CompTrol 7000

CyberCool 2
INDEX 57D
Issue 8.2013

AIR CONDITIONING MICROPROCESSOR

OPERATING INSTRUCTIONS
© STULZ GmbH, Hamburg
 Contents
1. Presentation of the system .................................................................................................... 3
2. Hardware components ........................................................................................................... 4
2.1 I/O controller (C7000 IOC) ................................................................................................................4
2.2 EDIO - extension board for digital in- and outputs .............................................................................7
2.3 EAIO - extension board for analog in- and outputs .........................................................................10
2.4 EBUS-extension board for RS485 bus ............................................................................................12
2.5 Driver module for electronic expansion valve EVD ..........................................................................13
2.6 C7000 Advanced - Terminal (C7000 AT) .........................................................................................14
3. Operator interface ................................................................................................................ 15
3.1 Operational elements - C7000 IOC .................................................................................................15
3.2 Operational elements - C7000 Advanced........................................................................................16
4. Controller start ...................................................................................................................... 17
5. Configuration ........................................................................................................................ 21
5.1 Loading a new Software ..................................................................................................................22
5.2 State displays ..................................................................................................................................23
5.3 Controls ...........................................................................................................................................27
5.4 Components ....................................................................................................................................31
5.4.1 Compressor.............................................................................................................................................. 31
5.4.2 Refrigeration circuit .................................................................................................................................. 35
5.4.3 Electronic expansion valve ....................................................................................................................... 38
5.4.4 Condenser fan .......................................................................................................................................... 40
5.4.5 Pump ........................................................................................................................................................ 42
5.4.6 Sensor ...................................................................................................................................................... 43
5.5 Measured value output, event messages and measured value recording ......................................44
6. Special operation modes ..................................................................................................... 48
6.1 Week program .................................................................................................................................48
6.2 Zone control ....................................................................................................................................49
6.3 Chiller group control ........................................................................................................................51
6.4 Manual operation .............................................................................................................................55
7. Bus communication ............................................................................................................. 56
7.1 System architecture with the C7000 ................................................................................................56
7.2 Bus Layout.......................................................................................................................................57
7.2.1 General .................................................................................................................................................... 57
7.2.2 Configuration of the IO bus ...................................................................................................................... 57
7.2.3 Preparation before Installation ................................................................................................................. 58
7.2.4 Setting the Bus Address........................................................................................................................... 58
7.2.5 Bus overview ............................................................................................................................................ 59
7.2.6 Special cases ........................................................................................................................................... 60
8. Alarm treatment .................................................................................................................... 63
8.1 Alarm display ...................................................................................................................................63
8.2 Alarm configuration .........................................................................................................................63
8.3 Alarm Reset.....................................................................................................................................63
8.4 Alarm texts ......................................................................................................................................66
8.5 Alarm texts in the case of hardware errors ......................................................................................67

EN/08.2013/57D/2
1. Presentation of the system
The C7000 control system offers a maximum of operating The heart of the C7000 control system is the C7000 I/O
safety for industrial applications combined with two versi- controller on which up to 4 EAIO/EDIO for additional in- and
ons for the operator interface. The C7000IOC takes charge outputs can be perpendicularly plugged. The exploitation
of the control in itself and the optional C7000 Advanced of the third dimension provides maximum accessibility and
serves as a comfortable operator interface. an easy board exchange in case of modifications.
Distributed intelligence in networking cells represents the
The C7000 control systems manages 4 busses:
most reliable system whenever operating safety is the
1. IIC-bus for the communication between the C7000
target. This is exactly how the Stulz C7000 control system
I/O controller and the EAIO/EDIO boards
works, each A/C unit possesses its own controller while all
controllers can be linked together in a bus system. 2. RS485 IO-bus for the communication among the chil-
ler units
Beyond the basic cooling functions, the C7000 control sys-
3. RS485 BMS-bus for the communication with a buil-
tem provides some interesting features like an intelligent
ding management system
management of high/low pressure-alarms, a proportional
fan speed control which opens a wide spectrum of appli- 4. RS485 component bus (e.g. for EVD {driver module
cations and time-based functions like: for expansion valve}, compressor, condenser fan )
- week timer
- unit sequencing and chiller group control within definable For service purposes like software download and control
unit groups via laptop a RS232 interface is located on the I/O controller
the same as on the C7000 Advanced.
A watchdog on the IOC board monitors the CPU function
and produces a restart, as soon as for 0,5 seconds no
CPU activity could be detected.

Analog (A) and digital (D) in- and outputs

Interfaces
A-IN A-OUT D-IN D-OUT
1 x RS485 IO-bus, terminals
IOC 4 4 11 7 4 x IIC-Bus, SUB-D15
IOC
EAIO 4 4 / / EBUS conn. SUB-D15
RS232, SUB-D9
EDIO / / 8 6
EAIO IIC-Bus, SUB-D15
M a x i mu m e q u i p m e n t
EDIO IIC-Bus, SUB-D15
IOC + 4 EAIO 20 20 11 7
I/O controller conn. SUB-D15
IOC + 4 EDIO 5 4 43 31
EBUS RS485 BMS-bus, terminals
EAIO: Extension board for analog in- and outputs RS485 component bus, terminals
EDIO: Extension board for digital in- and outputs 2 x RS485 IO-bus + BMS,
EBUS: Extension board for a RS485 bus terminals
C7000AT
2 x RS232 BMS + service,
SUB-D9
IIC-Bus: internal data bus in the IO controller

This manual is based on the software versions IOC-V6.36 CC2 and AT-V4.46.

Subject to technical modifications.

EN/08.2013/57D/3
 2. Hardware components
2.1 I/O controller (C7000 IOC) Technical Data:
Voltage supply: 24(+15%) V (AC)
Power consumption: 9,6 VA
Fuse: 2 A time-lag
Operating temp.: 5°C...40°C
Storage temp.: -30°C...60°C

Onboard LEDs
The function of the digital inputs is displayed by
green LEDs:
ON: voltage present
OFF: no voltage (alarm, failure)
The function of the digital outputs is displayed by
red LEDs:
ON: relay active
OFF: relay passive
The OK-LED displays the IIC-bus clock. This is the
pulse for sensor evaluation too.
The TX1/RX1-LEDs indicate data traffic on the
I/O bus (port 1).
The Error-LED lights up at any time, when an alarm
has occurred.

Pin position of X1
1 10 21 30 41 50

11 20 31 40 51 60

Service port JP 7 DIP-switches plug for EBUS JP 9 JP 8

RS232 for bus addr. ext. board Jumper setting depending on sensor types
Jp n° Pos.1-2 Pos.2-3
AIN 1 2
Analog input

4-20mA

AIN 2 3
4 sockets 0-10V
for AIN 3 4
EDIOs/ AIN 4 5
EAIOs/
AIN 5 6 can not be used
EEIO
OK-LED
TX1-LED
RX1-LED Jumper for software download
Error-LED Jp n° Pos. 1-2 Pos. 2-3
Bus driver module
7 Operation Download
for IO-bus

JP 6 EBUS activation
Jp n° Function, when set
8 EBUS Port 2 disabled
9 EBUS Port 3 disabled
Jp8 and Jp9 have to be set, if no EBUS extension
board is present. On the contrary, it has to be
removed to enable the extension RS485 busses
green LEDs for red LEDs for JP 2 3 4 5 on a plugged EBUS extension board.
digital inputs 1-11 digital outputs 1-7

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Assignment - I/O controller
The assignment depends on the unit type (screw or scroll compressor).

Pin Designation Chiller with screw compressor Chiller with scroll compressor
1 24VAC
Power supply Power supply
2 GND
3 GND - -
4 Din 1 Flow monitor Flow monitor
5 Din 2 Frost protection monitor Frost protection monitor
6 Din 3 High pressure, circuit 1 High pressure, circuit 1
7 Din 4 Low pressure, circuit 1 Low pressure, circuit 1
8 Din 5 High pressure, circuit 2 High pressure, circuit 2
9 Din 6 Low pressure, circuit 2 Low pressure, circuit 2
10 Din 7 oil level compressor 1 Compressor 1 failure, circuit 1
11 Din 8 oil level compressor 2 Compressor 2 (3) failure, circuit 1
12 Din 9 Compressor 1 failure (protection dev.) Compressor 1 (2) failure, circuit 2
13 Din 10 Compressor 2 failure (protection dev.) Compressor 2 (4) failure, circuit 2
14 Din 11 Phase monitor Phase monitor
15 Dout 1 (NO)
16 Dout 1 (COM) Compressor 1 (contactor 1) Compressor 1, circuit 1
17 Dout 1 (NC)
18 Dout 2 (NO)
Compressor 1 (contactor 2
19 Dout 2 (COM) Compressor 2 (3)*, circuit 1
or softstart)
20 Dout 2 (NC)
21 Dout 3 (NO)
22 Dout 3 (COM) Compressor 2 (contactor 1) Compressor 1 (2)*, circuit 2
23 Dout 3 (NC)
24 Dout 4 (NO)
Compressor 2 (contactor 2
25 Dout 4 (COM) Compressor 2 (4)*, circuit 2
or softstart)
26 Dout 4 (NC)
27 Dout 5 (NO)
28 Dout 5 (COM) Free cooling valve, inlet Free cooling valve, inlet
29 Dout 5 (NC)
30 Dout 6 (NO)
31 Dout 6 (COM) Common alarm 1 Common alarm 1
32 Dout 6 (NC)
33 Dout 7 (NO)
34 Dout 7 (COM) Free cooling valve, bypass Free cooling valve, bypass
35 Dout 7 (NC)
*For chillers with scroll compressors the compressor numbering in C7000 commands is different from the re-
frigerating circuit related numbering in this table. The command related compressor numbering is indicated in
brackets.

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 Assignment - I/O controller (continued)

Pin Designation Chiller with screw compressor Chiller with scroll compressor
36 +15V
Active sensor 1 Active sensor 1
37 GND
38 Ain 1 Water temperature, outlet Water temperature, outlet
39 Ain 2 Water temperature, inlet Water temperature, inlet
40 +15V
Active sensor 2 Active sensor 2
41 GND
42 Ain 3 electric cabinet temperature electric cabinet temperature
43 Ain 4 compressor cabinet temperature compressor cabinet temperature
44 +Ub
45 GND
no function no function
46 Ain 5
47 GND
48 Aout 1 Solenoid valve capacity controller CR1
-
49 GND compressor 1
50 Aout 2 Solenoid valve capacity controller CR2
-
51 GND compressor 1
52 Aout 3 Solenoid valve capacity controller CR3
-
53 GND compressor 1
54 Aout 4 Solenoid valve capacity controller CR4
-
55 GND compressor 1
56 Port 1-H
RS485-I/O-Bus RS485-I/O-Bus
57 Port 1-L
58 Port 1-H
RS485-I/O-Bus RS485-I/O-Bus
59 Port 1-L
60 +15V - -
X10 SUB-D 15 Bus 3 IIC (socket1) Bus 3 IIC (socket1)
X11 SUB-D 15 Bus 3 IIC (socket2) Bus 3 IIC (socket2)
X12 SUB-D 15 Bus 3 IIC (socket3) Bus 3 IIC (socket3)
X13 SUB-D 15 Bus 3 IIC (socket 4) Bus 3 IIC (socket 4)
X14 SUB-D 15 EBUS exp. (plug) EBUS exp. (plug)
X15 SUB-D 9 RS232 service port (plug) RS232 service port (plug)

EN/08.2013/57D/6
2.2 EDIO - extension board for digital in- and outputs

Technical Data:
Power consumption: 10,1 VA
Operating temp.: 5°C...40°C
Storage temp.: -30°C...60°C

Pin position of X1

1 10 21 30

11 20 31 not assigned 40

Onboard LEDs
The function of the digital inputs is displayed by
green LEDs:
ON: voltage present
OFF: no voltage (alarm, failure)
The function of the digital outputs is displayed by
red LEDs:
ON: relay active
OFF: relay passive

enlarged section for onboard LEDs

LDO
13

12

green LEDs for red LEDs for

digital inputs 12-19 digital outputs 8-13
of the first EDIO-board 11

The EDIO is an expansion board for digital inputs LDI 8

and outputs. It can be plugged on the I/O controller 19
board at each of the 4 sockets and will be recognized 18
by the IOC due to a self test. 17
10
16
15
14
13 9
12

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 Assignment - 1st EDIO board
The assignment depends on the unit type.
If several EDIO boards exist, the EDIO board on the lowest socket is detected as the first EDIO board and the in- and outputs are
assigned correspondingly when using the "loaddefault" command. The IOC board features four sockets for this purpose: X10, X11,
X12 and X13. X10 represents the lowest socket.

Pin Designation Chiller with screw compressor Chiller with scroll compressor
1 Din 12 Power switch failure compressor 1 Power switch failure compressor 1, circuit 1
2 Din 13 Power switch failure compressor 2 Power switch failure compressor 1 (2)*, circuit 2
3 Din 14 Softstarter failure compressor 1 Compressor 3 (5)* failure, circuit 1
4 Din 15 Softstarter failure compressor 2 Compressor 3 (6)* failure, circuit 2
5 Din 16 Pump 1 failure Power switch failure compressor 2 (3)*, circuit 1
6 Din 17 Pump 2 failure Power switch failure compressor 2 (4)*, circuit 2
7 Din 18 - Power switch failure compressor 3 (5)*, circuit 1
8 Din 19 - Power switch failure compressor 3 (6)*, circuit 2
9 Dout 8 (NO)
10 Dout 8 (COM) Economizer solenoid valve, compressor 1 Compressor 3 (5)*, circuit 1
11 Dout 8 (NC)
12 Dout 9 (NO)
13 Dout 9 (COM) Economizer solenoid valve, compressor 2 Compressor 3 (6)*, circuit 2
14 Dout 9 (NC)
15 Dout 10 (NO)
16 Dout 10 (COM) Pump 1 -
17 Dout 10 (NC)
18 Dout 11 (NO)
19 Dout 11 (COM) Pump 2 -
20 Dout 11 (NC)
21 Dout 12 (NO)
22 Dout 12 (COM) - -
23 Dout 12 (NC)
24 Dout 13 (NO)
25 Dout 13 (COM) - -
26 Dout 13 (NC)
27 PWM1
- -
28 GND
29 PWM2
- -
30 GND
X10 SUB-D 15 Bus 3 IIC (plug) Bus 3 IIC (plug)
Pins 31 to 40 are not assigned.
*For chillers with scroll compressors the compressor numbering in C7000 commands is different from the refrigerating circuit related
numbering in this table. The command related compressor numbering is indicated in brackets.

EN/08.2013/57D/8
2nd EDIO board
The assignment depends on the unit type. A third and fourth EDIO board are not concerned by the "loaddefault" command, which
means that the in- and outputs are not assigned.

Pin Designation Chiller with screw compressor Chiller with scroll compressor
1 Din 20 - Pump 1 failure
2 Din 21 - Pump 2 failure
3 Din 22 - -
4 Din 23 - -
5 Din 24 - -
6 Din 25 - -
7 Din 26 - -
8 Din 27 - -
9 Dout 14 (NO)
10 Dout 14 (COM) - Pump 1
11 Dout 14 (NC)
12 Dout 15 (NO)
13 Dout 15 (COM) - Pump 2
14 Dout 15 (NC)
15 Dout 16 (NO)
16 Dout 16 (COM) - -
17 Dout 16 (NC)
18 Dout 17 (NO)
19 Dout 17 (COM) - -
20 Dout 17 (NC)
21 Dout 18 (NO)
22 Dout 18 (COM) - -
23 Dout 18 (NC)
24 Dout 19 (NO)
25 Dout 19 (COM) - -
26 Dout 19 (NC)
27 PWM3
- -
28 GND
29 PWM4
- -
30 GND
X10 SUB-D 15 Bus 3 IIC (plug) Bus 3 IIC (plug)
Pins 31 to 40 are not assigned.

EN/08.2013/57D/9
 2.3 EAIO - extension board for analog in- and outputs

Technical Data:
Power consumption: 10,1 VA
Operating temp.: 5°C...40°C
Storage temp.: -30°C...60°C

Pin position of X1

1 10 21 30

11 20 31 not assigned 40

The EAIO is an extension board for analog inputs

and outputs. It can be plugged on the I/O controller
board at each of the 4 sockets and will be recognized
by the IOC due to a self test.
There are several jumpers on board - 5 for each
input - which serve to adapt the board to different
sensor types.

How to use the Jumper setting table:

- choose the analog input at which you have con-
nected a sensor.
- in the same line you can see the jumpers which
relate to this input.
- in the lower part of the table you can read in each
column the setting depending on the sensor type
you connected.
Example:
You have connected a 0-10V sensor at AIN 8.
The corresponding jumpers are 300-304. Jumper
301,303,304 must be set on position 1-2, Jumper
302 on 2-3 and Jumper 300 not at all.
Jumper 100-400
(enlarged section)
corresp. Jumper 101-404 Table: Jumper setting
input (enlarged section)
Jumper designation
AIN 6 101 102 103 104 100
AIN 9
Analog

AIN 7 201 202 203 204 200

input

AIN 8 301 302 303 304 300

AIN 8 AIN 9 401 402 403 404 400
Sensor

0-10V 1-2 2-3 1-2 1-2 0

type

AIN 7
4-20mA 1-2 1-2 1-2 1-2 0

AIN 6

EN/08.2013/57D/10
Assignment - EAIO
The assignment depends on the unit type.

Pin Designation Chiller with screw compressor Chiller with scroll compressor
1 +Ub/Ib
2 Ain 6
Condensation pressure circuit 1 Condensation pressure circuit 1
3 GND
4 GND
5 +Ub/Ib
6 Ain 7
Condensation pressure circuit 2 Condensation pressure circuit 2
7 GND
8 GND
9 +Ub/Ib
10 Ain 8 Intermediate temperature Intermediate temperature
11 GND free cooling coil free cooling coil
12 GND
13 +Ub/Ib
14 Ain 9
Outside air temperature sensor Outside air temperature sensor
15 GND
16 GND
17 Aout 5 Solenoid valve capacity controller CR1
-
18 GND compressor 2
19 Aout 6 Solenoid valve capacity controller CR2
-
20 GND compressor 2
21 Aout 7 Solenoid valve capacity controller CR3
-
22 GND compressor 2
23 Aout 8 Solenoid valve capacity controller CR4
-
24 GND compressor 2
X10 SUB-D 15 Bus 3 IIC (plug) Bus 3 IIC (plug)
Pins 25 to 40 are not assigned.

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 2.4 EBUS-extension board for RS485 bus
Board design

Port 2 Technical Data:

Power consumption: 11,3 VA
Operating temp.: 5°C...40°C
Port 3 Storage temp.: -30°C...60°C

Switches to adjust the

bias and the
Bus termination

Setting at the end of the bus

for port 2: (example)
Bias: high
Bus termination: on

Setting in the middle of the bus

for port 3: (example)
Bias: low
Bus termination: off

Assignment - EBUS

Pin Designation Function

1 Port 2-H
RS485 BMS-bus
2 Port 2-L
3 Port 3-H
RS485 component bus
4 Port 3-L
X10 SUB-D 15 EBUS extension (socket)

Note:
Remove jumper 8 on the IOC board to use the EBUS port 2.
Remove jumper 9 on the IOC board to use the EBUS port 3.

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2.5 Driver module for electronic expansion valve EVD
Driver module for one valve Driver module for the control of
two valves
LEDs:
On: communication to IOC
alright.
flashing: communication
interfered e.g. by wrong
transmission speed
Off: no communication on
the databus
Driver is energized.

Valve 1/2 is being opened.

LED flashes.
Valve 1/2 is being closed.
LED flashes.
Alarm 1/2 is active.
{

{
Terminal Description Network connection to port 3 of EBUS board
G, G0 Power supply 24 VAC The following parameters are pre-set for the serial
RS485 connection and cannot be changed.
1, 2, 3, 4 A Stepper motor control, valve 1
1, 2, 3, 4 B Stepper motor control, valve 2 Parameter Value

COM A, NO A Alarm relay, circuit 1 (not used) Protocol Modbus

COM B, NO B Alarm relay, circuit 2 (not used) Data bits 8 bit

GND Earth for sensor signals Stopbits 2

VREF active sensors supply Parity none

S1 Sensor 1, suction gas pressure circuit 1 Transmission modality RTU

S2 Sensor 2, suction gas temperature circuit 1

The following parameters can be modified:
S3 Sensor 3, suction gas pressure circuit 2 Network address (pre-set 198)
S4 Sensor 4, suction gas temperature circuit 2 Command for C7000: eev 1 id 198
DI1 Enabling the control of circuit 1 (not used)
Communcation rate
DI2 Enabling the control of circuit 2 (not used) (pre-set 2=19200 bit/s)
GND - Network This parameter must be set to 1=9600 bit/s at the
LAN connection (Modbus) to port 3 of the EBUS start-up.
+ Network For this the user interface with the 5 (twin: 8) LEDs
board for RS485 bus
– Network must be removed and be replaced by the user inter-
face with the display. Then the following steps must
be carried out:
1. press PRG key
2. enter password 0066
3. select "Advanced"
4. scroll down until page 4/4
5. set "Network settings" to 1

EN/08.2013/57D/13
 2.6 C7000 Advanced - Terminal (C7000 AT)

RS232 - service port (SUB-D 9)

Technical Data:
Dimensions: 270 x 110 x 40 mm
Voltage supply: 24(+15%) VAC
Power consumption: 14 VA
Fuse: 2 A time-lag
Operating temp.: 5°C...40°C
Storage temp.: -30°C...60°C

Driver module for This figure shows the jumper

RS485-2 (BMS-bus) position for the board at the end
X4 Driver module for of the bus.
RS485-1 (IO-bus)

RS232 - BMS port (SUB-D 9)

Pin
14
13 Pin Designation Function
X12 12
CPU 14 Port 2-L
11 RS485 BMS-bus
10
Reset button 13 Port 2-H
9
12 Port 1-L
8 RS485 I/O-bus
7 11 Port 1-H
Real- 6
10-3 free terminal none
time 5
clock 4 2 GND
3 Power supply
1 +24VAC
2
HW1 1

HW0
Fuse T2A
Jumper X6: Pos. A: Board in download mode

Contrast adjustment for display

EN/08.2013/57D/14
3. Operator interface
3.1 Operational elements - C7000 IOC
The operational elements for the C7000 IOC i.e. the I/O potential differences, use a laptop with battery supply when
controller consist of the keyboard of your PC or laptop. connecting the laptop to the IOC service port.
You operate the C7000 IOC by specified commands which Start the terminal program.
follow an easily comprehensible syntax.
To establish the connection from your PC to the C7000 If your PC is not equipped with a serial RS232 interface,
you need a 9-line cable with SUB-D 9 connectors at both you may use a RS232-USB converter.
ends (crossed type), which can be obtained as an option
and a terminal program e.g "C7000-Serice". You can now communicate with the connected I/O cont-
Connect the cable at a serial port of your PC and at the roller (ioc), in return the IOC sends the following prompt
service port X15 on the IOC. to your PC:
"ioc ##:>", where ## represents the bus address.
To prevent a destruction of electronical elements due to

The commands can be classified into three major categories:

1. bus specific control commands
2. commands related to chiller unit components
3. commands concerning the whole chiller unit

1. bus command 2. component command 3. Chiller unit command

iobus sensor 1 equip
iobusok is 1
comp 1
state
pump 1
wprg
cond 2
event
eev 1
log 1
option
exalarmin 1
zone 1

The commands on a lightgrey (yellow) background need no

further parameters. The commands which are followed by a
number need this number because there are several components
of the same type.

Each command displays a detailed help for further pa- The counting of any digital or analog in- or output begins
rameters (if there are any) when it is followed by "h" like with number 1. Despite this the digital/analog in- or output
e.g. "comp h". 0 can be assigned to any component. This will allow the
A command of the second (component command) or third component to stay part of the configuration even if it does
category (unit comm.) which is typed in without any para- not take part in the control.
meters displays all the information about its subject (except A double assignment of inputs and outputs is technically
"loaddefault ###" which is an execution command). possible but only reasonable in exceptional cases.
Outputs in the languages English and German are avai-
The commands of the 2nd and 3rd category will be largely lable at the service interface.
explained in the context of the description of the C7000 If within a command, where the input of a number is ex-
functions. pected, nothing is entered, the terminal program interprets
this as "0".
The iobus command edits the actually stored IO-bus-
configuration. Whenever a parameter is expressed by a logical function,
This command is a control command and shows neither 0 means no, disabled, 1 means yes, enabled.
help nor information but execute the command right after If at unit start no valid configuration is found, a minimum
pressing the return/enter-key. configuration is loaded.
Note that no year date below 2000 can be entered.

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 3.2 Operational elements - C7000 Advanced

<> = Selector key

Ok = Confirmation key

Reset = Reset key

LED = Alarm

LED = On/off

= On/off key
Audible indicator Display

Selector key You can select menus and change parameters with the selector key
Confirmation key You acknowledge the functions/parameters selected with the selector key with the confirmation key.
Reset key Alarm signals are acknowledged with the reset key. Press it once to silence the alarm tone. Press it a
second time to clear the alarm message (if the cause has been eliminated).
LED alarm This LED display flashes in the event of an alarm and remains lit after the reset key has been pressed
once.
LED start/stop This LED display lights up when at least one IOC within the bus is switched on.
On/off key The control of the selected A/C unit is switched on/off with this key. If the on/off protection is enabled
the control is switched on/off with a delay or after having entered a password (details on page 18).
Audible indicator The audible indicator issues an alarm tone when an alarm has occurred.
Display The display shows data, operating conditions and information for the operator's guidance.

Operation - Navigation through the menus

The principal keys to navigate in and across the menus are the selector key and
the confirmation key, which have the function of the mouse for a PC. The cursor,
to keep the analogy with a PC, is represented by the inverse display of a field Selection menu
content. This field may contain an expression, a number or a symbol.
There are two types of menus: Selection menus and parameter menus. In
selection menus you can choose a menu point with the help of the selector
key and after having pressed the confirmation key it will bring you to the next
submenu. To get to the next menu on a level above there is a "Return"-field in
the top left corner of every menu.
In parameter menus, which represent the end of a menu branch, you can
select parameters with the selector key, but if you press the confirmation key, Parameter menu
the parameter is displayed black on a clear background with a black frame and
indicates this way the change mode. By the selector key you can change the
parameter value. Pressing the confirmation key finishes the modification and
displays the cursor inversely again. Below the smallest value appears the symbol
of an arrow to the left. If you select this arrow and press the confirmation key,
the enter mode of the parameter is left without modification of this one.
In a few parameter menus, there is the comment "more" in the bottom frame line,
which indicates that another window will be displayed after the last parameter.
You can also reach this window by typing the selector key "<" when the cursor
is on the field "return".
Note:
After the C7000AT has displayed a submenu of an IOC for 10 minutes without
key activation, it will show the main menu of the corresponding unit again.

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4. Controller start
After having switched on the power Main menu for C7000IOC
supply of the C7000 Advanced the bus
overview will appear.
With the selector key you can choose the
unit which you want to control.
A symbol/unit which is selected, is dis-
played inversely.
When you have selected a C7000IOC
and confirmed by the OK key, the main
menu for the C7000IOC is displayed.
When you have selected a C7000AT and
confirmed by the OK key, after having en-
tered the password 2718 the main menu
for the C7000AT is displayed.
Main menu C7000AT
After having marked the last bus parti-
cipant position (bus address 14 in the
example) you get to the following display, = OK
with the selector key, where all units are
marked. In this state you can switch on/
off the whole system by the local on/off
key.
Confirmation view
If some units are in operation, all units are
switched off if you press the on/off key.
(Details see on/off protection, following
page).
If you press the OK-button when all positi-
ons are marked the existing configuration
is confirmed after the request and entry
of the password 2718.
>

After the confirmation of this window

by "OK" followed by the password 2718
the placement view is displayed. In this
window you can shift the C7000AT, from
which you operate the system (ME) to
another position with the selector key. By
this you modify the bus address. (MEold at Placement view
position 0 and MEnew at position 17)

Finally you can adjust the time and date

by selecting the clock.
The following items can be adjusted in
sequence:
>
- Year, Month, Day, Hour, Minute, Second.
All active bus participants synchronize
their time to this setting.
If a WIB8000, in which the time synchroni-
zation is enabled, is part of the Stulz bus,
all connected C7000ATs and C7000IOCs
(by means of E-bus board) take over date
and time of the WIB. This also applies to
C7000ATs connected via an IO bus with
an IOC, which is connected with the WIB
by an E-bus board.

EN/08.2013/57D/17
 Main menu for a C7000 AT

If you select the C7000 AT for further

adjustments and confirm with OK
you will receive after having entered
the password 2718 the following
display with the menu ramification
as shown below:

1. In the bms-menu you can adjust the global address of the C7000 AT,
and an available interface on the C7000AT which can be either RS232 or
RS485 the same as the protocol and, if applicable, one of several data
point lists according to the BMS requirement.
You have further possibilities to adapt the system to the BMS by the
menu points „Handshake“ and „Baudrate“. For further information, see
BMS manual.

2. Here you can set the alarm delay for the bus alarm, which will be ge-
nerated when the bus is interrupted.

3. In the system menu you can switch on (-1-) or off the alarm buzzer.
Further you can adjust the buzzer pitch.
Menu item "Temp. unit" allows you to choose between degree Fahrenheit
or degree Celsius.
In the menu item languages you can adjust the operator language.
The info submenu simply displays the software version of the C7000 AT.

In menu item "backlight" you can choose between "on" (in this case the
light remains lit permanently) and "auto", here the light is switched out
automatically 10 minutes after the last key activation. With the first key
activation the light is switched on again.

For the menu item "On/Off protection exist three possibilities:

1. Off, 2. Delay, 3. Password.
With the first setting (off) the control is instantly switched on/off by the
on/off key of the controller.
With the second setting (delay) the window shown beside appears after
the on/off key has been pressed. A grey bar diminishes from right to left
within 3 seconds. During this time the key must be kept pressed, otherwise
the switching operation will not be executed.
With the third setting (password) the operate password is requested
when the on/off key is pressed. Having entered the correct password the
switching operation will be executed.

EN/08.2013/57D/18
Main menu (for a C7000 IOC)

Menu line
Alarm text Control mode
Water temperature, inlet 1

} Main function
Water temperature, outlet 1
Maintenance symbol

Stop cause UPS operation

Stop symbol Winter operation (free ccoling possible)
Day/Night operation
Unit name
Alarm symbol Bus address Time
Global address

If you select an I/O controller you will receive the main menu as shown right
with the possibility to choose one of the three submenus "Info", "Operate" or
"Config".
In the middle of the window the control type (Return or flow water) is display-
ed and the actual water temperatures inlet/outlet 1 of the chilled water circuit
below.
Below the actual values a symbol indicates, whether the unit runs in day or
night operation. Day operation corresponds to operation at the first temperature
setpoint. Night operation corresponds to operation at the second setpoint.

Day operation Night operation

Further Symbols
This symbols lights up, when free cooling is enabled.
This symbols lights up, when a voltage is detected at the input for UPS
operation or if UPS operation is requested by a BMS.
This symbols lights up, when the special OTE software is enabled and
the OTE mode is set. (not relevant here)
This symbols lights up, when the maintenance interval which can be
adjusted in the config menu is expired.

Stop causes
The I/O-controller can be stopped by several functions or devices, which are displayed
on the C7000 AT.

This symbol indicates, that the IOC has been stopped. is displayed while the unit start
The following symbols show the cause of the unit stop. delay is elapsing
stopped by remote On/Off (remote switch connected to digital input)

stopped by BMS/WIB stopped by WIB sequencing

(depending on the setting in the WIB)
stopped by internal timer (week program)

stopped by the on/off-key at the C7000 AT or by the command "state stop" via the
IOC service port.

stopped by the sequencing

stopped by fire alarm

EN/08.2013/57D/19
 Symbols for operating states
When the control is in operation, the following symbols indicate the unit status
on the main menu. These symbols are not displayed in the submenus.

Cooling, the cooling mode (DX, FC, MIX)

Parameter values
is shown in the right top.
Instead of numerical values two other displays
are possible:
1. ??? - value requested at the IOC, without
response yet
2. XXX - component not configured

Symbols for alarm messages

When an alarm has occurred the following symbol is displayed in the
left bottom corner.

Passwords
To access the Operate level and the Config
level a password is required.
There are 4 passwords in total, a user-specific
password for the Operate and Config level each
and a master password for each level.
The user-specific password can be modified
and is "0000" for both levels with the delivery.
The master passwords are reserved for service
staff and can not be modified.

Entering the password

The digits can be modified by the selector
key, after you have pressed the confirmation
key. After the digit adjustment confirm with the
confirmation key and pass over to the next digit
with the selector key ">".
When you have reached the last digit at the
right, you access the main menu of the Operate
resp. Config level by activating the selector key
">" (if the password was right).

There is no limitation for the number of

attempts.

The passwords for the "operate" and "config"

level are saved on the IOC board. So it is
possible for example to adjust the "operate"
password "1234" for an IOC with bus address
3 and the "operate" password "5678" for an
IOC with bus address 5.

EN/08.2013/57D/20
 5. Configuration
First steps
1. When several units shall operate in a bus: Establish bus wiring and configure bus.
2. Check the equipment by command "equip".
3. Configure additional components like e.g. glycol pump, outside temperature sensor.
Part of the configuration is the activation of the component, the allocation of an output for the component control,
the assignment of an alarm input and setting the start value / hysteresis.
4. Calibrate the sensors by reference instruments (menu Operate/Components/Sensor),
important for condensation pressure sensor.
5. Adjust setpoints.
6. Adjust special operating modes like week program, zone operation, chiller group control.
7. eventually BMS configuration

Refrigerating scheme for a chiller unit with screw compressors, economizer and free cooling to loca-
lize the standard components

Condenser + Condenser +
free cooling coil free cooling coil
TC
outside
temp. sen-
sor

Condensation Condensation
pressure valve, pressure valve,
circ1 free cooling mech. controlled circ2 free cooling mech. controlled

Compressor Compressor

Circuit 1
Circuit 2
electron. expansion valve

electron.
expansion valve

Evaporator

Bypass valve

circ1 free cooling

FC valve
circ2 free cooling
Electric cabinet cooler

PZHH - Safety high pressure limiter TT - Temperature sensor WT1 - Chilled water inlet temperature
PZH - High pressure limiter PT - Pressure sensor WT2 - Chilled water intermediate temperature
PSL - Low pressure limiter PI - Pressure indication WT3 - Chilled water outlet temperature
FZAL - Flow switch LZL - Oil level limiter
TSL - Frost protection switch

EN/08.2013/57D/21
 5.1 Loading a new Software
For a C7000-control system there are two different softwares.
The essential control software, which contains the commands
for the command level, is located in the Flash-EPROM on the Pos. 1-2
IOC-board. The second software contains the menu structure
of the C7000AT and is located in the EPROM of the C7000AT
Pos. 2-3
board.
The control parameters in the IOC are resistent and do not have
to be re-entered after loading the software. This is also the case
for the IO bus configuration of the C7000AT.

For loading a software in the flash-EPROM of the IOC you must

connect the service port of the IOC to a serial interface of your
PC/Laptop by means of a RS232 modem connection.
Switch off the master switch. Set the jumper JP7 to position
RS 232 - modem con-
2-3. The master switch must then be switched on again. The
nection with 2x9 poles
IOC is now in the „download“-mode. Start the C7000-Service Sub-D (Female)
program on your PC. This program can be downloaded from
the Stulz-website. COM 1
After the new software has been loaded, the master switch must
be switched off and the jumper JP7 must be set in the position
1-2. After this switch on the master switch.

For loading a software in the flash-EPROM of the C7000AT

you must connect the service port of the C7000AT to a serial
interface of your PC/Laptop by means of a RS232 modem Rear side of C7000 AT board
connection.
Set the jumper X6 in the position A. Press the reset button on Reset button
the rear side of the C7000AT board. The C7000AT is now in
the „download“-mode. Start the C7000-Service program on X4
your PC.
After the new software has been loaded set the jumper X6 in
position B. After this press the reset button on the rear side
again. When switching on, ensure that the new version number
is correctly displayed. Pos. A Pos. B

*System requirements: Windows 95/98/NT/2000/ME/XP/Vista/

Win7/Win8

In the service manual the possible applications of the program "C7000-Service.exe" are described.

Only for the C7000 AT:

In the next step all parameters, if they deviate from the default settings and the bus configuration, must be readjusted.
The default language is English. If you require another language, you can change this in the „System\Languages“
menu.

EN/08.2013/57D/22
5.2 State displays
State display 1
The state display 1 display setpoints and actual values, the same as minimum and maximum limit values and is generated by the
command "is 1".
ioc 01:>is Commands:
Temperature setpoint..................:12.0°C settemp 12,0 Water temp. setpoint1
Temperature setpoint corrected........:12.0°C corrected setpoint2
Night temperature setpoint............:22.0°C nightsettemp 22,0 second setpoint1
Zone..................................:1 zone assignment3
Outside air temperature.....:Zone.....:5.0°C Unit:5.0°C ext. air temperature4

comp. cabin. temp.....................:30.0°C min:-20.0°C max:70.0°C comp. cabinet temp.5

elect. cabin. temp....................:30.0°C min:-20.0°C max:70.0°C electr. cabinet temp.6

water intermed.temp...................:15.0°C intermediate water temp.

Cooling water temp. inlet...: Zone:- Unit:- min:-20.0°C max:45.0°C
Cooling water temp. outlet..: Zone:- Unit:- min:-20.0°C max:45.0°C
Chilled water inlet.........: Zone:18.0°C Unit:18.0°C min:-20.0°C max:45.0°C 7
Chilled water outlet........: Zone:16.0°C Unit:16.0°C min:-20.0°C max:45.0°C

Condensation pressure mix.............:18.2 bar cpset mix 18.2 cond.press. setpoint Mix8
Condensation pressure DX..............:16.0 bar cpset dx 16.0 cond.press. setpoint DX9

}
Condensation pressure 1...............:6.8 bar condensation pressure
Hotgas temperature 1..................:- hot gas temperature
Evaporation pressure 1................:1.5 bar circuit 1
evaporation pressure
Suction gas temperature 1.............:24.3°C suction gas temperature

}
Condensation pressure 2...............:6.8 bar condensation pressure
Hotgas temperature 2..................:- hot gas temperature
Evaporation pressure 2................:1.5 bar circuit 2
evaporation pressure
Suction gas temperature 2.............:24.2°C suction gas temperature

Explanation of indexed parameters:

1 - Water temperature setpoint and the second setpoint are explained in connection with the water temperature control.
2 - The corrected setpoint which is displayed here, is the setpoint, according to which the chiller is controlled. In two cases this
setpoint does not correspond to the first water temperature setpoint.
a. if the second setpoint is valid according to the week program.
b. if an external setpoint is provided.
3 - The assignment to a zone will be described in the section "zone control". Here the zone is displayed to which the chiller is
assigned.
4 - Here the external air temperature of the chiller unit sensor and the average value of the external air temperature of all chiller
units in this zone are displayed. Only units with free cooling have an external air temperature sensor by default.
5 - The compressor cabinet temperature and the minimum and maximum limit value are displayed.
The limit values can be set by the following commands. If a limit value is exceeded mintemp cct temp -20.0
an alarm message is displayed. The high temperature alarm is only evaluated, if a maxtemp cct temp 70.0
compressor is in operation.
6 - Here the electric cabinet temperature including the minimum and maximum limit mintemp ect temp -20.0
values are displayed. The limit values can be set by the following commands. If a limit maxtemp ect temp 70.0
value is exceeded an alarm message is displayed. The high temperature alarm is only
evaluated, if the chiller is in cooling operation.
mintemp waterin1 temp -20.0
7 - Here the inlet and the outlet temperature of the chilled water circuit including the maxtemp waterin1 temp 45.0
limit values and the average values of the zone are displayed. The limit values can
be set by the following commands. If a limit value is exceeded an alarm message is
displayed.
8 - The MIX condensation pressure setpoint is relevant for the condensation pressure valve control.
9 - The DX condensation pressure setpoint is relevant for the condenser fan control.

EN/08.2013/57D/23
 State display 2
The state display 2 displays alarm delays, alarm priorities an releases of the common alarm for minimum and maximum limit values
and and is generated by the command "is 2".

ioc 01:>is 2 Commands:

Alarmdelay watertemp inlet 1 too low......:30 s mintemp waterin1 alarmdelay 30
Alarmprio watertemp inlet 1 too low.......:0 mintemp waterin1 alarmprio 0
Common alarm watertemp inlet 1 too low....:1 mintemp waterin1 commonalarm 1
Alarmdelay watertemp inlet 1 too high.....:30 s maxtemp waterin1 alarmdelay 30
Alarmprio watertemp inlet 1 too high......:0 maxtemp waterin1 alarmprio 0
Common alarm watertemp inlet 1 too high...:1 maxtemp waterin1 commonalarm 1

Alarmdelay watertemp outlet 1 too low.....:30 s mintemp waterout1 alarmdelay 30

Alarmprio watertemp outlet 1 too low......:0 mintemp waterout1 alarmprio 0
Common alarm watertemp outlet 1 too low...:1 mintemp waterout1 commonalarm 1
Alarmdelay watertemp outlet 1 too high....:30 s maxtemp waterout1 alarmdelay 30
Alarmprio watertemp outlet 1 too high.....:0 maxtemp waterout1 alarmprio 0
Common alarm watertemp outlet 1 too high..:1 maxtemp waterout1 commonalarm 1

Alarmdelay watertemp inlet 2 too low......:30 s

Alarmprio watertemp inlet 2 too low.......:0 The settings for the cooling water circuit (water inlet
Common alarm watertemp inlet 2 too low....:1 temperature 2 and water outlet temperature 2) are not
Alarmdelay watertemp inlet 2 too high.....:30 s relevant for chillers with an air-cooled condenser, but
Alarmprio watertemp inlet 2 too high......:0 only for chillers with a water-cooled condenser.
Common alarm watertemp inlet 2 too high...:1

Alarmdelay watertemp outlet 2 too low.....:30 s

Alarmprio watertemp outlet 2 too low......:0
Common alarm watertemp outlet 2 too low...:1
Alarmdelay watertemp outlet 2 too high....:30 s
Alarmprio watertemp outlet 2 too high.....:0
Common alarm watertemp outlet 2 too high..:1

comp. hous. temp. min:

alarmdelay...............................:5 s mintemp cct alarmdelay 5
alarmpriority............................:0 mintemp cct alarmprio 0
commonalarm..............................:1 mintemp cct commonalarm 1
comp. hous. temp. max:
alarmdelay...............................:5 s maxtemp cct alarmdelay 5
alarmpriority............................:0 maxtemp cct alarmprio 0
commonalarm..............................:1 maxtemp cct commonalarm 1
elect. cabin. temp. min:
alarmdelay...............................:5 s mintemp ect alarmdelay 5
alarmpriority............................:0 mintemp ect alarmprio 0
commonalarm..............................:1 mintemp ect commonalarm 1
elect. cabin. temp. max:
alarmdelay...............................:5 s maxtemp ect alarmdelay 5
alarmpriority............................:0 maxtemp ect alarmprio 0
commonalarm..............................:1 maxtemp ect commonalarm 1

EN/08.2013/57D/24
 State display 3
The state display 3 displays different chiller unit values, chiller unit in- and outputs and sequencing times of component groups,
and is generated by the command "is 3".

Commands:
ioc 01:>is 3
Unit start delay..................:45 s (0) startdelay 45 Start delay1
compressor sequencing time........:20 h compst 20 compressor sequ.2
UPS-mode..........................:0 ups cool 1 UPS operation3
Busaddress........................:1 Bus address4
Global address....................:1 globaddr 1 global address5
System name.......................:System name input only through
Unit name.........................:Unit name C7000AT.
Boost for cooling.................:0.0 K load cool 2.5 Overload start6
Protocol..........................:1 (SCP for WIB/NMC) protocol 1 Protocol7
Datapointlist.....................:1 (Classic) dplist 2 DP-List8
digital outputs:
Global alarm digital out..........:6 calarm dout 7 common alarm9
BMS stop 1 digital out............:0 bmsstop 1 dout 5 BMS stop 110
Local Stop digital out............:0 localstop dout 8 Local stop11
Unit on/off digital out...........:0 onoff dout 1 Stop state12
UPS-operation digital in..........:0 ups din 13 UPS operation3

Explanation of indexed parameters:

1 - The unit start delay is used to relieve the power supply of the building in regard to the starting currents, if several chillers are
started simultaneously. Using different values for the start delay of the chillers, the units start shifted in time. Moreover the unit start
delay provides a prerun time for components which have a proper control (as e.g. the flow sensor).
2 - The cycle time for a compressor sequencing can be set here.
3 - By setting the parameter on "1" you can set, whether the cooling shall be continued by an emergency power supply in case of
failure of the main power supply. For this a digital input must be defined, at which the signal for the UPS operation is output.
4 - The bus address which is displayed here, can be set through dip switches on the IO board.
5 - The setting of the global address is decisive for the identification of the chiller unit from external networks (BMS).
6 - You can adjust a temperature difference to the water temperature setpoint here, which leads to the start of this chiller unit, if the
difference is reached and exceeded. The chiller needs to be in a standby state for this functionality.
7 - For the communication with a BMS the protocol can be set here. 0 - no protocol, 1 - SDC/MIB (WIB8000),
2 - Modbus
8 - For the communication with a BMS the data point list can be set here, if the adjusted protocol is "Modbus". 0 - none, 2 - Full,
3 - Custom.
9 - Setting of the digital output for the common alarm.
10 - Setting of the digital output for the BMS stop 1 (notifying, that control has been switched of by BMS)
11 - Setting of the digital output for the Local stop (notifying, that control has been switched off by the start/stop key)
12 - Here you can set the digital output, which notifies, whether the chiller unit is in operation or in any stop state.

EN/08.2013/57D/25
 Display of state and equipment

ioc 02:>state Display of the operating state:

Unit:Running Running: unit/control on, Stopped: unit/control off

- Runtime:32167 min Unit runtime

- Stoptime:2167 min Accumulated time of stop and standby states

Cooling:not active (1 h) Cooling in (active) or out (not active) of service, the current cooling
runtime is displayed in brackets.
Alarms:
- envelope left C.2 Display of all active alarms which have not been reset.

ioc 02:>equip Display of the equipment:

Compressors.................:2 Number of compressors
EEV.........................:0 Number of electronic expansion valves
Condenser fan...............:2 Number of condenser fans
Pumps.......................:0 Number of pumps
Sensors.....................:8 Number of sensors
Ext Alarm in................:0 Number of external alarms
Digital extension card......:1 (din:12-19, dout:8-14) Number of digitalen extension boards1
Analoge extension card......:2 (ain:6-13, aout:5-12) Number of analog extension boards2
EEV extension card..........:0 not relevant for chillers
Bus extension card..........:1 Number of EBUS extension boards
ICC.........................:0 not relevant for chillers

Explanation of indexed parameters:

1 - Here, also the digital in- and outputs available on this board are displayed.
2 - Here, also the analog in- and outputs available on this board are displayed.

Display of in-/output assignment

ain - shows the assignment of the analog inputs.

aout - shows the assignment of the analog outputs.
din - shows the assignment of the digital inputs.
dout - shows the assignment of the digital outputs.

Display of special software options

option - Shows all information about activated special software options
e.g.: 002. Restart after fire (active)
option all Shows all possible special software options
001. OTE (not relevant for chillers)
002. Restart after fire
003. automatic alarm reset after limit value excess
option 3 1 Activates special software option number 3
option 3 0 Deactivates special software option number 3

EN/08.2013/57D/26
5.3 Controls
Water temperature control
The water temperature control is carried out both in relation to the absolute deviation of the temperature setpoint as well as in
relation to the temperature change per time unit. Four limit values are set in the form of temperature bands which lead to an action
matrix, which consists of 25 fields and has 7 different modes of action as a result. The action modes affect the cooling performance
requirement and consist in choosing the pulse length of the performance increase/reduction of the screw compressors and swit-
ching to a higher/lower stage.
The status request for the water temperature control gives the following display:

ioc 01:>watertempctrl Commands:

Control type......................:7 (water watertempctrl control 7 Control mode1
feed line control)
Temperature setpoint..............:12.0 °C watertempctrl settemp 12.0 Temp. Setpoint2
Night temperature setpoint........:24.3 °C watertempctrl settemp2 24.3 Night temp. SP3
P-coefficient.....................:40 watertempctrl pid cp 40
I-coefficient.....................:10 watertempctrl pid ci 10 PID factors4
D-coefficient.....................:0 watertempctrl pid cd 0
bt................................:0.5 K watertempctrl bt 0 0.5 Temperature band 05
bt................................:1.5 K watertempctrl bt 1 1.5 Temperature band 16
bd................................:0.40 K/s watertempctrl bd 0 0.4 diff. temp. band 07
bd................................:1.00 K/s watertempctrl bd 1 1.0 diff. temp. band 08
statetime.........................:30 s (23) watertempctrl statetime 30 state time9
priceAlarmoffset..................:10000000 watertempctrl priceAlarmoffset 10000000
priceStepNext.....................:2147483647 (-1) Chiller group control10
priceFineMax......................:1100
priceFineCurrent..................:1000 Temp. [°C]
priceFineMin......................:1000
priceStepCurrent..................:0 (-1)
C

Explanation of indexed parameters: B

1 - For the control mode you can select between 6 - Control accor- A
ding to return water temperature and 7 - Control according to flow
water temperature. B
2 - Setpoint for the temperature of the chilled water.
C
3 - Second setpoint for the temperature of the chilled water. The
validity periods for the two setpoints can be defined by a week time
program. (see page 48)
4 - The PID factors are valid only for the free-cooling.
5 - This temperature band sets a tolerance range around the setpoint, in which no change of cooling performance is carried out, if
also the temperature change is within the tolerance range (index 7). In the example above the tolerance range would be at setpoint
± 0,5 K. In the diagram it corresponds to range A.
6 - This temperature band sets a range around the setpoint, in which a moderate change of cooling performance is carried out, if
no temperature change is happening at the same time, which counteracts to the temperature deviation. In the example above the
range extends from "SP (Setpoint) – 1,5 K" to "SP – 0,5 K" and from "SP + 0,5 K" to "SP + 1,5 K". (Range B in the diagram)
If the deviation to the setpoint is bigger than ± 1,5 K, a drastical change of cooling performance is carried out, if not a similarly
violent temperature change is happening at the same time, which counteracts to the temperature deviation. (Range C)
7 - With the differential temperature band, a tolerance for the temperature change within a second is set, in which no change of
cooling performance is carried out, if also the temperature deviation is within the tolerance range (index 5). In the example above
the tolerance range would be at a temperature change ± 0,4 K/s.
8 - With this differential temperature band, a tolerance for the temperature change within a second is set, in which a moderate change
of cooling performance is carried out, if there is no setpoint deviation at the same time, which will soon be equalized by a change
in temperature. In the example above the range extends from "– 1,0 K/s" to "– 0,4 K/s" and from "+ 0,4 K/s" to "+ 1,0 K/s".
If the change in temperature is bigger than ± 1,0 K/s, a drastical change of cooling performance is carried out, if there is not a
bigger setpoint deviation at the same time, which will soon be equalized by a change in temperature.
9 - After this time has elapsed without a change of state (water temperature) a cooling capacity stage is switched on or off (excep-
tion: in the tolerance range, see above index 5).
10 - The following parameters concern the chiller group control: , see chapter special operating modes, chiller group control

EN/08.2013/57D/27
 Example for capacity control to control water temperature

Temp.
[°C]

EN/08.2013/57D/28
Capacity
[%]
Stage 2 Stage 3

Stage 1

Stage 0

tp
ts ts ts ts ts ts ts ts Time [sec]

To assure a cooling capacity of 100% during economizer

operation the CR4 valve is active.

The constructed example starts with a setpoint deviation of the water outlet After the statetime has elapsed again without water temperature change, the
temperature which is represented by the blue line. The red line of the outside compressor stage 1 is switched on in addition. The capacity is now in the range
temperature is congruent with the setpoint. After the statetime ts has elapsed of 51 to 75%. After stage 2 and 3 (economizer, magenta coloured curve) have
the condenser fans (black curve) are started at first and after the condenser fan also been switched on, the water temperature fals below the setpoint and the
prerun time tp has elapsed, stage 0 of compressor 1 (green curve) starts. The cooling capacity is reduced (each time after the ts has elapsed without water
capacity is displayed here by 50%, it can actually be in the range between 25 temperature change). The valve activity, which is responsable for the cooling
and 50%. The orange curve displays the CR4 valve activity, which is responsable capacity reduction is not displayed here.
for the capacity increase of the compressor.
 Free cooling control
The free cooling control is available in chillers of the ASF version only.
The status request for free cooling control gives the following display:

ioc 01:>fcm Commands:

Aout for freecooling............:0 fcm aout 9 Analog output1
Free Cooling digital out........:7 fcm dout 4 Digital output2
fc bypass valve dout............:5 fcm bypass 5 Digital output bypass valve3
overlaptime (both valves open)..:150 (0) fcm overlaptime 150 Overlap time4
free cool enable................:5.0 K (1) fcm start 1,0 Start temperature5
free cool hysteresis............:5.0 K fcm hys 1,0 Hysteresis6
FC runtime......................:0 h
MIX runtime.....................:2 h
priceBase.......................:1000 fcm priceBase 10 Chiller group control7
priceRuntime....................:1 fcm priceRuntime 1
priceStandbyoffset..............:0 fcm priceStandbyoffset 1000000
priceStepNext.....................:1001
priceFineMax......................:0
priceFineCurrent..................:0
priceFineMin......................:0
priceStepCurrent..................:0
alarmdelay......................:180 s (180) fcm alarmdelay 180 Alarm delay8
On..............................:1
displays whether free cooling is in operation.

Explanation of indexed parameters:

1 - By the analog signal free cooling is enabled for chillers with scroll compressors and the 3 way valve is opened to 100%.
2 - By the digital output free cooling is enabled or disabled for chillers with screw compressors.
3 - This signal opens or closes the valve in the bypass line to the free cooling heat exchanger. (relevant for chillers with screw
compressors only)
4 - For compressor types 3, 6, 7 only. During the overlap time both valves (bypass valve and freecooling control valve) are open.
This is necessary, to permanently assure the presence of a water flow, without which the safe determination of the water tempe-
rature is not possible. It is also necessary because the pumps in the chilled water circuit run continuously. (relevant for chillers with
screw compressors only)
Concerning the display: overlaptime (both valves open)..:150 (0)The number in brackets displays the time in
seconds which remains until the end of the overlap time.
5 - As soon as the outside temperature plus the temperature difference, which can be set here, is lower than the return water
temperature, free cooling is enabled. (enabled at Toutside < Treturn water – dT )
Concerning the display: free cool enable................:5.0 K (1)The number in brackets (1) displays, that
free cooling is possible at the time due to the outside temperature.
6 - As soon as the outside temperature plus the temperature difference, which can be set under index 5, and reduced by the hys-
teresis, which can be set here, is higher than the return water temperature, free cooling is disabled. (disabled at Toutside > Treturn
water – dT + Hys )

7 - The following parameters concern the chiller group control: , see chapter special operating modes, chiller group control
8 - If the intermediate temperature (measured at the outlet of the free cooling coil) is above the return water temperature, a warning
message is notified, for which you can set an alarm delay here. This means that the chilled water in the return line has apparently
been warmed by the free cooling coil, i.e. at the point where the outdoor air sensor is placed, there is a lower temperature than
in the air inlet of the free cooling coil.
As a result, the free-cooling is stopped and a correction value will be added to the adjustable temperature difference of index 5. If
the condition "Toutside < Treturn water – dT – correction value" is met, a free-cooling (without alarm reset) is again possible.
In case of an alarm reset and if the start temperature difference and hysteresis are modified, the correction value is deleted.

EN/08.2013/57D/29
 Antifreeze control
The antifreeze control is important for the moment when the chiller is switched off but supplied with voltage. In this case, also the
pumps in the chilled water circuit are switched off, and with a low outdoor temperature there is the risk of freezing.
The antifreeze control for the chilled water circuit is effected depending on the measured chilled water temperature downstream
the evaporator by a antifreeze thermostat and in units with free cooling additionally in dependance of the measured external air
temperature. Thus, an adjustable number of attempts is undertaken within a configurable period of time, to avoid a freeze alarm
by switching on antifreeze circulation and the evaporator heater.
The status request for antifreeze control gives the following display:

ioc 01:>frost 2 Commands: Freeze alarm parameters:

frost din................:0 frost 2 din 15 Digital input
frost alarmdelay.........:0 s frost 2 alarmdelay 4 Alarm delay
frost alarmpriority......:0 frost 2 alarmprio 8 Alarm priority
frost commonalarm........:1 frost 2 commonalarm 1 Common alarm release
time.....................:0 h (0) frost 2 time 2 Time1
tries....................:0 (0) frost 2 tries 6 Number of attempts2
Freeze circ start........:3.0 °C (0) frost 2 limit 3,0 Limit value3
Freeze circ hys..........:2.0 K frost 2 hys 2,0 Hysteresis4

Explanation of indexed parameters:

1 - Here you can define the time space, in which the allowed restarts of the pumps and antifreeze circulation may happen.
2 - You can limit the number of pump restarts within the time space adjusted in index 1 to avoid a freeze alarm. If after the maximum
number of pump restarts, the temperature limit value is still passed under, the freeze alarm is released.
3 - If the external air temperature drops below this value, the electrical heater at the evaporator and the antifreeze circulation (pump
operation in the chilled water circuit) are switched on. The compressor is switched off, if it is not already switched off.
4 - When the limit temperature + hysteresis is reached, antifreeze circulation and the evaporator heater are switched off.

ext. temp. External air temperature sensor

[°C] standard for chillers with FC, otherwise option
5
hysteresis, adjustable
3

chilled water
outlet temp.
[°C]
1
hysteresis, 1K fix
0
The antifreeze thermostat is set
at 0°C in the factory and has a
tolerance of ±3K.

compressor
on

el. heater
off pump

Example: On/off switching of compressor, evaporator heater and pump depending on the time course of the external air temperature
and chilled water outlet temperature

EN/08.2013/57D/30
5.4 Components
5.4.1 Compressor
The compressor operation is controlled by the water temperature. The corresponding settings are described in the section "Water
temperature control". The first part of the command contains the compressor number. In units with screw compressors there are
always two compressors, in units with scroll-compressors there can be up to 6 compressors. The compressors 1, 3 and 5 are
assigned to the first refrigerant circuit, compressors 2, 4 and 6 to the second refrigerant circuit.
The status request for a compressor gives the following display:

ioc 01:>comp 1
Compressor 1 Commands: By setting the parameter on "1" you add
Configured..................:1 comp 1 conf 0 a compressor to the configuration.
Type.......................:CSW comp 1 type csw setting the compressor type1
Modbus Address.............:0 comp 1 id 33 setting the Modbus address2.
Digital out................:1 comp 1 dout 3 digital output for compressor3.
- CR-valve ................:9 comp 1 cr 1 9 setting the analog outputs for
- CR-valve ................:10 comp 1 cr 2 10 CR valves 1-44.
- CR-valve ................:5 comp 1 cr 3 5
- CR-valve ................:6 comp 1 cr 4 6
CR-valve relay voltage.....:10.0 V comp 2 crvoltage 10.0 relay voltage of CR valves5
dout oilheating ...........:12 comp 1 oilheating 12 digital output for oil heater
Y-start dout...............:10 comp 2 secstart 11 digital output for star/delta-commutation6
softstarter dout...........:0 (0) comp 2 softstartdout 11 digital output for Softstart bypass7
softstarter time...........:5 s comp 2 startuptime 5 delay until bypassing the Softstart8
dout eco...................:0 comp 2 eco 3 digital output for economizer9
pulse length...............:10 comp 2 pulse 0 10 short pulse length10
pulse length...............:20 comp 2 pulse 1 20 long pulse length11
display continued on the next page

Explanation of indexed parameters:

1 - The following compressor types can be set:
1: Scroll,
2: CSW (screw compressor for unit versions ESO/EQO ...ASN/ASF),
3: CSH1 (screw compressor for unit versions ESO/EQO ... AHN with motor 1),
4: CSH2 (screw compressor for unit versions ESO/EQO ... AHN with motor 2), (unused up to now)
5: CSVH (screw compressor for unit versions XSO/XQO ... ASN/ASF),

2 - For compressor type 5 only. The Modbus address can be chosen in the range of 1 to 247. It must correspond to the setting at
the compressor.
3 - The enabling signal is transmitted by the component bus. The enabling signal for the compressor is also output by the digital
output.
4 - For compressor types 2 - 4 only. The relay voltage which is mentioned in index 5, is output by the analog outputs for the 4 CR
valves. CR valve: compressor power controlling valve
5 - For compressor types 2 - 4 only. The relay voltage must be set according to the installed relays. For the time being the units are
supplied with relays which require a voltage of 6,0 V.
6 - For compressor types 2 - 4 only. In units with smaller compressors a start by a part winding is realized by this output. This is
the output which is activated later.
7 - This output controls the Softstart module only after the start.
8 - After the time which can be set here, has elapsed (in seconds) the Softstart module is disabled and the compressor will be
controlled directly. When this time has elapsed the full winding is switched on (part winding start).
9 - For compressor types 2 - 5 only. The digital output opens/closes the solenoid valve in the economizer circuit. Not all units have
an economizer.
10 - For compressor types 2 - 5 only. Here you can enter the pulse length, that is applied to a lower control deviation under fuzzy
control in tenths of seconds. For compressor type 6 the speed alteration is output in 0,01% here.
11 - For compressor types 2 - 5 only. Here you can enter the pulse length, that is applied to a bigger control deviation under fuzzy
control in tenths of seconds. For compressor type 6 the speed alteration is output in 0,01% here.

EN/08.2013/57D/31
 Compressor - Alarm treatment

Commands: Compressor alarm parameters:

Digital alarm in..................:0 comp 1 alarm 5 digital input1
Alarmpriority.....................:0 comp 2 alarmprio 3 alarm priority
Common alarm......................:1 comp 2 commonalarm 1 common alarm release
Alarmdelay........................:5 s comp 2 alarmdelay 6 alarm delay
comp. powerswitch:
din............................:0 comp 2 ps din 15 release of the compressor
alarmdelay.....................:5 s comp 2 ps delay 4 MCB2
alarmpriority..................:0 comp 2 ps prio 8
commonalarm....................:1 comp 2 ps common 1
oillevel:
din............................:0 comp 2 oillevelalarm din 15 oil level alarm3
alarmdelay.....................:90 s comp 2 oillevelalarm delay 4
alarmpriority..................:0 comp 2 oillevelalarm prio 8
commonalarm....................:1 comp 2 oillevelalarm common 1
Comp. prot. device:
din............................:0 comp 2 pddin 3 release of the compressor
alarmdelay.....................:20 s comp 2 pddelay 5 protection device4
alarmpriority..................:0 comp 2 pdprio 2
commonalarm....................:1 comp 2 pdcommon 1
envelopealarmdelaylong............:120 s (4) comp 2 envelopealarmdelaylong 120 delay5
envelope management time..........:0 h (0) comp 2 envtime 2 time6
envelope management tries.........:0 (0) comp 2 envtries 5 number of attempts7
display continued on the next page

Explanation of indexed parameters:

1 - This alarm is released, if the Softstart module notifies an alarm.
2 - The intensity of current and the temperature in the supply line is controlled by the MCB.
3 - For compressor types 2 - 4 only. This alarm is released, when the oil level has dropped below the minimum level.
4 - For compressor types 2 - 4 only. The compressor protection device surveys continuously the motor winding temperatur, the hot
gas temperature and the oil temperature, the same as the sense of rotation and the presence of all phases within the first 5 seconds
after the compressor start. Also in the case of 3 phase failures within 18 minutes and 10 phase failures within 24 hours an alarm is
triggered. In the case of an alarm, the compressor protection device must be unlocked in the electric cabinet by a push-button.
5 - For compressor types 2 - 5 only. Monitoring the pressure conditions in the compressor is inhibited during this time after the
compressor start, which can be set here.
6 - For compressor types 2 - 5 only. If no further management event occurs within this time, the counter which counts the adjus-
table number of attempts, explained under index 7, is reset to zero. In case of an event the remaining time is indicated in minutes
in the brackets.
7 - For compressor types 2 - 5 only. When the number of management events, which is adjusted here, is attained, an "envelope left"
alarm is released and the compressor is switched off.

Application limits management

If the pressures (suction gas and hot gas) are outside the operating zone, the compressor is switched off and the number of start
attempts (adjustable under index 7) is executed, without releasing an alarm.

EN/08.2013/57D/32
 Compressor - Start/Stop
Commands:
max. speed........................:62 % comp 2 maxspeed 62 Maximum speed1
min. runtime......................:300 s (0) comp 2 minruntime 300 Minimum runtime2
min. cycle time...................:900 s (0) comp 2 mincycle 900 Minimum cycle3
pumpdowntime......................:40 s (0) comp 2 pumpdowntime 40 Pumpdown time4
Pause.............................:300 s (0) comp 2 pause 180 Compressor break5
Runtime...........................:2 h comp 1 runtime 5000 Runtime6
priceBase.........................:100000 200000 comp 2 priceBase 3 100000 interlocked
300000 300000 control7
priceRuntime......................:1 comp 2 priceRuntime 1
priceRunningoffset................:0 comp 2 priceRunningoffset 100000
priceStandbyoffset................:1000000 comp 2 priceStandbyoffset 1000000
priceStepNext.....................:2147483647
priceFineMax......................:0
priceFineCurrent..................:0
priceFineMin......................:0
priceStepCurrent..................:0
Manual operation..................:0 comp 1 hand 1 enabling manual operation
Manual on.........................:0 (5) comp 1 handon 0 adjusting compressor capacity
Display: in manual operation
On................................:1 (5 100 %) Compressor operating state
envelope zone (and state).........:3 (4) Envelope zone and envelope state
eco...............................:0 Economizer operating state
Comp. prot. device................:0 Compressor protection device tripped
envelope left.....................:0 Pressure conditions outside operating zone
Alarm.............................:0 Softstart alarm

Explanation of indexed parameters:

1 - For compressor type 5 only. Here you can set a maximum speed to limitate the capacity.
2 - Setting a minimum runtime is especially important for the compressor types 2 - 5, there are specifications of the compressor
manufacturer.
3 - The minimum cycle is the time from one compressor start to the next start, there are specifications of the compressor manu-
facturer.
4 - Setting the Pumpdown time. Each unit has a Pumpdown function. After a cooling request no longer exists, the compressor
continues to run until either the LP switch triggers or the pumpdown time which can be set here, is reached. If there is more than
one compressor in a refrigerant circuit, the pumpdown function begins, when the cooling request for the last remaining compressor
is eliminated.
5 - After the time which can be adjusted here, has elapsed, the compressor can be restarted.
6 - In case the controller is exchanged, you can set the current runtime of the compressor here. To cancel the runtime, it must be
set on "0".
7 - The following parameters concern the interlocked control: , see chapter special operating modes, interlocked control
adjustable parameters:
priceBase - base price comp 2 priceBase 3 100000
priceRuntime - runtime cost (cost per hour)
base price of this stage
priceRunningoffset - circuit-is-already-operating offset
priceStandbyoffset - standby unit offset Stage 0 : 25 - 50%
Stage 1 : 51 - 75%
Moreover are displayed: Stage 2 : 76 - 100%
priceStepNext - cost for next stage Stage 3 : 100% + economizer active
priceFineMax - maximum fine control cost
priceFineCurrent - current fine control cost
priceFineMin - minimum fine control cost
priceStepCurrent - cost for current stage

EN/08.2013/57D/33
 Example how to proceed in the event of the alarm "envelope left C.1"

ioc 01:>comp 1
Compressor 1 Interpretation of the alarm display:
Configured..................:1
Envelope zone 6 and envelope state 6 testify that
Type.......................:3 (CSW)
the suction pressure is consistently too high.
.
.
. Envelope state:
envelope zone (and state).........:6 (6) 4: Warning (pressure ratio is located in the area
eco...............................:0 between yellow and blue line in the chart.)
Comp. prot. device................:0 5: Critical (pressure ratio is located in the area bet-
envelope left.....................:1 ween blue and red line in the chart.)
Alarm.............................:0 6: Fault (pressure ratio is located out of the red line
Alarm low press...................:0 or longer than 30 seconds between blue and red
line.)
Hot gas pressure

Envelope zones:
0: Pressure conditions ok.
1: Suction pressure too low, Hot gas pressure too low
2: Suction pressure too low, Hot gas pressure ok
3: Suction pressure too low, Hot gas pressure too high
4: Suction pressure ok, Hot gas pressure too high
5: Suction pressure too high, Hot gas pressure too high
6: Suction pressure too high, Hot gas pressure ok
7: Suction pressure too high, Hot gas pressure too low
8: Suction pressure ok, Hot gas pressure too low

Suction gas pressure

Application limits diagram

100%
hot gas pressure

20
[bar]

2
1 2
0 Stage 0 : 25 - 50%
1 Stage 1 : 51 - 75%
15 2 Stage 2 : 76 - 100%
2 3
3 Stage 3 : 100% + economizer active
1 2 3

0 1 2
The numbers indicate the possible active com-
10 pressor stages for each area.
In the blue area, e.g. only the stages 0 and 1 can
0 1 2 3
0 1 be in operation. In the yellow and green yellow
area the capacity control can only switch down
to stage 1. If a further cooling capacity reduction
5 should be necessary in the context of the HP or
LP management, the compressor is completely
switched off.

0
0 1 2 3 4 5 6 suction gas pressure
[bar]

EN/08.2013/57D/34
5.4.2 Refrigeration circuit
Low pressure management
When the LP switch triggers a high pressure alarm of the concerned refrigeration circuit is immediately triggered and the corres-
ponding compressor is cut off, if the low pressure management by pressure sensor is configured and possible (i.e. that the pressure
sensor is not defective).
Using the low pressure management a low pressure can be avoided in most cases, by setting a pressure limit, below which measu-
res to raise pressure on the low pressure side of the compressor are carried out. These measures consist in cutting off capacity
stages in chillers with screw compressors and cutting off compressors in chillers with scroll compressors. The details are explained
by the example below. The LP management can be separately set for each refrigeration circuit (1 or 2).
The status request for the LP management gives the following display:

ioc 01:>lowpressure 2 Commands:

Digital in....................:0 lowpressure 2 din 2 digital input
Alarmdelay....................:5 s (4) lowpressure 2 alarmdelay 5 alarm delay
alarmdelaylong................:120 s lowpressure 2 delaylong 120 evaluation delay1
Alarmpriority.................:8 lowpressure 2 alarmprio 8 alarm priority
Common alarm..................:1 lowpressure 2 commonalarm 1 common alarm release
managementdelay...............:15 s (0) lowpressure 2 managementdelay 15 time t16
managementresetdelay..........:120 s lowpressure 2 managementresetdelay 120 time t27
pressure limit................:0.0 bar lowpressure 2 press 4,5 pressure limit value2
hysteresis....................:0.0 bar lowpressure 2 hys 1,1 hysteresis3
time..........................:0 h (0) lowpressure 2 time 2 time4
tries.........................:0 (0) lowpressure 2 tries 6 number of attempts5
Alarm.........................:0/0 (10) internal state
LP management (0, 1)
LP alarm (0, 1)

Explanation of indexed parameters:

1 - The evaluation delay starts directly after the compressor start. During this time the LP alarm is inhibited.
2 - Here you can set a limit value, which defines the lower limit for the admissible pressure range. When the limit value is underrun,
which is measured by the evaporation pressure sensor, the LP management starts. If no value is set here or if the evaporation
pressure sensor is defective, the LP management starts with triggering of the LP switch.
3 - Here a hysteresis can be set. When the pressure exceeds the limit value plus hysteresis, the LP management will be stopped
after the adjusted time t2 (see example) has elapsed.
4 - If no further management event occurs within this time, the counter which counts the adjustable number of attempts, explained
under index 5, is reset to zero. In case of an event the remaining time is indicated in minutes in the brackets.
5 - When the number of management events, which is adjusted here, is attained, a LP alarm is confirmed and the compressor is
definitely switched off.
6, 7 - explanation of times t1 and t2 by the example.

Example:
Suction gas pressure
Hys.
Explanation of items 1 to 4:
1. The pressure limit has been underrun, the LP plim
managements begins.
Chillers with screw compressors: a capacity t1 t1
stage is cut off. If the internal limits according to
the application limits diagram do not allow cutting t2
off a stage, the compressor is switched off.
Chillers with scroll compressors: a compressor
is switched off. 1 2 3 4 time
2. The limit value plus hysteresis has not been
exceeded within the adjusted time t1. The measure has not been successful. Another capacity stage is switched off (screw
compressor) or another compressor is switched off (scroll).
3. The limit value plus hysteresis has been exceeded within the time t1. The measure has been successful. If the limit value plus
hysteresis had not been exceeded, further stages/compressors would have been switched off with subsequent waiting period t1
to the complete switch off of the corresponding refrigeration circuit. The compressor is only restarted if the suction gas pressure
is beyond the limit value plus hysteresis.
4. Within the adjusted time t2 the limit value has not been underrun again. The management is finished. While the LP management
is active the cooling capacity control can not switch on stages or scroll compressors.

EN/08.2013/57D/35
 Refrigeration circuit
High pressure management
When the HP switch triggers a high pressure alarm of the concerned refrigeration circuit is immediately triggered and the corre-
sponding compressor is cut off. Using the high pressure management a high pressure can be avoided in most cases, by setting
a pressure limit, beyond which measures to reduce pressure on the high pressure side of the compressor are carried out. These
measures consist in cutting off capacity stages in chillers with screw compressors and cutting off compressors in chillers with scroll
compressors. The details are explained by the example below. The HP management can be separately set for each refrigeration
circuit (1 or 2).
The status request for the HP management gives the following display:
ioc 01:>highpressure 1 Commands:
Highpressure 1
Digital in....................:0 highpressure 1 din 2 digital input
Alarmpriority.................:0 highpressure 1 alarmprio 8 alarm priority
Common alarm..................:1 highpressure 1 commonalarm 1 common alarm release
Alarmdelay....................:1 s (0) highpressure 1 alarmdelay 4 alarm delay
managementdelay...............:30 s (0) highpressure 1 managementdelay 30 time t16
managementresetdelay..........:120 s highpressure 2 managementresetdelay 120 time t27
pressure limit................:14.5 bar highpressure 1 press 14,5 pressure limit value1
hysteresis....................:1.0 bar highpressure 1 hys 1,0 hysteresis2
mode (0=off,1=continue).......:0 highpressure 1 mode 1 measure3
time..........................:2 h (0) highpressure 1 time 2 time4
tries.........................:6 (0) highpressure 1 tries 6 number of attempts15
Alarm.........................:0/0 (10) internal state
HP management (0, 1)
Explanation of indexed parameters: HP alarm (0, 1)

1 - Here you can set a limit value, which defines the upper limit for the admissible pressure range. When the limit value is exceeded,
which is measured by the condensation pressure sensor, the HP management starts.
2 - Here a hysteresis can be set. When the pressure falls below the limit value reduced by the hysteresis, the HP management will
be stopped after the adjusted time t2 (see example) has elapsed.
3 - Here you can define the measure (0 or 1), which shall be carried out when the high pressure management has come to an end,
i.e. when the conditions named under index 5 have been attained.
0: HP alarm will be triggered
1: More restart attempts will be carried out in an unlimited number.
4 - If no further management event occurs within this time, the counter which counts the adjustable number of attempts, explained
under index 5, is reset to zero. In case of an event the remaining time is indicated in minutes in the brackets.
5 - When the number of management events, which is adjusted here, is attained, a HP alarm is confirmed. However, if the measure
1 is set under index 3 more restart attempts will be unlimitedly carried out.
6, 7 - explanation of times t1 and t2 by the example.

Example: Hot gas pressure

Hys.
plim
Explanation of items 1 to 4:
1. The pressure limit has been exceeded, the HP
managements begins.
Chillers with screw compressors: a capacity t1 t1
stage is cut off. If the internal limits according to
the application limits diagram do not allow cutting t2
off a stage, the compressor is switched off.
Chillers with scroll compressors: a compressor
is switched off. 1 2 3 4 time
2. The limit value reduced by the hysteresis has not
been underrun within the adjusted time t1. The measure has not been successful. Another capacity stage is switched off (screw
compressor) or another compressor is switched off (scroll).
3. The limit value reduced by the hysteresis has been underrun within the time t1. The measure has been successful. If the limit
value reduced by the hysteresis had not been underrun, further stages/compressors would have been switched off with subse-
quent waiting period t1 to the complete switch off of the corresponding refrigeration circuit. The compressor is only restarted if
the hot gas pressure is below the limit value reduced by the hysteresis.
4. Within the adjusted time t2 the limit value has not been exceeded again. The management is finished. While the HP management
is active the cooling capacity control can not switch on stages or scroll compressors.

EN/08.2013/57D/36
 Refrigeration circuit (continued)
Condensation pressure valve
The condensation pressure valve is installed only in chillers with scroll compressors and free-cooling function, it is located in the
liquid line and is controlled by the condensation pressure. Two setpoints can be set for condensation pressure. A setpoint for mix
mode and a setpoint for DX operation. The condensation pressure valve is always controlled
according to the setpoint for the mix mode. cpset mix 18,2
The control tries to maintain the condensation pressure in mix mode and closes
when the condensation pressure falls.
The status request for the condensation pressure valve gives the following display:

ioc 01:>cpvalve 1
CP-valve 1
Configured..............:1 cpvalve 2 conf 1 Adding to configuration
Analog out.............:3 cpvalve 2 aout 4 Analog output1

Min opening grade......:30 % cpvalve 2 min 20 Minimum opening degree2

Max adjust.............:3 % cpvalve 2 maxc 2 Maximum control alternation3
P-coefficient...........:25 cpvalve 2 pid cp 40 Parameters for PID control:
I-coefficient...........:0 cpvalve 2 pid ci 0 Proportional factor
D-coefficient...........:0 cpvalve 2 pid cd 5 Integral factor
Differential factor
Manual operation.......:0 cpvalve 2 hand 1 enabling manual operation
Manual on..............:100 % cpvalve 2 handon 50 Setting the valve opening for
manual operation
Open...................:100 % (2)

Explanation of indexed parameters:

1 - The control signal for the opening degree is output by the analog output.
2 - Here you can set a minimum opening degree. If the minimum opening degree is too small, the refrigerant mass flow may not
be sufficient to avoid a LP alarm.
3 - To avoid a drastical change of speed, a maximum control alternation per each control cycle can be determined. The control
cycle is 1 second.

At 0V the valve is completely open, at 10V it is completely closed.

EN/08.2013/57D/37
 5.4.3 Electronic expansion valve
The electronic expansion valve is controlled by an individual control module according to the superheat temperature. The suction
gas pressure and temperature are measured by a pressure sensor and a temperature sensor and these values are transmitted via
a driver module to the controller. With these parameters the driver module controls the superheating. To calibrate the control, the
pressure sensor, valve type, control module type and refrigerant must be correctly set.
The status request for the electronic expansion valve gives the following display:

ioc 01:>eev 1
EEV 1 Commands:
Configured.......................:1 eev 1 conf 1 Adding to configuration.
Controller......................:1 (EVD) eev 1 con 1 Setting the valve controller1

Net id..........................:198 eev 1 id 198 Setting the Modbus address2

Availability....................:0 % Display of reachability3
Alarmpriority availability......:1 eev 1 alarmpriona 1 Alarm priority reachability alarm
Common alarm availability.......:0 eev 1 commonalarmna 0 common alarm release for
reachability alarm
Refrigerant.....................:2 (R134A) eev 1 refrig 2 Setting of the refrigerant4
MOP temperature.................:23.3 °C eev 1 moptemp 23.3 Setting the MOP temperature5
Superheat setpoint..............:5.0 K eev 1 supset 5.0 Setting the setpoint6
Start-up opening................:50 % eev 1 preopen 50 Start opening7
Valve type......................:1 (CAREL EXV) eev 1 type 1 Valve type8
Valve steps.....................:480
Sensortype Evaporating pressure.:3 (-1..9.3bar) eev 1 sentype 3 Pressure sensor9
Alarmpriority pressure..........:18 eev 1 alarmpriopress 18 alarm priority pressure sensor
Common alarm pressure...........:0 eev 1 commonalarmpress 0 common alarm release
Alarmpriority Temp..............:17 eev 1 alarmpriotemp 17 alarm priority temp.sensor
Common alarm temp...............:1 eev 1 commonalarmtemp 1 common alarm release
Alarmpriority motor.............:19 eev 1 alarmpriomotor 19 alarm priority motor
Common alarm motor..............:1 eev 1 commonalarmmotor 1 common alarm release
Manual operation................:0 eev 1 hand 1 enabling manual operation
Manual on.......................:0.00 % eev 1 handon 50 Setting the valve opening for
manual operation
Display:
Control active..................:0 Control active when (1)
Alarm availability..............:1 Alarm active when (1)
Suction pressure................:3.0 bar Momentaneous suction gas press.
Saturation temperature..........:1.0 °C Saturation temperature (calculated)
Coil out temperature............:6.3 °C Momentaneous suction gas temp.
Superheat.......................:5.3 K Momentaneous superheating (calculated)

Valve opening...................:60.0 % Momentaneous valve opening

Pressure sensor error...........:0 Press. sensor alarm active with (1)

Temperature sensor error........:0 Temperature sensor alarm active with (1)
Stepper motor error.............:0 Stepper motor alarm active with (1)

Explanation of indexed parameters:

1 - For the valve controller the parameter "1" must be set.
2 - The Modbus address must be set on 198.
3 - The quality of the network connection to the valve is indicated by the availability. If the availibility is at 0%, an availability alarm
is triggered and the valve is closed.
4 - The following refrigerants are applied in Stulz chillers: 2 - R134a, 5 - R410A
5 - Here you can set the temperature limit for MOP control. Above this evaporation temperature the expansion valve is not opened
further.
6 - Here you can adjust the setpoint for the superheating as a difference to the evaporation temperature.
7 - With this opening degree the expansion valve begins the control.

EN/08.2013/57D/38
Explanation of parameters with index:
8 - The valve type must be set according to the used valve type in the shape of Parameter Valve type
a number. See table beside. 1 Carel EXV
9 - The pressure sensor must be set according to the used pressure sensor in the 2 Alco EX4
shape of a number. See table beside.
3 Alco EX5
4 Alco EX6
5 Alco EX7
6 Alco EX8 330 Hz
7 Alco EX8 500 Hz
: factory setting for screw compressors with constant speed
8 Sporlan SEI 0.5-11
: factory setting for scroll compressors with constant speed 9 Sporlan SER 1.5-20
10 Sporlan SEI 30
11 Sporlan SEI 50
12 Sporlan SEH 100
13 Sporlan SEH 175
14 Danfoss ETS 25B
15 Danfoss ETS 50B
16 Danfoss ETS 100B
17 Danfoss ETS 250
18 Danfoss ETS 400
19 2 Carel EXV switched
in parallel
20 Sporlan SER(I)

Parameter Pressure sensor

1 −1..4,2 barg
2 −0,4..9,3 barg
3 −1..9,3 barg
4 0..17,3 barg
5 0,85..34,2 barg
6 0..34,5 barg
7 0..45 barg
8 −0,5..7 barg
9 0..10 barg
10 0..18,2 barg
11 0..25 barg
12 0..30 barg
13 0..44,8 barg
14 remote −0,5..7 barg
15 remote 0..10 barg
16 remote 0..18,2 barg
17 remote 0..25 barg
18 remote 0..30 barg
19 remote 0..44,8 barg
20 ext. Signal 4..20 mA

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 5.4.4 Condenser fan
During DX operation the condenser fan speed is controlled according to the condensation pressure for DX operation and during free
cooling operation according to the water temperature. In the mix mode the fan speed takes the value for the maximum FC/MIX speed.
Two setpoints can be set for condensation pressure. A setpoint for mix mode (irrelevant here) and a setpoint for DX operation.
cpset dx 16.0
The status request for the condenser fan gives the following display:

ioc 01:>cond 1
Condenser fan 1 Commands: By setting the parameter on "1" you add
Configured...................:1 cond 1 conf 1 a condenser fan to the configuration.
Modbus Address...............:101 cond 1 id 101 Setting the Modbus address1
Availability...... ..: 95 95 95 95 100 Display of availability (see next page)
number of modbus slaves......:5 cond 1 num 5 Setting the number of addresses2
Analog out...................:0 cond 1 aout 0 Setting the analog output3.
Digital out..................:8 cond 1 dout 8 Setting the digital output4.
Digital alarm in.............:13 cond 1 alarm 13 Condenser fan alarm parameters:
Alarmpriority................:19 cond 1 alarmprio 19 Digital input
Common alarm.................:1 cond 1 commonalarm 1 Alarm priority
Alarmdelay...................:5 s cond 1 alarmdelay 5 Common alarm release
Alarm delay
After runtime................:20 s (29) cond 1 offdelay 20 Overrun time5
Pre runtime..................:45 s (10) cond 1 pretime 45 Prerun time6
Pre speed....................:80 % cond 1 prespeed 80 Prerun speed7
Minimum speed................:10 % cond 1 min 10 Minimum speed8
nmax (FC/MIX)................:90 % cond 1 mmx 90 Max. speed for free cooling/mix mode
nmax (DX)....................:85 % cond 1 mdx 85 Max. speed in DX mode
failsafe speed...............:90 % cond 1 failsafespeed 90 faulty communication speed9
Max adjust...................:10 % cond 1 maxc 10 Maximum control alternation10
P-coefficient................:40 cond 1 pid cp 40 Parameters for PID control:
I-coefficient................:2 cond 1 pid ci 2 Proportional factor
D-coefficient................:0 cond 1 pid cd 0 Integral factor
Differential factor
Runtime......................:2 h cond 1 runtime 0 Runtime
Manual operation.............:0 cond 1 hand 1 Enabling manual operation
Manual on....................:0 % cond 1 handon 20 Setting the condenser fan speed for
manual operation
continued on next page

Explanation of indexed parameters:

1 - The Modbus address can be chosen in the range from 1 to 247. Here the address of the first fan of a group of fans is determined.
The other addresses follow implicitly.
2 - The condenser fans are separated into two groups with relation to the refrigerant circuits. All commands beginning with "cond
1" refer to fans, which cool the coils of the first refrigerant circuit. Correspondingly "cond 2" for the fans of the second refrigerant
circuit. Here you can adjust the number of fans which are in one group. (total amount/2)
3 - By the analog output the control signal can be output. (usually not required because of control by component bus [Modbus])
4 - By the digital output the enabling signal for the condenser fan can be output. (usually not required because of enabling by
component bus [Modbus])
5 - The overrun time serves to cool the warm condenser coils after the compressor stop.
6 - The prerun time serves to avoid an accumulation of hot air (in summer) at the condenser, after a longer period of inactivity. When
compressor operation is requested the condenser fan starts and the compressor start is delayed by the prerun time.
7 - The prerun speed is the speed by which the condenser fan runs during the prerun time.
8 - Corresponding to the recommendation of the fan manufacturer a minimum speed can be set.
9 - If the fan does not receive a control signal by the Modbus connection, it runs with the speed adjusted here (if the fan was in
operation when the loss of communication occurred, otherwise it remains switched off).
10 - To avoid a drastical change of speed, a maximum control alternation per each control cycle can be determined.

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 Condenser fan - Alarm display

ioc 01:>cond 1
Condenser fan 1 Display:
Configured...................:1
Modbus Address...............:101
Availability...... ..: 95 95 95 95 100 Display of fan availability in rising sequence beginning with the lowest
Modbus address
.
(so in this example 101, 102, 103, 104 and 105)
.
.
Here the current fan speed in percentage is displayed.
On...........................:80 % (1)
Here it is generally displayed, whether an alarm for the fan group
Alarm........................:0
has occurred. There may be the following causes:
1. the fan circuit breaker has tripped.
2. the fan electronics have detected an error.
3. the set speed has not been attained.
Alarm........................:0 1 0 0 0 The alarm which is displayed here, has been detected by the fan
electronics (fan with Modbus address 102). The corresponding fan
is stopped.
warning......................:0 0 0 1 0 The warning which is displayed here, has been detected by the fan
electronics (fan with Modbus address 104). The corresponding fan
continues running.
Alarm availability...........:0 0 0 0 1 At the fan with Modbus address 105 an availability alarm has oc-
curred. The corresponding fan now runs with the speed for faulty
communication (here: 90%).
If the fan was at 0% speed at the time when the availability alarm
occurred it remains at 0%.

Fan exchange
In case of changing a fan, the new fan must be identified for the C7000 controller. This is done through the serial number of the
fan. The serial number is permanently stored in the electronics of every fan and is pasted on the fan housing and also included in
the documents.

cond 1 5 ser 09230012GY By this command the fifth Modbus sub address is assigned to the condenser fan with the
serial number 09230012GY. (so here for example 105, if the Modbus address is 101.)

EN/08.2013/57D/41
 5.4.5 Pump
A chilled water pump is always in operation, when the control is switched on, to assure the safe determination of water inlet tem-
perature 1 (return water temperature) and water outlet temperature 1 (flow water temperature).
The status request for a pump gives the following display:

ioc 01:>pump 1
Pump 1 Commands:
Configured..........:0 pump 1 conf 0 Adding to configuration
Analog out.........:0 pump 1 aout 0 not relevant
Digital out........:8 pump 1 dout 8 digitaler output
Digital alarm in...:0 pump 1 alarm 0 Pump alarm parameters:
Alarmpriority......:0 pump 1 alarmprio 0 Digital input
pump 1 commonalarm 1 Alarm priority
Common alarm.......:1 Common alarm release
Alarmdelay.........:5 s pump 1 alarmdelay 5 Alarm delay

Type...............:6 (chilled water pump 1 type 6 Pump type1

(chiller))
Pre runtime........:10 s pump 1 pretime 5 Prerun time2
Parnter unit.......:0 pump 2 partunit 17 Partner unit3
Partner pump.......:0 pump 2 partpump 1 Partner pump4

Runtime............:0 h pump 1 runtime 10 Runtime5

Manual operation...:0 pump 1 hand 1 Enabling manual operation
After runtime......:10 s (0) pump 2 offdelay 5 Overrun time6
Manual on..........:0 pump 1 handein 20 Setting the pump speed for ma-
nual operation
On.................:0 (0)
Alarm..............:0

pumps sequencing time:20 h pumpst 20 Sequencing time7

pumps overlaptime..:5 s (0/0) pumpcomb 10 Transfer time8

Explanation of indexed parameters:

1 - The pump type, which must be set here is 6 - chiller pump, (chilled water).
You can adjust a sequencing with commutation by error for pumps, see indices 3, 4, 7, 8.
2 - As soon as the control is switched on, the pump will start. After the prerun time (which can be adjusted here) has elapsed, the
condenser fans and the compressors start if a cooling request exists.
3 - Here you can set the bus address of the unit, to which the pump is assigned, which shall sequence with the pump of this unit.
4 - Here you can select the number of the second pump (0 - 4). With the setting "0" no pump sequencing is carried out.
5 - In case the controller is exchanged, you can set the current runtime of the pump here. To cancel the runtime, it must be set on
"0".
6 - The overun time which can be adjusted here begins after the control (and the compressors) have been turned off and serves
to avoid an eventual accumulation of cold refrigerant in the evaporator.
7 - Here you can set the sequencing time in hours.
8 - Here you can set a time in minutes, in which the sequencing pumps will run together, to assure a continuous chilled water
volume flow.

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5.4.6 Sensor
A sensor is treated as a component for the control and must be added to the configuration as any other component. The sensor is
basically defined by its type and purpose. If there is more than one sensor with the same purpose, an average value is calculated.
A sensor can also be operated in manual operation, which provides the advantage that you can simulate measure values.
The status request for a sensor gives the following display:

ioc 01:>sensor 1 Commands:

Use.........................:12 sensor 1 use 5 sensor application1
Analog in...................:1 sensor 1 ain 3 analog input2
Type........................:1 sensor 1 type 1 sensor type3
Configured..................:1 sensor 1 conf 1 adding to configuration
Min measure value...........:0.0 °C sensor 1 minmeas 0.0 minimum measure value4
Max measure value...........:50.0 °C sensor 1 maxmeas 50.0 maximum measure value
Min output value............:4.0 mA sensor 1 minout 4.0 minimum output value
Max output value............:20.0 mA sensor 1 maxout 20.0 maximum output value
Max diverge.................:10 % sensor 1 div 10 tolerance5
Alarmpriority...............:0 sensor 1 alarmprio 2 sensor excess parameters:
alarm priority
Common alarm................:1 sensor 1 commonalarm 1 common alarm release
Alarmdelay..................:5 s sensor 1 alarmdelay 5 alarm delay
Alarmpriority sensor break..:0 sensor 1 alarmpriobr 3 sensor failure parameters6:
Commonalarm sensor break....:1 sensor 1 commonalarmbr 1 alarm priority
common alarm release
Alarmdelay sensor break.....:5 s sensor 1 alarmdelaybr 5
alarm delay
Trim offset.................:0.0 K sensor 1 trim 17.0 sensor calibration7
BMS value active............:0 sensor 1 bms 0 BMS value disabling8
BMS value...................:0.0 °C
Manual operation............:0 sensor 1 hand 1 manual operation9
Manual on...................:0.0 °C sensor 1 handon 18
Current value...............:21.7 °C (11.0 mA)
Alarm.......................:0
Sensor break................:0
Application purpose:
5 - Water temperature, inlet 1
Explanation of indexed parameters: 6 - Outside temperature
1 - By setting the application purpose you also determine the unit for the measure value. 9 - Condensation pressure 1
Some sensor applications are only valid for special control modes. Using the sensor appli- 12 - Water temperature, inlet 2
cation 17 an external setpoint can be provided. The external setpoint takes priority over the 14 - Condensation pressure 2
internal setpoint. On the right side you can see the sensor application purposes which are 17 - Setpoint temperature
relevant for the series CyberCool 2: 19 - Water temperature, outlet 1
2 - Here you set the analog input for the sensor signal. 20 - Water temperature, outlet 2
34 - Water intermed. temperature
3 - The sensor type must be set according to the used sensor. Choose between the values:
38 - Compressor cabin temp.
"1" - current and "2" - voltage.
39 - Electrical cabin temperature
4 - The following 4 parameters serve to calibrate the measure value conversion of the sensor. The minimum measure value is assi-
gned to the minimum output. The maximum measure value is assigned to the maximum output. The unit of the adjusted measure
value depends on the sensor purpose. The unit of the adjusted output depends on the sensor type (current, voltage).
5 - If you use at least three sensors with the same purpose, you can check the sensor precision with this parameter by setting
an admissible tolerance to the average value here (If there is more than one sensor with the same purpose, an average value is
calculated) which leads to the alarm "limit exceeded: Sensor ##" when the tolerance is exceeded.
6 - The sensor failure alarm is released if, depending on the sensor type either 0 mA or 0 V are detected at the input.
7 - With this parameter and by the help of a reference measuring instrument you can calibrate the sensor. Compare the value in
the line "Current value" with the value of the reference measuring instrument and modify the trim parameter, until both values are
equal.
8 - If the measured value is provided by a BMS (e.g. by an external sensor) this value is automatically enabled and accepted as
actual value for this sensor. By this command the external measure value can be disabled by setting "0" for the parameter. Then
the value, which is measured at the corresponding analog input is taken as actual value.
In the line "BMS value active" it is indicated, whether the measure value is provided by a BMS. The value will be "1" then.
The measured value itself is displayed in the line "BMS value".
9 - With the command "sensor 1 handon 18" the desired measure value can be entered directly (in °C resp. bar). For this the
sensor must be activated by the command "sensor 1 hand 1".

EN/08.2013/57D/43
 5.5 Measured value output, event messages and measured value recording

Output of measured values

Here you can output measured values on analog outputs so that they can be used by a BMS. Up to 4 analog measured values
can be output this way.

ioc 01:>valout 1
Commands:
Configured..:1 valout 1 conf 1 adding to configuration
Analog out..:8 valout 1 aout 6 analog output

Use.........:5 (Water temperature 1) valout 1 use 5 sensor application1

Min.........:0.0 °C valout 1 min 0.0 Minimum value2
Max.........:50.0 °C valout 1 max 50.0 Maximum value3

Value.......:23.9 °C momentaneous measured value

Output......:4.7 V momentaneous output value at the ana-
log output

Explanation of indexed parameters:

1 - By setting the application purpose (as described under "sensor") you select the sensor, which has this purpose. If you select
a purpose for which no sensor exists, the output value is 0V. When there are several sensors with the same purpose, an average
value is calculated.
2 - By the minimum value you define the lower limit, at which 0V will be output. Example: If you have selected a sensor with the
purpose "water temperature, inlet 1" and set the value 2.0°C for the minimum value, at 2.0°C a voltage of 0V will be output. At
1.0°C also 0V will be output.
3 - By the maximum value you define the upper limit, at which 10V will be output.

EN/08.2013/57D/44
 Event-Log
Alarm messages and events (unit on/off, see next page) which have occurred can be requested. The messages contain the follo-
wing information:
Numbering, date and time, alarm text
A general request of the event-log gives the following display:

ioc 01:>event
001. 01.08.2012 15:23:45 Alarm pump 1
002. 20.07.2012 06:15:17 Unit switch on
003. 20.07.2012 05:59:25 Unit switch off
:
:
200. 03.04.2012 16:32:56 Watertemp 1 too high
Latest event..:01.08.2012 15:23:45
Oldest event..:03.04.2012 16:32:56

Commands:
event - shows all registered events (maximum 200, alarms & unit on/off)
event 1 Prints the last events from number 1 to 20
event 2 Prints the last events from number 21 to 40
:
event 10 Prints the last events from number 181 to 200
event 20.07.2007 Prints all events of this date
event comp Prints all events which contain the expression „comp“
event clear Erases the event memory
event 1 13 Prints the events from number 1 to 13

Display at the C7000AT:

Menu: Info/Statistics/Event-Log
All alarm messages and events of a unit are listed in this window. The messages contain
the following information:
Alarm text, day and time. When the unit was started and stopped is also displayed.
Up to 200 events can be stored.

EN/08.2013/57D/45
 Except for the alarm messages (see 8.4 alarm texts) the following event messages can be displayed:

Event text Meaning

Unit switch on The controller (the chiller) is provided with voltage.
Unit switch off The controller (the chiller) is de-energized.
Unit start The chiller has started.
Unit stop The chiller has stopped.
Local Stop The chiller has been stopped by the ON/OFF key on the controller or by command*.
no Local Stop The stop condition by the ON/OFF key does no longer exist.
Remote Stop The chiller has been stopped by the remote on/off contact.
no Remote Stop The stop condition by the remote on/off contact does no longer exist.
BMS stop 1 The chiller has been stopped by BMS or WIB.
no BMS Stop 1 The stop condition by BMS or WIB does no longer exist.
BMS Stop 2 The chiller has been stopped by the WIB sequencing function.
no BMS Stop 2 The stop condition by the WIB sequencing function does no longer exist.
Timer Stop The chiller has been stopped by the week program.
no Timer Stop The stop condition by the week program does no longer exist.
Time Sequenc. Stop The chiller has been stopped by time dependent sequencing.
Time Sequenc. Start The stop condition by time dependent sequencing does no longer exist.
Sequenc. Alarm Stop The chiller has been stopped by a valid alarm in the context of the sequencing function.
no Sequ. Al. Stop The stop condition (the valid alarm) does no longer exist.
Ext. Setp. exc. Stop The chiller has been stopped because the measured value has underrun the adjusted mini-
mum measure value of the virtual sensor for the external setpoint (sensor purpose 17).
no ext. Setp. Stop The stop condition for the minimum measure value does no longer exist.
Sequenc. Alarm Start The chiller has been started by a valid alarm of another chiller in the context of the se-
quencing function.
no Sequ. Al. Start The start condition (by a valid alarm of another chiller) does no longer exist.
Sequenc. Load Start The chiller has been started by meeting the overload start condition in the context of the
sequencing function.
no Sequ. Load Start The overload start condition does no longer exist. The chiller is stopped.
Fire alarm stop The chiller has been stopped by a fire alarm.
no Fire alarm stop The chiller has been locally started after eliminating the cause of the fire alarm and an
alarm reset.
Alarmreset All pending alarms have been reset.
Maintenance required The maintenance interval has elapsed.
HP management # The high pressure management of circuit # is in operation.
LP management # The low pressure management of circuit # is in operation.
Freecool management The free cool management is in operation.
*status stop

EN/08.2013/57D/46
Measure value recording

Menu: By the data logger you can save measured values or average values (zone data) calcu-
lated by the controller and have them displayed in the shape of a graphical curve (C7000
Config/Statistics/Data logger Advanced) or a table so as to show the time course of these values.
Values of two different sensors can be simultaneously recorded.

Here you can adjust the basic conditions for the data logger.
To this belongs sensor type and cycle, the interval in which measure valures of the cor-
responding sensor are stored.
The sensor type can be set by the following command: log 1 type 5
The first numeral designates the number of the data logger (1 or 2).
The second numeral sets the type according to the list on the left side.

TYPE : The following consideration is useful for setting the cycle:

5 - water temperature, inlet 1 Each data logger can store 1440 datapoints maximum. The 1441st datapoint deletes
6 - outside temperature the first datapoint etc.. If you adjust a cycle of 1 minute you obtain a grafic for a lapse of
8 - condensation pressure 1 time of 1440 minutes which corresponds exactly to 24 hours. With a cycle of 2 minutes,
16 - zone outside temperature datapoints for a lapse of 2 days are stored etc..
17 - water temperature, inlet 2 Regarding the fact that the grafic represents a width of 180 pixels, we recommend to
18 - water temperature, outlet 1 choose the cycle depending on the lapse of time (Info menu) to be represented.
19 - water temperature, outlet 2
Lapse (Info menu) Cycle
- Hour 1 Min.
- Day 8 Min.
- Week 60 Min.
- Month 240 Min.
- Year 2880 Min.

The cycle (in minutes) can be set by this command: log 1 cycle 8

At the modification of a parameter (type or cycle) or when the controller

is de-energized all data of the corresponding data logger is deleted.

Menu:
Info/Statistics/Data logger
Water inlet Here you can set the lapse of time which will be displayed. The time lapse is displayed
24°C in horizontal direction, a vertical dashed line marks the actual time.
In the vertical direction the range of the measured value within the limit values (if existant
18°C for this type of value) is displayed. Two exterior dashed lines mark the limit values. An
12°C
interior dotted line marks the set value, if existant.
The course of the measured value is displayed by a continuous line.

Type.............:5 (Water temp)

for data logger 1 each Store cycle......:15 Min
log 1 - displays adjustments, number of data and date Number of values.:938
of recent and eldest value. Youngest.........:11.08.2004 15:33:00
log 1 1 - displays the 20 recent values as follows. Eldest...........:01.08.2004 02:18:00
0001. 11.08.2004 15:33:00 Water temperature 12,9°C
0002. 11.08.2004 15:18:00 Water temperature 13,0°C
0003. 11.08.2004 15:03:00 Water temperature 13,1°C

log 1 2 - edits the 20 last but one values (value 21 to 40 going from the actual point of time).
log 1 72 - edits the eldest 20 values (value 1421 to 1440 going from the actual point of time).
log 1 15.05.2006 - edits all values of this day as far as stored.
log 1 1 13 - edits the values 1 to 13 going from the actual point of time.
log 1 clear - deletes all stored values.

EN/08.2013/57D/47
 6. Special operation modes
6.1 Week program
Menu:
Config/Values/Week program
The week timer is based upon two different temperature setpoints which you have al-
ready adjusted under Water temperature control. Setpoint 1 is represented by a "1",
setpoint 2 by a "2".

The setting is user-friendly. Each digit represents an hour of the day. The weekdays are
displayed in lines. With the selector key you can jump between the hours of the day. At
the end of a line the cursor jumps to the beginning of the next line.

With the OK key you modify the value of the digit where the cursor is placed. Three
values are possible: 0, 1 and 2. By pressing the OK key these values appear in rising
order and will then begin at "0" again.
Display in the main menu when
the timer program is executed: By pressing the key combination selector key + OK key the value, on which the cursor
is placed, will be copied to the next digit (corresponding to the selected direction of the
selector key). This way you can easily adjust several hours or days.

For each hour of each day of the week you choose among three settings:

Display:
1. A/C unit off 0

2. A/C unit on with setpoint 1 1

3. A/C unit on with setpoint 2 2

ioc 01:>wprg

Monday....: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Tuesday...: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Wednesday.: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Thursday..: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Friday....: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Saturday..: 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Sunday....: 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 0
Time 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23

wprg mo 12 0 sets the timer stop mode for

monday from 12:00 to 12:59

Day: Hour: Status:

mo = monday 0 = from 0:00 to 0:59 0 = A/C unit off (timer stop)
tu = tuesday 1 = from 1:00 to 1:59 1 = A/C unit on with setpoint 1
we = wednesday 2 = etc. 2 = A/C unit on with setpoint 2
th = thursday
fr = friday
sa = saturday
su = sunday

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6.2 Zone control
The zone concept is based on the idea to maintain an increased reliability by the connection of several chillers.
Up to 20 zones can de defined within an IO bus. A zone is defined if at least one unit is assigned to this zone. The assignment of
a unit to a zone is carried out by the following command:

zone 1 + 7 The chiller with bus address 7 is assigned to zone 1.

zone 1 - 7 The chiller with bus address 7 is removed from zone 1.

This assignment must be carried out individually for each unit (each IOC).
The status request for a zone gives the following display:
ioc 02:>zone 1
Sequencing time..............:10 h (0 min/00 sec) Sequencing cycle (remaining time until the next cycle)
5 minutes testsequencing.....:0 Test sequencing
Outside air temperature......:- External air temperature of the zone - display
Cooling water temp. inlet....:- Cooling water inlet temperature of the zone - display
Cooling water temp. outlet...:- Cooling water outlet temperature of the zone - display
Chilled water inlet..........:18,1°C Chilled water inlet temperature of the zone - display
Chilled water outlet.........:12,2°C Chilled water outlet temperature of the zone - display
priceStepNext................:100000 (11) Next stage cost - display1
priceFineMax.................:0 Maximum fine control cost - display
priceFineCurrent.............:0 () Current fine control cost - display
priceFineMin.................:0 Minimum fine control cost - display
priceStepCurrent.............:50000 (5) Current stage cost - display1
Average determination T/H....:1 Average determination
Average determ. delay T/H....:120 s Delay of average evaluation
Standby in average determ....:1 Average determination including the standby units

Unit 01:Stopped because of error Display of units with alarm

Unit 02:Standby Display of units in standby
Boost:0 Display, whether unit for add. load is in operation
(Sequencing stop:00000000000000000100) Overview of all standby units (1) in the zone
(Unit running...:00000000010000111000) Overview of all running units (1) in the zone

Unit 0
Valid alarms: Unit 5
Display of all valid alarms configured in the zone
--.Not available Unit 10 (with IO bus addr. 10)
11.Pump failure
30.Refrigerant circuit 1
1 the number in brackets displays the IO bus address of
31.Refrigerant circuit 2
the chiller, which causes or would cause these costs.

A combination of sequencing and week program must be avoided.

A basic principle of the zone control is the calculation of average values of the measured values. Within a zone only one chilled
water inlet temperature and chilled water outlet temperature exist which are calculated as the average value of all connected chilled
water inlet temperature respectively chilled water outlet temperature sensors. The same applies for the outside air temperature.
The determination of average values for all above mentioned parameters can be disabled by the following command.

zone 1 average 0 (0 = off, 1 = on)

You can also set whether standby units shall take part in the calculation of average values.

zone 1 sbaverage 0 (0 = no, 1 = yes)

For the evaluation of the calculated average values you can adjust a delay. In standby units a heat accumulation may occur, which
in the first few seconds after the start of a standby unit leads to the distortion of the average value.

zone 1 avgdelay 120 delay in seconds

EN/08.2013/57D/49
 Sequencing
Sequencing means a time dependent unit changeover, which only comes into effect by setting standby units. After a sequening
cycle has elapsed the standby state goes from one unit to the next unit (the one with the next higher bus address). By the use of
standby units, a high operating reliability the same as an even chiller unit exploitation is achieved.
By setting the cycle time you adjust the lapse of time, after which a changeover is periodically done.
zone 1 seqtime 10
This means that the standby status is changed over the units one by one. With the setting 0 (hrs) the sequencing is disabled.
Setting the cycletime causes the sequencing start.

The sequencing function can be checked by the following command. With the activation of the test function, a sequencing with a
fix cycle of 5 minutes is carried out. To abort the test sequencing you must set the parameter on "0".

zone 1 test 1

Setting the standby units

Any unit can be set in standby to the current time, based on its bus address. With an activated sequencing, this state moves at
the end of a cycle.

zone 1 unit 3 0 puts unit with bus address 3 into standby.

zone 1 unit 3 1 The standby state of the unit with bus address 3 is deleted,
the unit is switched on.

Alarm changeover
In order to changeover units in the event of an alarm, you can define alarms of the list below as valid. If such an alarm (defined as
valid) occurs, the defective unit is switched off and the standby unit with the next higher bus address is switched on. If another unit
with a valid alarm occurs in the zone, the next standby unit (if existant) is switched on.
Some alarms cause the cut-off of the defective unit or the deactivation of functions even if the alarm has not been defined valid.
(for details see chapter 10.4 alarm messages).
The alarm „unit not available“ can not be deleted from the alarm list. This alarm is always part of the valid alarms and appears in
case of a bus failure or when the unit has been de-energized.

zone 1 alarm 12 0 deletes valid alarm 12

zone 1 alarm 12 1 adds alarm 12 as valid alarm
zone 1 alarm h displays list of all available alarms

List of all available alarms

Valid alarms:
--.Not available 01.Local stop
10.External alarm 11.Pump failure
12.Drycooler failure 13.Water detector
24.Fire/smoke detector 25.Sensor failure
26.Sensor broken 28.Phase failure
29.BMS stop 1 30.Refrigerant circuit 1
31.Refrigerant circuit 2 32.Refrigerant circuits 1 and 2
33.Frost alarm 34.Water flow alarm
35.Condenser 1 Failure 36.Condenser 2 Failure

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6.3 Chiller group control
The chiller group control represents an extension of the zone operation where the chiller unit is no longer the smallest entity. The
available cooling capacity is subdivided in stages and provided with fictive prices. The prices are composed of a base price, the
cost of runtime (runtime x runtime costs per hour), a "circuit already in operation" offset and a "standby unit" offset.
Activating or shutting down individual stages is carried out according to the prices in terms of lowest cost, i.e. if the cooling capacity
request must be increased, the cheapest stage which is not yet in operation, is switched on, with a reduction in the cooling capacity
request, the most expensive stage is switched off.
If, taking into account all offsets, two stages have the same cost, that stage is turned on, the compressor of which has the smaller
number. Also, a plausibility check is carried out, in chiller units with screw compressors it is not possible to switch on stage 2, if
stage 1 of this circuit is not in operation.
Runtime costs can be defined, which result in a sequencing, so that not always the same stages are in operation.
The component that contributes significantly to the cooling capacity and is present in each chiller unit, is the compressor.
In chillers with screw compressors there are 6 stages. Compressor 1, stage 0 - 1 - 2 and compressor 2, stage 0 - 1 - 2.
Chillers with screw compressors and economizer have 8 stages. Compressor 1 and 2, stages 0 - 3.
Stage 0 covers the range from 25 - 50% of the compressor refrigerating capacity (12,5 - 24,5% of the total cooling capacity)
Stage 1 covers the range from 51 - 75% of the compressor refrigerating capacity
Stage 2 covers the range from 76 - 100% of the compressor refrigerating capacity
Stage 3 means that at 100% compressor refrigerating capacity the economizer has been turned on.
In chillers with scroll compressors, each compressor represents a cooling unit and has stage 0.

For each stage an adjustable base price is defined:

comp 1 priceBase 0 100000 comp 2 priceBase 0 100000

comp 1 priceBase 1 200000 comp 2 priceBase 1 200000
comp 1 priceBase 2 300000 comp 2 priceBase 2 300000
stage
The runtime cost increase by the adjusted amount with every runtime hour:

comp 1 priceRuntime 1 comp 2 priceRuntime 1 1 per hour

To optimally use the available condenser coil surface, you can define a "circuit already in operation" offset, so that the additionally
available stages of the refrigerant circuit used so far in contrast to the stages of the previously unused refrigerant circuit become
more expensive. This offset is calculated per each compressor of the refrigerant circuit in operation.
comp 1 priceRunningoffset 100000 comp 2 priceRunningoffset 100000

A "standby unit" offset can be set for each compressor. This must be sufficiently high so that the refrigerant circuit compared with
the growing runtime costs of other stages remains expensive enough not to be turned on. The standby unit offset is only added to
the stage cost, if the chiller unit is actually in the standby state.
comp 1 priceStandbyoffset 1000000 comp 2 priceStandbyoffset 1000000

To only switch on the standby cirucit in case of an alarm of the other stages, a sufficiently high alarm offset must be defined. This
one can be set in combination with the water temperature control.
watertempctrl priceAlarmoffset 10000000

For units with free cooling, also the free cooling as a stage producing cooling capacity, can be provided with prices.
Base price: fcm priceBase 10
Runtime cost: fcm priceRuntime 1
Standby offset: fcm priceStandbyoffset 1000000

A low base price of free cooling ensures that the free-cooling is always started before the cooling capacity production by compres-
sors. In the chosen example, the free-cooling would have to continuously run 99990 hours = 11½ years, until the compressors are
switched on due to the runtime cost of free cooling. Due to the cooling capacity requirement at higher external temperatures, the
compressors will be switched on earlier anyway, so that also their runtime cost increase.
In the event that the chiller unit should be standby unit, but with the free-cooling available, it is possible to adjust a separate offset
for the free cooling of the unit in standby, which is equal to 0.

fcm 1 priceStandbyoffset 10
If the unit shall exclusively be standby unit, a similarly high amount as for the compressor must be set here.

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 At the status request of the components or function which are concerned by the chiller group control (compressor, free cooling
water temperature control and zone) the following five parameters are displayed:

priceStepNext.....................:100000 Next stage cost

priceFineMax......................:0 Maximum fine control cost
priceFineCurrent..................:0 Current fine control cost
priceFineMin......................:0 Minimum fine control cost
priceStepCurrent..................:50035 Current stage cost

Current stage cost

Here the summed up costs of the most expensive stage, which is in operation, are displayed. The summed up costs are composed
of the base price the runtime costs, the "circuit already in operation" offset and the standby offset, which depends on the operating
state of the unit (on/standby).

Next stage cost

Here the summed up costs of the cheapest available stage, which is not in operation, are displayed. The summed up costs are
composed of the base price the runtime costs and the standby offset, which depends on the operating state of the unit (on/standby)
and the "circuit already in operation" offset, which is only calculated, if a compressor of this circuit is already running. This offset is
counted for each running compressor of this circuit, however.

Fine control cost

Fine control costs are only displayed, if the component can be proportionally controlled. This applies for speed controllable com-
pressors and for the free cooling (because the free cooling is controlled by speed-controlled condenser fans).

Minimum fine control cost

The minimum fine control cost is calculated as the current stage cost without the runtime costs.

Current fine control cost

The current fine control cost is calculated by the minimum fine control cost plus the current performance of the controlling stage.
The following formula clarifies this relation:

current fine control cost = minimum fine control cost + PF x 10000 for PF = performance factor of 0,0 to 1,0

Maximum fine control cost

The maximum fine control cost is calculated by the minimum fine control cost plus 10000.

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Example 1, single unit with screw compressors without free cooling

NSC of stage 1 of the first circuit = BP + RTC

Unit 1 (screw CSW)
= 200,000 + 107
NSC 200,107
= 200,107
CSC 200,102
Compr. 1 Compr. 2 NSC of stage 2 of the second circuit = BP + RTC
RTC: 107 RTC: 102 = 300,000 + 102
= 300,102
Stage 0: 25%...50% Stage 0: 25%...50%
BP: 100,000 BP: 100,000 200,107 < 300,102, therefore, stage 1 of the first circuit is switched on
Stage 1: 50%...75% Stage 1: 50%...75% with an increase in the cooling capacity request.
BP: 200,000 BP: 200,000
CSC of stage 0 of the first circuit = BP + RTC
Stage 2: 75%...100% Stage 2: 75%...100% = 100,000 + 107
BP: 300,000 BP: 300,000 = 100,107
CAIO: 0
CSC of stage 1 of the second circuit = BP + RTC
BP: base price = 200,000 + 102
NSC: next stage cost = 200,102
CSC: current stage cost
RTC: runtime costs 200,102 > 100,107, therefore, stage 1 of the second circuit is switched
CAIO: circuit already in operation offset off with a reduction of the cooling capacity request.
: stage is running

Example 2, single unit with scroll compressors without free cooling

Unit 2 (Scroll) NSC of compressor 2 = BP + 1 x CAIO + RTC

= 300,000 + 10,000 + 131
NSC 310.115
= 310,131
CSC 320.110
Compr. 1 Compr. 2 NSC of compressor 3 = BP + 2 x CAIO + RTC
BP: 300,000 BP: 300,000 = 300,000 + 20,000 + 113
RTC: 110 RTC: 131 = 320,113

Compr. 3 Compr. 4 NSC of compressor 4 = BP + 1 x CAIO + RTC

BP: 300,000 BP: 300,000 = 300,000 + 10,000 + 115
RTC: 113 RTC: 115 = 310,115
Compr. 5 Compr. 6
The lowest cost is caused by compressor 4 by 310,115. Therefore,
BP: 300,000 BP: 300,000 compressor 4 is switched on with an increase in the cooling capacity
RTC: 107 RTC: 112 request.
CAIO: 10,000
CSC of compressor 1 = BP + 2 x CAIO + RTC
= 300,000 + 20,000 + 110
= 320,110

CSC of compressor 5 = BP + 2 x CAIO + RTC

= 300,000 + 20,000 + 107
= 320,107

CSC of compressor 6 = BP + 1 x CAIO + RTC

= 300,000 + 10,000 + 112
= 310,112

The highest cost is caused by compressor 1 by 320,110. Therefore,

compressor 1 is switched off with a reduction of the cooling capacity
request.

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 Example 3, single unit with speed controlled screw compressors without free cooling

Unit 3 (screw CSVH, speed controlled)

NSC of stage 1 of the second circuit = GP + LZK
NSC 200.242
= 200.000 + 242
CSC 200.225 = 200.242
MaxFCC 210.000
CurFCC 206.000 CSC of stage 1 of the first circuit = GP + LZK
MinFCC 200.000 = 200.000 + 225
Compr. 1, Compr. 2 = 200.225
Capacity: 60% Capacity: 50%
RTC: 225 RTC: 242 Controlling stage: Stage 1 of the first circuit
Stage 0: 25%...50% Stage 0: 25%...50% MinFCC = CSC – RTC = 200.000
BP: 100.000 BP: 100.000 CurFCC = MinFCC + 60 x 100 = 206.000
Stage 1: 50%...75% Stage 1: 50%...75% MaxFCC = MinFCC + 10.000 = 210.000
BP: 200.000 BP: 200.000
Stage 2: 75%...100% Stage 2: 75%...100%
BP: 300.000 BP: 300.000
CAIO: 0
BP: base price
NSC: next stage cost
CSC: current stage cost
RTC: runtime costs
CAIO: circuit already in operation offset
: stage is running
: stage is controlling
MaxFCC: maximum fine control cost
CurFCC: current fine control cost
MinFCC: minimum fine control cost

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6.4 Manual operation
The following components can be operated in manual mode:
- compressor
- condenser fan (fan group circuit 1, fan group circuit 2)
- electronic expansion valve
- pump (external component, which can be controlled by the C7000)
- sensor (for simulation of measure values)

The above mentioned components can only individually be put into manual operation, a general manual operation does not exist.
(command cond 1 hand 1, eev 1 hand 1, pump 1 hand 1, comp 1 hand 1, sen 1 hand 1 )
Starting point for manual operation may be a switched on or switched-off (local stop) control. I.e. it is not absolutely necessary for
manual operation that the C7000 control is switched on.

Anyway the external pump is in operation when the controller is switched on.
It is not advisable to take the pump in manual mode out of operation, since the subsequent flow alarm takes all other components
out of operation.
The fan groups can be individually put into operation, to measure the current consumption or the sound level for instance, and the
same with the expansion valve. (command cond 1 hand 1, cond 1 handon 60 for a speed of 60%, eev 1 hand 1, eev
1 handon 50 for a valve opening of 50%)
When the compressor is put into operation in manual mode, also the components, which are necessary for the refrigerant circuit
function begin to operate i.e. the corresponding condenser fan group and the expansion valve.
comp 1 hand 1
comp 1 handon 1 or for speed-controlled compressors comp 1 handon 40 for a speed of 40%
Of course it is possible to operate the condenser fan group in manual mode now to check the function of the high pressure limiter
for example, or to close the expansion valve stepwise in manual mode to check the function of the low pressure switch.

To end the manual mode, the components being in manual mode can be individually taken out of manual mode. (command cond
1 hand 0, eev 1 hand 0, pump 1 hand 0, comp 1 hand 0) The manual mode can also be generally ended by the
command handoff.

Manual mode for sensors

The manual mode with sensors is appropriated to check functions as e.g. free cooling or the triggering of alarms (anti frost alarm,
temperature too high/low). The suction gas temperature and the suction gas pressure can not be simulated as these values are
directly transmitted by sensors to the control module for the expansion valve.

sensor 9 hand 1
sensor 9 handon 10 e.g. simulation of 10°C (sensor 9 - outdoor temperature)

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 7. Bus communication
7.1 System architecture with the C7000
Minimum configuration

Notebook or PC equipped
with a terminal program
RS-232 to communicate with the
I/O-controller

Maximum configuration

RS-232

in all:
10 chiller units Notebook or PC equipped
with a terminal program
to communicate with the
RS-485 I/O-Bus I/O-controller

The maximum configuration consists of 10 chiller units with an I/O controller and a C7000 Advanced which results in 20 bus par-
ticipants.

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7.2 Bus Layout
7.2.1 General
The IO bus consists of maximum 20 participants. In case of the C7000 system only C7000 IOC or C7000 AT bus
participants can be in the IO bus.
Each bus participant has its own IO bus address which must only appear once in the data bus.
The IO bus addresses range from 0 to 19.

The display of the C7000 AT shows the IO bus addresses in a bus overview (start window) as follows:

7.2.2 Configuration of the IO bus

The configuration of the bus is done automatically during start-up and operation. That means that all connected bus
participants log on automatically. The same applies in case of a failure - all bus participants are logged off automati-
cally.

Following preconditions must be fulfilled:

1. Each bus participant has its own bus address which must be unique in the bus system.
2. Bus addresses must range between 0 and 19.
3. All bus participants are connected appropriately with bus cables according to requirements (see next page).
4. The bus has to be terminated at the beginning and at the end.

Each bus participant saves the latest registered configuration during shut-down. Furthermore the bus participant
expects the same configuration after its next start-up.
In case new systems have logged on to the bus during the shut-down period, the bus participant detects these systems
and records them in the bus configuration without editing a message or an alarm.
In case a system has been disconnected from the bus which was active before shut-down, the bus participant detects
this condition and a bus error is triggered in the bus participant after the end of the alarm delay.

The same happens when a bus participant (IOC or C7000AT) is de-energized during operation.

All systems that are connected to the bus detect a bus error automatically. Accordingly this error is displayed on the
AT and IOC.

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 7.2.3 Preparation before Installation

You need a shielded cable with two lines twisted and a cable impedance of 120 Ω (Re-
commendation Belden 9841), which you have to connect from unit to unit at the terminals Bus DIP-switch
56-59 of each I/O controller (IOC). In the example below the bus termination of the two addr. 1 2 3 4 5
units which form the end of the bus (addr. 01 and addr. 17) must be enabled.
The example of a RS485 bus shows an application with 4 chiller units (4 IOCs and 4 0 0 0 0 0 0
C7000 AT). 1 1 0 0 0 0
2 0 1 0 0 0
3 1 1 0 0 0
bus bus bus
addr:01 addr:03 addr:07 4 0 0 1 0 0
5 1 0 1 0 0
RS 485 6 0 1 1 0 0
7 1 1 1 0 0
bus
Bus termination:
addr:08 8 0 0 0 1 0
See description of the driver
module on page 14. 9 1 0 0 1 0
terminals terminals
on IOC on IOC 10 0 1 0 1 0
Screen 56 57 58 59 56 57 58 59 11 1 1 0 1 0
bus
HIGH addr:15 12 0 0 1 1 0
13 1 0 1 1 0
LOW
14 0 1 1 1 0
15 1 1 1 1 0
bus bus bus
16 0 0 0 0 1
addr:17 addr:14 addr:18
17 1 0 0 0 1
18 0 1 0 0 1
7.2.4 Setting the Bus Address
19 1 1 0 0 1
The bus address is adjusted with the dip-switches on the IOC. The table at the right
shows the corresponding adjustment for all possible bus addresses. Please note that
the counting begins with 0 and ends with 19. A "1" means dip-switch in "ON"-position.
If you set an address higher than 19, this one is reduced to 19 by the software.
An IOC is delivered with the address 1 as standard, a C7000 AT has the address 0 as
standard.
On a C7000 AT the bus address is adjusted in the placement view.

Placement view
With the selector key you can shift the C7000 AT represented by symbol
"ME" to a new position and change its bus address this way.
Left display: old position address 0, new position address 17.
To confirm the selection press the OK key.
Now the bus configuration must be confirmed to avoid the display of
a bus error, because a bus participant with the address 0 does not
exist anymore.
The addresses of all other participants are not affected by this.

in short: How to get to the placement view and how to confirm the con-
1. connect units by bus lines figuration, see chapter 4, page 17.
2. set bus terminations (beginning/end)
3. adjust bus-IDs
4. confirm bus configuration

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7.2.5 Bus overview
Symbol for a C7000IOC
C7000AT "ME", on which this Water temperature, inlet 1
content is displayed .
Operational state
Symbol for a C7000AT of the control
At this unit an alarm
has occurred.

Stop cause Water temperature, outlet 1

Operational state of the This unit cannot be reached.
control of a selected IOC Global address of the selected
IOC
Selected IOC + Bus address

Example for a de-energized or disconnected (from the bus) IOC with data bus address 6

The AT with the bus address 19 edits the following configuration after the IOC 6 has been switched off :

ID glob.adr. dev.type reliab. config. Column "config" displays, which bus

0 - unknown 0% 0
addresses are expected as active
1 - unknown 0% 0
2 - unknown 0% 0 bus participants.
3 - unknown 0% 0
4 - IO-Controller 100% 1
5 - IO-Controller 100% 1
6 - unknown 0% 1 error
7 - IO-Controller 100% 1
8 - unknown 0% 0
9 - unknown 0% 0
10 - unknown 0% 0
11 - unknown 0% 0
12 - unknown 0% 0
13 - unknown 0% 0
14 - unknown 0% 0
15 - unknown 0% 0
16 255 AdvancedTerminal 100% 1
17 255 AdvancedTerminal 100% 1
18 255 AdvancedTerminal 100% 1
19 255 AdvancedTerminal me 1
When the availability of a con-
ERROR IN THE BUS CONFIGURATION DETECTED. figured unit is 0%, an error is
indicated.
The AT 19 detects, that the IOC 6 has been available in the bus, but can not be reached anymore. When the discon-
nected unit is switched on again, the bus error is automatically deleted at all bus participants. A bus error can also be
deleted by inputting the command "iobusok" at an IOC or an AT.

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 There is another way to delete a bus error on the AT and to transfer
so the actual bus configuration.
For this purpose all systems have to be selected simultaneously and
afterwards the OK-button has to be pressed.
After entering the password (2718) the faulty unit (address 6) is deleted
from the bus. The bus error disappears.

7.2.6 Special cases

Disconnecting a bus

An important aspect concerning the display of the IO bus is that the display is always exclusively dependent on the
C7000AT which is in use at the moment.
For example a bus disconnection between the bus participants 4, 5, 6, 7, 16, 17 and the bus participants 18, 19 results
in two completely independently running busses.
However the bus participants 4, 5, 6, 7, 16, 17 report the bus participants 18, 19 as faulty and vice versa.

IO bus belonging to the bus participant 17

ID glob.adr. dev.type reliab. config.

0 - unknown 0% 0
1 - unknown 0% 0
2 - unknown 0% 0
3 - unknown 0% 0
4 1 IO-Controller 100% 1
5 1 IO-Controller 100% 1
6 1 IO-Controller 100% 1
7 1 IO-Controller 95% 1
8 - unknown 0% 0
9 - unknown 0% 0
10 - unknown 0% 0
11 - unknown 0% 0
12 - unknown 0% 0
13 - unknown 0% 0
14 - unknown 0% 0
15 - unknown 0% 0
16 255 AdvancedTerminal 95% 1
17 255 AdvancedTerminal me% 1
18 - unknown 0% 1 error
19 - unknown 0% 1 error

ERROR IN THE BUS CONFIGURATION DETECTED.

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IO bus belonging to the bus participant 19

ID glob.adr. dev.type reliab. config.

0 - unknown 0% 0
1 - unknown 0% 0
2 - unknown 0% 0
3 - unknown 0% 0
4 - unknown 0% 1 error
5 - unknown 0% 1 error
6 - unknown 0% 1 error
7 - unknown 0% 1 error
8 - unknown 0% 0
9 - unknown 0% 0
10 - unknown 0% 0
11 - unknown 0% 0
12 - unknown 0% 0
13 - unknown 0% 0
14 - unknown 0% 0
15 - unknown 0% 0
16 - unknown 0% 1 error
17 - unknown 0% 1 error
18 255 AdvancedTerminal 100% 1
19 255 AdvancedTerminal me 1

ERROR IN THE BUS CONFIGURATION DETECTED.

The bus error has an adjustable alarm delay. Once this delay has expired the bus error is triggered. This delay is
separately adjustable for each bus participant.

Address conflict
The second failure concerning the bus is a conflict in the address. A conflict in the address occurs when two or more
bus participants have the same bus address.
That means that the two bus participants which have the same address send simultaneously data to the bus. This on
the other hand would destroy the data on the bus.
Communications via the bus would be limited.

But this does not happen because bus participants stop the data transfer immediately as soon as they detect that
another participant with the same address is sending a data package.
That means that they stop sending and hence do not participate in the communication on the bus anymore.

An address conflict is triggered immediately as soon as a unit has performed a deactivation.

In our example two ATs have the bus address 19.

As soon as the communication on the bus starts, one of them detects that the address 19 has been assigned twice
and performs a deactivation.

The result is that only one bus participant with the same address is active after a short time.

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 The user is requested to choose another bus address at the C7000AT which has detected the address conflict. For it
the following positioning window is displayed.

ID glob.adr. dev.type reliab. config.

0 - unknown 0% 0
1 - unknown 0% 0
2 - unknown 0% 0
3 - unknown 0% 0
4 1 IO-Controller 100% 1
5 1 IO-Controller 100% 1
6 1 IO-Controller 100% 1
7 1 IO-Controller 100% 1
8 - unknown 0% 0
9 - unknown 0% 0
10 - unknown 0% 0
11 - unknown 0% 0
12 - unknown 0% 0
13 - unknown 0% 0
14 - unknown 0% 0
15 - unknown 0% 0
16 255 AdvancedTerminal 100% 1
17 255 AdvancedTerminal 100% 1
18 - unknown 0% 1
19 255 AdvancedTerminal me 1 conflict If an address conflict exists, this one
is indicated for the corresponding
BUS ADDRESS CONFLICT AT ADRESS ‚ME‘ = 19 DETECTED. bus participant.

The other AT with the bus address 19 continues operation without any interference.

After the bus address has been assigned properly the address conflict will be solved automatically.
An address conflict can only be displayed at the unit, which causes the address conflict, because it excludes itself
immediately from bus communication. If this unit is a C7000AT, this is displayed on the display. An address conflict
can only be displayed at unit "ME".
If the unit is a C7000IOC the error LED on the board flashes, the state of the bus configuration can then be requested
by using the service port.

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8. Alarm treatment
8.1 Alarm display
In the bus overview window an alarm is indicated by the sign "!". You obtain further information about the alarm, if
you select the unit, on which the alarm has occurred (in the example: unit with bus address 03), and press the con-
firmation key.

Symbol for a C7000IOC

C7000AT "ME", on which this Water temperature, inlet 1
content is displayed .
Operational state of
Symbol for a C7000AT the control
At this unit an alarm
has occurred.

Stop cause Water temperature, outlet 1

Operational state of the This unit cannot be reached.
control of a selected IOC Global address of the selected IOC

Selected IOC + Bus address

You obtain this window if you select the unit with the alarm as described above.

The alarm messages are displayed in the standard window of each unit with
IOC. At the same time the symbol in the left bottom indicates that an
alarm has occurred.
An alarm tone proves the presence of an alarm.
Attention: The alarm tone can be disabled.

The alarm display in the command level is passive. This means that you have C7000
to type in the command "state" to see the occurred alarms. „state“

Unit:Running
8.2 Alarm configuration
- Runtime:32167 min
Component and limit value alarms: - Stoptime:2167 min
The following parameters can be adjusted for each alarm.
You can assign a digital input to the alarm and determine, whether the corresponding Cooling:not active (1 h)
alarm releases a common alarm.
Setting the alarm priority for the alarm means assigning the alarm to an alarm relay Alarms:
with the adjusted number. - envelope left C.2
The alarm delay can be adjusted in seconds.

For the configuration of unit alarms and auxiliary alarms see next page.

8.3 Alarm Reset

C7000 AT
The alarms are reset by pressing the RESET-key. Pressing it once mutes the alarm tone. Pressing it again resets all
alarms. However, if the alarm cause has not been eliminated, the alarm will appear again.
Alarms can either be reset in the standard window for each single unit or in the bus configuration overview by marking
all bus participants for all units.

C7000
The alarms for one unit are reset with the command "alarmreset" or "ar".

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 External alarm
By this functionality up to 10 external alarms can be received by digital inputs and be displayed. Using the manual operation these
alarms can even be simulated for test purposes.
The status request for an external alarm (here external alarm 1) gives the following display:

ioc 01:>exalarmin 1
External alarminput 1 Commands:
Alarmtext.........:Ext_Alarm_in_01 exalarmin 1 text Ext_Alarm_in_01 Alarm text1
Digital alarm in..:8 exalarmin 1 alarm 11 digital input
Alarmpriority.....:2 exalarmin 1 alarmprio 7 Alarm priority
Commonalarm.......:0 exalarmin 1 commonalarm 1 Common alarm release
Alarmdelay........:5 s exalarmin 1 alarmdelay 5 Alarm delay
Configured........:0 exalarmin 1 conf 1 Adding to configuration
Manual operation..:0 exalarmin 1 hand 1 enabling manual operation
Manual on.........:0 exalarmin 1 handon 1 Simulation of the external alarm
by setting parameter "1"
Active............:0

Explanation of indexed parameters:

1 - The alarm text can contain up to 20 characters and is displayed in case of an alarm.

Unit alarms
The C7000 administrates 6 unit alarms, 4 of which are detected by additional sensors or devices. For the unit alarms "flow failure"
(in chilled water circuit, circuit 1), "fire and water alarm" you can adjust 4 parameters each.

Alarm first part of command Detector

Flow failure flow internal flow sensor
Fire alarm fire external smoke and temperature sensor
Water alarm water external water detector

The status request for the flow failure alarm gives the following display:
ioc 01:>flow
Waterflow Commands:
Digital in.......:15 flow din 15 digital input
Alarmpriority....:8 flow alarmprio 8 Alarm priority
Common alarm.....:1 flow commonalarm 1 Common alarm release
Alarmdelay.......:4 s flow alarmdelay 4 Alarm delay

The status request for the phase failure alarm gives the following display:

ioc 01:>phase
Phase Commands:
Digital in.......:14 phase din 14 digital input
Alarmpriority....:0 phase alarmprio 8 Alarm priority
Common alarm.....:1 phase commonalarm 1 Common alarm release
Alarmdelay.......:5 s phase alarmdelay 5 Alarm delay
Restart..........:0 phase start 1 Alarm reset and restart1

Explanation of indexed parameters:

1 - By setting the parameter on "1", the chiller starts automatically after a phase failure, as soon as all phases are provided with
voltage. If the parameter is set on "0", the chiller must be locally started after fixing the error.

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The status request for the bus alarm gives the following display:
ioc 01:>busalarm
Commands:
Alarmdelay.......:5 s busalarm alarmdelay 5 Alarm delay
Alarmpriority....:0 busalarm alarmprio 0 Alarm priority
Common alarm.....:0 busalarm commonalarm 0 Common alarm release

Cause: The controller/chiller can not be reached (e.g. because it is switched off.)

The status request for the address conflict alarm gives the following display:
ioc 01:>adrconflict
Commands:
Alarmpriority....:0 adrconflict prio 15 Alarm priority
Common alarm.....:0 adrconflict commonalarm 0 Common alarm release

Cause: Several controllers/chiller units have the same bus address.

These alarms are detected by the controller and need neither a sensor nor a digital input.

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 8.4 Alarm texts
Alarm text Effect Reset required
Comp. prot. device #
Oelstand-Alarm #
Power switch comp.# Compressor # will be switched off. X
Compressor # failure
envelope left C.#
Condenser # failure Defective fan will be switched off, all other fans continue running.
With # only the parent condenser fan group is specified.
X
More information is provided by the status display of the condenser
fan group „cond #“.
EEV #: Pressure sensor error
EEV #: Temperature sensor error Valve opening remains in actual position. X
EEV #: Stepper motor error
eev# reliability alarm (Carel EVD) Valve is closed after 6 seconds. (detected and executed by the
O
valve driver module
Sensor # failure
faulty sensor # is excluded from control. X
Sensor # broken
Pump # failure Pump # will be switched off. X
High pressure # failure
Cooling circuit # will be switched off. X
Low pressure # failure
watertemp. inlet # too low
watertemp. inlet # too high Warning message,
X
watertemp. outlet # too low no effect on component operation in terms of control.
watertemp. outlet # too high
comp. cabin. temp. too high Warning message,
X
elect. cabin. temp. too high no effect on component operation in terms of control.
Frost alarm Compressors and condenser fans will be switched off,
X
evaporator heater and pump will be switched on.
Water alarm no effect on component operation in terms of control. X
Fire alarm
Phase error All components will be switched off. X
Water flow alarm
Buserror The controller is excluded from zone control. X
Addressconflict The controller does not take part in the bus communication any
longer. If the controller was cassigned to a zone, it will effect the X
control with obsolete values of the other controllers from now on.
External alarm in # failure** no direct effect* X
# stands for a number.
* the corresponding alarm can be configured to release a common alarm which can control further equipment by a digital output.
** the alarm text can be configured.

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8.5 Alarm texts in the case of hardware errors
These alarms are edited by the terminal program as following:

HARDWARE ERROR Nr. 13 (Ext ID:Set IO-ports)

IIC bus reset!!!

The following errors are edited:

Nr. 00 Erase sector 6 flash 2 error

Nr. 01 Write in sector 6 flash 2 error
Nr. 02 Erase sector 7 flash 2 error
Nr. 03 Write in sector 7 flash 2 error
Nr. 04 Read of digital input error
Nr. 05 Write of digital output error
Nr. 06 Read of analoge input error
Nr. 07 Write of analoge output error
Nr. 08 Digital extension card error
Nr. 09 Cannot select extension port
Nr. 10 Analoge extension card error
Nr. 11 Analoge extension card: cannot read input
Nr. 12 Analoge extension card: cannot set output
Nr. 13 Ext ID:Set IO-ports

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