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Product Capacity Verification

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rakeshparia24
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88 views1 page

Product Capacity Verification

Uploaded by

rakeshparia24
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CAPACITY VERIFICATION

9195 158 Run@Rate


Part Number 17636/19515817668 Date 14.11.2024
SM780X US LED29S 857
PSU W5L120 OD WH/
SP780X U LED26S 857
PSU W5L120 OD WH
Supplier
Part Description Name Janaki Engering & Trd.Co.
Supplier
15,000
Philips Annual Capacity Planning Volume pcs/year Location Howrah (W.B)

Process Step STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6


Process Description
Units
Working hours/shift hours 10.0 10.0 10.0
Working Standards

Shifts/ day shifts 1 1 1


I - Supplier

Days/ week days 6 6 6


Weeks/ year weeks 50 50 50
Total hours/year hours 3000 3000 3000

% of line for XXX parts (Allocation %) % 85% 89% 88%


II - Supplier Capacity Data

Quoted Production Rate (part # item 1) pcs/hour 35.0 35.0 35.0


Quoted % scrap % 0.5% 0.5% 1%
Quoted % line efficiency % 79% 80% 85%
Adjusted production rate pcs/hour 28 28 29
Available capacity pcs/year 70,155 74,386 77,755
Utilization % % 21% 20% 19%
Bottleneck operation X X

Trial run duration hour 12.00 12.00 12.00


Total parts produced pcs 100 100 100
Number of bad parts pcs 0 2 3
III - RUN@RATE Results

First time capability % % 100.00% 98.00% 97.00%


Number of good parts pcs 100 98 97
Net output pcs/ hour 8 8 8
Takt Time Rate (Target) pcs/ hour 6 6 6
Downtime hour
Reason text
Run-Off utilization % % 70.6% 68.8% 70.3%
Bottleneck operation X X
The RUN@RATE results are acceptable and meet Philips capacity Overall
planning volume requirements: Overall Process Status Auditor Information
The attached capability study results meet XXX requirements: Utilization % Name: R.Paria

Janaki Engering
Corrective actions are required: Date: 70.59% Acceptable Company: & Trd.Co.
New production readiness trial run is
required: Date: Location: Howrah (W.B)

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