Chapter 2. Fundamentals of Logistics System Management
Chapter 2. Fundamentals of Logistics System Management
Fundamentals of
Logistics System
Management
2.1. Concept and Model of
Logistics Management
2.1.1. Concept of Logistics Management
Optimize Transportation and Minimize Cost and Time Increase Customer Satisfaction
Storage
Effective logistics management helps Optimized logistics management
The main objective of logistics reduce transportation, storage, order meets customer expectations for
management is to be efficient and processing costs, and shorten accuracy and speed of delivery.
flexible in transporting and storing customer response time.
goods, ensuring a continuous supply
chain.
2.1.2. Logistics System
The Logistics System is a network that connects various activities and components in the supply chain. It operates as a synchronization mechanism, ensuring
tight integration between activities to optimize the flow of goods, information, and finance within the supply chain.
Basic Components and Activities of the Logistics
System
2.1.3. Functions of Logistics Management
The main functions of logistics management include:
01. Order Processing
The order processing workflow includes the following main steps:
1. Receive and confirm the customer's order, including verifying the validity of the order and customer information.
2. Transfer the order to the warehouse department to prepare the products and pack them.
3. Establish a transportation and delivery plan to deliver the order to the customer within the committed time frame.
4. Monitor and update the order status to ensure on-time delivery.
5. Quickly and effectively handle any customer change requests or complaints.
An efficient order processing workflow is key to meeting customer needs, increasing satisfaction, and retaining customers in the long run.
01. Order Processing
Order Placement
Detailed order information is sent to the Order Management System (OMS) to determine the appropriate warehouse based on the delivery address and product availability.
Pick Inventory
Employees collect the necessary product quantities from the warehouse, using barcodes or automated technology to fulfill the order.
Sorting
Products are sorted by delivery location, either manually or automatically using a sorting machine.
Packing
Products are carefully packed into appropriate shipping containers, along with address information and delivery instructions.
Shipping
The order is delivered directly to the customer or combined with other orders to optimize the efficiency of the delivery process.
02. Products and Material Handling
Products and Material Handling: Ensure that products and materials are handled properly during different stages of the supply chain, from receiving to delivery to other
departments or customers.
Product and material handling is connected to inventory management and supply control, and has a significant impact on the efficiency of logistics operations. Optimizing
the product and material handling process helps reduce costs, increase productivity, and ensure product quality.
02. Products and Material Handling
Product and Material Handling activities include:
• Receive Goods: Receive, inspect the quantity and quality of goods when they are brought into the warehouse.
• Sort & Store Goods: Arrange goods by type, characteristics, and storage requirements.
• Handle & Transfer: Ensure goods are fully prepared according to order requirements.
• Manage Damaged Products: Manage defective or damaged products, determine appropriate handling (return, repair, or
discard).
03. Inventory Control Management
Inventory control management is an important part of logistics management, involving tracking, controlling, and optimizing inventory levels in the supply
chain to avoid excess or shortage of goods.
Bin 1: Current Product in Use Bin 2: Replenishment Reserve Bin 3: Warehouse Stock
This bin contains the product currently in use, Bin 2 contains the replenishment reserve product, Bin 3 contains the product stock held in the
ensuring it is always available to meet demand. ready to be used when Bin 1 is depleted. warehouse or supply department, to replace Bin 2
when needed.
Just-in-Time (JIT) System
Concept
Objectives
1 2 3
Characteristics
Companies will use the services of a logistics service
provider to manage all or part of their inventory.
Computerized Inventory Control System
The computerized inventory control system is a modern tool that uses software and digital tools to monitor, manage, and control inventory in
real-time.
Minimize Errors
3
From manual data entry, increase productivity
Automated System
4
Records inventory transactions
Fixed Order Quantity
— — —
Description Characteristics Objectives
This system involves placing a fixed The order quantity does not change, Ensure there is always enough
quantity of goods each time the but the timing of the order may vary inventory to meet demand, while
inventory level drops to a depending on demand and optimizing ordering and storage costs.
predetermined level. consumption rate. This system is often
applied to products with a stable
consumption rate.
Fixed Period Ordering
Concept
Objective
Putaway
After the goods are received and inspected, they are moved to the appropriate storage locations within the warehouse. Use strategies like Random Storage or Fixed Location Storage to optimize space
utilization.
Inventory Control
Monitor the inventory levels, conduct periodic cycle counts, and resolve any discrepancies. Use tools like warehouse management software or barcode/RFID systems to track inventory in real-time.
Order Picking
Select the goods from the storage locations based on customer orders. Picking strategies include Discrete Picking, Batch Picking, Zone Picking, and Wave Picking.
Return Management
Handle product returns, including inspecting the condition, processing paperwork, and updating inventory. Identify the reasons for returns and provide solutions like refunds, exchanges, or recycling.
Types of Warehouses
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Types of Warehouses
There are various types of warehouses, each with its own characteristics and pros and cons. Specifically:
• Public Warehouses: These are independently operated warehouses that provide storage services to multiple customers.
Companies often use public warehouses on a short-term basis.
• Private Warehouses: Owned and operated by large businesses to meet their own storage needs. This type of warehouse is
more cost-effective in the long run for companies with stable and large storage requirements.
• Contract Warehouses: Operated under an exclusive contract with a single customer. They provide a middle ground between
public and private warehouses, with customized services based on long-term agreements.
• Automated Warehouses: Utilize automation technology to minimize human intervention in storage and retrieval processes.
This increases efficiency, reduces errors, and lowers operating costs.
• Climate Controlled Warehouses: Specialized warehouses designed to store goods that require specific temperature and
humidity conditions, such as pharmaceuticals, perishable foods, and chemicals.
• Distribution Centers: Focus on efficiently receiving goods from multiple suppliers, quickly fulfilling customer orders, and
rapidly distributing products to various destinations. They play a crucial role in reducing delivery times and improving
service levels.
Warehouse Management Technology
Warehouse Management RFID and Barcode Technology Internet of Things (IoT)
System (WMS)
RFID and barcode technologies are IoT allows the use of smart sensors
WMS software plays a crucial role in useful tools for real-time tracking to monitor and manage
optimizing the efficiency of and management of goods. They environmental factors in the
warehouse operations, including help reduce errors in inventory warehouse, such as temperature,
managing inbound inventory, auditing and handling, thereby humidity, and energy consumption,
storage, order processing, and enhancing accuracy and ensuring optimal storage conditions
inventory tracking. Using a WMS transparency in warehouse for goods and energy savings.
helps minimize errors and improve management.
labor productivity.
05. Transportation and Delivery
First Mile
Packaging Selection
2
Suitable for each type of product
Conclusion: The selection and management of product packaging is an important step in logistics management strategy,
directly affecting the efficiency and competitiveness of the business.
Logistics Management
Strategies
The basic logistics management strategies originate from Marketing
strategies. The push principle conceptualizes the provision of goods to
the market without a specific demand for those goods. This means
that the action is initiated by the manufacturer. The push principle is
the traditional strategy to supply goods to the market (MTS - Make to
Stock).
The pull principle starts at the end. This means that the logistics
process is triggered when the end-user (the consumer) requests
specific goods and thus creates demand (MTO - Make to Order).
Push Strategy and Pull Strategy
Push Strategy Pull Strategy Combining Strategies
The focus is on accelerating The focus is on increasing brand These strategies can be combined
product consumption through awareness and attracting or used separately depending on
distribution channels to reach customer attention. The goal is to market conditions, product type,
consumers. The goal is to move increase customer conversion and business objectives.
products quickly by using rates through marketing efforts to
promotional programs and create demand for the product.
incentives to encourage retailers
and wholesalers.
Push and Make-To-Stock Strategy Mechanism Diagram
Pull and Make-To-Order Strategy Mechanism Diagram
Push Strategy and Pull Strategy
Comparing Push/MTS and Pull/MTO Strategies
Push and MTS Strategy Pull and MTO Strategy
- Production management: Mass production based on - Production management: Produce products based on
forecasted market demand. specific customer orders.
- Marketing: Use advertising campaigns and promotions to - Marketing: Gather customer information and customize
drive consumption of the produced products. products to requirements.
- Logistics management: Manage large inventory levels, - Logistics management: Ensure a flexible logistics system
store and transport products to retail outlets. to deliver products immediately after production.
Push Strategy and Pull Strategy
2.2. Logistics Management Objectives and
Perspectives
1. Inventory Optimization: Effectively manage inventory levels to reduce storage costs and ensure availability of
goods when needed.
2. Cost Efficiency: Optimize costs across the entire supply chain to increase profitability.
3. Timely Delivery: Ensure goods are delivered to customers on time.
4. Risk Management: Identify and mitigate risks within the supply chain.
5. Technology Integration: Utilize technology to improve the efficiency and accuracy of the supply chain.
6. Sustainability: Ensure the supply chain is environmentally friendly and sustainable in the long term.
7. Scalability: Ensure the supply chain can scale up as demand increases.
8. Customer Satisfaction: Ensure customers are satisfied with the products and services.
9. Compliance & Regulation: Ensure compliance with international regulations and standards.
10. Competitive Advantage: Create and maintain a competitive advantage through effective logistics management.
2.2.1. Inventory Optimization
The key strategies to optimize inventory in logistics management:
1. Route Optimization: Choose the most cost-effective transportation routes to help minimize transportation costs.
2. Consolidation: Combine multiple shipments to optimize load capacity and reduce transportation costs per unit.
3. Inventory Management: Apply lean inventory management practices like Just-In-Time to minimize transportation and storage
costs.
4. Supplier Negotiation: Negotiate favorable terms and conditions with suppliers and carriers to reduce logistics costs.
5. Automation: Implement automation technology in logistics operations in a well-organized manner to optimize operating costs.
2.2.3. Timely Delivery
Effective Route Planning 1
Optimize delivery routes to minimize transportation time by using
GPS technology and data analysis.
2 Real-Time Tracking
Monitor delivery information such as location, order status, and
estimated delivery time to ensure timely delivery.
Inventory Management 3
Maintain optimal inventory levels to avoid stockouts through
accurate demand forecasting and lean inventory management
methods. 4 Just-In-Time (JIT)
Apply Just-In-Time principles to efficiently distribute goods and
meet customer demand in a timely manner.
Effective Communication 5
Enhance collaboration and information sharing among supply
chain partners to achieve fast and on-time delivery.
6 Contingency Planning
Develop contingency plans to respond to unexpected situations
and ensure continuous delivery.
2.2.4. Risk Management
• Risk Assessment: Identify and analyze potential incidents and
risks in the supply chain to have timely response measures.
• Green transportation: Use environmentally friendly vehicles such as electric, hybrid or clean fuel vehicles.
• Energy-efficient warehouses: Implement energy-saving technologies such as LED lighting systems, effective
insulation, and solar power equipment.
• Sustainable packaging: Choose recyclable and biodegradable packaging materials like paper and other eco-
friendly alternatives instead of plastic.
• Reduce carbon emissions: Set targets to reduce carbon emissions across the entire supply chain, from
transportation to warehouse operations.
• Renewable energy: Integrate solar, wind or other clean energy sources to power logistics infrastructure.
Logistics Scaling Strategies
• Flexible infrastructure: Construct warehouses and transportation networks that can adapt to changing and growing
demands.
• Supplier partnerships: Collaborate closely with capable logistics service providers to scale production and supply.
• Resource planning: Use accurate demand forecasting to efficiently allocate resources like personnel, equipment,
and capital.
• Cross-training: Train versatile employees who can fulfill various tasks and roles as needed.
2.2.7. Scalability
Scalability helps businesses adapt to changes in the market and
customer demands.
• increasing demands.
Partnerships with suppliers: Closely collaborating with capable
logistics service providers to scale production and supply.
• Document Accuracy: Ensure all shipping documents are accurate and complete.
• Audit Procedures: Conduct regular audits and check for compliance.
• Training Program: Train employees on compliance best practices.
• Record Keeping: Maintain comprehensive records for audit purposes.
• Continuous Updates: Stay up-to-date on international and local regulations.
2.2.10. Competitive Advantage
Competitive advantage helps a business stand out in the competitive
market and attract customers.
This process includes steps to identify the key processes, diagram the
key elements, map the detailed flow, identify opportunities for
improvement, measure the opportunities and identify the key points,
and determine feasible solutions and implementation costs.
2.3.4. Designing the Logistics
Process (Continued)
Designing the logistics process is an ongoing process that requires
flexibility and the ability to adapt to changes in the market and
customer needs. Updating and optimizing the logistics process is
necessary to maintain high efficiency and effectiveness.
Operations Process
Focuses on value-adding activities, such as transportation, warehousing, and order processing. The goal is to
maximize profitability from these activities.
Effective Integration
The close coordination between administrative and operational processes is key to achieving optimal logistics
performance.
2.4.2. The Relationship Between
Logistics and Other Departments in
an Organization
The relationship between logistics and other departments in an organization can
be classified based on function, based on process, or based on objectives.
• Coordinate and control the order fulfillment cycle and ensure they are in the right place at the right time.
• Evaluate the quality of previous deliveries and assess how they can be improved.
• Manage resources within the supply chain, evaluate their efficiency, and provide solutions if needed.
• Negotiate with suppliers, retailers, manufacturers, and consumers.
• Supervise, manage, and train the team members.
Chapter 2 Summary
Chapter 2 provided a basic foundation on Logistics System Management.
The content includes the concept, model, objectives, and operating process of Logistics.