to control
the circulating current.
mxu and mxl are processed by the modulation block to
generate switching signals Sxu k and S k for each submodule.
xl
However, in Section II-D the independent balancing factor
for each SM is added as shown Fig. 3.
In Fig. 3, the switching signal generation diagram is
presented, outlining the key components of the MMC control.
This diagram provides a comprehensive view of the control
strategy and its implementation within the MMC. The
switching signal generation diagram serves as a reference
for understanding the control mechanisms involved in the
MMC, particularly in this application. It encompasses various
elements, including signal generation, modulation technique,
capacitor voltage balancing control, and circulating and
output current control. This visual representation is essential
for gaining insight into the control process, as it showcases
the flow of signals and actions within the MMC, which will
later be added to fault tolerance algorithms.
FIGURE 2. One-arm detailing of Fig. 1.
For the proposed converter, in the control strategy, there
are multiple vectors to control, including: (1) Output current
From (1), add vxl and vxu and, replace ixz in place of control: This is essential to regulate the current delivered
ixu + ixl
. Then, the voltage across the inductor La and resistor to the grid or the load. The limiting factors for this control
2 include the power rating of the MMC and the grid/load
ra caused by current ixz is defined by:
requirements. A limitation here can result in not meeting
dixz Vdc − (vxu + vxl ) the desired output current, affecting the power output of the
La + ra ixz = vxz = (5)
dt 2 converter, but in this paper, the power generated is injected
In this particular application, it’s important to consider that into the electrical grid. (2) Capacitor voltage control: The
the converter exhibits symmetry in the number of submodules voltage across the arm capacitors needs to be controlled
within both the upper and lower arms, as highlighted in [33]. to maintain the desired output voltage. The limiting factor
As a result, half of the grid current must be provided by each for this control is the voltage rating of the capacitors.
arm. To achieve this, it’s crucial to maintain the voltage of If the voltage exceeds this limit, it can result in capacitor
the submodule capacitors at a specific level. Additionally, overvoltage and potential failure. (3) Circulating current
another parameter that requires control is the circulating control: To minimize circulating current between the arms of
current, which needs to be suppressed or mitigated. This the converter, control strategies are employed. The limiting
control is essential to ensure the energy balance between the factor here is the control bandwidth and the dynamic response
arms of the converter. of the control system. If the circulating current is not well-
controlled, it can lead to losses and a power mismatch in the where j indicates the j−th element of the variable x(j), for this
converter. case j ∈ {1, . . . , M }, M represents the number of rSM/arm
The interplay between these controls is complex. Changes and vPVSM
c,xy is the PVSMs voltage vector. Initially the converter
in one control loop can affect the others. For instance, if the operates only with one rSM/arm.
output current control is too aggressive, it may lead to In this paper, the following clarification is made, the
increased circulating currents. If the voltage control is not reference voltage v∗c,xy
rSM
can be distributed among several rSMs
precise, it can affect the output current regulation. Therefore, of the same arm, if this value exceeds the rated value of
careful tuning and coordination of these control strategies are 0.75 vPVSM
c,xy (normally in case of failure of any PVSM). Then,
crucial to ensure the proper and efficient operation of the the control of rSMs is carried out through:
MMC. These controls are detailed to follow.
(
C. REDUNDANT SUBMODULE (RSM) CONTROL
1u∗xurSM (j) = K1u (v∗c,xu
rSM
c,xu (j)) sgn(ixu )
(j) − vrSM
(9)
This control is for specific applications, in this case for 1uxl (j) = K1u (vc,xl (j) − vc,xl (j)) sgn(ixl )
∗rSM ∗rSM rSM
the voltage balancing variable are given by: In (15), ido and iqo are coupled due to the presence of Ls ωo .
( To decouple the dynamic behavior, the control variables udo
u∗xuPVSM (j) = vxu + 1u∗xuPVSM (j) and uqo are introduced.
(10)
u∗xlPVSM (j) = vxl + 1u∗xlPVSM (j)
ki4
∗
vdo = kp4 + (i∗do − ido ) −Ls ωo iqo + vds
1u∗xuPVSM (j) and 1u∗xlPVSM (j) represent the reference adjust-
s
ment of each submodule in the upper and lower arms,
| {z
u
}
do
respectively. For this case j ∈ {1, . . . , N }. These reference
ki4 (16)
adjustments are intended to control the PVSMs voltage
v∗
qo = kp4 + (i ∗
qo − i qo ) +Ls ω o ido + vqs
s
balance and can be calculated as [35] and [34]:
| {z }
( uqo
1u∗xuPVSM (j) = K1u (v∗c,xu
PVSM
c,xu (j)) sgn(ixu )
(j) − vPVSM
(11) v∗do and v∗qo are reference variables of vdo and vqo , respectively.
1uxl (j) = K1u (vc,xl (j) − vPVSM
∗PVSM ∗PVSM
c,xl (j)) sgn(ixl ) Therefore, v∗do ≈ vdo and v∗qo ≈ vqo .
Therefore, the normalized reference signals for each SM
with the voltage balancing factor, are given by: F. CIRCULATING CURRENT CONTROL
The AC component flows only between the legs of the MMC
1 v∗ + vxz 1u∗xuXSM (k)
Mxu
∗XSM
(k) = − xo + and is derived from the upper and lower arm instantaneous
2 Vdc Vdc (12) currents, given by:
∗XSM 1 v∗xo − vxz 1u∗xlXSM (k)
Mxl (k) = + +
ixu + ixl
2 Vdc Vdc ixz = (17)
2
where the superscript XSM denotes all types of SMs in
The control of the circulating current consists basically in
operation (PVSM and rSM/RSM) and k denotes the k−th
the adequate distribution of the energy between the arms, that
element of variable x(k) that takes values {1, . . . , (N +M )}.
is, in the leg of the MMC. This ensures power balance and
symmetrical operation.
E. OUTPUT CURRENT CONTROL
The average voltage (V c,x ) measured from each leg is given
The output current of the MMC is controlled using the by:
synchronous dq−reference frame [36], and the block diagram
for the three-phase MMC is shown in Fig. 3. 1 h X OP X i
V c,x = (vc,xu ) + (vOP
c,xl ) (18)
2
vas (t) = v̂s cos(ω
o t) OP
Note that vOP c,xu and vc,xl are the the upper and lower
2π
vs (t) = vbs (t) = v̂s cos ωo t − 3
voltages vectors (SM in operation) that will be observed
−
→ (13)
by the fault-tolerant algorithm. These vectors are composed
2π
vcs (t) = v̂s cos ωo t + of the voltage of the arm capacitors as elements, i.e.
3
c,xu = [vc,xu , vc,xu , . . . , vc,xu , vc,xu ], with the SMs in
PVSM1 PVSM2 PVSMk rSM1
vOP
where v̂s represents the peak value of the grid voltage, ωo is initial operating status.
the angular frequency of the AC output voltage. Note that for Fig. 3 shows the control diagram, which has two loops.
closed loop AC voltage and AC current control is defined, The external one, regulates the average voltage of the leg
∗ , this loop minimizes
where, θ ∈ {0, −2π/3, 2π/3} is the phase angle for single- (2N −SMs) to a constant value of Vdc
phase or three-phase system. The dynamics of the AC three- the error voltage and provides the reference circulating
phase side of the VSC system is described by: current. The internal one, takes care of the circulating current
−
→ minimization.
d ixo −
→ → −
Ls = −rs ixo + −vxo − v→xs (14)
dt III. PROPOSED FAULT-TOLERANT STRATEGY BASED ON
where Ls represents the inductance of the output filter and rs SMO FOR THE MMC-BASED PV SYSTEM
is the resistance of the filter material. Then, the equation that The operating strategy mainly consists of:
expresses (14) in the frame of reference dq, is defined by [36]: (1) Output current control.
di (2) SM capacitor voltage control (SM: rSM/RSM and
Ls do = −rs ido + vdo − vds + Ls ωo iqo
SMFV): Ensuring uniform voltage levels across SMs.
dt (15)
di • SM voltage equalization.
Ls qo = −rs iqo + vqo − vqs − Ls ωo ido
dt • Voltage distribution of redundant SMs: Managing
where ido and iqo represent the current components in dq voltage distribution among redundant SMs when
frame, injected into the electrical grid; vds and vqs represents PVSMs fail.
the components in dq frame of the electrical grid three-phase (3) Command signals generation.
voltage; vdo and vdo are defined as the components in dq frame • Circulating current minimization.
of the converter output three-phase voltage. • Energy balance of the between the arms.
SM capacitor voltage. The aim of this variable estimator is One of the critical parameters to consider is the gain ‘‘L1 ’’,
to locate the open-circuit fault after its occurrence. For this, This value should be adjusted based on the dynamic behavior
two modes of operation are necessary, suppose that initially, of the estimated variable. If the gain is too high, the estimation
it is in normal operation. Fig. 4 shows the flowchart used for of the measured variable will consistently resemble the
the detection and location of defective SMs. estimated one. In the event of a possible fault, the estimation
will exhibit the same behavior as the measured variable,
a: FAULT DETECTION MODE making it challenging to detect discrepancies between them.
This mode determines whether the MMC is working normally Conversely, if the gain value is low, the estimation will not
or not. By observing the arm current. adequately track the measured variable and won’t be able to
keep up with its changes. A choice of observer gain is:
d 1 Vdc
îxu = SM
− vxo − (ϑxy ) + L1 sgn ĩxu + D̂
dt La 2 ixo
d 1 Vdc
L1 ≥ (34)
îxl =
SM
+ vxo − (ϑxy ) + L1 sgn ĩxl + D̂ La
dt La 2
(29) b: FAULT LOCATION MODE
N +M To locate the faulty SM, the voltage of all SMs is observed
X+R
ϑxy =
SM XSM XSM
(Sxy (j) · vc,xy (j)) (30) too. For that, if 1ixy is greater than a current threshold value
j=1
ixy,th (for more than 1 ms), and the estimated voltage error is
greater than the voltage threshold value vc,th , a faulty SM is
ĩxy = ixy − îxy (31) detected. Next, all parameters are represented in vector form
Kds
and, the estimated voltage error used to locate the fault is
D̂ = L1 sgn ĩxy (32)
1 + 0, 1s given by:
dt c,xy xy
CSM c,xy c,xy
(36)
B. FAULT-TOLERANT STRATEGY
The block diagram shown in Fig. 5 provides an explanation
of the proposed fault-tolerant procedure.
of substitutions of each arm of MMC (the reserve SMs instead (b) The modulation technique provides NOP −switching
of the defective SMs), for a finite RSMs. signals (corresponding to SMs in operation), however, there
are NT −SMs to control, in each arm of the MMC. For this, TABLE 1. Simulation parameters.
the proposed algorithm allows the adjustment from NOP −SMs
signals (initially, includes the PVSMs and the rSMs of the
arm in operational state) to NT −SMs signals (includes all the
SMs of the arm), when ‘‘Bxy ([p]) = 1’’ the switching signal
of q−th element of Sxy is transported to the 1–st position of
RSM (that is, (NOP + 1)–th place of Sxy ), thus the defective
SMs is replaced by the reserve SM and the SSP algorithm
generates NT −switching signals for NT −SMs. Permutation
takes place only between the NOP −SMs and RSMs.
FIGURE 9. Capacitor voltages in phase a. (a) upper arm and (b) lower arm.
ACKNOWLEDGMENT
The authors would like to thank the State University of
Campinas and the Federal University of ABC, and also would
like to thank the authorities of National University of the
FIGURE 14. DC-bus voltage. (a) phase a, (b) phase b, (c) phase c and
(d) MMC-based PV system. Altiplano for their support and encouragement in research
endeavors.
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JUAN C. COLQUE received the B.S. degree in
electronic engineering from the National Uni-
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method for the MMC battery energy storage system,’’ IEEE Trans. Ind.
versity of the Altiplano (UNA), Peru, in 2013,
Electron., vol. 65, no. 8, pp. 6581–6591, Aug. 2018. and the M.Sc. degree in electrical engineering
[20] A. I. Elsanabary, G. Konstantinou, S. Mekhilef, C. D. Townsend,
from the Federal University of ABC (UFABC),
M. Seyedmahmoudian, and A. Stojcevski, ‘‘Medium voltage large-scale in 2017. He is currently pursuing the Ph.D. degree
grid-connected photovoltaic systems using cascaded H-bridge and modular in electrical engineering with the University of
multilevel converters: A review,’’ IEEE Access, vol. 8, pp. 223686–223699, Campinas, funded by the CNPq Scholarship
2020. Program. His research interests include the various
[21] J. Mei, B. Xiao, K. Shen, L. M. Tolbert, and J. Y. Zheng, ‘‘Modular aspects of power electronics, such as applications
multilevel inverter with new modulation method and its application to in renewable energy sources, energy storage systems, predictive control,
photovoltaic grid-connected generator,’’ IEEE Trans. Power Electron., fault-tolerant strategies, and estimation parameters methods for power
vol. 28, no. 11, pp. 5063–5073, Nov. 2013. electronics converters.