HYDRAULIC

EXCAVATOR

SHOP SK200SR
MANUAL model SK200SRL=

INDEX
1 SPECIFICATION SECTION
2 MAINTENANCE SECTION
3 SYSTEM SECTION
4 DISASSEMBLY SECTION
5 TROUBLESHOOTING
6 ENGINE SECTION
7 INSTALLATION PROCEDURES
FOR OPTIONAL ATTACHMENT

KOBELCO Book code No. S5YB0002E(~

 SAFETY

The proper and safe lubrication and maintenancefor Do not operate this machineunless you have read
this machine, recommended by KOBELCOare and understand the instructions in the OPERATORS
outlined in the OPERATION & MAINTENANCE MANUAL.Improper machine operation is dangerous
GUIDEfor this machine. andcould result in injury or death.

Improper performanceof lubrication or maintenance 6. Relieve all pressure in air, oil or water
proceduresis dangerousand could result in injury or systems before any lines, fittings or related
death. Read and understand the OPERATION& items are disconnected or removed. Always
MAINTENANCEGUIDE before performing any make sure all raised components are blocked
lubrication or maintenance. correctly and be alert for possible pressure
when disconnecting any device from a system
The serviceman or mechanic may be unfamiliar that utilizes pressure.
with many of the systems on this machine. This
makes it important to use caution when 7. Lower the bucket, blade, ripper or other
performing service work. A knowledge of the attachment to the ground before performing
system and or components is important before the any work on the machine. If this cannot be
removal or disassembly of any component. done, make sure the bucket, blade, ripper or
other attachment is blocked correctly to
Because of the size of some of the machine prevent it from dropping unexpectedly.
components, the serviceman or mechanic should
check the weights noted in this Manual. Use 8. Use steps and grab handles when mounting or
proper lifting procedures when removing any dismounting a machine. Clean any mud or
components. debris from steps, walkways or work
platforms before using. Always face machine
Following is a list of basic precautions that shonld when using steps, ladders and walkways.
always be observed. When it is not possible to use the designed
access system, provide ladders, scaffolds, or
Read and understand all Warning plates and work platforms to perform safe repair
decals on the machine before operating, operations.
lubricating or repairing this product.
9. To avoid back injury, use a hoist when lifting
2. Always wear protective glasses and protective components which weigh 23 kg (50 lbs)
shoes when working around machines. In more. Make sure all chains, hooks, slings, etc.,
particular, wear protective glasses when are in good condition and are in the correct
pounding on any part of the machine or its capacity. Be sure hooks are positioned
attachments with a hammer or sledge. Use correctly. Lifting eyes are not to be side loaded
welders gloves, hood / goggles, apron and other during a lifting operation.
protective clothing appropriate to the welding
job being performed. Do not wear loose-fitting 10. To avoid burns, be alert for hot parts on
or torn clothing. Removeall rings from fingers machines which have just been stopped and
when working on machinery. hot fluids in lines, tubes and components.

3. Disconnect battery and discharge any 11. Be careful when removing cover plates.
capacitors before starting to work on machine. Gradually back off the last two bolts or nuts
Hang "Do Not Operate" tag in the Operator’s located at opposite ends of the cover or device
Cab. and pry cover loose to relieve any spring or
other pressure, before removing the last two
4. If possible, make all repairs with the machine bolts or nuts completely.
parked on a level, hard surface. Block machine
so it does not roll while working on or under 12. Be careful when removing filler caps,
machine. breathers and plugs on the machine. Hold a
rag over the cap or plug to prevent being
5. Do not work on any machine that is supported sprayed or splashed by liquids under pressure.
only by lift jacks or a hoist. Always use blocks The danger is even greater if the machine has
or jack stands to support the machine before just been stopped because fluids can be hot.
performing any disassembly.
 WARNING

13. Always use tools that are in good condition 20. Do not operate a machine if any rotating part
and be sure you understand how to use them is damaged or contacts any other part during
before performing any service work. operation. Any high speed-rotatizlg component
that has been damaged or altered should be
14. Reinstall all fasteners with same part checked for balance before reusing.
number. Do not use a lesser quality fastener if
replacements are necessary. 21. On track-type machines, be careful when
servicing or separating tracks. Chips can fly
15. Repairs, which require welding, should be when removing or installing a track pin. Wear
performed only with the benefit of the safety glasses and long sleeve shirts. Track
appropriate reference information and by can unroll very quickly when separated. Keep
personnel adequately trained and knowledge- away from front and rear of machine. The
able in welding procedures. Determine type of machine can move unexpectedly when both
metal being welded and select correct welding tracks are disengaged from the sprockets.
procedure and electrodes, rods or wire to Block the machine to prevent it from moving.
provide a weld metal strength equivalent at
least to that of parent metal. Always
disconnect battery during welding operations
to protect sensitive electric equipment.

16. Do not damage wiring during removal

operations. Reinstall the wiring so it is not
damaged nor will it be damaged in operation
by contacting sharp corners, or by rubbing
against some object or hot surface. Do not
connect wiring to a line containing fluid.

17. Be sure all protective devices including guards

and shields are properly installed and
functioning correctly before starting a repair.
If a guard or shield must be removed to
perform the repair work, use extra caution.

18. Loose or damaged fuel, lubricant and

hydraulic lines, tubes and hoses can cause
fires. Do not bend or strike high-pressure lines
or install ones, which have been bent or
damaged. Inspect lines, tubes and hoses
carefully. Do not check for leaks with your
hands. Pinhole (very small) leaks can result
a high velocity oil stream that will be invisible
close to the hose. This oil can penetrate the
skin and cause personal injury. Use cardboard
or paper to locate pinhole leaks.

19. Tighten connections to the correct torque.

Make sure that all heat shields, clamps and
guards are installed correctly to avoid
excessive heat, vibration or rubbing against
other parts during operation. Shields that
protect against oil spray onto hot exhaust
components in event of a line, tube or seal
failure must be installed correctly.
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 SK200SR Indexof ShopManual
SK200SRLc

Book Code No. Index

Title
Distribution Year--Month No
I m
S5YB0102E i
2002-03 OUTLINE
S5YB0202E(])
~m
l
2002-07 SPECIFICATION
S5YB0302E(D
2002-07 ATTACHMENT DIMENSION
E
S5YB1102E
2002-03
S5YB1202E
| TOOLS
STANDARD MAINTENANCE
m
2002-03 TIME SCHEDULE
S5YB1302E(~)
2002-07 L MAINTENANCE STANDARD
AND TEST PROCEDURE E
S5YB2102E0)
2002-07
MECHATRO CONTROL
SYSTEM m
S5YB2202E(~)
2002-07
]! HYDRAULIC SYSTEM
m
S5YB2302E(!)
2002-07
S5YB2402E(J~
rl ELECTRICAL SYSTEM
E
COMPONENTS SYSTEM
2002-07
S5YB2502E
2002-03 AIR-CONDITIONER SYSTEM
B
S5YB3102E DISASSEMBLING AND
2002-03 IE
m
ASSEMBLING
S5YB3202E(~ ATTACHMENT
2002-07
S5YB3302EO UPPER STRUCTURE
2002-07
S5YB3402E
2002-03
S5YB4102E
L ’ TRAVEL SYSTEM

MECHATRO CONTROL
B
2002-03 n

S5YB4202E
2002-03
S5YB4302E(!)
mu HYDKAULIC
B
-¯ ELECTRICAL
2002-07 an

S5YB4402E
2002-03 ¯~, ENGINE
m
S5YB5102E
2002-03
S5YB6302EO
2002-07
n ENGINE

MOUNTING THE BREAKER

AND NIBBLER & BREAKER
E

YB02-01601~
LA02-01201~ APPLICABLE MACHINES
 BookcodeNo.

s YBOlo2E
KOBELCO
SK200SR
SHOP MANUAL SK200SRLc

OUTLINE

TABLE OF CONTENTS

GENERAL
PRECAUTIONS
FORMAKING
REPAIRS...................... 1
INTERNATIONAL
UNITCONVERSION
SYSTEM
.......................... 4

KOBELCO
CONSTRUCTION
MACHINERY
CO., LTD.
Applicable Machines
YB02-01601--~
LA02-01201---

Revision Date of Issue Remarks

First edition March, 2002 S5YB0102E K
 1. GENERAL PRECAUTIONS FOR MAKING REPAIRS
PREPARATIONBEFORE 4) Confirmthe position of first-aid box and fire
I L~,~ t 1.1
DISASSEMBLING extinguisher, and also where to make contact
(1) Knowledgeof operating procedure for emergency measure and ambulance to
Read Operator’s Manual carefully to prepare for accidents and flre.
understand the operating procedure. 5) Choose a hard, flat and safe place, and put
(2) Cleaning machines attachment on the ground without fail.
Clean machines of soil, mud, and dust before 6) Use crane, etc. to remove parts of heavy
carrying into the repair shop. weight (20kg [44 lbs] or more).
Carrying a soiled machine into the repair 7) Use proper tools, and change or repair
shop, causes making less efficient work and defective tools.
damage of parts, and interferes with rust 8) Machine and attachment required to work in
prevention and dust protection while the lifting condition should be supported with
reassembling. supports or blockssecurely.
(3) Inspecting machines
Confirm the disassembling section before 1.3 DISASSEMBLINGAND
starting work, determine the disassembly ASSEMBLINGHYDRAULIC
procedure taking the conditions in repair shop EQUIPMENT
into account, and request to procure (1) Removinghydraulic equipment assy
necessary parts in advance. 1) Before removingpipes, release the pressure of
(4) Recording hydraulic oil tank, or open the cover on the
Record the following items to keep contact return side to tank, and take out the filter.
and prevent malfunction from recurring. 2) Put the oil in the removedpipes in reservoir
1) Inspecting date, place taking care it is not spilled on the ground.
2) Model name, Applicable machine No., Records 3) Pipes with plugs or caps to prevent oil
on hour meter leaking, entry of dust, etc.
3) Trouble condition, place, cause 4) Clean the outside surface of equipment, etc.
4) Visible oil leakage, water leakage and damage before disassembling, and drain hydraulic oil
5) Cloggingof filters, etc., oil level, oil quality, oil and gear oil before putting them on working
contamination and looseness which can be bench.
inspected. (2) Disassembhng hydraulic equipment
6) Examine the problems on the basis of 1) Since performance and function of hydraulic
operation rate with the last inspection date equipment after disassembly and assembly
and records on hour meter. results in immunity from responsibility on
(5) Arrangement and cleaning in repair shop the manufacture’s side, disassembly,
1) Tools required for repair work. assembly and conversion without permission
2) Specify places to put the disassembled parts are strictly prohibited.
on in advance. 2) If it is unavoidably necessary to disassemble
3) Prepare oil pans for leaking oil, etc. and convert, it should be carried out by
experts or personnel authorized through
service training.
DISASSEMBLINGAND 3) Makematch mark on parts for reassembling.
w...N,.G
[~1 1.2 SAFETY WHEN
ASSEMBLING 4) Before disassembling, read Disassembling
(1) Safety Instruction supplied with equipment in
1) Wear appropriate clothing, safety shoes, advance, and determine if the disassembly
safety helmet, goggles, and clothes with long and assembly are permitted or not.
sleeves. 5) For parts which are required to use jig and
2) Suspend warning tag "Don’t operate" from tools, don’t fail to use the specified jig and
lever, and begin prehminaries before getting tools.
down to work. 6) For parts which can not be removed in the
3) Before starting inspection and maintenance specified produre, never force removal. First
check for the cause.
which contain the danger of being caught in
machine, stop the engine.
7) The removed parts should be put in order and 3) For air bleed of hydraulic pump and swing
tagged so as to install on proper places motor, loosen drain plug on the upper part,
without confusion. start engine, and run in low idling, then bleed
8) For common parts, pay attention to the air until hydraulic oil is oozed out. After
quantity and places. completion of air bleed, tighten plug securely.
(3) Inspecting parts 4) For air bleed of travel motor and hydraulic
1) Check that the disassembled parts are free cylinder, starts engine and operate it for 10
from adherence, interference and non- minutes or more at no-load and low speed.
uniform working face.
2) Measure the wear of parts and clearance, and A For cylinder, don’t moveit to the stroke
record the measured values. end at beginning.
3) If an abnormality is detected, repair or
replace the parts. 5) Air in pilot circuit can be bled out by only
operating digging, swing and traveling
(4) Reassembling hydraulic equipment motions thoroughly.
1) Before cleaning, turn the fun on or open doors 6) Check hydraulic oil level.
to ventilate air. Move attachments to hydraulic oil check
2) Before assembly, clean parts roughly first, position, and check hydraulic oil level of tank.
and then completely. Refill oil if the oil level is lower than the
3) Remove with oil by compressed air, and apply minimum level.
hydraulic oil or gear oil, and then assemble Howto checkoil level of hydraulic oil tank
them.
4) Replace the removed O ring, back-up rings
and oil seal with new ones, and apply grease
oil on them before assembling.
marks,theoil quantity
is
5) Removes stain and water on the surface on
.,anowable.
which liquid sealant are applied, decrease
them, and apply liquid sealant on them.
6) Before assembling, remove rust preventives
on new parts.
I[~]1 1.4 ELECTRICAL EQUIPMENT
7) Use special tools to fit bearings, bushing and
oil seal. (1) The disassemblyof electrical equipmentis not
8) Assemble parts matching to the marks. allowed.
9) After completion, check that there is no (2) Handle equipment with care so as not to drop
omission of parts. it or bumpit.
(3) Connector should be removed by unlocking
(5) Installing hydraulic equipment while holding the connector.
1) ConfLrmhydraulic oil and lubrication oil. Never stress in tension to the caulked section
2) Air release is required in the following cases by pulling wire.
a. Change of hydraulic oil (4) Check that connector is connected and locked
Replacement of parts on suction pipe side completely.
c. Removing and attaching hydraulic pump (5) Switch starter key off before removing and
d. Removing and attaching swing motor connecting connector
e. Removing and attaching travel motor (6) Switch starter key off before touching
f. Removing and attaching hydraulic cylinder terminals of starter and alternator.
(7) Remove battery grounding terminal before
If hydraulic oil and lubricating oil are beginning work close to battery and battery
not Idled and also air bleed is not relay with tools.
performed, the hydraulic equipment (8) Wash machine with care so as not to splash
may be damaged. water on electrical equipment and connector.
(9) When water has entered in the waterproofed ¯ Tighten it to the specified torque,
connector, the removing of water is not easy. and check that it is free from
So check the removed waterproofed connector distortion, over tension, interference,
with care to protect it from entry of water. If and oil leakage.
moisture adheres on it, dry it completely
before connecting. 1.6 WELDREPAIR
(1) The weld repair should be carried out by
Battery electrolyte is dangerous. authorized personnel in the specified
The battery electrolyte is dilute sulfuric procedure after disconnecting the grounding
acid, and causes scald and loss of cable of battery. If the grounding cable is not
eyesight by adhering on eyes, skin and disconnected, the electrical equipment may be
clothes. When the electrolyte has damaged.
adhered on them, take an emergency (2) Remove parts which may cause flame due to
measure immediately and see a doctor the entry of spark beforehand.
for medical advice. (3) Repair attachments which are damaged,
o When it has adhered on skin ; giving particular attention to the plated
Wash with soap and water. section of piston rod to protect it from sparks,
o Whenit has got in eyes ; and don’t fail to cover the section with fire
Wash in water for 10 minutes or clothes.
more immediately.
o When it has spilled out in large 1.7 ENVIRONMENTALISSUES
quantity ; (1) Engine should be started and operated in the
Use sodium bicarbonate to place where air can be sufficiently ventilated.
neutralize, or wash away with (2) Industrial waste disposal
water. The following parts follows the regulation.
o When it was swallowed ; Waste oil, waste container
Drink milk or water. Battery
o Whenit has adhered on clothes ; (3) Precautions for handling hydraulic oil
Wash it immediately. Hydraulic oil may cause inflammation of eyes.
Wear goggles to protect eyes on handling it.
o Whenit has got in eyes ;
Wash eyes with water until the
1) 0 ring stimulus is gone.
¯ Check that O ring is free from flaw o When it was swallowed ;
and has elasticity before fitting. Immediately see a doctor for
¯ Even if the size of O ring is equal, the medical advice.
usage differs, for example in dynamic o When it has adhered on skin ;
and static sections, the rubber Wash with soap and water.
hardness also differs according to the (4) Others
pressure force, and also the quality For spare parts, grease and oil, use
differs depending on the materials to KOBELCOgenuine ones.
be seated. So, choose proper O ring.
¯ Fit O ring so as to be free from
distortion and bend.
¯ Floating seal should be put in pairs.
2) Flexible hose (F hose)
¯ Even if the connector and length of
hose are the same, the parts differ
according to the withstanding
pressure. Use proper parts.
 2. INTERNATIONAL UNIT CONVERSIONSYSTEM
Introduction (4) Derived Units bearing Peculiar Designations
Although this manual uses the JIS unit system. Table 2-4
If you need SI unit, refer to following QUANTITIES DESIGNATION SIGN DERIVED UNIT
Frequency Hertz Hz "t
IHz=Is
international system of units.
Force Newton ~
N 1N=lkgf.m/s
Given hereinunder are an excerpt of the units
Pressure, Pascal Pa 2
iPa=IN/m
that are related to this manual: Stress
1. Etymologyof SI Units Energy Joule J 1J=lN.m
French : Le Syst~meInternational d’ Unit~s Work,
English: International System of Units Quantity of
heat
2. Construction of SI Unit System
Power Watt W lW=lJ/s
Motive power,
Electric power
Basic units Charge, iCoulomb C 1C=IA¯ s
rable 2-1 Quantity of
electricity
Supplement- Derived units of
sty units basic units Potential Volt V IV=IJ/C
Table 2-2 Table 2-3 Voltage, OW/A)
Electromotive
Derived Derived units force
units bearing peculiar Quantity of Farad F 1F=IC/V
designations static
Table 2-4 electricity
Capacitance
Prefixes of SI Electric Ohm 12 112=IV/A
(n-th powerof 10, wheren is an integral) resistance
Table 2- 5 Celcius Celcius degree t:
temperature or degree
(1) Basic Units Illuminance lax eX 2I eX=1 em/m
Table 2-1
QUANTITIES DESIGNATION SIGN (5) Prefixes of
Length Meter m Table 2-5
Mass Kilogram kg PREFIX POWER
Time Second s DESIGNATION SIGN
Ampere A Giga- G 9
i0
Current
Mega- M 6
I0
Thermodynamic Kelvin K
temperature Kilo- k a
I0
Gram molecule Mol tool Hecto- h 2
10
Luminous intensity Candela cd Deca- da 10
Deci- d I0-I
(2) Supplementary Units Centi- c I0-~
Milli- m lO-a
Table 2-2
Micro- I0-6
QUANTITIES DESIGNATION SIGN Nano- n i0-9
Plane angle Radian tad Pico- p i0-,~
Solid angle Steradian sr
(6) Unit Conversion Table
(3) Derived Units of Basic Units Table 2-6
Table 2-3 QUANTITIES JIS SI REMARKS
QUANTITIES DESIGNATION I SIGN Mass kg kg
Area Square meter 2
m Force kgf N lkgf=9.807N
Volume Cubic meter Torque kgf.m N.m kgf.m=9.807N-m
Velocity Meter per second m/sinS Pressure 2kgffcm MPa lkgf]cmZ=-0.098MPa
Acceleration zMeter per second / second m/s Motive power PS kW 1PS=0.7355kW
Density 2Kilogram per cubic meter kg/m Revolution min- ’ r/rain .~ 1
~m
1 Units that are allowed to use
 BookcodeNo.

SI~200SR
SHOP MANUAL SI~200SRLc

SPECIFICATION

TABLE OF CONTENTS

1. NAME
OFCOMPONENTS
.................................................................. 1
2. GENERAL
DIMENSION
...................................................................... 2
3. WEIGHT
OFCOMPONENTS
.............................................................. 3
4. TRANSPORTATION DIMENSION ANDWEIGHT ........................... 4
5. SPECIFICATIONSAND PERFORMANCE ........................................ 8
6. TYPE
OFCRAWLER
............................................................................ 9
7. TYPE
OFBUCKET
............................................................................. 10
8. COMBINATIONS
OFATTACHMENT
............................................. 11
9. ENGINE
SPECIFICATION
................................................................ 12

KOBELCO
CONSTRUCTION
MACHINERY
CO., LTD.
Applicable Machines
YB02-01601---
LA02-01201---

Revision Date of Issue Remarks

First edition March, 2002 S5YB0202E K
First revision July, 2002 S5YB0202EO K
 1. NAME OF COMPONENTS

ARM ARM CYLINDER

BOOM

BUCKET BATTERIES
CYLINDER

HANDRAIL
HYDRAULIC
OIL TANK
ENGINE AIR CLEANER
LINK SWING MOTOR
BUq MAIN CONTROLVALVE
LINK
PUMP ACCESS DOOR
BOOMCYLINDEF
ISUZU
OPERATOR. AA-4BGITC
CAB
BUCKET

PUMP
TRACK SHOE ASSEMBLY~

TRACKIDLER WEIGHT
(1

FUEL

TRACK SPRING
(1 EACHSIDE)
LOWERROLLER
(LC : 8 EACH
SIDE) ENGINE RADIATOR
TRACKGUIDE
ENGINEAIR INTER COOLER
RADIATOR ACCESSDOOR SWIVELJOINT
UPPER ROLLER
(2 EACHSIDE) TRAVEL MOTOR
 2. GENERALDIMENSION

NOTE:
Dimensions marked * do not include the height of
the shoe lug.
[ KCME[
(8"6")Arm+0.75rn 3 (0.98cu yd) Bucket
2.1 5.05m (16"7’) Boom+2.60m
Unit mm(if-in)
MODEL: SK200SR
8050mm ~
59~ 2800mm
(9"-2")
~- 1610mm

600mm
(23.6")
2800ram
(9"-2-)

MODEL: SK200SRLc
8200ram(26"-11")
~. 5970mm
(t9"-7") ~ ,~ 1610mm
__ ----~- ,~

4450mm <- 2990mm

I KCMAI
2.2 5.05m (16"7") Boom+3.0m(9"10")Arm+0.63m3 (0.82cu yd) Bucket
Unit" mm(if-in)
MODEL: SK200SRLc
8180mm ~ _>
5950mm ~
~- ~ 1680mm I < 2800mm
(9"-2")

! (5 -6
-o . ~
m I

~00m~
1(31.5")
4450mm ~4~.~.....~_ 3190mm(10"-6")

2®
 3. WEIGHT OF COMPONENTS
Unit: kg(Ib)
KCME KCMA
Model 600mm Shoe 600ram
ShoeSK200SRLc
(38(~0m
~n~Shoe)
Item SK200SR
(2.6reArm SK200SRLc
(2.6mArm
Machinecomplete 19,900(43,870) 20,400(44,970) 22,000(48,500)
1. Upperframeassy (including the following :) 9,880 (21,780) 10,500(23,150)
1.1 Upperframe 2,110 (4,650)
1.2 Counterweight 4,620(10,900) <-.----
1.3 Counterweight(ADD-on) 1,000(2,200)
1.4 Cab 200 (440) <---._
1.5 Engine * 370(815) <-----
1.6 Hydraulicoil tank * 125 (280) <-..--
1.7 Fuel tank * 125 (280) <-_.__._
1.8 Slewingmotor(including reductionunit) 220 (485)
1.9 Controlvalve 130(290)
1.10 Boomcylinder * 170(370) <------
1.11 Pin (for mountingboom) 40 (90)
1.12 Pump 90 (200) <---__
1.13 Radiator& oil color 99 (220) <---.-- <------
2. Lowerframeassy(including the following :) 7,130(15,720) 7,630(16,820) 8,200
(I8,080)
2.1 Lower frame 2,450 (5,400) 2,650 (5,840)
2.2 Slewing bearing 245(540)
2.3 Travel motor(including reductionunit) 250 (550)X2 ,E
2.4 Upperroller 22 (48)X4
2.5 Lowerroller 35 (77)X14 35 (77)Xl 6 ,E-----.--
2.6 Frontidler 106 (230)X2
2.7 Idler adjuster 150 (330)X2 <---._.
2.8 Sprocket 54 (120)X2
2.9 Swiveljoint 30 (66) ,E------
2.10 Tracklink with 600mm (24in) shoeassy 1,260 (2,780)X2 1,420 (3,130)X2 1,700 (3,750)X2
Tracklink with 700mm (28in) shoeassy 1,360 (3,000)X2 800mm (31.5")
2.11 Tracklink assy Shoe )
510 (1,120)X2 540 (1,190)X2
3. Attachment (including the following) 2,890 (6,370) <-..---
3,300(7,280)
3.1 Bucketassy (Japanesestandardbucket) 640(1,410) 590 (1,300)
3.2 Armassy(including the following:) 890(1,960) <------ 950 (2,090)
3.2.1 Arm * 550(1,210) 650 (1,430)
3.2.2 Bucketcylinder 125(280)
3.2.3 Idler link 20(44)X2
3.2.4 Bucketlink 80(180) ,E
3.2.5 Pin(2pcs.for mounting
bucket
cylinder/2pcs,
for mounting
bucket)70(150) ,E <-~
3.3 Boomassy 1,390
(3,060) <---.---
3,3.1 Boom 1,100
(2,430) <.------
3.3.2 Armcylinder * 195(430) <--___
3.3.3 Pin (Mountingarm.Mounting arm cylinde 40 (88)
4. Lubricantandwater(including the following:) 440(970)
4.1 Hydraulicoil 185(410)
4.2 Engineoil 11(24)
4.3 Fuel 225(500)
4.4 Water 19(40)
NOTE
: Numericalvaluesmarked, indicate the dry weight.

3®
 4. TRANSPORTATION
DIMENSION AND WEIGHT

4.11 KCMEI
¯ OVERALLDIMENSIONSOF A COMPLETE MACHINEON A TRAILER
[ 5.05m(16ft-7in) Boom+2.60m 3 (0.gcu.yd) Bucket]
(Sft-6in)Arm+0.75m

NOTE:
This illistration is for demonstration
purposes
only.
Always, makesure to check actual dimensions
after machineis loadedon trailer.

ShoeType 600ram(24in) 700ram(28in)

Item
Width mm(E-in) 2,800(9’2") 2,900(9’6")
Weight kg (Ib) 19,900 (43,870) 20,100(44,310)

8050mm
(26"-5-) 2990mrn
(9"-10")

¯ OVERALLDIMENSIONSOF BOOM

5.05m(16ft-7in) Boom
Item
5.24 X 1.44 X 0.64
LXHxWLength
X HeightX Width m(ft-in) (17’2"X 4’9" X 2’1")
I
Weight kg(Ib) 1,350(2,980)
I

L
¯ OVERALLDIMENSIONSOF ARMAND BUCKET
Type 3 (0.98cu.yd) Bucket
2.60m(8ft-6in)Arm+0.75m
Item
LengthX Height X Width 4.82X0.90 X 1.12
LXHXW m(ft-in) (15’10"X 2’11" X 3’8")
Weight kg(Ib) 1,500
(3,310)

¯ OVERALLDIMENSIONSOF ARM
Type
item 2.80m(Sft-6in) Arm
LengthX Height X Width 3.47 X 0.80 X 0.54
L X HX W m(ft-in) (11’5"X 2’7" X 1’9")
Weight kg (Ib) 860(1,900)

¯ OVERALL
DIMENSIONS
OF BUCKET
(Japanese standard bucket)

Type Hoebucket
Length X Height X Width 1.37 X 1.26 X 1.12
LXHXW m(ft-in) (4’6" X 4’2" X 3’8")
Weight kg(Ib) 640 (1,410)

Bucketcapacity m3 (cu.yd) 0.75(0.98)

¯ Hoebucket

-r

5
4.21 KCMAI
¯ OVERALLDIMENSIONSOF A COMPLETE MACHINEON A TRAILER
[ 5.05m(16ff-7in) Boom+3.0m ~ (0.82cu-yd)Bucket
(gft-10in) Arm+0.63m

NOTE:
This illistration is for demonstration
purposes
only.
Always, makesure to check actual dimensions
after machine is loadedontrailer.

Shoe Type
Item 800mm
(32in)
Width mm
(ft-in) 3,190(10’6")
Weight kg (Ib) 22,000(48,600)
8180mm
(26"-10") 2990mm
(9"-10")
~e -->

¯ OVERALLDIMENSIONSOF BOOM
Type 5.05m(16ft-7in) Boom
Item
LengthX Height X Width 5.24 X 1.44 X 0.64
LXHXW m(ft-in) (17’2"X 4’9" X 2’1")
Weight kg(Ib) 1,350(2,980)

--"

6©
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¯ OVERALLDIMENSIONSOF ARM AND BUCKET

.em 3 (0.82cu.yd) Bucket

3.0m(9ft-10in)Arm+0.63m
Length X Height X Width 5.24X0.90 X 1.10
LX H XW m(R-in)
(17’2"X 2’11"X 3’3")
Weight kg (b) 1,540(3,400)

¯ OVERALLDIMENSIONSOF ARM
TypeI
Item 3.0m(9ft-10in) Arm
LengthX Height X Width 3.89 X 0.81 X 0.54
L X HX W m(R-in) (12’9"X 2’8" X 1’9")
Weight kg(Ib)
I 950 (2,090)

¯ OVERALL
DIMENSIONS
OF BUCKET
(Japanese standard bucket)

Type Hoebucket
LengthX Height X Width 1.37 X 1.26 X 0.99
L X HX W m(ft-in)
(4’6" X 4’2" X 3’3")
Weight kg(Ib) 590 (1,300)

Bucketcapacity m3 (cu.yd) 0.63 (0.82)

¯ Hoebucket

-r

7®
 5. SPECIFICATIONS AND PERFORMANCE

¯ SPEEDAND CLIMBINGCAPABILITY

DESCRIPTION SPECIFICATIONS

Swing speed 11 rpm

km/h
Travel speed(1-speed/2-speed) (mile/h) 3.5/ 5.0(2.2 / 3.1)

Gradeability %(degree) 70 (35)

¯ ENGINE

Enging model ISUZUAA-4BG1TC

Water-cooled,
4-cycledirect injection type engine
Type with turbocharger& inter cooler
Number
of cylinders - BoreX Stroke 4- 105mm
X 125mm
(4.13in X 4.92in)

Total displacement 4,329cc(264cu-in)

Ratedoutput / Rotationspeed 91.9kW(125PS)/ 2,200rpm

Maximum
torque / Rotation speed 42.5kgf-m
(3081bf-ft) / 1,800rpm

Starter 24V/4.5kW

Alternator 24V/ 40A

¯ HYDRAULICCOMPONENTS

Hydraulic pump Variable displacement

axial piston + gearpump

Hydraulicmotor(swing) Axial piston motor

Hydraulicmotor(travel) 2-speedaxial piston motor

Control valve 6-spoolcontrol valve

Cylinder Doubleaction cylinder
(Boom,Arm, Bucket)
Oil cooler Air-cooled type

Unit: kg (Ib)

¯ WEIGHT
/600ram Shoe~ /600ram Shoe~
SK200SR ~2.6mArm ) SK200SRLc~2.6m An~ )
,-)
Fully equippedweight 19,900(43,870) 20,400(44,970) 22,000(48,500)

Upperstructure 9,880(21,780) 10,500(23,150)

Lower machinery 7,130(15,720) 7,630(16,820) 8,200(18,100)

Attachment 2,890(6,370) 3,300(7,280)
(Boom+ Arm+ Bucket)

8®
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