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Day 3 - Case 4 Worksheet

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24 views

Day 3 - Case 4 Worksheet

Uploaded by

Ngọc Hà Lê
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Day 3 - Case 3: Quantitative Estimating

Estimate summary Project Fatty Acid plant


Location Netherlands
Description Material Cost Erection Mhr Erection Cost Total Cost
Equipment 28 pieces 930,000 2,500 88,000 1,018,000
Piping 1,895,000 11,330 397,000 2,292,000
Structural Steel 63,000 1,000 29,000 92,000
Civil 109,000 4,998 175,000 284,000
Buildings 0 0 0 0
Painting 14,000 1,734 61,000 75,000
Total Direct Cost 3,011,000 21,562 750,000 3,761,000

Design & Engineering (750 hours per equipment) 21,000 57.50 1,208,000
Construction supervision (% of D&E cost) 20% 242,000

Installed Cost 5,211,000

Contingency 10% 521,000

Total Installed Cost 5,732,000


Day 3 - Case 3: Quantitative Estimating

Make a complete estimate based on the following information:

Scope:
Equipment items 28 pc
Equipment FOB 930,000 Euro
Total weight of all equipment 42 tons 1.5
CRV (Columns, Reactors & Vessels) 8 stuks
Average volume per CRV 22.9 m3
Aerage weight per CRV 2.9 tons
Pumps incl. Electrical engine 53 kW
Column skirt area 25 m2
Insallation hours for equipment 2,500 h
Pipe bridge length 25 m
Steel structures 450 m3
Analyser building (5 * 4 * 3.3 m) 66 m3
ISBL plot area 500 m2
Insulation surface area for equipment 450 m2
Painting surface area for equipment 400 m2
Case Study Quantitative Estimating

Piping
Description qty unit Material Cost Erection Mhr Erection Cost
Average diameter 2,5"
Qty 3,5/equipment 126 pcs
40320 kg 1,895,040 € 11,330 396,547

Total Direct Cost 1,895,000 11,330 397,000


Total Costs

2,291,587

2,292,000
Case Study Quantitative Estimating

Steel
Description qty unit unitcost Material Cost Erection Mhr Erection Cost
Piperack
portal 6 pcs
7200 kg
length 25 m
3750 kg
TOTAL weight 10.95 Ton 2,100.00 € 22,995.00 € 274 9,581

Equipment support 450 m3


13.5 ton 2,700.00 € 36,450.00 € 473 16,538
CRV support
CRV average weight 2.9 ton
steel per CRV 0.141845 ton
TOTAL weight 1.248237 ton 3200 3,994.36 € 69 2,403

Total Direct Cost 63,000 1,000 29,000


Total Costs

32,576.25 €

52,987.50 €

6,397.22 €

92,000
Case Study Quantitative Estimating

Painting
Description Material Cost Erection Mhr Erection Cost Total Costs
Piping 10 kg/m
painting 40% piping l 1612.8 m 9,676.80 € 1,210 42,336.00 € 52,013 €

Painting equipment 400 m2 1,400.00 € 160 5,600.00 € 7,000

Painting steel 728.6795 m2 2,550.38 € 364 12,751.89 € 15,302


piperack 273.75 m2
supporting str 405 m2
Platform 49.929499 m2

Total Direct Cost 14,000 1,734 61,000 75,000


Case Study Quantitative Estimating

Civil
Description Material Cost Erection Mhr Erection Cost
Foundation equipment and construction
Eq weight 10 ton
volume foundation p 1 m3/ton
total volume 335 m3 66,929.14 € 3,346 117,126.00 €
Pavement
plot area 500 m2
volume pavement 44 m3 5,250.00 € 328 11,484.38 €
Drainage
plot area 500 m2
per system 33 m
2sys 67 m 5,333.33 € 333 11,666.67 €
Building 66 m3 31,350.00 € 990 34,650.00 €

Total Direct Cost 109,000 4,998 175,000


Total Costs

184,055.14 €

16,734.38 €

17,000.00 €
66,000.00 €

284,000
Case Study Quantitative Estimating

Buildings
Description Material Cost Erection Mhr Erection Cost Total Costs

Total Direct Cost 0 0 0 0

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