Control Strategy
Control Strategy
4.1 INTRODUCTION
The hybrid electrical vehicle power train has both Electrical power transmission
and mechanical power transmission path.
The operating points of the vehicle power train components are determined by
the control strategy. The controller strategy is usually an algorithm.
An optimization algorithm can be used to determine the best operating points.
The control strategy is implemented in the vehicle supervisory controller of the
power train.
4.1.1 Need of Control Strategy:
i. To coordinate the operation of the multiple power sources and energy
converters.
ii. To manage the power flow through the electrical and mechanical transmission
paths.
iii. To ensure that the driver demand is met, while the powertrain system
efficiency is optimized.
iv. To determine when and how much of deep discharge of the Energy Storage
System will be allowed to meet a driver demand.
v. To recuperated and stored the kinetic energy in the Energy Storage System
using regenerative braking when vehicle brake commands.
vi. To Enhance power train efficiency
vii. To improve the Fuel economy,
viii. To Reduce emissions
ix. To maintain good drivability.
4.2 VEHICLE SUPERVISORY CONTROLLER
Functions of Supervisory Control:
i. It helps the driver in case of a complicated control problem.
ii. It ensures that the driver demand is continuously and consistently
satisfied.
iii. It regulates the amount of kinetic energy should be recovered to recharge
the batteries during vehicle braking.
Objective of the Supervisory controller is to ensure that the driver demand is
met, while the powertrain system efficiency is optimized.
Vehicle supervisory controller is the middle order of the multi-level hierarchical
structure.
The primary inputs to the supervisory controller are:
o Drive requests: Ignition, Gear Shifting, Acceleration , Brake
o Vehicle operating conditions: speed, Accessory power and ESS SoC
Secondary inputs of roadway, traffic and GPS information may also be used in
more advanced supervisory control.
The outputs of the controller are the command signals for the powertrain
components, such as electric motor or ICE torque requests, battery charging set
points and on/off commands for certain components. Battery-pack or ESS
demands are set within certain limits to extend the life of the system.
The main control level is the driver, who uses speed and position feedback to
set the accelerator and brake pedal inputs. The control by the driver is accepted
by the supervisory controller and the controller controls the various powertrain
subsystems.
The subsystems like the electric motor drive, energy storage device, IC engine
and starter/generator drive have their own controllers. Though the subsystems
have their own controllers, the operating set-points depend on the commands
issued by the supervisory controller.
In a parallel or series-parallel hybrid vehicle, at low power demand levels only the
electric motor is used below a minimum vehicle speed. If the power demand
exceeds the minimum level, the engine turns-on.
In a parallel hybrid, the electric motor would assist the engine only if the power
demand is greater than the maximum engine power.
In a series-parallel or power-split architecture, the powertrain would be in a
power-split mode after the electric only mode.
A series mode may be used between the electric only and split-mode for low
power demands.
The parallel mode is used only at very high power demand levels. The battery
SoC is also maintained within a preset band by using the drive electric motor in
the generator mode in a pure parallel hybrid or using the generator of a series-
parallel hybrid vehicle.
Disadvantage of the method: Overall powertrain efficiency is not optimized.
The supervisory controller may also use a state machine to implement the mode
selection strategy. The state machine executes the transitions between the
various hybrid modes based on driver demand, vehicle speed, and subsystem
operating limits and faults etc.
The planetary gear set has three gears, the ring, the sun and the planet carrier.
The output shaft of the IC engine is connected to the planet carrier of the
planetary gear set. The mechanical power is transferred to the final drive and the
wheels from the IC engine indirectly through the ring gear. There is no direct
coupling between the IC engine and the final drive. The generator is connected to
the sun gear; the motor along with the wheels is connected to the ring gear. The
IC engine power can be split and part of it be transferred to the final drive and the
wheels through the sun gear and the electrical power transmission path. The IC
engine drives the generator which either charges the battery or supplies electrical
power to the motor or does both. The generator operation develops the reaction
torque against the planet gear to which the shaft of the IC engine is coupled. The
motor can add torque to the ring gear to provide additional power to the wheels.
The generator can also be operated in the motoring mode during peak
acceleration demand to add torque to the planet gear which then gets transmitted
to the wheels through the ring gear. Both the electric machines can act either in
Dr. D. Silas Stephen, Panimalar Engineering College, Chennai
21EE1925 – Electric Vehicle Architecture – Unit III – Hybrid Vehicle Control Strategy -Notes
the motoring mode or in the generating mode. During vehicle braking, the motor
acts as a generator to capture regenerative braking energy, which is converted to
electrical energy and stored in the battery.
The power relationship in the power-split hybrid vehicle,
4.3.3.1 Modes of operation possible through the planetary gear coupling and
dual modes of the electric machines
The electric motor supplies the traction power to the wheels being driven by the
battery energy.
The batteries are recharged using the regeneration control strategy with the
electric machine operated in the generator mode when the vehicle is coasting or
braking and the engine turned off.
The motoring mode is enabled with a positive torque command while it is rotating
in the reverse direction causes the power to flow from the battery to the
starter/generator to the IC engine.
The source of energy during engine starting is the battery.
(iii) Parallel Mode (Heavy Acceleration)
The powertrain operates in the parallel mode for heavy acceleration which is
needed when the vehicle is launched.
The starter/generator and motor both assist the IC engine using battery power.
The starter/generator power,
The sun gear rotates in the reverse direction, i.e., counter-clockwise looking into
the generator shaft from the gear, which makes Psun to ring < 0.
The reverse rotation of the sun gear increases IC engine torque enabling the
starter/generator to deliver motoring torque to the final drive.
The starter/generator input is electrical power from the battery.
The stored energy in the battery or any other type of storage device is used to
power the electric motor which supplies traction power to the rear wheels through
the rear differential.
The batteries are recharged using the regeneration control strategy by operating
the electric motor in the generator mode when the vehicle is coasting or braking
and the engine turned off.
(ii) Series Mode (Lower Speeds)
The vehicle is operated in the Series mode, when the driver power demand is
relatively low.
The Vehicle is operated within the limitations of the electric generator especially
in urban driving conditions.
The total IC engine torque is delivered to the generator which supplies the
electric motor with the storage system acting as the buffer.
The electric motor delivers traction power to the rear wheels.
The transmission is held in neutral in the series mode.
(iii) Power-Split Mode (Cruise, Light Acceleration)
In the series mode, when the speed is above the threshold limit or the power
requested is more than that can be provided, the clutch is engaged and the IC
engine provides propulsion power through the transmission.
The speed of the IC Engine is set by the power-split control mode algorithm.
Power from the IC engine is delivered to the front wheels and the rear wheels
through the mechanical transmission path and the electrical transmission paths.
This power-split operation mode which uses both the electrical motors is similar
to the mechanical power-split that has a planetary gear set.
The power-split ratio between the mechanical and electrical transmissions can be
arbitrarily chosen by the generator loading in contrast to the mechanical power-
split hybrid.
The power-split proportions may be chosen to optimize ESS usage and to
maintain a desirable front-to-rear traction force ratio, subject to transient
smoothing considerations.
(iv) Parallel Mode (Heavy Acceleration)
The vehicle is operated in the parallel mode, when the driver power demand is
relatively high.
The IC engine and the two electric machines all work in parallel to deliver traction
power to the wheels.
The electric generator is operated in the motoring mode.
the IC engine and electric generator torque blended at the IC engine-generator
coupling is delivered to the front wheels.
The electric motor also supplies power to the rear wheel.
The energy for both the electric machines comes from the Energy Storage
System. As it is a charge depleting operation, it is not suitable for long drives.
This mode is used to boost when heavy acceleration demand exists.
The IC engine is buffered from the vehicle load variations by a passive control
algorithm of the ESS charge which is independent of the active vehicle
powertrain control. The ESS control is based on an on/off control method, which
is also known as thermostat control of the IC engine.
The criterion for on-off control can be set by the SoC limits of the battery. The
maximum and minimum SoC limits are set such that the driver demand can be
met by the electric motor at all times.
The thermostat control of the engine to maintain the SoC within specified limits
4.4.2 Parallel Control
The parallel mode control algorithm delivers power to wheels through both the
electric machine and the IC engine to meet the driver demand.
The torque from the two devices may be blended before being delivered to a set
of wheels or could be separately delivered to the front and rear wheels.
In either case, the control algorithm must additionally ensure that the energy
storage SoC is maintained within a band and a compromise operating point
between fuel efficiency and tailpipe emissions is selected for the IC engine.
The IC engine operating speed is matched with the vehicle speed through the
transmission gear ratio. The transmission gear shifting strategy is an essential
component in the parallel control strategy. Following the gear selection, the
control strategy determines the torque commands for the engine and the electric
motor to meet the driver demand and manage the energy storage. The goal of
the shifting strategy is to match the vehicle speed with the IC engine speed at its
best operating region.
In an IC engine powertrain, the regions of higher IC engine efficiency in the
engine power-vehicle speed plane are smaller for lower gears than it is for higher
gears. A qualitative plot showing regions of higher engine efficiency operation
reflected through each gear ratio as a function of vehicle speed.
The plot shows that the overlap regions decrease significantly for lower gears,
which makes it more difficult to prevent frequent shifting at lower vehicle speeds.
The feedback control system that can be used to keep the IC engine operating
along the set of optimal is:
The IC engine speed and torque are maintained at the desired best operating
points by controlling the starter/generator current. The power demand translated
from the accelerator pedal input is used to control the fuel flow rate.
4.4.3.2 Series-Parallel 2 2 Control
In the hybrid architecture shown in Figure 15.9, the electric generator is coupled
to the IC engine through a fixed gear-ratio, while the electric motor is coupled to
the wheels through another fixed gear ratio.
The torque relationships between the powertrain components are derived based
on the electric generator and motor speeds reflected to the IC engine side
through these fixed gear ratios.
The speed relationships when the transmission gear is engaged are:
loading only the generator, i.e. Tgen = TICE, the vehicle is in the series operation
mode, and the transmission can be disengaged.