5680 (Electric)

(000000--029999)
Walk--Behind Scrubber
Operator Manual

The Safe Scrubbing AlternativeR

North America / International 330450

Rev. 08 (09-2006)
www.tennantco.com *330450*
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This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand the machine before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
S The machine is operated with reasonable care.
S The machine is maintained regularly - per the machine maintenance instructions provided.
S The machine is maintained with manufacturer supplied or equivalent parts.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials,
old machine components such as
batteries, hazardous fluids such as
antifreeze and oil, in an environmentally
safe way according to local waste
disposal regulations.
Always remember to recycle.

MACHINE DATA
Please fill out at time of installation for future reference.

Model No. --

Serial No. --

Machine Options --

Sales Rep. --

Sales Rep. phone no. --

Customer Number --

Installation Date --

Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com
FaST--PAK is a US registered and unregistered trademark of Tennant Company.
Specifications and parts are subject to change without notice.

Copyright E 2000, 2002, 2004, 2005, 2006 TENNANT Company, Printed in U.S.A.

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 CONTENTS
CONTENTS

Page Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . 2 SCRUB BRUSHES AND PADS . . . . . . . . . . 47
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DISK BRUSHES . . . . . . . . . . . . . . . . . . . . 47
OPERATOR RESPONSIBILITY . . . . . . . . . . . 4 REPLACING THE DISK
MACHINE COMPONENTS . . . . . . . . . . . . . . . 5 BRUSHES OR PADS . . . . . . . . . . . 47
CONTROL PANEL SYMBOLS . . . . . . . . . . . . 6 CYLINDRICAL BRUSHES . . . . . . . . . . . . 51
CONTROLS AND INSTRUMENTS . . . . . . . . 7 REPLACING THE CYLINDRICAL
STEERING HANDLES . . . . . . . . . . . . . . . . 8 BRUSHES . . . . . . . . . . . . . . . . . . . . 51
ON-OFF KEY SWITCH . . . . . . . . . . . . . . . . 9 CHECKING AND ADJUSTING
SCRUB SWITCH . . . . . . . . . . . . . . . . . . . . 10 CYLINDRICAL BRUSH
SCRUB HEAD STRAP (DISC HEAD) . . 10 PATTERN . . . . . . . . . . . . . . . . . . 52
SQUEEGEE LEVER . . . . . . . . . . . . . . . . . 10 SOLUTION SYSTEM . . . . . . . . . . . . . . . . . . . 54
HOURMETER . . . . . . . . . . . . . . . . . . . . . . 11 RECOVERY TANK . . . . . . . . . . . . . . . . . . 54
BATTERY DISCHARGE INDICATOR . . 11 SOLUTION TANK . . . . . . . . . . . . . . . . . . . 55
FaST SWITCH (OPTION) . . . . . . . . . . . . 11 FaST SYSTEM (OPTION) . . . . . . . . . . . . 56
SOLUTION FLOW LEVER . . . . . . . . . . . . 12 FaST SYSTEM FILTER SCREEN . . . 56
CIRCUIT BREAKERS . . . . . . . . . . . . . . . . 12 FaST SUPPLY HOSE CONNECTOR 56
SOLUTION TANK HOSE . . . . . . . . . . . . . 13 FaST SYSTEM AIR PUMP FILTER . 56
RECOVERY TANK DRAIN HOSE . . . . . 13 SQUEEGEE . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SUPPORT ARM . . . . . . . . . . . . . . . . . . . . . 13 REMOVING THE SQUEEGEE
STOP ARM . . . . . . . . . . . . . . . . . . . . . . . . . 14 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 57
SQUEEGEE DOWN PRESSURE INSTALLING THE SQUEEGEE
CAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 58
HOW THE MACHINE WORKS . . . . . . . . . . . 15 LEVELING THE SQUEEGEE . . . . . . . . 58
FaST SCRUBBING SYSTEM (OPTION) . . 16 ADJUSTING SQUEEGEE BLADE
PRE-OPERATION CHECKLIST . . . . . . . . . . 17 DEFLECTION . . . . . . . . . . . . . . . . . . . . 59
INSTALLING FaST PAK AGENT (OPTION) 18 SQUEEGEE BLADES . . . . . . . . . . . . . . . . . . 60
STARTING THE MACHINE . . . . . . . . . . . . . . 20 REPLACING OR ROTATING THE
FILLING THE TANKS . . . . . . . . . . . . . . . . . . . 20 REAR SQUEEGEE BLADE . . . . . . . . 60
NORMAL SCRUBBING . . . . . . . . . . . . . . . . . 22 REPLACING OR ROTATING THE
DOUBLE SCRUBBING . . . . . . . . . . . . . . . . . . 26 FRONT SQUEEGEE BLADE . . . . . . . 61
STOP SCRUBBING . . . . . . . . . . . . . . . . . . . . 27 BELTS AND CHAINS . . . . . . . . . . . . . . . . . . . 63
DRAINING AND CLEANING THE TANKS . 28 BRUSH DRIVE BELT . . . . . . . . . . . . . . . . 63
OPERATION ON INCLINES . . . . . . . . . . . . . 32 STATIC DRAG CHAIN . . . . . . . . . . . . . . . 63
STOP THE MACHINE . . . . . . . . . . . . . . . . . . 32 TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
POST-OPERATION CHECKLIST . . . . . . . . . 33 PUSHING AND TRANSPORTING THE
MACHINE TROUBLESHOOTING . . . . . . . . 34 MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . 64
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 36 PUSHING THE MACHINE . . . . . . . . . 64
MAINTENANCE CHART . . . . . . . . . . . . . . . . 36 TRANSPORTING THE MACHINE . . 64
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . 38 MACHINE JACKING . . . . . . . . . . . . . . . . . . . . 67
REAR CASTERS . . . . . . . . . . . . . . . . . . . . 38 STORAGE INFORMATION . . . . . . . . . . . . . . 67
TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . 38 FREEZE PROTECTION . . . . . . . . . . . . . . . . . 67
BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 68
CHARGING THE BATTERIES . . . . . . . . 40 GENERAL MACHINE
ELECTRIC MOTORS . . . . . . . . . . . . . . . . . . . 41 DIMENSIONS/CAPACITIES . . . . . . . . . . 68
SCRUB HEAD . . . . . . . . . . . . . . . . . . . . . . . . . 42 FaST SYSTEM (OPTION) . . . . . . . . . . . . . . 69
DISK BRUSH SCRUB HEAD SKIRT . . . 42 GENERAL MACHINE PERFORMANCE . . 69
CYLINDRICAL BRUSH SCRUB POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . . 70
HEAD SKIRTS . . . . . . . . . . . . . . . . . . . 42 TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ADJUSTING THE SCRUB HEAD MACHINE DIMENSIONS . . . . . . . . . . . . . . . 71
SKIRTS . . . . . . . . . . . . . . . . . . . . . . 42 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
REPLACING THE SCRUB HEAD
SKIRTS . . . . . . . . . . . . . . . . . . . . . . 42
REMOVING OR REPLACING THE
SCRUB HEAD . . . . . . . . . . . . . . . . . . . 43
LEVELING THE SCRUB HEAD . . . . . . . 46

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 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following symbols are used throughout this 3. When using machine:
manual as indicated in their description: -- Go slow on inclines and slippery
surfaces.
WARNING: To warn of hazards or -- Use care when backing machine.
unsafe practices that could result in -- Follow mixing and handling
severe personal injury or death. instructions on chemical containers.

FOR SAFETY: To identify actions that 4. Before leaving or servicing machine:

must be followed for safe operation of -- Stop on level surface.
equipment. -- Turn off machine and remove key.

This machine is designed solely for scrubbing dirt 5. When servicing machine:
and dust in an indoor environment. Tennant does -- Avoid moving parts. Do not wear loose
not recommend using this machine in any other jackets, shirts, or sleeves when
environment. working on machine.
-- Block machine tires before jacking
The following information signals potentially machine up.
dangerous conditions to the operator or -- Jack machine up at designated
equipment. Read this manual carefully. Know locations only. Block machine up with
when these conditions can exist. Locate all safety jack stands.
devices on the machine. Then, take necessary -- Use hoist or jack that will support the
steps to train machine operating personnel. weight of the machine.
Report machine damage or faulty operation -- Wear eye and ear protection when
immediately. Do not use the machine if it is not in using pressurized air or water.
proper operating condition. -- Disconnect battery connections before
working on machine.
WARNING: Batteries emit hydrogen gas. -- Avoid contact with battery acid.
Explosion or fire can result. Keep -- Use Tennant supplied or equivalent
sparks and open flame away. Keep replacement parts.
covers open when charging.
6. When loading/unloading machine
WARNING: Flammable materials can onto/off truck or trailer:
-- Turn off machine.
cause an explosion or fire. Do not use
-- Use truck or trailer that will support
flammable materials in tank(s).
the weight of the machine.
-- Use winch. Do not push the machine
WARNING: Flammable materials or
onto/off the truck or trailer unless the
reactive metals can cause an explosion load height is 380 mm (15 in) or less
or fire. Do not pickup. from the ground.
-- Block machine tires.
FOR SAFETY: -- Tie machine down to truck or trailer.
1. Do not operate machine:
-- Unless trained and authorized.
-- Unless operation manual is read and
understood.
-- In flammable or explosive areas unless
designed for use in those areas.

2. Before starting machine:

-- Make sure all safety devices are in
place and operate properly.
-- Check brakes and steering for proper
operation (if so equipped).

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 SAFETY PRECAUTIONS
The safety labels appear on the machine in the
locations indicated. If these or any label becomes
damaged or illegible, install a new label in its
place.

FLAMMABLE MATERIALS LABEL -- LOCATED FOR SAFETY LABEL -- LOCATED ON THE

ON THE UNDERSIDE OF THE SOLUTION OPERATOR CONSOLE.
TANK COVER.

353417

FLAMMABLE SPILLS LABEL -- LOCATED ON

THE OPERATOR CONSOLE.

BATTERY CHARGING LABEL -- LOCATED ON

THE UNDERSIDE OF THE SOLUTION TANK.

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OPERATION
OPERATION

OPERATOR RESPONSIBILITY

- The operator’s responsibility is to take care

of the daily maintenance and checkups of
the machine to keep it in good working
condition. The operator must inform the
service mechanic or supervisor when the
maintenance intervals are required as stated
in the MAINTENANCE section of this
manual.

- Read this manual carefully before operating

this machine.

FOR SAFETY: Do not operate machine,

unless operation manual is read and
understood.

- Check the machine for shipping damage.

Check to make sure the machine is
complete per shipping instructions.

- Keep your machine regularly maintained by

following the maintenance information in this
manual. We recommend taking advantage 07324

of a regularly scheduled service contract

from your Tennant representative.

- Order parts and supplies directly from your

authorized Tennant representative. Use the
parts manual provided when ordering parts.

- After operation, follow the recommended

daily and hourly procedures stated in the
MAINTENANCE CHART.

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 OPERATION

MACHINE COMPONENTS

B
A D

F
C K
J A
H

G
E

Q M
N O P

A. Solution tank
B. Solution tank fill opening
C. Recovery tank
D. Steering handles
E. Squeegee
F. Squeegee lever
G. Squeegee down pressure cams
H. Recovery tank drain hose
I. Solution tank hose
J. Support arm
K. Stop arm
L. Batteries
M. Scrub head
N. Scrub brush access cover
O. FaST solution system (option)
P. Heavy duty scrub head strap (Disc Head)
Q. Scrub brush idler door

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 OPERATION

CONTROL PANEL SYMBOLS

These symbols identify controls and displays on

the machine:

Key switch Circuit breaker #1--scrub head actuator

Variable flow or rate Circuit breaker #2--machine propel

Solution flow Circuit breaker #3--vacuum fan motor

Scrub brushes down and on Circuit breaker #4--left brush motor

Scrub brushes up and off Circuit breaker #5--right brush motor

Heavy scrub brush down pressure Circuit breaker #6--FaST

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 OPERATION

CONTROLS AND INSTRUMENTS

B
B

I
C
F
E
G

H D
CB4
CB1
CB5
J
J CB2
CB6
CB3

K
M
L

A. Operation label
B. Steering handles
C. On-off key switch
D. Scrub switch
E. Console height adjustment knob
F. Hourmeter
G. FaST switch (option)
H. Battery discharge indicator
I. Solution flow lever
J. Circuit breakers
K. Squeegee lever
L. Recovery tank drain hose
M. Solution tank drain hose

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 OPERATION
STEERING HANDLES
The steering handles control the machine speed
and direction.

Forward: Rotate the steering handles forward.

The further forward you rotate the steering
handles, the faster the machine will go.

Backward: Rotate the steering handles

backwards toward you.

Turning: Push the machine in the direction of the

turn with the steering handles. The machine will
turn on the swivel casters.

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 OPERATION
Stop: Release the steering handles.

The steering console height is adjustable.

Adjust: Turn the console adjustment knob

counterclockwise to loosen the knob. Move the
console up or down to the desired height. Then
turn the knob clockwise to tighten the knob, and
lock the console in position.

ON-OFF KEY SWITCH

The on-off key switch controls machine power
with a key.

On: Turn the key to the right.

Off: Turn the key to the left.

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 OPERATION
SCRUB SWITCH
The scrub switch controls the scrubbing
operations.

Lower brushes and start scrubbing: Press the top

of the switch.

Raise brushes and stop scrubbing: Press the

bottom of the switch.

NOTE: The scrub brushes do not start until the

steering handles are rotated forward or backward.

NOTE: The scrub switch also controls the FaST

system (option) when the FaST system is enabled
with the FaST switch.

SCRUB HEAD STRAP (DISC HEAD)

The scrub head strap increases the scrub head
pressure and puts the scrub head into heavy
scrub mode.

The heavy scrub mode is used when deep

scrubbing or floor stripping is necessary.

Start heavy scrub mode: With the scrub head in

the up position, pull out on the scrub head strap
until the scrub head drops into place. Lower the
brushes and start scrubbing.

Stop heavy scrub mode: Press the bottom of the

scrub switch. The scrub head will reset when it
raises and stops scrubbing. When it is started
again, the scrub head will operate at daily
scrubbing pressure.

SQUEEGEE LEVER
The squeegee lever controls the squeegee and
the vacuum system.

Lower squeegee and start vacuum: Move the

squeegee lever up and to the left to unlock it, and
then release the lever.

Raise squeegee and stop vacuum: Pull the lever

up and move it to the right to lock the lever in the
up position.

NOTE: Raise the squeegee before reversing the

machine.

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 OPERATION
HOURMETER
The hourmeter records the number of hours the
machine has been powered on. This information
is useful when servicing the machine.

BATTERY DISCHARGE INDICATOR

The battery discharge indicator shows the charge
level of the batteries.

When the batteries are fully charged, the indicator

on the far right is lit. As the batteries discharge,
the indicator will move along the display to the
left. Recharge the batteries when the indicator
flashes.

NOTE: The battery discharge indicator will not

reset from the flashing indicator unless the
batteries have been fully charged.

FaST SWITCH (OPTION)

The FaST switch (option) enables the FaST
(Foam Scrubbing Technology) system. When the
FaST system is enabled, it is turned on and off
with the scrub switch

Enable the FaST system: Press the top of the

FaST switch.

Enable conventional scrubbing: Press the bottom

of the FaST switch.

NOTE: Disable the FaST system before using the

machine for conventional scrubbing.

NOTE: The FaST system will not start until the

steering handles are rotated forward or backward.

NOTE: Do not enable the FaST system with

conventional cleaning detergents in the solution
tank. Drain, raise and refill the solution tank with
clear cool water only before operating the FaST
system. Conventional cleaning detergents/
restorers may cause failure to the FaST solution
system.

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 OPERATION
SOLUTION FLOW LEVER
The solution flow lever controls the amount of
solution flow to the floor.

Increase: Push the lever forward.

Decrease: Pull the lever backward.

NOTE: A solenoid valve dispenses the solution to

the scrub head. The valve opens when the
steering handles are rotated forward, and closes
when the steering handles are released in neutral
position.

NOTE: When using the FaST system (option), the

solution flow lever is nonfunctional. The FaST
system flow rate is pre--set.

CIRCUIT BREAKERS
The circuit breakers are resettable electrical
circuit protection devices. They stop the flow of
current in the event of a circuit overload. Once a
circuit breaker is tripped, reset manually by
pressing the reset button after the breaker has
cooled down.

If the overload that caused the circuit breaker to

trip is still there, the circuit breaker will continue to
stop current flow until the problem is corrected.

The circuit breakers are located on each side of

the operator console.

The chart shows the circuit breakers and the

electrical components they protect.

Circuit
Breaker Rating Circuit Protected
CB1 10 A Machine power
CB2 25 A Machine propel
CB3 25 A Vacuum fan motor
CB4 30 A Right brush motor
CB5 30 A Left brush motor
CB6 10 A FaST (option)

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 OPERATION
SOLUTION TANK HOSE
The solution tank hose is used to drain the
solution tank. The drain hose plug is removed by
turning the plug latch to loosen the plug and
pulling the plug out of the drain hose. The drain
hose is plugged by placing the hose plug in the
end of the hose and turning the plug latch to
tighten the plug.

RECOVERY TANK DRAIN HOSE

The recovery tank drain hose is used to drain the
recovery tank. The drain hose plug is removed by
turning the plug latch to loosen the plug and
pulling the plug out of the drain hose. The drain
hose is plugged by placing the hose plug in the
end of the hose and turning the plug latch to
tighten the plug.

SUPPORT ARM
The support arm holds up the solution tank when
the tank is lifted. The support arm engages when
the solution tank is lifted all the way open. The
arm is released by pulling up on it.

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 OPERATION
STOP ARM
The stop arm prevents the solution tank from fully
closing when the tank is lowered. Push the arm in
to lower the solution tank completely.

SQUEEGEE DOWN PRESSURE CAMS

The squeegee down pressure cams adjust the
squeegee deflection along the entire length of the
squeegee.

Increase: Turn the cams clockwise.

Decrease: Turn the cams counter-clockwise.

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 OPERATION

HOW THE MACHINE WORKS

The scrub components of the machine are a

solution tank, scrub brushes or pads, a squeegee,
a vacuum fan, and a recovery tank.

With conventional scrubbing, water and detergent,

from the solution tank, flow to the floor through a
solution valve to the scrub brushes or pads. The
brushes or pads scrub the floor. As the machine
moves forward, the squeegee wipes the dirty
solution off the floor, which is then picked up and
drawn into the recovery tank.

The steering handles control the direction and

speed of the machine in forward or reverse. By
rotating the steering handles forward, the machine
propels forward. By rotating the handles towards
you, the machine propels backward.

Three different widths of scrub heads and

squeegees are available for the machine.

The scrub head widths are as follows; the model

700 (700 mm (28 in)), the model 800 (800 mm
(32 in)), and the model 900 (900 mm (36 in)). The
700 mm (28 in) squeegee is used with the 700
model scrub head, as well as the 800 mm (32 in)
with the model 800, and the 900 mm (36 in) with
the model 900.

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 OPERATION
FaST SCRUBBING SYSTEM (OPTION)
The FaST (Foam Scrubbing Technology) system
operates by injecting the FaST PAK concentrate
agent (A) into the system with a small amount of
water and compressed air. This mixture creates a A
large volume of expanded wet foam.

The expanded foam mixture is then dispersed

onto the floor (B) while the machine is scrubbing.
When the squeegee picks up the mixture, the
patented foaming agent has collapsed and is
recovered into the recovery tank. B
The FaST system can be used with all double
scrubbing and heavy duty scrubbing applications.

Using the FaST system can increase

productivity by 30% by reducing your dump/fill
cycle. It will also reduce chemical usage and
storage space. One FaST PAK of concentrated
agent can scrub up to 1 million sq. ft. The safe scrubbing alternative
NOTE: Do not enable the FaST system with
conventional cleaning detergents in the solution
tank. Drain, raise and refill the solution tank with
clear cool water only before operating the FaST
system. Conventional cleaning detergents/
restorers may cause failure to the FaST solution
system.

NOTE: Storage or transporting machines

equipped with FaST in freezing temperatures
requires special procedures. Check with a
TENNANT representative for advice.

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 OPERATION

PRE-OPERATION CHECKLIST

Check over this list of items before operating the

machine:

- Check under the machine for leaks.

- Check for wire, string, or twine wrapped

around the scrub brushes.

- Check the squeegees for wear or damage.

- Check the squeegee suction hose for

obstructions.

- Check the recovery tank cover seals for

wear or damage.

- Check that the vacuum fan inlet filter is

clean.

- FaST Scrubbing: Check the FaST PAK

(option) concentrate agent level, replace
carton as needed. See the INSTALLING
THE FaST PAK AGENT section of the
manual.

- FaST Scrubbing: Check that all conventional

cleaning agents/restorers are drained and
rinsed from the solution tank.

- FaST Scrubbing: Check that solution tank is

filled with clear cool water only.

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 OPERATION

INSTALLING FaST PAK AGENT (OPTION)

NOTE: Machine must be equipped with the FaST

option before the FaST PAK agent can be
installed.

1. Remove the perforated knock--outs from the

FaST PAK Floor Cleaning Concentrate
carton. Do not remove the bag from the
carton. Pull out the bag’s hose connector on
the bottom of the bag and remove the hose
cap from the connector.

NOTE: The FaST PAK Floor Cleaning

Concentrate is specifically designed for use
with the FaST system scrubbing application.
NEVER use a substitute, machine damage will
result.

FOR SAFETY: When using machine,

always follow the handling instructions
on chemical container.

2. Empty the solution tank. See the DRAINING

AND CLEANING THE TANKS section of the
manual.

NOTE: When scrubbing with the FaST system

option, use clean water only. Do not add cleaning
agents in the solution tank. Conventional cleaning
agents/restorers may cause failure to the FaST
solution system..

3. .Raise the solution tank and remove the

front cover to access the FaST PAK carton.

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 OPERATION
4. Place the FaST PAK carton in the carton
holder under the front cover of the machine.
Connect the supply hose to the FaST PAK
bag.

NOTE: If any dried concentrate is visible on the

supply hose connector or the on the FaST PAK
connector, soak and clean with warm water.

5. Make sure to connect the supply hose onto

the hose storing plug when the supply hose
is not connected to the FaST PAK. This will
prevent the FaST solution system from
drying out and clogging up the hose.

6. When replacing an empty FaST PAK carton,

allow the new FaST PAK detergent to
gravity feed into the system for several
minutes prior to operating the FaST system.
If the detergent does not flow out of the
FaST PAK, simply squeeze and release the
hose several times. If the previous FaST
PAK was run dry, it may take up to 3
minutes of operation to remove any air
pockets in the system before you achieve
maximum foaming.

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OPERATION

STARTING THE MACHINE

1. Turn the machine power on.

FILLING THE TANKS

1. Start the machine.

2. Drive the machine to the filling site.

3. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, turn off machine, and remove
key.

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 OPERATION
4. CONVENTIONAL SCRUBBING: Open the
solution tank cover and partially fill the
solution tank with water. Pour the required
amount of detergent into the solution tank fill
opening. Continue filling the solution tank
with water 25 mm (1 in) below the bottom of
the solution fill opening channel.

FOR SAFETY: When using machine,

follow mixing and handling instructions
on chemical containers.

5. FaST SCRUBBING: Open the solution tank

cover and fill the solution tank with clear cool
water only.

NOTE: When cleaning using FaST option,

USE CLEAR COOL WATER ONLY. DO NOT
add cleaning agents in solution tank.
Conventional cleaning agents/restorers may
cause failure to the FaST solution system.

NOTE: Floor conditions, water condition, amount

of soilage, types of soilage, and brush action all
play an important role in determining the type and
concentration of detergent used. For specific
recommendations, contact your Tennant
representative.

WARNING: Flammable materials can

cause an explosion or fire. Do not use
flammable materials in tank(s).

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 OPERATION

NORMAL SCRUBBING

D Pick up oversized debris before scrubbing.

Pick up pieces of wire, string, twine, etc.,
which could become wrapped around the
scrub brush.

D Plan the scrubbing in advance. Try to

arrange long runs with minimum stopping
and starting. Do an entire floor or section at
one time.

D Try to scrub as straight a path as possible.

Avoid bumping into posts or scraping the
sides of the machine. When scrubbing dead
end aisles, start at the closed end of the 07218

aisle and scrub your way out. Overlap the

scrub paths by a few centimeters (inches).

D If you see poor scrubbing performance, stop

scrubbing and refer to MACHINE
TROUBLESHOOTING.

Non-scuff polypropylene scrub brush -- This

brush uses a softer, general purpose
polypropylene bristle to lift lightly compacted
soilage without scuffing high-gloss coated floors.

Nylon scrub brush -- Recommended for

scrubbing coated floors. Cleans without scuffing.

Super abrasive bristle scrub brush -- Nylon

fiber impregnated with abrasive grit to remove
stains and soilage. Strong action on any surface,
performing well on buildup, grease, or tire marks.

Heavy duty stripping pad -- This black pad is for

stripping floors. Cuts through old heavy finishes
easier, to prepare the floor for re-coating.

Stripping pad -- This brown pad is for stripping

floors. Quickly and easily cuts through old finish to
prepare the floor for re-coating.

Scrubbing pad -- This blue pad is for scrubbing

floors. Removes dirt, spills and scuffs, leaving a
clean surface ready for re-coating.

Buffing pad -- This red pad is for buffing floors.

Quickly cleans and removes scuff marks while
polishing the floor to a high gloss.

Polishing pad -- This white pad is for polishing

floors. Maintains a high gloss. Use for buffing very
soft finishes and lower traffic areas, or use for
polishing soft waxes on wood floors.

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 OPERATION
Cylindrical polypropylene scrub brush -- This
cylindrical brush uses a softer, general purpose
polypropylene bristle to lift lightly compacted
soilage without scuffing high-gloss coated floors.

Cylindrical nylon scrub brush -- This cylindrical

brush is recommended for scrubbing coated
floors. Cleans without scuffing.

Cylindrical super abrasive bristle scrub brush

-- Nylon fiber impregnated with abrasive grit to
remove stains and soilage. Strong action on any
surface, performing well on buildup, grease, or tire
marks.

NOTE: Cylindrical scrub brushes must be

installed with the herringbone patterns on the
brushes pointing towards each other for best
debris pick up.

1. Start the machine.

2. Drive the machine to the area to be

scrubbed.

3. Heavy Scrub Mode only: With the scrub

head in the up position, pull out on the scrub
head strap, until the scrub head drops into
place.

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OPERATION
4. FaST SCRUBBING: Press the top of the
FaST switch to start the FaST system.

NOTE: When using the FaST system (option), the

solution flow lever is nonfunctional. The FaST
system flow rate is pre--set.

NOTE: Leave the FaST switch in the

CONVENTIONAL SCRUBBING position if not
using the FaST system.

5. Press the top of the scrub switch to lower

the scrub head and begin scrubbing.

6. Lower the squeegee to the floor with the

squeegee lever.

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 OPERATION
7. CONVENTIONAL SCRUBBING: Adjust the
solution flow to the floor as needed.

NOTE: When using the FaST system (option), the

solution flow lever is nonfunctional. The FaST
system flow rate is pre--set.

8. Drive the machine forward and scrub as

required.

WARNING: Flammable materials or

reactive metals can cause an explosion
or fire. Do not pickup.

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 OPERATION

DOUBLE SCRUBBING

Double scrubbing is a method for removing heavy

floor accumulations. This is done by making two
passes over the area to be cleaned with the
machine.

Double scrubbing can be performed using the

FaST SCRUBBING SYSTEM (option) or
CONVENTIONAL SCRUBBING methods.

1. First, make a pass over the area scrubbing

with the squeegee up. This dispenses the
solution/foam over the area allowing the
solution/foam to soak on the floor.

NOTE: When using the FaST system (option), the

solution flow lever is nonfunctional. The FaST
system flow rate is pre--set.

FOR SAFETY: When using machine, go

slow on inclines and slippery surfaces.

2. Lower the squeegee to the floor with the

squeegee lever.

3. Then make a second pass scrubbing with

the squeegee down.

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 OPERATION

STOP SCRUBBING

1. Release the steering handles.

2. Press the bottom of the scrub switch to stop

scrubbing and raise the scrub brushes.

3. Propel the machine forward to pick up any

solution left on the floor.

4. Raise the squeegee with the squeegee

lever.

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 OPERATION

DRAINING AND CLEANING THE TANKS

When you are finished scrubbing, or when the

vacuum fan shuts off, signalling a full recovery
tank, the recovery tank should be drained and
cleaned. The solution tank then can be filled again
for additional scrubbing.

1. Stop scrubbing. See the STOP

SCRUBBING section of the manual.

2. Drive the machine next to a floor drain or

sink.

3. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

4. Remove the recovery tank drain hose from

the mounting clip.

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 OPERATION
5. Remove the recovery tank drain hose plug
while holding the hose up, then slowly lower
the drain hose to the floor drain or sink.

6. Check the solution tank, and empty any

remaining solution with the solution tank
drain hose.

7. Lift the solution tank to reach the recovery

tank.

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 OPERATION
8. Flush out the inside of the recovery tank with
clean water.

NOTE: DO NOT use steam to clean the tank.

Excessive heat can damage the tanks and
components.

9. Rinse off the float sensor on the side of the

recovery tank.

10.Remove and clean the vacuum fan filter

located in the recovery tank. Clean by
shaking dust or rinsing pleats with low
pressure water. Insert the filter back in to the
recovery tank when finished.

NOTE: Be sure the vacuum filter is dry before

reinstalling it in the machine.

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 OPERATION
11. When the recovery, and solution tanks have
completely drained, replace the drain hose
plugs. Place the drain hoses back onto the
mounting clips on the machine.

12. Pull up on the support arm and lower the

solution tank. Push the stop arm in to
completely lower the solution tank.

13. Cylindrical scrub head: Remove and clean

the debris trough. Place the trough back in
the scrub head.

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 OPERATION

OPERATION ON INCLINES

Drive the machine slowly on inclines.

FOR SAFETY: When using machine, go

slow on inclines and slippery surfaces.

The maximum rated climb and descent incline

with empty tanks is 8_, with full tanks is 6_.

STOP THE MACHINE

1. Stop scrubbing. See the STOP

SCRUBBING section of the manual.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, turn off machine, and remove
key.

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 OPERATION

POST-OPERATION CHECKLIST

Check over this list of items after you have

finished scrubbing with the machine powered on:

- Check the battery charge level.

NOTE: The reading on the battery discharge

indicator may not be accurate when the machine
is first powered on. Operate the machine a few
minutes before reading the charge level of the
batteries.

Check over this list of items with the machine

powered off:

- Check for wire, string, or twine wrapped

around the scrub brushes.

- Check the squeegees for wear or damage.

- Check the squeegee suction hose for

obstructions.

- Drain and clean the recovery tank.

- Clean the vacuum fan inlet filter.

- Check under the machine for leaks.

- Check the service records to determine

maintenance requirements.

- FaST scrubbing: If FaST PAK is empty after

scrubbing, install the new FaST PAK or
connect the supply hose to the storage plug.

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OPERATION

MACHINE TROUBLESHOOTING filter

Problem Cause Remedy

Trailing water -- poor or no water Worn squeegee blades Rotate or replace squeegee blades
pickup
Squeegee out of adjustment Adjust squeegee
Vacuum hose clogged Flush vacuum hoses
Vacuum fan screen dirty Clean inlet screen
Debris caught on squeegee Remove debris
Vacuum hose to squeegee or Reconnect or replace vacuum hose
recovery tank disconnected or
damaged
Solution tank not completely
p y closed Check for obstructions
Heavy duty batteries posts too tall,
file down posts
Machine front cover mounted too
high, mount cover lower
Torn seals on solution tank Replace seals
Vacuum fan will not turn on Recovery tank full Drain recovery tank
Foam filling
g recoveryy tank Empty recovery tank
Use less or change detergent
Use a defoamer
Recovery tank sensor dirty or stuck Clean or replace
Vacuum fan circuit breaker tripped Reset circuit breaker
Little or no solution flow to the floor Solution tank empty Fill solution tank
Solution control cable broken or out Replace and/or adjust cable
of adjustment
Solution flow turned off Turn solution flow on
Solution supply lines plugged Flush solution supply lines
Solution supply line filter dirty Clean filter
Solution solenoid clogged or stuck Clean or replace
Poor scrubbing performance Debris caught on scrub brushes or Remove debris
pads
Improper detergent, brush, or pad Check with TENNANT
used representative for advice
Worn scrub brush(es) or pad(s) Replace scrub brush(es) or pad(s)
Scrub brush motor circuit breaker(s) Reset circuit breaker(s)
tripped
Reduce scrub brush down pressure
Uneven brush pressure, level scrub
head
Check with TENNANT
representative for advice
Low battery charge Charge batteries until the charger
automatically turns off

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 OPERATION
Problem Cause Remedy
Poor propelling
p p g traction Tires slip on oily or waxed floors Contact TENNANT representative
Uneven brush down pressure Level scrub head
FaST System (option) does not FaST switch is set for Conventional Set the FaST switch for FaST
operate scrubbing system scrubbing
FaST circuit breaker tripped Determine cause and reset the 10A
circuit breaker button
Clogged FaST PAK supply hose Soak connector and hose in warm
and/or connectors water and clean
FaST PAK carton is empty or not Replace FaST PAK carton and/or
connected connect supply hose
Clogged flow control orifice and/or Remove and clean orifice and/or
screen screen
Faulty pump or air compressor Contact TENNANT representative
Clogged filter screen Drain solution tank, remove and
clean filter screen
FaST system is not primed To prime, operate the FaST solu-
tion system for 3 minutes.

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MAINTENANCE
MAINTENANCE

3
9

10
1

7
4 2

8 11 5
6 8
6
354356, 353417

MAINTENANCE CHART

No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Dailyy 2 Squeegee
q g Check for damage and wear -- 1
Check deflection and leveling -- 1
8 Scrub brushes or pads Check for damage and wear -- 2
1 Recoveryy tank Clean tank -- 1
Clean float sensor -- 1
3 Solution tank Clean -- 1
3 Vacuum fan filter Clean -- 1
Machine Check for leaks -- 1
6 Disk scrub head skirt Check for damage and wear -- 1
6 Cylindrical
y scrub head Check adjustment -- 4
skirts Check for damage and wear -- 4
10 FaST PAK supply hose Clean and connect hose to stor- -- 1
and connector (option) ing plug when not in use
50 Hours 10 FaST Filter screen Clean -- 1
(option)
8 Cylindrical brushes Check taper and rotate front to -- 2
rear
100 Hours 4 Rear casters Lubricate SPL 2
11 Cylindrical scrub brush Check tension -- 2
drive belts

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 MAINTENANCE
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
200 Hours 10 FaST Air filter (option) Clean -- 1
500 Hours 9 Vacuum fan motor Check motor brushes -- 1
1000 7 Scrub brush motors Check motor brushes -- 2
Hours 5 Propelling motor Check motor brushes -- 1
5 Transaxle Check lubricant level GL 1

SPL -- Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1)
GL -- SAE 90 weight gear lubricant

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 MAINTENANCE

LUBRICATION

REAR CASTERS
The rear casters each have one grease fitting on
the caster swivel. Lubricate the caster with a
grease gun containing Lubriplate EMB grease
(TENNANT part no. 01433--1) every 100 hours of
machine operation.

TRANSAXLE
Check the transaxle lubricant level every 1000
hours of operation by removing one of the orange
filler plugs. If needed, add SAE 90 weight gear
lubricant.

BATTERIES

The batteries are unique in that they hold their

power for long periods of time. The lifetime of the
batteries is limited by the number of charges the
batteries receive. To get the most life from the
batteries, charge them when all the battery
discharge indicator segments shut off (20%
charge left). Use an automatic charger with the
proper rating for the batteries.

Periodically clean the top surface of the batteries

and the terminals, and check for loose
connections. Use a strong solution of baking soda
and water. Brush the solution sparingly over the
battery tops, terminals, and cable clamps. Do not
allow any baking soda solution to enter the
batteries. Use a wire brush to clean the terminal
posts and the cable connectors. After cleaning,
apply a coating of clear battery post protectant to
the terminals and the cable connectors. Keep the
tops of the batteries clean and dry.

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 MAINTENANCE
Keep all metallic objects off the top of the
batteries, which may cause a short circuit.
Replace any worn or damaged wires.

Never add acid to the batteries, only distilled

water. Always keep the battery caps on, except
when adding water or taking hydrometer readings.

Check the electrolyte level in each battery cell

before and after charging, and after every 50
hours of operation. Do not charge the batteries
unless the fluid is slightly above the battery plates.
If needed, add just enough distilled water to cover
the plates. Never add acid to the batteries. Do not
overfill. Always keep the battery caps on, except
when adding water or taking hydrometer readings.

Measuring the specific gravity, using a

hydrometer, is a way to determine the charge
level and condition of the batteries. If one or more
of the battery cells test lower than the other
battery cells (0.050 or more), the cell is damaged,
shorted, or is about to fail.

NOTE: Do not take readings immediately after

adding distilled water. If the water and acid are not
thoroughly mixed, the readings may not be
accurate. Check the hydrometer readings against
the following chart to determine the remaining
battery charge level:
04380

SPECIFIC GRAVITY BATTERY

at 27_ C (80_F) CHARGE
1.265 100% Charged
1.223 75% Charged
1.185 50% Charged
1.148 25% Charged
1.110 Discharged

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 MAINTENANCE
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 27_ C
(80_ F), the reading must be temperature
corrected. Add or subtract to the specific gravity
reading 0.004, 4 points, for each 6_ C (10_ F)
above or below 27_C (80_ F).

CHARGING THE BATTERIES

1. Drive the machine to a flat, dry surface in a
well-ventilated area.

2. Turn the machine power off and set the

parking brake if your machine has this
option.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Lift up the solution tank to get access to the

batteries.

NOTE: The solution tank must be empty.

4. Check the water level in all the battery cells.

If the level is low, add just enough distilled
water to cover the plates. DO NOT
OVERFILL. The batteries can overflow
during charging due to expansion.

NOTE: Make sure the battery caps are in place

while charging.

FOR SAFETY: When maintaining or

servicing machine, avoid contact with
battery acid.

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 MAINTENANCE
5. Plug the charger connector into the battery
connector.

WARNING: Batteries emit hydrogen

gas. Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.

6. Plug the battery charger into the wall outlet.

NOTE: If the red “ABNORMAL CYCLE” lamp

lights when the TENNANT charger is plugged into
a wall outlet, the charger cannot charge the
battery and there is something wrong with the
battery.

7. The TENNANT charger will start

automatically. When the batteries are fully
charged, the TENNANT charger will
automatically turn off.

8. After the charger has turned off, unplug the

charger from the wall outlet.

9. Unplug the charger connector from the

battery connector on the machine.

FOR SAFETY: When maintaining or

servicing machine, avoid contact with
battery acid.

10. Check the electrolyte level in each battery

cell after charging. If needed, add distilled
water to raise the electrolyte level to about
12 mm (0.4 in) below the bottom of the sight
tubes.

11. Lower the solution tank.

12. Pull up on the support arm and rotate the

stop arm out of the way to allow the solution
tank to close completely.

ELECTRIC MOTORS

The carbon brushes on the vacuum fan motor

should be inspected after every 500 hours of
machine operation. The carbon brushes on the
scrub brush motors and propelling motor should
be inspected after every 1000 hours of machine
operation. The carbon brushes on the scrub brush
motors,and propelling motor should be inspected
after every 1000 hours of machine operation.

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 MAINTENANCE

SCRUB HEAD

The machine is equipped with a disk brush scrub

head. The scrub head contains skirts to control
over-spray from the scrub brushes.

DISK BRUSH SCRUB HEAD SKIRT

Make sure the scrub head skirt touches the floor
all the way around when the scrub head is
lowered. Check the skirt for damage or wear daily.

NOTE: Replace the scrub head skirt when it is

damaged or no longer is able to touch the floor.

CYLINDRICAL BRUSH SCRUB HEAD SKIRTS

The four head skirts should just touch the floor.
Check the skirts for damage or wear daily.

ADJUSTING THE SCRUB HEAD SKIRTS

1. Lower the scrub head on a level floor.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Check to see if the scrub head skirts touch

the floor.

4. If any of the skirts needs adjusting, loosen

the retainer strip hardware and slide the skirt
to the proper adjustment. Tighten the
retainer strip hardware.

REPLACING THE SCRUB HEAD SKIRTS

1. Raise the scrub head.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Remove the retainer strip and hardware.

4. Replace the old skirt with a new skirt and

mount in place with the retainer strip and
hardware.

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 MAINTENANCE
REMOVING OR REPLACING THE SCRUB
HEAD
The scrub heads are available in three widths.

NOTE: When you change to a different width

scrub head, be sure to install the appropriate
width squeegee and machine front cover.

1. Lower the scrub head.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Remove the machine front cover.

4. Disconnect the solution line from the scrub

head tee fitting.

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MAINTENANCE
5. Disconnect the wire harness from each
scrub motor.

6. Disconnect the scrub head from the guide

by removing the clevis pin.

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 MAINTENANCE
7. Disconnect the lift arms from the scrub head
by removing the two clevis pins.

8. Mark the location of the actuator tube on the

actuator shaft before disconnecting the
actuator. Disconnect the actuator from the
scrub head by removing the clevis pin.

9. To install the scrub head, connect the lift

arms to the scrub head with the two clevis
pins.

10. Connect the scrub head to the guide with

the clevis pin.

11. Make sure the actuator tube lines up with

the mark made earlier on the actuator shaft.
If not, turn the actuator tube until it does.
Connect the actuator to the scrub head with
the clevis pin.

12. Connect the wire harness.

13. Connect the solution line to the scrub head

tee fitting.

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MAINTENANCE
LEVELING THE SCRUB HEAD
1. Make sure the scrub head is lowered to the
floor.

2. Check the level of the scrub head by

measuring the distance from the top of the
scrub head, to the floor at all four corners.
The scrub head should measure the same
on all four corners.

3. If the scrub head is not level at all four

corners, loosen the jam nut on the
adjustment screw located on the top of the
scrub head. Turn the adjustment screw until
the scrub head measures level. Tighten the
jam nut.

4. Install the machine front cover.

5. Cylindrical scrub head: Check the brush

pattern as described in CHECKING AND
ADJUSTING CYLINDRICAL BRUSH
PATTERN.

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 MAINTENANCE

SCRUB BRUSHES AND PADS

The scrub brushes should be checked daily for

wire or string tangled around the brush or drive
hub. The brushes should also be checked for any
damage and wear.

DISK BRUSHES
The disk brushes should be replaced if large
amounts of bristles are missing, or if the
remaining bristles’ length is less than 10 mm
(0.38 in).

Cleaning pads must be placed on pad drives

before they are ready to use. The cleaning pad is
held in place by a pad holder.

Cleaning pads need to be cleaned immediately

after using with soap and water. Do not wash the
pads with a pressure washer. Hang dry pads, or
lie flat to dry.

NOTE: Be sure to replace brushes and pads in

sets. Otherwise one brush or pad will be more
aggressive than the other.

REPLACING THE DISK BRUSHES OR PADS

1. Raise the scrub head.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Open the access cover on either corner of

the scrub head.

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MAINTENANCE
4. Turn the brush/pad driver until you can see
the brush spring clip.

5. Press the spring clip together with your

thumb and index finger. The brush/pad
driver will drop off the drive hub.

6. Pull the brush/pad driver out from under the

scrub head.

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 MAINTENANCE
7. PAD DRIVER ONLY: Turn the pad driver
over to access the spring clip underneath.

8. Press the spring clip together with your

thumb and index finger to remove the center
disk.

9. Flip or replace the scrub pad, center the

scrub pad on the pad driver.

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MAINTENANCE
10.Replace the center disk to secure the pad in
place on the driver.

11. Place the new scrub brush/pad driver on the

floor in front of the scrub head. Push the
brush under the scrub head.

12. Line up the drive socket with the drive plug.

13. Lift the scrub brush/pad driver assembly into

the drive plug.

14. Check to make sure the brush/pad driver

assembly is securely mounted on the brush
drive hub.

15. Close the scrub head access cover.

16. Repeat for the other brush/pad driver.

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 MAINTENANCE
CYLINDRICAL BRUSHES
Check the brush taper and rotate the brushes
from front-to-rear every 50 hours of operation, for
maximum brush life and best scrubbing
performance.

The cylinder brushes should be replaced if large

amounts of bristles are missing, or if the
remaining bristles’ length is less than 10 mm
(0.38 in).

NOTE: Be sure to replace brushes in sets.

Otherwise one brush will be more aggressive than
the other.

REPLACING THE CYLINDRICAL BRUSHES

1. Raise the scrub head.

2. Turn the machine power off and set the

parking brake if your machine has this
option.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Push down on the mounting spring and the

idler door, then pull out on the bottom of the
door. Push down on the spring until the door
releases from the scrub head. Pull the idle
plug off the brush.

4. Pull the brush out of the scrub head.

5. With the double row end of the brush

towards you, guide the brush onto the drive
hub.

NOTE: Use the double rows on the idler end of

the brush.

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 MAINTENANCE
6. Insert the Idler plug of the idler door into the
brush.

7. Push down on the door to catch the door in

the scrub head, then pull up on the door to
latch it in the spring.

8. Repeat for the other brush on the other side

of the scrub head.

NOTE: The idler doors have stamped letters that

correspond with letters on the scrub head. Make
sure the idler doors are placed back on the same
side of the scrub head that they were originally
removed from.

CHECKING AND ADJUSTING CYLINDRICAL

BRUSH PATTERN
NOTE: Check the tires for correct tire pressure
and make sure the solution tank is full before
checking or adjusting the brush pattern.

1. Apply chalk, or some other material that will

not blow easily away, to a smooth, level
floor.

2. Raise the scrub head. Position the scrub

head over the chalked area.

3. Set the parking brake if your machine has

this option.

4. Lower the scrub head for 15 to 20 seconds

while keeping the scrub head in one spot in
the chalked area.

NOTE: If chalk or other material is not available,

allow the brushes to spin on the floor for two
minutes. A polish mark will remain on the floor.

5. Raise the scrub head and move the machine

away from the chalked area. Turn the
machine power off.

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 MAINTENANCE
6. Observe the shape of the brush patterns. If
the brush patterns have parallel sides, the
brushes do not need taper adjustment.

10355

If one or both of the brush patterns are

tapered, the brushes will have to be adjusted
to straighten the brush pattern.

10356

A. Remove the idler door by pushing down

on the mounting spring and the idler
door, then pulling out on the bottom of
the door. Push down on the spring until
the door releases from the scrub head.
Pull the idle plug off the brush.

B. While holding the flat end of the idler

shaft with a wrench, loosen the
mounting screw on the outside of the
idler door.

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 MAINTENANCE
C. Turn the idler shaft to raise or lower the
end of the brush as needed to
straighten the brush pattern. Tighten
the mounting screw.

D. Check the brush patterns again and

readjust as necessary.

The brush patterns should be the same

width. If one is narrower then the other,
loosen the jam nut on the adjustment screw
located on the top of the scrub head.

Turn the adjustment screw clockwise to

increase the front brush pattern width. Turn
the adjustment screw counter-clockwise to
increase the back brush pattern width.
Check the brush patterns again. Adjust until
the front and back patterns are the same
width.

Tighten the jam nut.

SOLUTION SYSTEM

RECOVERY TANK
The recovery tank stores recovered solution. The
recovery tank should be drained and cleaned
daily. The outside of the tank can be cleaned with
vinyl cleaner.

NOTE: DO NOT use steam to clean the tank.

Excessive heat can damage the tanks and
components.

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 MAINTENANCE
Rinse and wipe off the sensors daily on machines
with float sensors installed inside the recovery
tank.

A vacuum fan filter is located in the recovery tank.

Remove and clean this filter daily. Clean by
shaking dust or rinsing pleats with low pressure
water.

NOTE: Be sure the vacuum filter is dry before

reinstalling it in the machine.

SOLUTION TANK
The solution tank stores the cleaning solution.

The solution tank does not require regular

maintenance. If deposits form on the bottom of
the tank, rinse the tank with a strong blast of
warm water. The tank can be flushed through the
fill opening and top access hole.

The solution tank contains one standard solution

line filter. If the filter becomes dirty, the solution
flow will be reduced. Check and clean these filters
if necessary.

NOTE: DO NOT use steam to clean the tank.

Excessive heat can damage the tanks and
components.

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 MAINTENANCE

FaST SYSTEM (OPTION)

FaST SYSTEM FILTER SCREEN

The FaST system filter screen is located under
the solution tank and filters the water from the
solution tank as it flows into the FaST system.

Remove the filter screen bowl and clean the filter

screen after every 50 hours of machine operation.
Empty the solution tank before removing the filter.

FaST SUPPLY HOSE CONNECTOR

The FaST supply hose connector is located below
the FaST PAK holder. Soak the connector in
warm water if detergent buildup is visible. When a
FaST PAK carton is not installed, store the supply
hose connector on the storing plug to prevent the
hose from clogging.

FaST SYSTEM AIR PUMP FILTER

The FaST system air filter is located on top of the
air pump.

Remove and clean out the air filter with

compressed air after every 200 hours of FaST
scrubbing.

FOR SAFETY: When servicing machine,

stop on level surface, wear eye
protection when using pressurized air.

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 MAINTENANCE

SQUEEGEE

The squeegee assembly channels water into the

vacuum fan suction. The front blade channels the
water, and the rear blade wipes the floor.

Check the squeegee blades for damage and wear

daily. Rotate or replace either of the squeegee
blades if the leading edge is torn or worn half-way
through the thickness of the blade.

The squeegee can be adjusted for leveling and

deflection. The deflection and leveling of the
squeegee blades should be checked daily, or
when scrubbing a different type of floor.

The squeegee assembly can be removed from

the squeegee pivot to prevent damage during
transport of the machine, or when changing to a
different squeegee width. The squeegees are
available in three widths to be used with the three
different model scrub heads; model 700 (700 mm
(28 in)), model 800 (800 mm (32 in)), and model
900 (900 mm (36 in)).

REMOVING THE SQUEEGEE ASSEMBLY

1. Raise the squeegee.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Remove the squeegee suction hose from

the squeegee.

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 MAINTENANCE
4. Loosen the two mounting knobs.

5. Pull the squeegee off the machine.

INSTALLING THE SQUEEGEE ASSEMBLY

1. Make sure the squeegee is raised.

2. Place the squeegee under the squeegee

pivot.

3. Slide the squeegee frame onto the

squeegee pivot.

4. Tighten the mounting knobs.

5. Push the squeegee suction hose on the

squeegee.

LEVELING THE SQUEEGEE

Leveling of the squeegee assures even contact
the length of the squeegee blade with the surface
being scrubbed. Make sure this adjustment is
done on an even, level floor.

1. Turn the machine power on.

2. Lower the squeegee.

3. Drive the machine forward, then turn the

machine power off.

4. Look at the deflection of the squeegee

blade, over the full length of the squeegee
blade.

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 MAINTENANCE
5. If the deflection is not the same over the full
length of the blade, turn the squeegee
leveling bolt counter-clockwise to increase
the deflection at the ends of the squeegee.

Turn the squeegee leveling bolt clockwise to

decrease the deflection at the ends of the
squeegee blade.

6. Drive the machine forward again with the

squeegee down to check the squeegee
blade deflection.

7. Readjust the squeegee blade deflection if

necessary.

ADJUSTING SQUEEGEE BLADE DEFLECTION

Deflection is the amount of curl the squeegee
blade has when the machine moves forward with
the squeegee lowered to the floor. The best
deflection is when the squeegee wipes the floor
just dry with a minimum amount of deflection.

1. Turn the machine power on.

2. Lower the squeegee.

3. Drive the machine forward, and look at the

deflection of the squeegee blade. The
correct amount of deflection is 12 mm 12 mm
(0.50 in) for scrubbing smooth floors and (0.50 in)
15 mm (0.62 in) for rough floors.

4. Turn the machine power off. 03719

5. To adjust the amount of deflection, turn the

squeegee deflection cams counter-clockwise
to decrease the blade deflection.

Turn the squeegee deflection cams

clockwise to increase blade deflection.

6. Drive the machine forward again to check

the squeegee blade deflection.

7. Readjust the squeegee blade deflection if

necessary.

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 MAINTENANCE

SQUEEGEE BLADES

The squeegee has two squeegee blades, the front

and back. Each blade has four wiping edges. To
use them all, start with one wiping edge. To use
the next wiping edge, rotate the blade
end-for-end. To use the next wiping edge, rotate
the top edges down, bottom edges up. To use the
last edge, rotate the blade end-for-end.

Replace any worn or damaged squeegee blades.

REPLACING OR ROTATING THE REAR

SQUEEGEE BLADE
1. Make sure the squeegee is raised off the
floor.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Loosen the two retention knobs, one at each

end on the squeegee.

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 MAINTENANCE
4. Pull off the rear retaining band.

5. Pull off the rear squeegee blade.

6. Insert the rotated or new squeegee blade

and then insert the retainer band.

7. Tighten the two retention knobs until the

ends of the front and rear squeegee blades
touch. Do not overtighten.

REPLACING OR ROTATING THE FRONT

SQUEEGEE BLADE
1. Make sure the squeegee is raised off the
floor.

2. Turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Remove the squeegee from the machine.

See REMOVING THE SQUEEGEE
ASSEMBLY.

4. Remove the rear squeegee blade and

retainer. See REPLACING OR ROTATING
THE REAR SQUEEGEE BLADE.

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MAINTENANCE
5. Loosen the two remaining knobs on top of
the squeegee assembly.

6. Pull the retainer plate back and pull out the

front squeegee blade of the squeegee
frame.

7. Insert the rotated or new squeegee blade in

the squeegee frame, lining up the slots in
the blade with the tabs on the retainer plate.

8. Push the retainer plate forward. Tighten the

two outside knobs on top of the squeegee
assembly.

9. Insert the rear squeegee blade and retainer.

Tighten the two rear blade retention knobs
until the ends of the front and rear squeegee
blades touch. Do not overtighten.

10. Install the squeegee assembly on the

squeegee pivot. See INSTALLING THE
SQUEEGEE ASSEMBLY.

11. Adjust the squeegee blade leveling and

deflection as stated in LEVELING THE
SQUEEGEE and ADJUSTING SQUEEGEE
BLADE DEFLECTION.

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 MAINTENANCE

BELTS AND CHAINS

BRUSH DRIVE BELT

The two brush drive belts are located on the
cylindrical brush scrub head. The belts drive the
cylindrical brushes. Proper new belt tension is a 3
mm (0.1 in) deflection from a force of 1.37 to 1.48
kg (3.0 to 3.26 lb) at the belt midpoint.

When reusing an old belt, measure and record the

belt tension before removal, so that the belt can
be reinstalled at the same tension.

If the old belt tension was not recorded, the

recommended force per old belts is
1.03 to 1.14 kg (2.28 to 2.52 lb) with a deflection
of 3 mm (0.1 in).

Check the belt tension and wear every 100 hours

of operation.

STATIC DRAG CHAIN

A static drag chain prevents the buildup of static
electricity in the machine. The chain is attached to
the transaxle.

Make sure the chain is always touching the floor.

TIRES

The standard front tires are foam filled.

The front wheel lug nuts should be tightened to

102 to 115 Nm (75 to 85 ft lb).

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 MAINTENANCE

PUSHING AND TRANSPORTING THE

MACHINE

PUSHING THE MACHINE

If the machine becomes disabled, it can be
pushed if necessary.

Unplug the drive motor from the electrical harness

before attempting to push a disabled machine.
The machine will become easier to maneuver
when it is unplugged.

ATTENTION! Do not push the machine

for a long distance and without
unplugging the drive motor or damage
may occur to the propelling system.

Only push a disabled machine for a very short

distance and do not exceed 3.2 kp/h (2 mph). It is
NOT intended to be pushed for a long distance or
at a high speed.

TRANSPORTING THE MACHINE

1. Position the rear of the machine at the
loading edge of the truck or trailer.

FOR SAFETY: Use truck or trailer that

will support the weight of the machine.

NOTE: Empty the recovery and solution tanks

before transporting the machine.

2. If the loading surface is not horizontal or is

higher than 380 mm (15 in) from the ground,
use a winch to load machine.

If the loading surface is horizontal AND is

380 mm (15 in) or less from the ground, the
machine may be pushed onto the truck or
trailer.

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 MAINTENANCE
1. To winch the machine onto the truck or
trailer, attach the winching chains to the rear
tie down locations on either side of the
machine frame by the rear casters.

2. Unplug the drive motor from the electrical

harness before attempting to winch the
machine. The machine will become easier to
maneuver when it is unplugged.

FOR SAFETY: When loading machine

onto truck or trailer, use winch. Do not
push the machine onto the truck or
trailer unless the loading surface is
horizontal AND is 380 mm (15 in) or less
from the ground.

3. Position the machine onto the truck or trailer

as far as possible. If the machine starts to
veer off the centerline of the truck or trailer,
stop and straighten the machine.

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MAINTENANCE
4. Lower the scrub head with the brushes or
pad drivers installed, lower the squeegee
when transporting the machine. Block the
machine tires and tie down the machine to
the truck or trailer before transporting.

NOTE: Do not use the steering handles to

secure the machine for transport.

Secure a strap over the top of the machine

to prevent the machine from tipping.

The rear tie-down locations are on either

side of the machine frame by the rear
casters.

5. If the loading surface is not horizontal or is

higher than 380 mm (15 in) from the ground,
use a winch to unload machine.

If the loading surface is horizontal AND is

380 mm (15 in) or less from the ground, the
machine may be pushed off the truck or
trailer.

FOR SAFETY: When unloading machine

off truck or trailer, use winch. Do not
push the machine off the truck or trailer
unless the loading surface is horizontal
AND 380 mm (15 in) or less from the
ground.

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 MAINTENANCE

MACHINE JACKING

Check that both the solution and recovery tanks

are empty before attempting to jack up the
machine.

You can jack up the machine for service anywhere

under the recovery tank. Use a jack that will
support the weight of the machine. Use a piece of
wood to distribute the machine weight load.

Always stop the machine on a flat level surface

and block the machine tires before jacking up the
machine.

FOR SAFETY: When servicing machine,

block machine tires before jacking
machine up.

FOR SAFETY: When servicing machine,

jack machine up at designated locations
only. Block machine up with jack
stands.

STORAGE INFORMATION

The following steps should be taken when storing

the machine for extended periods of time.

1. Drain and clean the solution and recovery

tanks.

2. Park the machine in a cool, dry area.

3. Remove the batteries, or charge them after

every three months.

FREEZE PROTECTION
1. Be sure the solution tank is empty.

2. Pour 3.8 L (1 gal) of pre-mixed

automotive-type windshield washer solution
into the solution tank.

3. Turn the machine power on.

4. Start the solution flow.

5. The washer solution does not need to be

drained from the solution tank.

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SPECIFICATIONS
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/capacity
Length with cylindrical scrub head 1600 mm (63 in)
Length with 700 mm (28 in) disk scrub head 1625 mm (64 in)
Length with 800 mm (32 in) disk scrub head 1660 mm (65.25 in)
Length with 900 mm (36 in) disk scrub head 1690 mm (66.5 in)
Width (less squeegee and scrub head) 720 mm (28.25 in)
Height 1090 mm (43 in)
Disk brush diameter for 700 mm (28 in) scrub 355 mm (14 in)
head
Disk brush diameter for 800 mm (32 in) scrub 405 mm (16 in)
head
Disk brush diameter for 900 mm (36 in) scrub 455 mm (18 in)
head
Cylindrical brush diameter 150 mm (6 in)
Cylindrical brush length for 700 mm (28 in) scrub 695 mm (27.37 in)
head
Cylindrical brush length for 800 mm (32 in) scrub 795 mm (31.37 in)
head
Cylindrical brush length for 900 mm (36 in) scrub 900 mm (35.37 in)
head
Squeegee width for 700 mm (28 in) scrub head 950 mm (37.5 in)
Squeegee width for 800 mm (32 in) scrub head 1065 mm (42 in)
Squeegee width for 900 mm (36 in) scrub head 1155 mm (45.5 in)
Scrubbing path width for 700 mm (28 in) scrub 700 mm (28 in)
head
Scrubbing path width for 800 mm (32 in) scrub 800 mm (32 in)
head
Scrubbing path width for 900 mm (36 in) scrub 900 mm (36 in)
head
Solution tank capacity (recommended usage) 114 L (30 gal)
Solution tank capacity (maximum) 133 L (35 gal)
Recovery tank capacity to full sensor 114 L (30 gal)
Recovery tank capacity to top of tank 152 L (40 gal)
Transaxle 90 weight gear lubricant capacity 1.42 L (1.5 qt)
GVWR 690 kg (1520 lb)

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 SPECIFICATIONS
FaST SYSTEM (OPTION)

Item Measure
Solution pump 36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting
Solution flow rate 0.83 LPM (0.22 GPM)
Detergent pump 36 Volt DC
Concentrate flow rate 0.9 CC/Minute (0.03 Ounces/Minute)
Concentrate to water dilution ratio 1:1000
Air pump 24 Volt DC, 0.6 Maximum Amp draw
Air pump flow rate 8.7 LPM (0.3 CFM) open flow

GENERAL MACHINE PERFORMANCE

Item Measure
Aisle turnaround width with 700 mm (28 in) scrub 1685 mm (66.25 in)
head
Aisle turnaround width with 800 mm (32 in) scrub 1700 mm (67 in)
head
Aisle turnaround width with 900 mm (36 in) scrub 1715 mm (67.5 in)
head
Maximum rated climb and descent angle with 8_
empty tanks
Maximum rated climb and descent angle with full 6_
tanks

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SPECIFICATIONS
POWER TYPE

Type Quantity Volts Ah Rating Weight

Batteries 6 6 235 @ 20 hr rate 30 kg (67 lb)
6 6 335 @ 20 hr rate 47 kg (104 lb)

Type Use VDC Kw (hp)

Electric Motors Scrub brush (disk) 36 0.56 (.75)
Vacuum fan 36 0.63 (0.85)
Propelling 36 0.37 (0.50)
Scrub brush (cylindrical) 36 0.56 (0.75)

Type VDC amp Hz Phase VAC

Chargers (Smart) 36 20 60 1 115
36 30 60 1 115

TIRES

Location Type Size

Front (2) Foam filled, non--marking 4.10/3.5 -- 6
Rear, casters (2) Solid, non-marking 5 x 1.38 in

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 SPECIFICATIONS

950 mm (37.5 in)

1065 mm (42 in)
1155 mm (45.5 in)

1625 mm (64 in)

1660 mm (65.25 in)
1690 mm (66.5 in)

1090 mm (43 in) 720 mm (28.25 in)

353416

MACHINE DIMENSIONS

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 INDEX
A D
Adjusting brush pattern, Cylindrical, 52–54 Debris trough, 31
Adjusting squeegee deflection, 59 Dimensions, 68
Aisle turn, 69 Double scrubbing, 26
Draining and cleaning the tanks, 28–32
B
Batteries, 38–40 E
Charger specifications, 70 Electric motors, 41, 70
Charging, 40–42
Discharge indicator, 11 Electrical
Maintenance, 38 Batteries, 38–40
Specifications, 70 Charging batteries, 40–42
Circuit breakers, 12
Battery discharge indicator, 11
Belts, 63
Brush drive belt, 63 F
Brushes FaST, System, 56
Cylindrical, 51
FaST pak agent (option), Installing, 18–20
Adjusting pattern, 52–54
Disk, 47 FaST pak agent installation, 18–20
Scrubbing, 22 FaST Supply Hose Connector, 56
FaST switch (option), 11
C FaST System, 56
Cams, Squeegee down pressure, 14 FaST system (option), 16
Capacities, 68 FaST System Air Pump Filter, 56
Chains, 63 FaST System Filter Screen, 56
Static drag, 63 Filling the tanks, 20–22
Circuit breakers, 12 Filter
Controls, 7 FaST System Air Pump Filter, 56
Battery discharge indicator, 11 FaST System Filter Screen, 56
Circuit breakers, 12 Freeze protection, 67
FaST switch (option), 11
Height adjustment knob, 9 Front wheel, Tires, 63
Hourmeter, 11 Front wheels, Lug nuts, 63
On-off key switch, 9
Scrub head strap, 10
Scrub switch, 10 G
Solution flow lever, 12
Squeegee down pressure cams, 14 Grease fittings, Rear casters, 38
Squeegee lever, 10
Steering handles, 8
Symbols, 6 H
Cylindrical brushes Hoses
Adjusting scrub head skirt, 42 Recovery tank drain, 13
Replacing scrub head skirts, 42 Solution tank, 13
Cylindrical scrub head, Debris trough, 31 Hourmeter, 11
How the machine works, 15

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 INDEX
I P
Installing the squeegee, 58 Post-operation checklist, 33
Pre-operation checklist, 17
J Pushing and transporting machine, 64

Jack points, 67 Pushing machine, 64

Jacking, 67 Pushing the machine, 64

L R
Knob, Steering height adjustment, 9 Rated incline and descent, 69

Leveling the scrub head, 46 Recovery tank, 54

Draining and cleaning, 28–32
Leveling the squeegee, 58 Hose, 13
Levers Optical sensors, Cleaning, 55
Solution flow, 12 Sensors, Cleaning, 30
Squeegee, 10 Recovery tank drain hose, 13
Lubrication, 38 Recovery tank optical sensor, 55
Rear casters, 38
Transaxle, 38 Recovery tank sensor, 30

Lug nuts, Front wheel, 63 Removing or replacing scrub head, 43–45

Removing the squeegee, 57
Replacing cylindrical brushes, 51
M
Replacing front squeegee blades, 61
Machine, Jacking, 67
Replacing rear squeegee blades, 60
Machine components, 5
Replacing scrub pads, 49
Machine dimensions, 71
Replacing the disk brushes or pads, 47
Machine tie down location, 66
Rotating front squeegee blades, 61
Maintenance, 36–60
Intervals, 36 Rotating rear squeegee blades, 60
Recommended, 4
Maintenance chart, 36 S
Motors, Electric, 41, 70
Safety
Labels, 3
Precautions, 2
N
Stop arm, 14
Normal scrubbing, 22 Support arm, 13
Screen, FaST System Filter Screen, 56
O Scrub, Switch, 10
Scrub brushes, 47
On-off key switch, 9
Cylindrical, 51
Operation, 4–41 Adjusting pattern, 52–54
Operation on inclines, 32 Replacing, 51
Disk, 47
Operator Responsibility, 4
Scrub brushes and pads, 47
Options
FaST pak agent installation , 18–20 Scrub brushes or pads, Disk, Replacing, 47
FaST switch, 11
FaST System, 56
FaST System specifications, 69

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 INDEX
Scrub head, 42–48 Squeegee, 57–60
Brush drive belt, 63 Blades, 60
Cylindrical brushes, 42 Replacing or rotating front, 61
Adjusting skirts, 42 Replacing or rotating rear, 60
Replacing skirts, 42 Deflection, Adjusting, 59
Disk brushes, 42 Down pressure cams, 14
Leveling, 46 Leveling, 58
Removing or replacing, 43–45 Lever, 10
Strap, 10 Squeegee assembly
Scrub head strap, 10 Installing, 58
Scrub pads, 47, 49 Removing, 57

Scrub switch, 10 Squeegee blades, 60

Scrubbing Squeegee down pressure cams, 14

Brushes and pads, 47 Squeegee lever, 10
Double, 26 Staring the machine, 20
Normal, 22
Stop, 27 Static drag chain, 63
Scrubbing brushes, 22 Steering handles, 8
Height adjustment, 9
Scrubbing pads, 22
Stop arm, 14
Sensors
Optical, Recovery tank, 55 Stop scrubbing, 27
Recovery tank, 30 Stop the machine, 32
Skirts Storage information, 67
Cylindrical brushes, 42 Freeze protection, 67
Disk brushes, 42
Straps, Scrub head, 10
Solution
Filling the tanks, 20–22 Support arm, 13
Flow lever, 12 Switches
System, 54 FaST, 11
Tank hose, 13 On-off key, 9
Solution flow lever, 12 Scrub , 10

Solution System, 54
Solution Tank, 55 T
Solution tank Tanks
Draining and cleaning, 28–32 Recovery, 54
Filling, 20–22 Solution, 55
Hose, 13 Tie down location, 66
Stop arm, 14
Support arm, 13 Tires, 63–64
Specifications, 70
Solution tank hose, 13
Transaxle, 38
Specifications, 68–70
Chargers, 70 Transporting machine, 64
Electric motors, 70 Transporting the machine, 64
FaST System, 69
Machine capacities, 68 Troubleshooting, 34
Machine dimensions, 68
Machine performance, 69
Power type, 70
Tires, 70

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