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College 1 IE&M Introduction To Production Technology STR

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16 views19 pages

College 1 IE&M Introduction To Production Technology STR

Uploaded by

nkda2005
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Lectures

Production Technology
Fontys Industrial Engineering & Management

Teacher: Erik-jan Stroetinga

E-mail: [email protected]
Room 3.65 Building ER Rondom
Book for this course:
Book:

Industrial Production

PowerPoints via Canvas:


12 - Production Technology

And your own notes from these lectures


Make them!
Schedule of course Production Technology

◼ Lectures
7 weeks x 2 hours a week: see schedule on-line

◼ Written exam in week 10 (11 November)


Subjects of this course

◼ Introduction of production technology for


manufacturing
◼ Metal casting processes and equipment
◼ Metal Forming and shaping processes and
equipment
◼ Cutting processes
◼ Machining processes
◼ Connecting parts
Definition:
Production Technology for manufacturing

◼ The complete domain of production processes,


production equipment (machines and tools),
methods, knowledge and skills, with which the
goal - the manufacturing of parts and products
against a required quality, calculated costs and
acceptable delivery time - can be achieved.
Manufacturing Engineering
◼ Research on the background of Production
Technology :
“Thinking about what you’re going make”

Technical knowledge makes


it possible to produce, on a predictable way
products, that have desired features.
Why these lectures?

◼ There are over 2500 types of steel


 With which almost anything can be done: casting,
forming, cutting, machining, welding, etc.
◼ It’s important that you know a selection of the
production processes, so you:
 know what the possibilities and limitations are of
several production processes and methods.
 can discuss with engineers during design and
production stages
 can put the separate production processes in a
comprehensive view
Origin of this subject
◼ Rise of industry, about 200 years ago:

 Vast quantities of energy came available (through the


invention of the steam engine)

 Possibility to produce more than needed for own


usage. A surplus was available for trading.

 Transition from home-work to factory work

 Large scale transport came available


(steam railways and steam ships)
Guns
◼ http://www.youtube.com/watch?v=
m_uMxwUs308

◼ Inventions That Changed The World examines not


only how and why life altering inventions got off the
ground in the first place, but also how they created
◼ Look and write down:
a domino effect spawning other essential inventions
in their wake. ◼ Which inventions do you
◼ With the gun, Jeremy reveals that successful
attempts to create ever more lethal weapons have see?
not only shaped the world but led directly or
indirectly to all of the following: the industrial ◼ Which processes do you
revolution; the production line; standardization;
street lighting; the car exhaust pipe and the see?
development of trauma medicine.
◼ What is the advantage of
being ahead with technical
Other link to same movie: knowledge?
Click here
The craftsman at home
Organization and communication

◼ Specialization of production processes


 From an one man workshop, to a large factory with
lots of labors, each specializing in a particular field.
Organization and communication

 Specializationof production processes makes


mass production possible
 Several departments e.g.:
 Design and development
 Drawing office
 Purchasing department
 Quality control
 Foundry shop
 Machine shop
 Assembly
 Testing department,
 Logistics
Organization en communication

◼ Communication between departments


 Between departments in a factory
 Even communication in a department

Siemens Werke 1870’s


Communication
In case of poor communication, the connection between production design / planning
and the production floor / parts manufacturing / process optimization / economic
substantiation is missing
For good communication, technical knowledge is necessary!
When all parts come together

Assembly
What goes wrong with bad communication?

Same design
parameters:
Aluminum
Fast looking
Nice wheels
Lots of power
Shiny color

Different designs
Relative costs %

Real cost
Defined cost

Product Production Manufacturing Assembly


Design set-up

Schematic cost structure (figure 1.6 book page 12)

Defined cost: the influence one has on the cost

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