Kobelco Sk200-8, Sk210lc-8 (Hs Engine) Hydraulic Excavator Service Repair Manual Instant Download (Book Code No. S5yn0023e02)
Kobelco Sk200-8, Sk210lc-8 (Hs Engine) Hydraulic Excavator Service Repair Manual Instant Download (Book Code No. S5yn0023e02)
MAINTENANCE SPECIFICATIONS
SHOP SK200-8
MANUAL model SK210LC-8
(HS Engine)
INDEX
1 SPECIFICATIONS SECTION
SYSTEM
2 MAINTENANCE SECTION
3 SYSTEM SECTION
4 DISASSEMBLY SECTION
DISASSEMBLING
5 TROUBLESHOOTING
6 ENGINE SECTION
7 PROCEDURE E / G TROUBLESHOOTING
OF INSTALLING
OPTIONS SECTION OPT.
MAINTENANCE SPECIFICATIONS
S5YN0118E01
2007-4
OUTLINE 1
S5YN0223E01
2007-4
SPECIFICATIONS 2
S5YN0323E01
ATTACHMENT DIMENSIONS 3
2007-4
S5YN1118E02
TOOLS 11
2008-10
S5YN1223E01 STANDARD MAINTENANCE
2007-4
12
TIME SCHEDULE
S5YN1318E02 MAINTENANCE STANDARD
2007-4
13
AND TEST PROCEDURE
S5YN2123E02 MECHATRO CONTROL
2008-10
21
SYSTEM
S5YN2223E01
2007-4
HYDRAULIC SYSTEM 22
S5YN2323E01
SYSTEM
2007-4
ELECTRIC SYSTEM 23
S5YN2423E02
2008-10
COMPONENTS SYSTEM 24
S5YN2523E01
2007-4
AIR-CONDITIONER SYSTEM 25
_
S5YN3118E01 DISASSEMBLING
DISASSEMBLING
S5YN4618E03
2008-10
BY ERROR CODES 46
S5YN4718E01
2007-4
BY TROUBLE 47
S5YN4818E01
2007-4
TROUBLE DIAGNOSIS MODE 48
_
S5YN5123E02
ENGINE 51
2008-10
_
YN11-45001~
YQ11-06001~ APPLICABLE MACHINES
0-5
NOTE:
This Manual is prepared as a technical material in This Manual may be properly revised due to the im-
which the information necessary for the maintenance provement of products, modification of specifications,
and repairing services of our hydraulic excavators are etc. And there are cases where the system on actual
collected, and is categorized into 7 Chapters, Specifica- machine and a part of the contents of this manual may
tion, Maintenance, System, Disassembly, Trouble- differ due to the variations of specification by countries.
shooting, Engine, and Installation Procedures for For the section in which the description is hardly under-
Optional Attachment. stood, contact our distributor.
• The Chapter "Specification" describes the specifi- The number is assigned to every part handled in this
cations for entire machine and material, which are Manual on account of the description, but the parts,
instructive for replacement and repairing of attach- which cannot be supplied as service parts are con-
ments. tained. Therefore, the order must be placed with re-
spective formal number with due confirmation on the
• The Chapter "Maintenance" describes the material,
Parts Manual for applicable machine.
which is helpful for maintenance service and adjust-
ments for entire machine.
• The Chapter "System" describes the operating sys-
tem like hydraulic system, electric system, compo-
nents, and so on.
• The Chapter "Disassembly" describes the removal
and installing of assembly mounted on the upper
structure and undercarriage, and the assembling
and disassembling of the associated hydraulic
equipment.
• The Chapter "Troubleshooting" describes how to
find the fault equipment.
• The Chapter "Engine" describes the engines mak-
ing use of the "Maintenance Manual" provided by
the suppliers.
• The Chapter "Installation Procedures for Optional
Attachment" describes the supplements added on
request as required.
0-6
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1
1. OUTLINE
TABLE OF CONTENTS
1-1
1. OUTLINE
1-2
1. OUTLINE
1.1 GENERAL PRECAUTIONS FOR 2) Attach "Don’t operate" tag to control lever, and
MAKING REPAIRS begin a meeting before starting the work.
3) Before starting inspection and maintenance
1.1.1 PREPARATION BEFORE stop the engine.
DISASSEMBLING
4) Confirm the position of first-aid kit and fire
extinguisher, and also where to make contact
Read Operator's Manual
for emergency measure and ambulance to
before disassembling
1-3
1. OUTLINE
1-4
1. OUTLINE
(6) Engine key off before touching terminals of starter (2) Flexible hose (F hose)
and alternator. • Even if the connector and length of hose are the
(7) Remove battery grounding terminal before same, the parts differ according to the
beginning work close to battery and battery relay withstanding pressure. Use proper parts.
with tools. • Tighten it to the specified torque, and check that
(8) Wash machine with care so as not to splash water it is free from twist, over tension, interference,
on electrical equipment and connector. and oil leak.
(9) When water has entered in the waterproofed
1.1.6 WELD REPAIR
connector, the removing of water is not easy. So
(1) The weld repair should be carried out by qualified
check the removed waterproofed connector with
personnel in the specified procedure after
care to protect it from entry of water. If moisture
disconnecting the grounding cable of battery. If the
adheres on it, dry it completely before connecting.
grounding cable is not disconnected, the electrical
equipment may be damaged.
(2) Remove parts which may cause fire due to the
Battery fluid is dangerous. entry of spark beforehand.
The battery fluid is dilute sulfuric acid, and causes (3) Repair attachments which are damaged, giving
scald and loss of eyesight by adhering on eyes, particular attention to the plated section of piston
skin and clothes. When the fluid has adhered on rod to protect it from sparks, and don’t fail to cover
them, take an emergency measure immediately and the section with flame-proof clothes.
see a doctor for medical advice.
• When it has adhered on skin ; 1.1.7 ENVIRONMENTAL ISSUES
Wash with soap and water. (1) Engine should be started and operated in the place
• When it has got in eyes ; where air can be sufficiently ventilated.
Wash in water for 10 minutes or more (2) Waste disposal
immediately. The following parts follows the regulation.
• When it has spilled out in large quantity ; Waste oil, waste container and battery
Use sodium bicarbonate to neutralize, or wash (3) Precautions for handling hydraulic oil
away with water. Hydraulic oil may cause inflammation of eyes.
• When it was swallowed ; Wear goggles to protect eyes on handling it.
Drink milk or water. • When it has got in eyes ;
• When it has adhered on clothes ; Wash eyes with water until the stimulus is gone.
Wash it immediately. • When it was swallowed ;
Don’t force him to vomit it, but immediately
1.1.5 HYDRAULIC PARTS receive medical treatment.
• When it has adhered on skin ;
Wash with soap and water.
(4) Others
(1) O-ring For spare parts, grease and oil, use KOBELCO
• Check that O-ring is free from flaw and has genuine ones.
elasticity before fitting.
• Even if the size of O-ring is equal, the usage
differs, for example in dynamic and static
sections, the rubber hardness also differs
according to the pressure force, and also the
quality differs depending on the materials to be
seated. So, choose proper O-ring.
• Fit O-ring so as to be free from distortion and
bend.
• Floating seal should be put in pairs.
1-5
1. OUTLINE
1.2 INTERNATIONAL UNIT SYSTEM (4) Derived Units bearing Peculiar Designations
Introduction Table1-4
Although this manual uses the SI units system. Outline QUANTITY UNIT SYMBOL FORMULA
of SI units system is described here. Frequency hertz Hz 1Hz=1/s
Given hereinunder are an excerpt of the units that are Force newton N kg • m/s 2
related to this manual : Pressure and
pascal Pa N/m2
1. Etymology of SI Units Stress
English : International System of units Energy, Work
2. Construction of SI Unit System and Quantity of joule J N•m
heat
Base units Power watt W J/s
Table 1-1
Derived units Quantity of
of base units
coulomb C A•s
Supplemen electricity
SI units tary units Table 1-3
SI unit Table 1-2 Electric
system Derived units potential
Derived bearing peculiar
designations difference,
units volt V W/A
Table 1-4 Voltage, and
Electromotive
Prefixes of SI
(n-th power of 10, where n is an integer) force
Table 1- 5 Quantity of
static electricity
(1) Basic Units farad F C/V
and Electric
Table1-1 capacitance
Electric
QUANTITIES DESIGNATION SIGN ohm V/A
resistance
Length Meter m
celcius
Mass Kilogram kg Celcius
degree or C
° (t+273.15)K
Time Second s temperature
degree
Current Ampere A
Thermodynamic Kelvin K Illuminance lux lx l m/m2
temperature
(5) Prefixes of SI
Gram molecule Mol mol
Luminous intensity Candela cd Table1-5
PREFIX
(2) Supplementary Units POWER
DESIGNATION SIGN
Table1-2 Giga G 109
QUANTITIES DESIGNATION SIGN Mega M 106
Plain angle Radian rad Kilo k 103
Solid angle Steradian sr Hecto h 102
Deca da 10
(3) Derived Units of Basic Units
Deci d 10–1
Table1-3 Centi c 10–2
QUANTITIES DESIGNATION SIGN Milli m 10–3
Area Square meter m2 Micro µ 10–6
Volume Cubic meter m3 Nano n 10–9
Velocity Meter per second m/s Pico p 10–12
Acceleration Meter per second / second m/s2
Density Kilogram per cubic meter kg/m3
1-6
1. OUTLINE
1-7
1. OUTLINE
[MEMO]
1-8
2
2. SPECIFICATIONS
TABLE OF CONTENTS
2-1
2. SPECIFICATIONS
2-2
2. SPECIFICATIONS
BOOM CYLINDER
BUCKET
CYLINDER
CAB
SLEWING BEARING
IDLER LINK
SLEWING MOTOR
SWIVEL
JOINT FUEL TANK
HYDRAULIC TANK
BUCKET LINK
CONTROL VALVE
GUARD
MUFFLER
HYDRAULIC
PUMP
BUCKET
MONITOR PANEL
FRONT IDLER
ENGINE
IDLER ADJUST
COUNTER WEIGHT
UPPER ROLLER
2-3
2. SPECIFICATIONS
Unit : mm(ft-in)
1315 (4'4")
43 (1.7")
2710 (8'11")
1395 (4'7")
R2
75
0
(9
')
9450 (31')
2750 (9')
3030 (9'11")
2980 (9'9")
*1060
(3'6")
450
(17.1")
600 (23.6")
4170 (13'8")
2800 (9'2")
4450 (14'7") [2990] (9'10")
2.2.2 SK200–8/SK210LC–8 [5.65m (18ft-6in)+2.4m (7ft-10in) Short Arm+0.93m3 (1.22cu•yd) Bucket Shoe]
*1060 (3'6")
4170 (13'8")
4450 (14'7")
2-4
2. SPECIFICATIONS
2.2.3 SK200–8/SK210LC–8 [5.65m (18ft-6in) Boom+3.5m (11ft-6in) Long Arm+0.70m3 (0.92cu•yd) Bucket
Shoe]
2750 (9')
3180 (10'5")
*1060 (3'6")
4170 (13'8")
4450 (14'7")
2-5
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2-6
2. SPECIFICATIONS
Unit ; kg (lb)
Model
SK200 - 8 SK210LC - 8
Item
4. Lubricant and water (Assembly of following :) 550 (1,210) ←
4.1 Hydraulic oil 200 (440) ←
4.2 Engine oil 20 (44) ←
4.3 Fuel 310 (680) ←
4.4 Water 20 (44) ←
2-7
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