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CATALOGUE Raychem

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94 views206 pages

CATALOGUE Raychem

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Đỗ Văn Minh

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POWERFUL PRODUCT

SOLUTIONS

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Who is TE?
We are a reliable provider of energy solutions for any environment. With a focus on employee
expertise and durable products, we deliver the solutions and support our customers can count on
under any circumstance.

We support the generation, transmission and distribution of electricity in a wide array of industries,
applications and environments around the world. Through our well-known product families Raychem,
Simel, AMP and Bowthorpe EMP, we work collaboratively with you, our customers to tackle your
toughest challenges by providing engineering support, qualified products and extraordinary
customer experiences.

2300 8K 11
EMPLOYEES CUSTOMERS MANUFACTURING
LOCATIONS

1K+ $703M 49 40K

Patents Sales Worldwide Countries Products
granted or pending
in FY18

Product Portfolio
CABLE ACCESSORIES CONNECTORS & FITTINGS INSULATION & PROTECTION
Our comprehensive range of cable Our well-known product We provide vital insulation and
accessories maintains service families include AMP, Simel, protection services for power utility,
reliability in environmental extremes and Utilux supply connectors power OEM, railway, and wind
and can be used in both overhead and fittings for low, medium, applications from 280 V up to 1200
and underground installations. TE and high voltage overhead and kV that ensure a safe and reliable
and TE’s Raychem power cable underground networks. These power supply. TE’s Raychem Cable
accessories have been trusted for products have been trusted for Accessories, Bowthorpe EMP Surge
over 60 years in industries and decades in complex markets such Arresters, and Axicom High Voltage
utilities such as underground, as substations, overhead lines, Insulators – and TE’s material
substations, offshore, nuclear underground networks, grounding, expertise have earned worldwide
and renewable. original equipment manufacturers, recognition for long-term
and industrial applications. performance in harsh environments.

Low Voltage Medium Voltage High Voltage Underground Insulators/Surge Arresters Wildlife & Asset Protection

High Voltage Nuclear Low / Medium Voltage Grounding High Voltage Components Hollow Core Insulators
3

Our Mission
Provide an integrated offering to deliver the best end‑to‑end cost advantage with the highest
material science competence and drive flawless execution across all functions to gain strong
customer intimacy.

A Legacy of Trusted Product Lines

Our Culture of Innovation

We know your industry never stands still; and neither does
TE. Our world-class materials science expertise helps us
focus on what you need right now – and continue to create
the next generation of technology to better serve you.

Material Innovations
Better, longer lasting products start with better materials.
Our core materials science focus keeps us ahead of the
changing needs of the electrical power industry.

Non tracking and UV UHV composite Moisture blocking Reduced contact

stable materials materials resistance

Surge suppression Resin technology PowerGel insulating Shear bolt technologies

systems materials

High performance Electrical stress control

heat-shrinkable
multi-layer materials
4

Table of Contents

I. Low Voltage Cable Accessories

RDSS Duct Sealing System 10

Rayvolve RVS “Roll-on” Splices for 1/C Power Cable 12
End caps 13
ZCSM 14 Low
Voltage
MWTM 15 Cable
Accessories
WCSM 16
CRSM 17
EPKT 18
EPKJ and AR 19
TSJ and TBJ 20
GelWrap Water Resistant Wraparound Splice Closures 21
GILS Gel In-Line Water Resistant Splice Kit for Power Cable 22
GTAP Water Resistant Splice 23
GHFC Water Resistant H-Frame Closure for Power Cable 24
Gelport Submersible Connectors for URD Distribution 25
GelCap Water Resistant Stub Splice Covers 27
GelCap SL Water Resistant Splice Covers for Street Lights 28
Rayvolve RVC “Roll-on” Stub Connection Splice Cover Kits 29

II. Medium voltage cable accessories

APKT 32
EPKT 35
IXSU/OXSU 39
EPKJ 41
MXSU/MXST/MXSW/MXAW 45 Medium
Voltage
SXSU/SXST/SXSW/SXAW 47 Cable
Accessories
RICS 49
RCAB 50
CSJT 51
CSTI/CSTO 52
ELBC 54
RSTI 58
RSTI-CC 59
RSTI-SA 60
RSES 64xx 61
RSES and RSSS-52XX 62
RSRB 63
RPIT 64

III. High Voltage Cable Accessories

IHVT-H/OHVT-H/LHVT-H 68
OHVT-HS 69
DC Filter Cables FCEV 70
OHVT-C 71
OHVT-P 72 High
Voltage
OHVT-D 73 Cable
Accessories
OHVT-G 74
OHVT-F 75
OHVT-FS 76
Arcing Horn for Outdoor Terminations (OHVT) 77
Lifting Device for Outdoor Terminations (OHVT) 77
Grounding kits 78
Fibre-Optic Add-On Kit 78
Dry Plug-In Switchgear and Transformer Terminations PHVS & PHVT 79
Add-On Kits for TE’s Raychem Dry Plug-In Switchgear & Transformer
Terminations PHVS & PHVT 80
Heat-Shrinkable Joints EHVS 82
One Piece Joints EHVS-S 83
One Piece Joints Up to 145 kV 84
One Piece Joints Up to 245 kV 85
Three Piece Joints EHVS-T 86
Three Piece Joints Up to 145 kV 87
Three Piece Joints Up to 170 kV 88
Fibre-Optic Add-On Kit for HV Cable Joints 89
Link boxes 90
Most popular cable sheath grounding options 91

ENERGY /// POWERFUL PRODUCT SOLUTIONS

EPPA-055-Linkboxes 95
Selection Tables for TE’s Raychem Link Boxes for Single Core Cables 96

IV. Connectors & Fittings

AutoPress L62 Hydraulic Crimping Tool 100

Insulation Piercing Connectors 102
ShearBolt terminal lugs and connectors 103
Copper lugs longitudinally sealed 106
Bimetallic lugs for aluminium conductors 107 Connectors
& Fittings
Copper Tubular Terminals and Splices 108
Waterproof Pre-insulated Mechanical Connectors 112
Anchor and suspension clamps for service cables 113
Anchor clamps for Self Supporting LV-ABC Lines 114
Suspension Clamps for Self Supporting LV-ABC Lines 115
Anchor Clamps for LV-ABC Lines with Insulated Neutral Messenger 116
Shearbolt type Mechanical Connectors 117

V. Wildlife and Asset Protection

BBIT / BPTM Busbar Insulating Tubing 122

HVBT High Voltage Busbar Insulating Tape 123
HVIS High Voltage Busbar Insulating Sheet 125
HVBC High voltage Cable-to-Bus Insulation 126
HVCE High Voltage Creepage Extenders 127 Wildlife
and Asset
HVCE-WA Wraparound High Voltage Creepage Extenders 128 Protection

MVLC Medium Voltage Line Cover 129

MVLC-Installation Tools for overhead conductors 130
MVCC Medium Voltage Conductor Covers 131
BCAC Distribution Covers for Animal Protection 132
BCAC Bushing Connection Animal Covers 132
BCAC-IC Bushing Connection Inspection Substation Covers 134
BCIC Bushing Connection Insulating Covers 135
BCIC Reclosers Covers 143
BCIC-115-PH Transmission Flashover Protection Cover 144
BCIC-AFD-01 Avian Flight Diverter 144
BCIC Birdcap Protection Covers 145
BISG / BISG-24 Bus Isolation Squirrel Guard 147
MVFT Medium Voltage Fusion Tape 148
LVIT Busbar Insulating Tubing (1000 V) 149
HVBS High Voltage Booster Shed 150
RRGS Polymeric and Porcelain Rigid Red Guano Shield 150
LVBT Low Voltage Busbar Insulating Heat Shrink Tape 151

VI. Insulators

Line post insulators RLP (F-Neck) 155

Line post insulators RLP vertical clamp 156
Line post insulators RLP (horizontal clamp) 157 Insulators

EPBI standoff insulators 158

Polymeric station post insulator RAP 159
Suspension tension insulators up to 24 kV 160
Silicone suspension / tension insulators 120 kN up to LIWV 450 kV (BIL) 161
Insulator Configuration 163
Hybrid line post insulator HSHI-RayBowl-Dbell highly protected creepage 164
Porcelain disc insulator 165
Porcelain station post insulators 168
6

VII. Surge Arresters

LV Surge Arrester 172

DOV Medium Voltage Surge Arrester 174
OCP Open Cage Polymeric Series 176
HDA Raychem Distribution Arrester 179
CPA Surge Arresters for Cable Sheath Protection System 182 Surge
MPA Raychem MV Surge Arresters for Indoor Applications 183 Arresters

SPA Raychem MV Surge Arresters for Indoor Applications 184

RDA Raychem MV Surge Arresters for Indoor Applications 185
MCA/MDA HV Single Column Porcelain Surge Arresters 186
HV Single Column Polymeric Surge Arresters 192
HV Transmission Line Surge Arresters (TLA) 196

VIII. Crompton Instruments

Crompton
Instruments

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I
Low Voltage Cable
Accessories
RDSS Duct Sealing System�� 10
Rayvolve RVS “Roll-on” Splices for 1/C Power Cable��12
End caps��13
ZCSM��14
MWTM��15
WCSM��16
CRSM��17
EPKT��18
EPKJ and AR��19
TSJ and TBJ�� 20
GelWrap Water Resistant Wraparound Splice Closures��21
GILS Gel In-Line Water Resistant Splice Kit for Power Cable��22
GTAP Water Resistant Splice��23
GHFC Water Resistant H-Frame Closure for Power Cable��24
Gelport Submersible Connectors for URD Distribution��25
GelCap Water Resistant Stub Splice Covers��27
GelCap SL Water Resistant Splice Covers for Street Lights��28
Rayvolve RVC “Roll-on” Stub Connection Splice Cover Kits��29
10 Chapter I: Low Voltage Cable Accessories RDSS Duct Sealing System

RDSS Duct Sealing System

FEATURES APPLICATIONS BENEFITS

Consists of an inflatable, sealed Designed for use in conjunction with For applications with three or more
bladder of flexible, metallic laminate plastic, concrete, or steel ducts to cables, an RDSS-CLIP is inserted
material, which has pre-installed, high- provide a watertight duct seal. between the cables.
temperature sealant strips on both
Seals cable ducts and helps to prevent The RDSS-CLIP is a high-temperature
sides.
flooding in cable vaults, access mastic mounted on an installation stick.
The bladder is first inflated to 45 psi manholes, substation basements, and It seals the area between the cables
(three-bar) internal pressure, and then customer feeds. It can be installed when used in conjunction with the
presses the sealant against the duct wall while the water is flowing—see RDSS inflatable bladder.
and onto the substrate. photograph. Acceptable to use on medium voltage
The bag uses a self-sealing gel material cables including unjacketed concentric
to seal the filling hole when the filling neutral.
tube is removed

Number of Cables in Duct/ Max Cable Bundle Diameter

Duct Inner Diameter
0, 1, or 2 Cables 3 or 4 Cables 5, 6, 7 Cables

1.25 (32) RDSS-45 0.5 (13) RDSS-45, 1 RDSS-CLIP-45 0.3 (8) RDSS-45, 2 RDSS-CLIP-45 0.1 (3 )

1.50 (38) RDSS-45 1.0 (25) RDSS-45, 1 RDSS-CLIP-45 0.8 (20) RDSS-45, 2 RDSS-CLIP-45 0.6 (15)

1.75 (45) RDSS-45 1.3 (32) RDSS-45, 1 RDSS-CLIP-45 1.05 (27) RDSS-45, 2 RDSS-CLIP-45 0.9 (22)

2.00 (50) RDSS-60 1.2 (30) RDSS-60, 1 RDSS-CLIP-75 1.0 (25) RDSS-60, 2 RDSS-CLIP-75 0.8 (20)

2.25 (57) RDSS-60 1.6 (41) RDSS-75, 1 RDSS-CLIP-75 1.4 (36) RDSS-75, 2 RDSS-CLIP-75 1.2 (31)

2.50 (64) RDSS-75 1.5 (38) RDSS-75, 1 RDSS-CLIP-75 1.3 (33) RDSS-75, 2 RDSS-CLIP-75 1.1 (28)

2.75 (70) RDSS-75 1.8 (46) RDSS-75, 1 RDSS-CLIP-75 1.6 (41) RDSS-75, 2 RDSS-CLIP-75 1.4 (36)

3.00 (75) RDSS-75 2.2 (56) RDSS-75, 1 RDSS-CLIP-75 2.0 (50) RDSS-75, 2 RDSS-CLIP-75 1.8 (46)

3.25 (83) RDSS-100 2.2 (56) RDSS-100, 1 RDSS-CLIP-100 2.0 (50) RDSS-100, 2 RDSS-CLIP-100 1.8 (46)

3.50 (89) RDSS-100 2.6 (66) RDSS-100, 1 RDSS-CLIP-100 2.4 (61) RDSS-100, 2 RDSS-CLIP-100 2.2 (56)

3.75 (95) RDSS-100 2.9 (74) RDSS-100, 1 RDSS-CLIP-100 2.7 (69) RDSS-100, 2 RDSS-CLIP-100 2.5 (64)

4.00 (100) RDSS-100 3.2 (80) RDSS-100, 1 RDSS-CLIP-100 3.0 (75) RDSS-100, 2 RDSS-CLIP-100 2.8 (70)

4.25 (108) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79)

4.50 (114) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79)

4.75 (121) RDSS-125 3.8 (97) RDSS-125, 1 RDSS-CLIP-125 3.6 (92) RDSS-125, 2 RDSS-CLIP-125 3.4 (87)

5.00 (125) RDSS-125 4.1 (104) RDSS-125, 1 RDSS-CLIP-125 3.9 (98) RDSS-125, 2 RDSS-CLIP-125 3.7 (93)

5.25 (133) RDSS-150† 4.3 (109) RDSS-150†, 1 RDSS-CLIP-150 4.1 (104) RDSS-150†, 2 RDSS-CLIP-150 3.9 (98)

5.50 (140) RDSS-150† 4.7 (120) RDSS-150†, 1 RDSS-CLIP-150 4.5 (114) RDSS-150†, 2 RDSS-CLIP-150 4.3 (109)

5.75 (146) RDSS-150† 4.9 (124) RDSS-150†, 1 RDSS-CLIP-150 4.7 (119) RDSS-150†, 2 RDSS-CLIP-150 4.5 (114)

6.00 (150) RDSS-150† 5.1 (129) RDSS-150†, 1 RDSS-CLIP-150 4.9 (124) RDSS-150†, 2 RDSS-CLIP-150 4.7 (120)

6.25 (159) RDSS-150† 5.4 (138) RDSS-150†, 1 RDSS-CLIP-150 5.2 (133) RDSS-150†, 2 RDSS-CLIP-150 5.0 (125)

6.50-8.00 (165-210) Ducts in this range require the use of RDSS-AD-210

adapter. Contact your TE representative for application information.
See Ordering information.
ADDITIONAL PRODUCT INFORMATION
• In ducts where the cable/cable bundle RDSS-TOOLS = 1 each/box, CO2 •F
or proper inflation do not exceed the
is less than 2.4” (60mm) in diameter, an cartridges = 10 each/box, maximum cable bundle diameter (MCBD).
RDSS-AT/AP-150 device must be used in RDSS-AT/AP-150 = 1 each/box To determine MCBD, use a diameter tape
conjunction with the RDSS-150. • Related test report: EDR-5253 or contact your TE representative for
•S
tandard package: RDSS = 10 kits/box or assistance.
• S-1278 sealant, used in RDSS-CLIPS, is
3 kits/box available separately.
RDSS-CLIP = 5 clips/box

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I: Low Voltage Cable Accessories RDSS Duct Sealing System 11

RDSS sealing clip Low

Voltage
Cable
RDSS duct sealing clips are to be used if the duct is occupied by more than two cables. The maximum number of cables sealed with Accessories

one RDSS-CLIP is four. If more cables are to be sealed, one extra clip is needed for every three additional cables. Check with your TE
Connectivity representative for applications with more than seven cables.

Catalog Number Kit Used With

RDSS-CLIP-45 RDSS-45

RDSS-CLIP-75 RDSS-75 and RDSS-60

RDSS-CLIP-100 RDSS-100

RDSS-CLIP-125 RDSS-125

RDSS-CLIP-150 RDSS-150

RDSS installation tools

RDSS duct seals can be installed with a variety of infation tools having the capability of infating RDSS to 45±3 psi (3 bar) of pressure. The
tools TE ofers are summarized in the table below. The tool will only accept 16-gr CO2 gas cylinders (listed below).

Catalog Number Description Description

Inflation tool designed with an ON/OFF switch and an automatic pres-

RDSS-IT-16 sure-monitoring system. The required CO2 gas cylinders (E7512-0160) 1 tool/box
must be ordered separately.
16-gr CO2 gas cylinders for the RDSS-IT-16 tool. Each gas cylinder inflates approxi-
E7512-0160 10 cylinders/box
mately four RDSS-100 duct seals.

E7512-0220 Tube snap assembly. Spare part for RDSS-IT-16 inflation tool. 1 each/box

E7512-0240 Spare pressure gauge assembly for RDSS-IT-16 inflation tool. 1 each/box

E7512-0260 Spare delivery pipe for RDSS-IT-16 inflation tool. 1 each box

S-1278-3 x 61 x 7620 RDSS sealant roll (for smaller diameter wires) 1 25-ft roll/box

For use with the RDSS-150 in duct 5.25» or larger 1 each/box with cable/cable
RDSS-AT/AP-150 1 each/box
bundles less than 2.4» (60 mm) in diameter.

RDSS-AD-210 Adapter for ducts 6.5 - 8.0» (165 - 210 mm) diameter. 4 each/box

E4540-1250 RDSS-LUBE for installation of RDSS. 25 each/box

RDSS-IT-16
Rayvolve RVS “Roll-on” Splices for
12 Chapter I: Low Voltage Cable Accessories
1/C Power Cable

Rayvolve RVS “Roll-on” Splices for 1/C Power Cable (1000 V)

FEATURES APPLICATIONS BENEFITS

Qualified to ANSI C119.1. CSA certified For use on standard poly- or Easy “roll-on” installation to effectively
to C22.2 No. 198.2. UL listed per 96J4 elastomeric-insulated cables. Use to insulate and seal cable connections up
(file E91151). RUS accepted for use as a insulate and seal in-line compression to 1000 V.
secondary tap or splice cover. connectors or to seal terminal lugs. Ideal for use where gas or electric
TE's Raychem RVS splice cover sleeves Specially formulated EPDM elastomer heating devices are not approved.
feature a dual-wall design with an combines with the high-performance
entrapped lubricant, making installation sealant to form a water-resistant,
fast and simple. The elastomeric sleeve insulating sleeve that is UL listed
rolls onto the cable with minimal effort, and CSA certified for direct burial
even at temperatures below –15°F application over in-line compression
(–25°C). connectors.

Product selection information: dimensions in inches (MM)

Catalog Number Conductor Size (AWG/kcmil) Cable OD (min - max) Sleeve Length Max Connector Length

RVS-11 #8-2/0 .22-.68 (6-17) 8.0 (205) 5.00 (127)

RVS-12 1/0-250 .50-.90 (13-23) 9.5 (241) 4.50 (114)

RVS-13 250-600 .70-1.20 (18-30) 12.0 (305) 7.00 (178)

RVS-14 600-1000 .95-1.50 (24-38) 14.0 (356) 9.00 (229)

ADDITIONAL PRODUCT INFORMATION

• Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confrm selection with
dimensions to assure proper sizing.
• Kits do not contain connectors. The RVS splice cover selection information mentioned above covers copper and aluminum in-line
compression connections.
• Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips
• Standard package: 5 kits/box or 50 kits/box.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I: Low Voltage Cable Accessories End caps 13

End caps
For the protection of cable ends

FEATURES APPLICATION
Low
Voltage
Cable
Accessories
Made of polyolefn For sealing and protecting cable ends
Coated with sealing adhesive Temperature range -40°C to +120°C

102L End caps

Inner diameter
plication (mm)1 Length Wall thickness Pack
Product name Part Number
range (mm)2 (mm) (mm) pc
A B

102L011/S (S100) 4–8 10 4 38 2.0 100 004019N001

102L022/S(S100) 8 – 17 20 7.5 55 2.3 100 766063N001

102L033/S(S100) 17 – 30 35 15 90 3.0 100 845013N001

102L044/S(S50) 30 – 45 55 25 143 3.3 50 160021N001

102L048/S(S25) 45 – 65 73 32 150 3.3 25 679413N001

102L055/S(S10) 65 – 95 100 45 162 3.8 10 385369N001

102L066/S(S10) 95 – 115 120 70 145 3.8 10 922697N001

1 A = as supplied, and B = after free recovery.

2 Printed on the caps.

14 Chapter I: Low Voltage Cable Accessories ZCSM

ZCSM
Raychem heat-shrinkable halogen-free, heavy-wall tubing for low fre hazard areas

FEATURES APPLICATION

Low fire hazard material with low For insulation and protection of
smoke, low toxicity and low acid gas personel and equipment, especially in
generation confined areas
Prevents corrosion damage by
halogenated materials to equipment

ZCSM

H H W W
Application range
Tubing Size Part Number
(mm)
A max B min A* min B min

ZCSM-8/3-1500/U 3.5 – 7.0 8 3` 0.6 2.0 325585-000

ZCSM-16/5-1500/U 5.5 – 14.5 16 5 0.7 2.4 190625-000

ZCSM-24/8-1500/U 9.0 – 21.5 24 8 0.9 2.9 953711-000

ZCSM-32/12-1500/U 13.0 – 29.0 32 12 1.0 4.0 896101-000

ZCSM-45/16-1500/U 17.5 – 40.5 45 16 1.0 4.0 244025-000

ZCSM-60/22- 1500/U 24.0 – 54.0 60 22 1.0 4.0 581907-000

ZCSM-70/25-1500/U 27.5 – 63.0 70 25 1.0 4.0 983291-000

ZCSM-85/36-1000/U 39.5 – 76.5 85 36 1.0 4.0 759985-000

ZCSM-120/50-1500/U 55.0 – 108.0 120 50 1.0 4.2 F19864-000

ZCSM-180/75-1500/U 82.5 – 162.0 180 75 1.0 4.2 102779-000

NOTE 1. 85/36 1000mm lengths, balance 1500mm

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I: Low Voltage Cable Accessories MWTM 15

MWTM
Raychem heat-shrink tubing, medium wall, weather and UV-resistant, with or without adhesive

FEATURES APPLICATION
Low
Voltage
Cable
Accessories
Made of modified polyolefin with very For electrical insulation where good
high electrical, mechanical, weathering insulation and mechanical protection is
and corrosion properties required.
For a tight connection or stress relief, For protection against UV radiation
the tubing is available with an internal on tails in the case of low-voltage
adhesive coating that melts and seals terminations, as well as corrosion
when shrinkage occurs with heat protection.
Continuous operating temperature
-40°C to +120°C
Halogen-free, UV and weather resistant

Length 1500 mm, adhesive-coated

Wall
Inner diameter
Application range thickness Length Pack
Product name (mm)1 Part Number
(mm) (mm)1 (mm) pc
A B A B
MWTM-10/3-1500/S(S15) 3.5 – 7.0 8 3 0.4 1.0 1500 25 320696-000
MWTM-16/5-1500/S(S15) 5.5 – 14.0 16 5 0.5 1.5 1500 25 830732-000
MWTM-25/8-1500/ S(S10) 8.5 – 22 25 8 0.7 2.0 1500 10 142782-000
MWTM-35/12- 1500/S(10) 13.0 – 32.0 35 12 0.7 2.0 1500 10 219394-000
MWTM-50/16- 1500/S(10) 17.0 – 45.0 50 16 0.7 2.0 1500 10 195494-000
MWTM-63/19- 1500/S(5) 21.0 – 57.0 63 19 0.8 2.5 1500 10 514202-000
MWTM-75/22- 1500/S(5) 24.0 – 68.0 75 22 0.9 3.0 1500 5 264027-000
MWTM-85/25- 1500/S(5) 27.0 – 76.0 85 25 0.9 3.0 1500 5 115518-000
MWTM-95/29-1500/S(5) 31.0 – 85.0 95 29 1.0 3.3 1500 5 326745-000
MWTM-115/34-1500/S(5) 36.0 – 100.0 115 34 1.0 3.3 1500 5 746340-000
MWTM-140/42-1500/S(5) 44.0 – 125.0 140 42 1.0 3.5 1500 5 352310-000
MWTM-160/50-1500/S(5) 52.0 – 145.0 160 50 1.0 3.5 1500 5 663016-000
MWTM-180/60-1500/S(5) 62.0 – 162.0 180 60 1.1 3.5 1500 5 761200-000
MWTM-245/80-1500 88.0 – 220.0 245 80 n.a. 2.4 1500 5 ON REQUEST
MWTM-285/135 149.0 – 255.0 285 135 n.a. 1.4 1500 5 ON REQUEST

* Uncoated only.

NOTE Other length available on request

Running on spool, not adhesive-coated

Inner diameter Wall thickness

Application range (mm)1 (mm)1 Pack
Product name Part Number
(mm) m
A B A B
MWTM-10/3-A/U-4(S40) 3.5 – 9.0 10 3 0.4 1.0 40 283807-000
MWTM-16/5-A/U-4(S40) 5.5 – 14.0 16 5 0.5 1.5 40 497587-000
MWTM-25/8-A/U-4(S40) 8.5 – 22.0 25 8 0.7 2.0 40 651145-000
MWTM-35/12-A/U-4(S30) 13.0 – 32.0 35 12 0.7 2.0 30 981425-000
MWTM-50/16-A/U-4(S25) 17.0 – 45.0 50 16 0.7 2.0 25 035001-000
MWTM-63/19-A/U-4(S15) 21.0 – 57.0 63 19 0.8 2.5 15 874903-000
MWTM-75/22-A/U-4(S10) 24.0 – 68.0 75 22 0.9 3.0 10 373921-000

1 A = As supplied, and B = after free recovery.

Longitudinal change +5 to -15% up to 43/12 and +5 to -10% from 51/16
16 Chapter I: Low Voltage Cable Accessories WCSM

WCSM
Raychem heat-shrink tubing, thick wall, weathering and UV-resistant with adhesive

FEATURES APPLICATION

Made of modified polyolefin with very For electrical insulation where good
high electrical, mechanical, weathering insulation and mechanical protection is
and corrosion properties required.
For a tight connection or stress relief,
the tubing is available with an internal
adhesive coating that melts and seals
when shrinkage occurs with heat
Continuous operating temperature
-40°C to +120°C
Halogen-free, UV and weather resistant

Length 1000 mm, adhesive-coated

Inner diameter Wall thickness

Application (mm)1 (mm)1 Length Pack
Product name Part Number
range (mm) (mm) pc
A B A B

WCSM-12/3-1500/ S(S20) 3.5 – 10.0 12 3 0.8 2.0 1500 20 CU9253- 000

WCSM-16/4-1500/ S(S20) 4.5 – 14.0 16 4 0.9 2.4 1500 20 CU9272- 000

WCSM-24/6-1500/ S(S10) 6.5 – 22.0 24 6 1.0 2.7 1500 10 CU9434- 000

WCSM-34/8-1500/ S(S10) 9.0 – 31.0 34 8 1.3 4.0 1500 10 CU7134- 000

WCSM-48/12-1500/ S(S10) 13.0 – 44.0 48 12 1.5 4.5 1500 10 CU8545- 000

WCSM-56/16-1500/ S(S10) 17.5 – 50.0 56 16 1.5 4.4 1500 10 CU7529- 000

WCSM-70/20-1500/S(S5) 22.0 – 63.0 70 20 1.4 4.4 1500 5 CU4493-000

WCSM-90/25-1500/S(S5) 27.0 – 81.0 90 25 1.3 4.3 1500 5 CU4610-000

WCSM-110/30-1500/S(S5) 33.0 – 100.0 110 30 1.2 4.3 1500 5 CU6594-000

WCSM-130/35-1500/S(S5) 38.0 – 118.0 130 35 1.2 4.3 1500 5 CU4649-000

WCSM-160/50-1500/S(S5) 55.0 – 144.0 160 50 1.0 4.3 1500 5 846444-000

WCSM-180/50-1500/S(S5) 55.0 – 162.0 180 50 1.0 4.3 1500 5 169440-000

1 A = As supplied, and B = after free recovery.

Longitudinal change +5 to -15% up to 48/12 and +5 to -10% from 56/16

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I: Low Voltage Cable Accessories CRSM 17

CRSM
Raychem heat-shrinkable halogen-free wraparound system for plastic or metal sheathed cable repair

FEATURES APPLICATION
Low
Voltage
Cable
Accessories
Fast and permanent wraparounds cable For sheets repair
repair and sealing system
Excellent bonding and sealing
characteristics to all materials

CRSM

H R W
Product name Part Number
A min B max A min B max A min B max

CRSM-34/10- 1500/250(S1) 11 – 21 35 9 110 35 0.3 2.4 EN3756-000

CRSM-53/13- 1500/250(S1) 17 – 32 54 15 170 49 0.3 2.0 EN3764-000

CRSM-84/20- 1500/250(S1) 24 – 50 86 21 270 69 0.3 2.0 EN3773-000

CRSM-107/29-1500/250(S1) 31 – 65 108 27 340 90 0.3 2.0 EN3783-000

CRSM-143/36-1500/250(S1) 33 – 86 144 28 455 119 0.3 1.8 EN3792-000

CRSM-198/55-1500/250(S1) 56 – 120 203 50 640 172 0.3 2.1 EN3800-000

ORDERING EXAMPLE

Part number
CRSM 53-13-1500/250
Product Type
Size
Standard Length
250 = sealant
18 Chapter I: Low Voltage Cable Accessories EPKT

EPKT
Raychem Low Voltage Heat-shrink Terminations up to 1 kV

APPLICATION For sealing and protection of indor or

outdoor cable ends on armoured or
unarmoured cables.
For 2, 3 and 4 core cables
FEATURES H
ot-melt adhesive-coated cable
breakout and seeling sleeves

CONFORMS TO Tested in accordance to CENELEC HD

623 S1.1996 and EN 50393

1 kV 1, 3 and 4-core indoor and outdoor terminations for unarmoured cables

Conductor size
Product name No of cores Part number
(mm2)
EPKT 0030 (S10) 3 25 – 50 804937-011
EPKT 0046 (S10) 3 70 – 150 963807-000
EPKT 0062 (S10) 3 185 – 300 208159-011
EPKT 0015 (S20) 4 4 – 16 288775-000
EPKT 0031 (S10) 4 25 – 50 005023-000
EPKT 0047 (S10) 4 70 – 150 597107-000
EPKT 0063 (S10) 4 185 – 300 063097-000

1 kV 1, 2 and 4-core indoor and outdoor terminations for armoured cables

Conductor size
Product name No of cores Part number
(mm2)
EPKT 0017 (S5) 2 25 – 50 024865-000
EPKT 0003 (S10) 4 4 – 16 121775-000
EPKT 0019 (S5) 4 25 – 50 868777-000
EPKT 0035 (S5) 4 70 – 150 223409-000
EPKT 0051 (S5) 4 185 – 300 803719-000

EPKT
Raychem Low Voltage Heat-shrink Terminations 3.6 kV

Product name No of cores Conductor size (mm2) Part number

650mm core tail length

EPKT 2042 3 25 – 50 796188-011
EPKT 2052 3 70 – 120 796194-000
EPKT 2062 3 150 – 240 796200-011
850mm core tail length
EPKT 2043 3 25 – 50 796189-011
EPKT 2053 3 70 – 120 796195-011
EPKT 2063 3 150 – 240 796201-000
1200mm core tail length
EPKT 2044 3 25 – 50 796190-000
EPKT 2054 3 70 – 120 796196-000
EPKT 2064 3 150 – 240 796202-000

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I: Low Voltage Cable Accessories EPKJ and AR 19

EPKJ and AR
Raychem Inline Joints for Plastic and Rubber Insulated Cables up to 1 kV, with or without Armour
Low
Voltage
Cable
Accessories

FEATURES APPLICATIONS CONFORMS TO

Heat-shrink adhesive coated tubes. Designed for 2, 3 and 4 core cables up EN 50393
Wide application range to 300 mm2 with XLPE, PVC or EPR,
with or without armour, PVC or PE
Suitable for wide range of connectors
sheath

1 kV 4 core joint for armoured cable

Conductor size
Product name No of cores Part number
(mm2)
AR101 (SMOE-81283) 4 1.5 – 4 731401-000
AR102 (SMOE-81284) 4 6 – 16 086387-000
AR3 (EPKJ-0130-(S5)) 4 25 – 50 630855-000
AR4 (EPKJ-0137-(S5)) 4 70 – 150 378703-000
AR5 (EPKJ-0144-(S1)) 4 185 – 300 602241-000

1 kV 4 core joint for unarmoured cable

Conductor size
Product name No of cores Part number
(mm2)
EPKJ 0228-(S10) 4 1.5 – 6 676955-000
EPKJ 0235-(S10) 4 6 – 16 793331-000
EPKJ 0242(S10) 4 16 – 35 211661-000
EPKJ 0249(S5) 4 35 – 70 637809-000
EPKJ 0256(S5) 4 70 – 150 482979-000
EPKJ 0263(S5) 4 150 – 300 609695-000
20 Chapter I: Low Voltage Cable Accessories TSJ and TBJ

TSJ and TBJ

Raychem Low Voltage Resin Filled Joints for Armoured Cables up to 1 kV

FEATURES APPLICATIONS CONFORMS TO

Rigid clear high-impact shells Designed for 2, 3 and 4 core cables BS 7888
Armour continuity components included up to 300 mm2 with XLPE, PVC or CENELEC HD623
EPR, with or without armour, PC or PE
Suitable for a broad range of EN 50393
sheath
connectors

TBS, TBJ

Conductor size
Product name Product number
(mm2)
BAH-038080672 TSJ-6 D44929-000
BAH-038080673 TSJ-16 C13884-000
BAH-038080674 TSJ-35 A80251-000
BAH-038080675 TSJ-70 A55202-000
BAH-038080676 TSJ-120 E96081-000
BAH-038080677 TSJ-185 E90897-000
BAH-038080678 TSJ-300 E92066-000
BAH-038080679 TBJ-6 A66977-000
BAH-038080680 TBJ-16 A71740-000
BAH-038080681 TBJ-35 C86482-000
BAH-038080682 TBJ-70 A52841-000
BAH-038080683 TBJ-120 E97389-000
BAH-038080684 TBJ-185 F04415-000
BAH-038080685 TBJ-300 C54263-000

ENERGY /// POWERFUL PRODUCT SOLUTIONS

GelWrap Water Resistant
Chapter I: Low Voltage Cable Accessories
Wraparound Splice Closures 21

GelWrap Water Resistant Wraparound Splice Closures (1000 V)

Low
Voltage
Cable
Accessories

FEATURES APPLICATIONS BENEFITS

PowerGel silicone sealant in TE's Insulate and seal buried electrical PowerGel conforms to substrate
Raychem GelWrap closure encapsulates connections rated up to 1000 volts. providing reliable seal against moisture
the connection. ingress.
Jacket repair
Corrugated design enables greater Quick installation, snap closure
Engineered to handle the harsh
range taking ability.
environments of direct burial and No special tools required
Qualified to ANSI C119.1 manhole applications. Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life

Testing Test Conditions

ANSI C119.1 600 V insulated underground

Fluid immersion, 168 hours @ 23°C,
75% elongation retention minimum
• 10W-40 motor oil
Chemical Resistance • 10% hydrochloric acid
• 15% sodium chloride
• 20% sodium hydroxide
• ETX 60280 antifreeze (1000 hours)
1000 hours @ 135°C
Accelerated Aging • 93% retention tensile strength
• 82% retention elongation at break

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Max Connector Max General Use

Catalog Number Sleeve Length Conductor Size Std. Pack
Opening Diameter Range

GelWrap-18/4-100 4.0 (100) #12-4/0 (4-95) 1.0 (25) 0.15-0.70 (4-18) 6

GelWrap-18/4-150 6.0 (150) #12-4/0 (4-95) 3.0 (75) 0.15-0.70 (4-18) 6

GelWrap-18/4-200 8.0 (200) #12-4/0 (4-95) 5.0 (125) 0.15-0.70 (4-18) 6

GelWrap-18/4-250 10.0 (250) #12-4/0 (4-95) 7.0 (175) 0.15-0.70 (4-18) 6

GelWrap-18/4-300 12.0 (300) #12-4/0 (4-95) 9.0 (225) 0.15-0.70 (4-18) 6

GelWrap-33/10-150 6.0 (150) #2-500 (35-240) 2.0 (50) 0.40-1.30 (10-33) 6

GelWrap-33/10-200 8.0 (200) #2-500 (35-240) 4.0 (100) 0.40-1.30 (10-33) 6

GelWrap-33/10-250 10.0 (250) #2-500 (35-240) 6.0 (150) 0.40-1.30 (10-33) 6

GelWrap-33/10-300 12.0 (300) #2-500 (35-240) 8.0 (200) 0.40-1.30 (10-33) 12

GelWrap-33/10-350 14.0 (350) #2-500 (35-240) 10.0 (250) 0.40-1.30 (10-33) 10

GelWrap-50/20-200 8.0 (200) 250-750 2.0 (50) 0.80-1.50 (20-38) 12

GelWrap-50/20-250 10.0 (250) 250-750 4.0 (100) 0.80-1.50 (20-38) 12

GelWrap-50/20-300 12.0 (300) 250-750 6.0 (150) 0.80-1.50 (20-38) 12

GelWrap-50/20-350 14.0 (350) 250-750 8.0 (200) 0.80-1.50 (20-38) 12

GelWrap-50/20-400 16.0 (400) 250-750 10.0 (250) 0.80-1.50 (20-38) 12

GelWrap-UF-200 8.0 (200) 14/2-8/3 w/ground N/A N/A 10

GILS Gel In-Line Water Resistant
22 Chapter I: Low Voltage Cable Accessories
Splice Kit for Power Cable

GILS Gel In-Line Water Resistant Splice Kit for Power Cable (1000 V)

FEATURES APPLICATIONS CONFORMS TO

Connector accommodates copper and/ TE's Raychem GILS gel in-line splice TE's Raychem PowerGel conforms to
or aluminum cables kits, offer a state-of-the-art sealed substrate providing reliable seal against
Qualified to ANSI C119 for underground splice for underground, buried, and moisture ingress.
splicing overhead applications. GILS closures Quick installation, snap closure
offer a fast and simple method for
UV resistant No special tools required
splicing, insulating, and environmentally
Qualified for temperatures from -40°C sealing low-voltage cable splices. Excellent insulating properties
to 90°C
Easy, clean re-entry into electrical
Connector included connection
R
US accepted connector blocks and Unlimited shelf life
splices for secondary.
Water-tight for use in all locations

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Conductor Size
Catalog Number Std. Pack
(AWG/kcmil)
GILS-4/0 #2-4/0 18 or 72 each
GILS-350 1/0-350 18

ADDITIONAL PRODUCT INFORMATION

• Based on typical dimensions for low-voltage insulated cables.
• Related test reports: EDR-5298, EDR-5394.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter I: Low Voltage Cable Accessories GTAP Water Resistant Splice 23

GTAP Water Resistant Splice (1000 V)

Low
Voltage
Cable
Accessories

FEATURES APPLICATIONS BENEFITS

Molded cover of UV stable, impact- Connect, insulate, and seal low-voltage PowerGel conforms to substrate
resistant polypropylene provides rugged splices (1000V) providing reliable seal against moisture
protection for underground or overhead ingress.
Commonly used in street lighting
applications.
applications. Quick installation, snap closure
TE's Raychem gel conforms to substrate
No special tools required
to effectively seal out moisture and
contaminants Excellent insulating properties
Four port (2-in, 2-out design), range- Easy, clean re-entry into electrical
taking mechanical connectors splice connection
a wide range of copper and aluminum Unlimited shelf life when stored in
cables normal conditions

SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Conductor Size (All Outlets)

Catalog Number AWG Length Width Height Standard Pack
(mm2)
GTAP-1 #14-#2 (2-35) 2.75 (70) 1.625 (41) 1.0625 (27) 18 or 72
GTAP-2 #14-2/0 (2-70) 4.25 (108) 2 (51) 1.1875 (30) 18 or 72

ADDITIONAL PRODUCT INFORMATION

• Selection based on typical dimensions of low-voltage insulated cables.

Molded cover of UV stable, impact resistant polypropylene pro- Range-taking mechanical connector made of aluminum.
vides rugged protection for underground or overheat applicati- Accepts both copper and aluminum conductors.
ons.

Frangible fingers provide wide cable range.

Snap-lock ensures that cover remains closed.

Silicone gel is high dielectric insulation and provides constant pressure

on cable and connector to provide waterseal. PowerGel sealant is spe-
cifically formulated for high temperature environments.
GHFC Water Resistant H-Frame
24 Chapter I: Low Voltage Cable Accessories
Closure for Power Cable

GHFC Water Resistant H-Frame Closure for Power Cable (1000 V)

FEATURES APPLICATIONS BENEFITS

Molded cover of UV stable, impact- Fast, simple method for insulating and TE's Raychem PowerGel conforms to
resistant polypropylene provides rugged environmentally sealing low-voltage substrate providing reliable seal against
protection for underground or overhead cable-taps and splices made with moisture ingress.
applications. H-frame compression connectors. Quick installation, snap closure
Gel conforms to substrate to effectively Common applications are street light
connections and overhead transformer No special tools required
seal out moisture and contaminants
leads. Excellent insulating properties
Qualified to ANSI C119.1
Easy, clean re-entry into electrical
Qualified for temperatures from -40°C
connection
to 90°C.
Unlimited shelf life when stored in
normal conditions

ADDITIONAL PRODUCT INFORMATION

• Select the appropriate catalog number. Selections are based on typical
dimensions for low-voltage, insulated cables and connectors.
• Approved connectors (supplied by others) include, but are not limited to:

Product Approved Connectors

GHFC-1-90 Homac UB214; T&B 63105; Blackburn WR9; Burndy YPC2A8U

Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2, YHO100,
YHO125, YHO150;
GHFC-2-90
Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B 63110;
UTILCO HT1, HT2

• Standard packs of 100 ea. are also available. Substitute a (B100) in place of
the (B10) in the catalog number.
• Related test report: GHFC-1-90 and GHFC-2-90,EDR-5264, GHFC-3-90,

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Conductor Size Box Dimensions

Catalog Number Die Std Pack
Main Std. Tap Length Width Height
GHFC-1-90 #6-#2 #14-#8 BG 2.75 (70) 1.625 (41) 1.0625 (27) 10 or 100
GHFC-2-90 #2-2/0 #14-#6 O 4.25 (108) 2.0 (51) 1.1875 (30) 10 or 100
GHFC-2.5-90 1/0-4/0 #6-3/0 D 7.032 (179) 2.75 (70) 1.560 (40) 30 each
GHFC-3-90 350 4/0 D 6.25 (159) 3.250 (83) 1.90 (49) 6 or 18

Molded cover of UV stable, impact resistant polypro-

pylene provides rugged protection for underground
or overheat applications.

Frangible fingers provide wide

cable range.

Snap-lock ensures that cover remains closed.

Silicone gel is high dielectric insulation and provides constant pres-

sure on cable and connector to provide waterseal. PowerGel sealant
is specifically formulated for high temperature environments.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Gelport Submersible Connectors
Chapter I: Low Voltage Cable Accessories
for URD Distribution 25

Gelport Submersible Connectors for URD Distribution (1000 V)

Low
Voltage
Cable
Accessories

FEATURES APPLICATIONS BENEFITS

TE's Raychem GelPort is qualified to Multi-port secondary connectors for TE's Raychem PowerGel conforms to
ANSI C119.1 low voltage submersible (hand hole / substrate providing reliable seal against
Gel-filled cable entry ports provide a man hole) applications moisture ingress.
reliable cable seal Quick and easy installation
PowerGel sealing gel seals out harsh Clean re-entry into electrical
environments connection
Rugged, impact-resistant housing Unlimited shelf life when stored in
stands up to rough installations normal conditions
Clear view back allows for easy positive No loose parts due to one piece
visual indication of wire position in housing
connector

Testing Approved Connectors

Complete unit ANSI C119.1, Report: EDR-5379, EDR-5409, EDR-5427, EDR 5463
Connector ANSI C119.4, Report: 502-47264, 502-47302, 502-47308
ASTM D543 to the following liquids: Sulfuric Acid, Sodium Sulfate, Sodium
Chemical Resistance
Chloride, Sodium Hydroxide, Ethylene Glycol
UV Resistance ASTM G-53-95, ASTM-D-638-95

Conductor
Number of Wire
Catalog Number* Use Range Length Width Height Std. Pack
Ports
(mm2)
GelPort 350/500
GPRT-350-3P(B6) 3 14-350 (2-150) 4.60 (117) 3.825 (97) 3.50 (89) 6
GPRT-350-4P(B6) 4 14-350 (2-150) 5.85 (149) 3.825 (97) 3.50 (89) 6
GPRT-350-5P(B6) 5 14-350 (2-150) 7.10 (180) 3.825 (97) 3.50 (89) 6
GPRT-350-6P(B6) 6 14-350 (2-150) 8.35 (212) 3.825 (97) 3.50 (89) 6
GPRT-350-8P(B6) 8 14-350 (2-150) 10.85 (276) 3.825 (97) 3.50 (89) 6
5 Hybrid - 7.10 (180) 3.825 (97) 3.50 (89) 6
GPRT-350/4P-500/1P (B6) 4 14-350 (2-150) - - - -
1 6-500 (16-250) - - - -
8 Hybrid 10.85 (276) 3.825 (97) 3.50 (89) 6
GPRT-350/6P-500/2P (B6) 6 14-350 (2-150) - - - -
2 6-500 (16-250) - - - -

Number of Wire
Catalog Number* Clear View Max Cable OD Max Number Legnth Width Height
Ports
GelPort 500
GPRT-500-3P(B6) C 3 0.96 1 (#6-500 kcmil) 4.6 (117) 3.825 (97) 3.50 (89)
GPRT-500-4P(B6) C 4 0.96 2 (#6-500 kcmil) 5.85 (149) 3.825 (97) 3.50 (89)
GPRT-500-5P(B6) C 5 0.96 3 (#6-500 kcmil) 7.1 (180) 3.825 (97) 3.50 (89)
GPRT-500-6P(B6) C 6 0.96 4 (#6-500 kcmil) 8.35 (212) 3.825 (97) 3.50 (89)
GPRT-500-8P(B6) C 8 0.96 6 (#6-500 kcmil) 10.85 (276) 3.825 (97) 3.50 (89)

* For Clear view back housing, add "-C" to end of catalog number. Standard housing is black.
Gelport Submersible Connectors
26 Chapter I: Low Voltage Cable Accessories
for URD Distribution

ADDITIONAL PRODUCT INFORMATION

• Selection based on typical dimensions of low voltage cables.
• Standard package is 6/box.

Gel-sealed Caps
Proven tough hinge design

Gel sealed cable

Gel sealed screw port cap 3
entry port.

Tough, puncture resistant, high 1

impact strength polypropylene
body and cap.

STRIPBACK LENGTH

Proven robust latch design

ENERGY /// POWERFUL PRODUCT SOLUTIONS

GelCap Water Resistant
Chapter I: Low Voltage Cable Accessories
Stub Splice Covers 27

GelCap Water Resistant Stub Splice Covers (1000 V)

Low
Voltage
Cable
Accessories

FEATURES APPLICATIONS BENEFITS

TE's Raychem GelCap gel conforms to Insulate, seal, and protect stub TE's Raychem PowerGel conforms to
substrate to effectively seal out moisture splice connections up to 1000 volts. substrate providing reliable seal against
and contaminants Common applications include motor moisture ingress.
Corrugated cover design increases connections, street lights, HVAC, Quick installation, snap closure
range-taking ability landscape lighting, and irrigation
systems. No special tools required
UL Listed for US and Canada (CUL)
Excellent insulating properties
105°C
Easy, clean re-entry into electrical
connection

B
600V/105OC
D 1/4" max
C

Testing Test Conditions

Chemical Resistance ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil
Ozone Resistance ASTM D1149, 168 hours @40°C, 50pphm
Accelerated Aging ASTM D2671
Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss

SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Max Bolt Dimensions

Max Lug
Feeder Conductor Size Length Dimensions Barrel Length Cap Length Standard
Catalog Number Width (A)
(mm) (B) Total Length (D) (Nominal) Pack
(C)
GelCap 1(B5)* #16-#10 AWG (1.5-5) .375 (10) .500 (13) 1.00 (25) 0.5 (13) 2.8 (71) 5
GelCap 2(B5) #8-#2 AWG (8-35) .625 (16) 1.00 (25) 2.00 (51) 1.0 (25) 3.5 (89) 5
GelCap 3(B5) #2-#4/0 AWG (35-105) .850 (22) 1.30 (33) 3.00 (76) 1.5 (38) 6.0 (152) 5
GelCap 4(B5) 250-500 kcmil (125-250) 1.100 (28) 1.85 (47) 5.00 (127) 2.0 (51) 8.0 (203) 5

* For wire sizes #16 – #10, the unique design of the GelCap 1 splice kit saves space by
allowing all three phase connections to be installed in one cover. Note: GelCap 1 kit contains
one GelCap cover only. For GelCap splice kits sizes 2-4, one cap per phase is provided.

ADDITIONAL PRODUCT INFORMATION

• Selection based on typical dimensions of low-voltage insulated cables.
• Kits do not contain connectors.

Silicone gel is high dielectric insulation

and provides constant pressure on cable Molded clamp of UV stable,
and connector to provide waterseal. impact resistant polypropylene
PowerGel sealant is specifically formula- secures cover in place.
ted for high temperature environments.

Snap-lock feature provides quick

installation removal.

Molded cover is abrasion and impact resistant. Elastomer

provides rugged protection for electrical connection.
GelCap SL Water Resistant Splice
28 Chapter I: Low Voltage Cable Accessories
Covers for Street Lights

GelCap SL Water Resistant Splice Covers for Street Lights (1000V)

FEATURES APPLICATIONS BENEFITS

Three wire connector is perfect for TE's Raychem GelCap SL Insulates, TE's Raychem PowerGel conforms to
street light connections - two ports seals, and protects street lighting substrate providing reliable seal against
accept #14-2/0 AWG for the feeder connections. moisture ingress.
cables and a single port for a #14-6
Other applications include irrigation Quick installation, snap closure
AWG wire to power the light.
systems, HVAC, and motor connections. No special tools required
Temperature range - 40˚C to 105˚C
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life when stored in
normal conditions

600V/105OC

Testing Test Conditions

Chemical Resistance ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil
Ozone Resistance ASTM D1149, 168 hours @ 40˚C, 50 pphm
Accelerated Aging ASTM D2671
Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss

SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Hole A Hole B
Catalog Number Standard Pack
Recommended Recommended
Wire Range Wire Range
Torque Values Torque Values
GelCap-SL-2/0-3HOLE(B10) #14-2/0 AWG 120-180 in–lbs #14-6 AWG 120-150 in–lbs 10
GelCap-SL-2/0-3HOLE-B100 #14-2/0 AWG 120-180 in–lbs #14-6 AWG 120-150 in–lbs 100

ADDITIONAL PRODUCT INFORMATION

• Selections are based on typical dimensions of low-voltage insulated cables. Hole B
• Kits include UL Listed connectors for use with copper and/or aluminum conductors.
• Each kit contains a gel flled cap, cap clamp, and connector.
• Related test reports: EDR-5334, EDR-5352, EDR-5488, EDR-5520. Hole A
• Qualifed to ANSI C 119.1 per EDR-5520.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Rayvolve RVC “Roll-on” Stub
Chapter I: Low Voltage Cable Accessories
Connection Splice Cover Kits 29

Rayvolve RVC “Roll-on” Stub Connection Splice Cover Kits (1000 V)

Low
Voltage
Cable
Accessories

FEATURES APPLICATIONS BENEFITS

Elastomeric RVC cap splice cover Insulate and seal 1kV stub connections Fast and easy roll-on installation -
provides the required insulation (motor leads and street lights) Install all 3 phases at the same time
thickness, withstands abrasion, and
Tool-free and compact size makes TE's
forms a water-resistant seal
Raychem RVC cap ideal for installation
Qualified to ANSI C-119.1 in cramped motor boxes

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Conductor Size Insulation Cut-Back

Catalog Number
(AWG/kcmil) (max)
Three-wire stub splices
RVC-1V #14-#8 1.75 (44)
RVC-2V #6-#2 2.75 (70)
2040 gm wt., 4000 cycles, 2% max
Abrasion Resistance
thickness loss

Feeder Size (AWG/ Bolt Dimensions Cap Length

Catalog Number Lug Length (max) Standard Pack
kcmil) (Nominal)
Size (max) Length (max)
Motor Connections or two-wire stub splices
RVC-1V(B5) #14-#4 .375 (8) .625 (15) 1.75 (45) 3.00 (75) 5
RVC-2V(B5) #8-2/0 .375 (8) .750 (20) 2.75 (70) 4.00 (100) 5
RVC-3V(B5) #2-4/0 .500 (12) 1.00 (25) 3.00 (75) 5.25 (130) 5
RVC-4V(B5) 250-500 .625 (16) 1.50 (35) 5.00 (125) 7.50 (190) 5

ADDITIONAL PRODUCT INFORMATION

• Select the appropriate catalog number. Selections are based on typical dimensions of low-
voltage insulated cable. Confrm selection with dimensions to assure proper sizing.
• Each kit contains one Rayvolve RVC splice cover sleeve and sealant strips.
• Standard package: 5 kits/box.
• Related test report: EDR-5614.
• For connector information refer to the Connectors and Terminals section of this catalog.
30

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II
Medium Voltage
Cable Accessories
APKT��32
EPKT��35
IXSU/OXSU��39
EPKJ��41
MXSU/MXST/MXSW/MXAW��45
SXSU/SXST/SXSW/SXAW��47
RICS�� 49
RCAB�� 50
CSJT��51
CSTI/CSTO��52
ELBC��54
RSTI��58
RSTI-CC��59
RSTI-SA�� 60
RSES 64xx��61
RSES and RSSS-52XX��62
RSRB��63
RPIT�� 64
Chapter II: Medium Voltage Cable
32 Accessories
APKT

APKT
Heat-shrinkable termination for cables up to 36 kV

FEATURES APPLICATIONS BENEFITS

Universal termination family for 7.2-36 All applications for polymeric 1-core, ¶¶ Tested in accordance to CENELEC
kV based on Raychem SCTM stress 3-core, armoured and unarmoured ¶¶ HD.629.1.S2:2006, IEC 60502-4 and
control technology; cables; IEEE 48
Red non-tracking Raychem HVOT Can be used in combination with
tubing provides excellent environmental Raychem RICS / RCAB / RSRB
protection Längswasserdicht switchgear connection systems

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
APKT 33

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

XXXX - XX X X X X -XX -T

Product Family =APKT

Voltage
up to 7.2 kV =7
12 and 17.5 kV =17 Medium
Voltage
24 kV =24 Cable
Accessories

36 kV =36

Cable Cross Section

7.2kV 12/17.5kV 24kV 36kV

mm2 mm2 mm2 mm2
16-50 16-35 25-35 =A
70-120 50-70 50-70 35-50 =B
150-240 95-240 95-185 70-120 =C
300-500 300-400 240-400 15-185 =D
630-1000 500-800 500-630 240-500 =E
1000 800-1000 630-1000 =F

Number of Cores
Single Core =1
3-Core =3

Dielectric or Insulation Type

XLPE =X

Location of Installation
Indoor =I
Outdoor =O

Length of Termination Tail (3-Core only)

for 450 mm =H1
for 650 mm =H2
for 800 mm =H3
for 1200 mm =H4

ACCESSORIES
Not include termination accessories such as cable lug, armour kit, ground connector, bolt & nut, earth braid.

Ordering Example: APKT-17C 3X O-H3-T

Outdoor termination for 12/17.5 kV, 120 mm2 3-core XLPE cable, tail length 800 mm.
Chapter II: Medium Voltage Cable
34 Accessories
APKT

TE's Raychem termination kit for XLPE cable without armour

Voltage Cable Size Single Core Three Core

(kV) (mm2) Indoor Outdoor Indoor Outdoor

7.2 16-50 APKT 7A1XI-T APKT 7A1XO-T APKT 7A3XI-H2-T APKT 7A3XO-H2-T

70-120 APKT 7B1XI-T APKT 7E1XO-T APKT 7B3XI-H2-T APKT 7B3XO-H2-T

150-240 APKT 7C1XI-T APKT 7C1XO-T APKT 7C3XI-H2-T APKT 7C3XO-H2-T

300-500 APKT 7D1XI-T APKT 7D1XO-T APKT 7D3XI-H2-T APKT 7D3XO-H2-T

630-1000 APKT 7E1XI-T APKT 7E1XO-T - -

12-17.5 15-35 APKT 17A1XI-T APKT 17A1XO-T APKT 17A3XI-H2-T APKT 17A3XO-H2-T

50-70 APKT 17B1XI-T APKT 17B1XO-T APKT 17B3XI-H2-T APKT 17B3XO-H2-T

95-240 APKT 17C1XI-T APKT 17C1XO-T APKT 17C3XI-H2-T APKT 17C3XO-H2-T

300-400 APKT 17D1XI-T APKT 17D1XO-T APKT 17D3XI-H2-T APKT 17D3XO-H2-T

500-800 APKT 17E1XI-T APKT 17E1XO-T - -

1000 APKT 17F1XI-T APKT 17F1XO-T - -

24 25-35 APKT 24A1XI-T APKT 24A1XO-T APKT 24A3XI-H2-T APKT 24A3XO-H3-T

50-70 APKT 24B1XI-T APKT 24B1XO-T APKT 24B3XI-H2-T APKT 24B3XO-H3-T

95-185 APKT 24C1XI-T APKT 24C1XO-T APKT 24C3XI-H2-T APKT 24C3XO-H3-T

240-400 APKT 24D1XI-T APKT 24D1XO-T APKT 24D3XI-H2-T APKT 24D3XO-H3-T

500-630 APKT 24E1XI-T APKT 24E1XO-T - -

800-1000 APKT 24F1XI-T APKT 24F1XO-T - -

36 35-50 APKT 36B1XI-T APKT 36B1XO-T APKT 36B3XI-H2-T APKT 36B3XO-H3-T

70-120 APKT 36C1XI-T APKT 36C1XO-T APKT 36C3XI-H2-T APKT 36C3XO-H3-T

150-185 APKT 36D1XI-T APKT 36D1XO-T APKT 36D3XI-H2-T APKT 36D3XO-H3-T

240-500 APKT 36E1XI-T APKT 36E1XO-T APKT 36E3XI-H2-T APKT 36E3XO-H3-T

630-1000 APKT 36F1XI-T APKT 36F1XO-T - -

Note: For armoured cables, please contact your local sales representative

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
EPKT 35

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to
7.2 kV

FEATURES Universal termination family for 12-36

switchgear connection systems

CONFORMS TO Tested in accordance to CENELEC
HD.629.1.S2:2006, IEC 60502-4 and
IEEE 48

Length of termination tail (3-core only)

for 450 mm = H1
for 650 mm = H2
for 800 mm = H3
for 1200 mm = H4

7.2 kV 1-core indoor terminations for polymeric cables

Conductor size
Product name Part number
(mm2)

EPKT 7A1XI 16 – 50 369608-011

EPKT 7B1XI 70 – 120 034189-000

EPKT 7C1XI 150 – 240 882065-011

EPKT 7D1XI 300 – 500 769766-011

EPKT 7E1XI 630 – 1000 393728-000

7.2 kV 1-core outdoor terminations for polymeric cables

Conductor size
Product name Part number
(mm2)

EPKT 7B1XO 70 – 120 240394-000

EPKT 7C1XO 150 – 240 519922-011

EPKT 7D1XO 300 – 500 318838-011

EPKT 7E1XO 630 – 1000 619899-011

7.2 kV 3-core indoor terminations for polymeric cables

Conductor size
Product name Part number
(mm2)

EPKT 7C3XIH2 150 – 240 310407-011

EPKT 7C3XIH3 150 – 240 565544-011

EPKT 7D3XIH2 300 – 500 TBC

7.2 kV 3-core outdoor terminations for polymeric cables

Conductor size
Product name Part number
(mm2)

EPKT 7C3XOH2 150 – 240 964985-000

EPKT 7D3XOH1 300 – 500 955857-000

EPKT 7D3XOH3 300 – 500 895086-000

Chapter II: Medium Voltage Cable
36 Accessories
EPKT

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to 17.5 kV

FEATURES Universal termination family for

12-36 kV based on Raychem SCTM
stress control technology
Red non-tracking Raychem HVOT
tubing provides excellent
environmental protection
APPLICATION A
ll applications for polymeric and
MIND paper on 1-core, 3-core, armoured
and unarmoured cables
Can be used in combination with
Length of termination tail (3-core only) Raychem RICS / RCAB / RSRB
switchgear connection systems
for 450 mm = H1
CONFORMS TO Tested in accordance to CENELEC
for 650 mm = H2
HD.629.1.S2:2006, IEC 60502-4 and
for 800 mm = H3
IEEE 48
for 1200 mm = H4

Raychem Medium Voltage Heat-shrink Terminations up to 17.5 kV

Product name Conductor size (mm2) Part number

17.5 kV 1-core indoor terminations for polymeric cables
EPKT 17B1XI 35 – 70 500365-011
EPKT 17C1XI 95 – 240 068756-011
EPKT 17D1XI 300 – 400 328499-011
EPKT 17E1XI 500 – 800 027618-011
EPKT 17F1XI 1000 896210-011
17.5 kV 1-core outdoor terminations for polymeric cables
EPKT 17B1XO 35 – 70 595847-011
EPKT 17C1XO 95 – 240 931928-011
EPKT 17D1XO 300 – 400 206772-011
EPKT 17E1XO 500 – 800 712995-011
EPKT 17F1XO 1000 051492-011
17.5 kV 3-core indoor terminations for polymeric cables
EPKT 17A3XIH2 16 – 25 842908-011
EPKT 17A3XIH4 16 – 25 154667-011
EPKT 17B3XIH2 35 – 70 007825-011
EPKT 17B3XIH4 35 – 70 663811-011
EPKT 17C3XIH2 95 – 240 258166-011
EPKT 17C3XIH4 95 – 240 889147-011
EPKT 17D3XIH2 300 – 400 789902-011
EPKT 17D3XIH4 300 – 400 405002-011
17.5 kV 3-core outdoor terminations for polymeric cables
EPKT 17A3XOH2 16 – 25 470454-000
EPKT 17A3XOH3 16 – 25 208196-000
EPKT 17B3XOH2 35 – 70 168183-011
EPKT 17B3XOH4 35 – 70 283692-011
EPKT 17C3XOH2 95 – 240 181259-011
EPKT 17C3XOH4 95 – 240 667923-000
EPKT 17D3XOH3 300 – 400 747026-000
EPKT 17D3XOH4 300 – 400 434873-011
17.5 kV 3-core indoor terminations for paper cables
EPKT 17A3MIH2 16 – 25 818652-000
EPKT 17A3MIH4 16 – 25 251778-000
EPKT 17B3MIH2 35 – 70 085596-011
EPKT 17B3MIH4 35 – 70 006552-000
EPKT 17C3MIH2 95 – 240 025719-011
EPKT 17C3MIH4 95 – 240 835269-011
EPKT 17D3MIH2 300 – 400 321575-011
17.5 kV 3-core outdoor terminations for paper cables
EPKT 17A3M0H2 16 – 25 468180-000
EPKT 17A3M0H4 16 – 25 TBC
EPKT 17B3M0H2 35 – 70 740131-011
EPKT 17B3M0H3 35 – 70 152178-000
EPKT 17C3M0H2 95 – 240 158810-011
EPKT 17C3M0H4 95 – 240 313358-011
EPKT 17D3M0H2 300 – 400 604082-011
EPKT 17D3M0H4 300 – 400 702854-011

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
EPKT 37

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to
24 kV

FEATURES Universal termination family for 12-36

kV based on Raychem SCTM stress
control technology
Red non-tracking Raychem HVOT
tubing provides excellent environmental
protection
APPLICATION All applications for polymeric and MIND
paper on 1-core, 3-core, armoured and
unarmoured cables
Medium
Can be used in combination with Voltage
Length of termination tail (3-core only) Raychem RICS / RCAB / RSRB Cable
Accessories
switchgear connection systems
for 450 mm = H1
CONFORMS TO Tested in accordance to CENELEC
for 650 mm = H2
HD.629.1.S2:2006, IEC 60502-4 and
for 800 mm = H3
IEEE 48
for 1200 mm = H4

Raychem Medium Voltage Heat-shrink Terminations up to 24 kV

Product name Conductor size (mm2) Part number

24 kV 1-core indoor terminations for polymeric cables
EPKT 24B1XI 25 – 50 562168-000
EPKT 24C1XI 70 – 185 922196-011
EPKT 24D1XI 240 – 300 451649-000
EPKT 24E1XI 400 – 630 975658-011
EPKT 24F1XI 800 – 1000 306994-000
24 kV 1-core outdoor terminations for polymeric cables
EPKT 24B1XO 25 – 50 613670-011
EPKT 24C1XO 70 – 185 278218-011
EPKT 24D1XO 240 – 300 485566-000
EPKT 24E1XO 400 – 630 792760-011
EPKT 24F1XO 800 – 1000 844961-000
24 kV 1-core indoor terminations for paper cables
EPKT 24B1MI 25 – 50 047852-000
EPKT 24C1MI 70 – 185 503845-000
EPKT 24D1MI 240 – 300 198763-000
24 kV 3-core indoor terminations for polymeric cables
EPKT 24B3XIH2 25 – 50 658587-011
EPKT 24B3XIH3 25 – 50 TBC
EPKT 24C3XIH2 70 – 185 397856-011
EPKT 24C3XIH4 70 – 185 773849-000
EPKT 24D3XIH2 240 – 300 428150-011
24 kV 3-core outdoor terminations for polymeric cables
EPKT 24B3XOH3 25 – 50 462038-011
EPKT 24C3XOH4 70 – 185 855463-011
EPKT 24D3XOH3 240 – 300 896693-011
24 kV 3-core indoor terminations for paper cables
EPKT 24B3MIH2 25 – 50 957227-000
EPKT 24C3MIH2 70 – 185 136493-000
EPKT 24D3MIH2 240 – 300 724317-000
24 kV 3-core outdoor terminations for paper cables
EPKT 24B3MOH3 25 – 50 483103-000
EPKT 24C3MOH3 70 – 185 499917-000
EPKT 24C3MOH4 70 – 185 915409-000
EPKT 24D3MOH3 240 – 300 516181-000
EPKT 24D3MOH4 240 – 300 013571-000
Chapter II: Medium Voltage Cable
38 Accessories
EPKT

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to
33 kV

FEATURES Universal termination family for

CONFORMS TO Tested in accordance to CENELEC

HD.629.1.S2:2006, IEC 60502-4 and
IEEE 48

Length of termination tail (3-core only)

for 450 mm = H1
for 650 mm = H2
for 800 mm = H3
for 1200 mm = H4

Raychem Medium Voltage Heat-shrink Terminations up to 33 kV

Product name Conductor size (mm2) Part number

33 kV 1-core indoor terminations for polymeric cables
EPKT 36C1XI 50 – 95 454523-011
EPKT 36D1XI 120 – 185 308359-011
EPKT 36E1XI 240 – 500 651264-011
EPKT 36F1XI 630 – 1000 700320-011
TBC 1000 TBC
33 kV 1-core outdoor terminations for polymeric cables
EPKT 36C1XO 50 – 95 900926-011
EPKT 36D1XO 120 – 185 553365-011
EPKT 36E1XO 240 – 500 372083-011
EPKT 36F1XO 630 – 1000 407002-011
33 kV 3-core indoor terminations for polymeric cables
EPKT 36C3XIH2 50 – 95 320645-000
EPKT 36C3XIH4 50 – 95 559139-011
EPKT 36D3XIH2 120 – 185 599496-011
EPKT 36D3XIH4 120 – 185 TBC
EPKT 36E3XIH2 240 – 500 174907-011
EPKT 36E3XIH3 240 – 500 683636-011
33 kV 3-core outdoor terminations for polymeric cables
EPKT 36C3XOH4 50 – 95 921312-011
EPKT 36D3XOH4 120 – 185 060437-011
EPKT 36E3XOH4 240 – 500 496517-011

Note: Indoor and outdoor versions of PILC terminations available on request.

Indoor and outdoor versions of paper MIND terminations available on request.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
IXSU/OXSU 39

IXSU/OXSU
Raychem Medium Voltage Heat-shrink Zinc Oxide Stress
Control Terminations up to 12 kV

FEATURES Universal termination family for

12 kV based on unique Raychem zinc
oxide stress control technology
Red co-extruded non-tracking Raychem
zinc oxide HVOT tubing provides
excellent environmental protection
Compact design
Conductive break-out and CNTM core
extension tubes allow crossing of
cores Medium
Voltage
Cable
APPLICATION A
ll applications for polymeric 1-core, Accessories
3-core, armoured and unarmoured
cables
Can be used in combination with
Raychem RICS / RCAB / RSRB
switchgear connection systems
CONFORMS TO Tested in accordance to CENELEC
HD.629.1.S2:2006, IEC 60502-4 and
IEEE 48

Raychem Medium Voltage Heat-shrink Zinc Oxide Stress Control Terminations up to 12 kV

Product name Conductor size (mm2) Part number

12 kV 1-core indoor terminations for polymeric cables
IXSU-F 3111 10 – 35 508493-011
IXSU-F 3121 25 – 95 489269-011
IXSU-F 3131 95 – 240 097105-011
IXSU-F 3141 240 – 500 422037-011
IXSU-F 3151 500 – 800 565915-011
IXSU-F 3161 1000 – 1200 F11994-011
12 kV 1-core outdoor terminations for polymeric cables
OXSU-F 3111 10 – 35 921513-011
OXSU-F 3121 25 – 95 674179-011
OXSU-F 3131 95 – 240 170347-011
OXSU-F 3141 240 – 500 572329-011
OXSU-F 3151 500 – 800 057101-011
OXSU-F 3161 1000 – 1200 A25232-011
12 kV 3-core indoor terminations for polymeric cables
IXSU-F 3301 10 – 16 042899-011
IXSU-F 3311 16 – 35 609815-011
IXSU-F 3314 16 – 35 492379-000
IXSU-F 3321 25 – 70 975845-011
IXSU-F 3324 25 – 70 186727-011
IXSU-F 3331 95 – 240 931779-011
IXSU-F 3334 95 – 240 843829-011
IXSU-F 3341 240 – 500 681745-011
IXSU-F 3344 240 – 500 278157-011
12 kV 3-core outdoor terminations for polymeric cables
OXSU-F 3311 16 – 35 648313-000
OXSU-F 3314 16 – 35 652785-000
OXSU-F 3321 25 – 70 924109-000
OXSU-F 3324 25 – 70 462641-011
OXSU-F 3331 95 – 240 114825-011
OXSU-F 3334 95 – 240 447699-000
OXSU-F 3341 240 – 500 619691-000
Chapter II: Medium Voltage Cable
40 Accessories
IXSU/OXSU

IXSU/OXSU
Raychem Medium Voltage Heat-shrink Zinc Oxide Stress
Control Terminations up to 24 kV

FEATURES Universal termination family for

24 kV based on unique Raychem zinc
oxide stress control technology
Red co-extruded non-tracking Raychem
zinc oxide HVOT tubing provides
excellent environmental protection
Compact design
Conductive break-out and CNTM core
extension tubes allow crossing of cores
APPLICATION All applications for polymeric 1-core,
3-core, armoured and unarmoured
cables
Can be used in combination with
Raychem RICS / RCAB / RSRB
switchgear connection systems
CONFORMS TO Tested in accordance to CENELEC
HD.629.1.S2:2006, IEC 60502-4 and
IEEE 48

Raychem Medium Voltage Heat-shrink Zinc Oxide Stress Control Terminations up to 24 kV

Product name Conductor size (mm2) Part number

24 kV 1-core indoor terminations for polymeric cables
IXSU-F 5121 25 – 70 552897-011
IXSU-F 5131 70 – 240 086833-011
IXSU-F 5141 185 – 400 675377-011
IXSU-F 5151 400 – 800 000877-011
IXSU-F 5161 1000 – 1200 F01490-011
24 kV 1-core outdoor terminations for polymeric cables
OXSU-F 5121 25 – 70 294997-011
OXSU-F 5131 70 – 240 403451-011
OXSU-F 5141 185 – 400 529965-011
OXSU-F 5151 400 – 800 074061-011
OXSU-F 5161 1000 – 1200 C26806-011
24 kV 3-core indoor terminations for polymeric cables
IXSU-F 5311 10 – 25 421400-011
IXSU-F 5321 25 – 50 971921-011
IXSU-F 5324 25 – 50 197315-011
IXSU-F 5331 70 – 185 454059-011
IXSU-F 5334 70 – 185 613651-011
IXSU-F 5341 185 – 400 486669-011
IXSU-F 5344 185 – 400 604505-011
24 kV 3-core outdoor terminations for polymeric cables
OXSU-F 5311 10 – 25 407304-011
OXSU-F 5314 10 – 25 401520-011
OXSU-F 5321 25 – 50 911909-000
OXSU-F 5324 25 – 50 893465-000
OXSU-F 5331 70 – 185 381949-011
OXSU-F 5334 70 – 185 442835-000
OXSU-F 5341 185 – 400 047705-011
OXSU-F 5344 185 – 400 535683-000

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
EPKJ 41

EPKJ

Voltage
Cable size
Insulation - Cable 1
Insulation - Cable 2
Armour

Joint selection chart – choose one figure from the left hand column of each table
Medium
Typical part number: EPKJ 17 C 3XU 3SB -W Voltage
Cable
Accessories

Voltage class

17 11 – 17.5 kV
24 22 kV
36 33 kV

Size in mm2 11 kV 17.5 kV 22 kV 33 kV*

A 35 – 70 25 – 50 25 50 – 70
B 95 – 185 70 – 150 35 – 70 95 – 150
C 240 – 400 185 – 300 95 – 240 185 – 400
D 500 – 630 400 – 500 300 – 400 500 – 630

Cable 1
No. of cores
1 for single-core cables
3 for 3-core cables

Insulation type

XU for polymeric (EPR or XLPE)

HL for paper cables with lead sheath on each core
SB for 3-core paper cables (screened or belted) with overall metal sheath

Cable 2
No. of cores
1 for single-core cables
3 for 3-core cables

Insulation type

XU for polymeric (EPR or XLPE)

HL for paper cables with lead sheath on each core
SB for 3-core paper cables (screened or belted) with overall metal sheath

Armour**

W only to be used with 3c - 3c SWA cables

* For 6.6 kV or 33 kV joint selection, contact your TE specialist distributor or your

local TE office.

** For single-core aluminium wire armoured cables, armour kit SMOE 61293 is
required in addition to the joint kit.
Chapter II: Medium Voltage Cable
42 Accessories
EPKJ

EPKJ
Raychem Medium Voltage Heat Shrink Cable Joints up to 17.5 kV

FEATURES APPLICATION CONFORMS TO

Pre-engineered range taking heat- Suitable for polymeric, rubber and CENELEC and IEC standards
shrinkable tubings incorporating paper insulated MIND cables single and
precisley engineered impedence stress three core, armoured and
control. EPKJ universal joints are non-armoured
suitable for a wide range of connectors
and cable sizes with no limitations on
shelf life

Raychem medium voltage heat shrink cable joints up to 17.5 kV

Product name Conductor size (mm2) Part number

XLPE TO XLPE
Single core to three core
EPKJ-17A/1XU-3XU 35 – 70 611905-011
EPKJ-17B/1XU-3XU 95 – 185 591811-011
EPKJ-17C/1XU-3XU 240 – 400 961580-011
Three core to three core
EPKJ-17A/3XU-3XU 35 – 70 345116-011
EPKJ-17B/3XU-3XU 95 – 185 765410-011
EPKJ-17C/3XU-3XU 240 – 400 251291-011
Three core to three core armoured
EPKJ-17A/3XU- 3XU-W 35 – 70* 863732-011
EPKJ-17B/3XU- 3XU-W 95 – 185* 467470-011
EPKJ-17C/3XU- 3XU-W 240 – 400* 678746-011
XLPE to paper insulated lead covered single core
EPKJ-17A/1XU-1HL 35 – 70 042316-011
EPKJ-17B/1XU-1HL 95 – 185 361308-011
EPKJ-17C/1XU-1HL 240 – 400 634912-011
EPKJ-17D/1XU-1HL 500 – 630 813649-011
Paper insulated lead covered single core
EPKJ-17C/1HL-1HL 240 – 400 885779-011
EPKJ-17D/1HL-1HL 500 – 630 292748-011
XLPE to paper insulated lead covered 3-core unarmoured
EPKJ-17A/3XU-3SB 35 – 70 179240-000
EPKJ-17B/3XU-3SB 95 – 185 226574-011
EPKJ-17C/3XU-3SB 240 – 400 545967-011
XLPE to paper insulated lead sheathed 3-core armoured
EPKJ-17A/3XU- 3SB-W 25 – 50 116472-011
EPKJ-17B/3XU- 3SB-W 70 – 150 351372-011
EPKJ-17C/3XU- 3SB-W 185 – 300 984248-011
Paper insulated lead sheathed 3-core armoured
EPKJ-17A/3SB- 3SB-W 25 – 50 144086-011
EPKJ-17B/3SB- 3SB-W 70 – 150 098379-011
EPKJ-17C/3SB- 3SB-W 185 – 300 114577-011
XLPE single core to paper insulated lead sheathed 3-core
EPKJ-17B/1XU-3HL 95 – 185 635241-011
XLPE single core to paper insulated lead sheathed 3-core
EPKJ-17A/1XU-3SB 35 – 70 652371-011
EPKJ-17B/1XU-3SB 95 – 185 650316-011
EPKJ-17C/1XU-3SB 240 – 400 747518-011
EPKJ-17D/1XU-3SB 500 – 630 098464-000

NOTE SB for 3-core paper cables (screened or belted) with overall metal sheath.
HL for paper cables with lead sheath on each core.
Where possible use MXSU and MXSW product.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
EPKJ 43

EPKJ
Raychem Medium Voltage Heat Shrink Cable Joints up to 24 kV

FEATURES APPLICATION CONFORMS TO

Pre-engineered range taking heat- Suitable for polymeric, rubber and CENELEC and IEC standards
shrinkable tubings incorporating paper insulated MIND cables
precisley engineered impedence stress
Single and three core, armoured and
control. EPKJ universal joints are
non-armoured
suitable for a wide range of connectors
and cable sizes with no limitations on
shelf life

Medium
Voltage
Cable
Accessories

Raychem medium voltage heat shrink cable joints up to 24 kV

Product name Conductor size (mm2) Part number

XLPE TO XLPE
EPKJ-24D/1XU-3XU 300 – 400 858656-011
EPKJ-24D/3XU-3XU 300 – 400 209513-011
EPKJ-24B/3XU- 3XU-W 35 – 70 961281-011
EPKJ-24C/3XU- 3XU-W 95 – 240 741682-011
EPKJ-24D/3XU- 3XU-W 300 – 400 425444-011
XLPE to paper insulated lead covered single core
EPKJ-24B/1XU-1HL 35 – 70 533966-000
EPKJ-24C/1XU-1HL 95 – 240 110743-011
EPKJ-24D/1XU-1HL 300 – 400 818203-011
Paper insulated lead covered single core
EPKJ-24B/1HL-1HL 35 – 70 712089-000
EPKJ-24C/1HL-1HL 95 – 240 122185-011
EPKJ-24D/1HL-1HL 300 – 400 861101-000
XLPE to paper insulated lead sheathed 3-core unarmoured
EPKJ-24C/3XU-3SB 95 – 240 013208-011
XLPE to paper insulated lead sheathed 3-core armoured
EPKJ-24C/3XU- 3SB-W 95 – 240 600096-011
XLPE to paper insulated lead covered 3-core unarmoured.
EPKJ-24C/3XU-3HL 95 – 240 634461-011
EPKJ-24D/3XU-3HL 300 – 400 736647-011
XLPE single core to paper insulated lead sheathed 3-core
EPKJ-24A/1XU-3SB 25 655611-000
EPKJ-24B/1XU-3SB 35 – 70 866971-011
EPKJ-24C/1XU-3SB 95 – 240 972354-011
EPKJ-24D/1XU-3SB 300 – 400 025566-011
XLPE single core to paper insulated lead sheathed 3-core
EPKJ-24B/1XU-3HL 35 – 70 026840-000
EPKJ-24C/1XU-3HL 95 – 240 861100-011
EPKJ-24D/1XU-3HL 300 – 400 338149-000

NOTE SB for 3-core paper cables (screened or belted) with overall metal sheath.
HL for paper cables with lead sheath on each core.
Where possible use MXSU and MXSW product.
Chapter II: Medium Voltage Cable
44 Accessories
EPKJ

EPKJ
Raychem Medium Voltage Heat Shrink Cable Joints up to 36 kV

FEATURES APPLICATION CONFORMS TO

Raychem medium voltage heat shrink cable joints up to 36 kV

Product name Conductor size (mm2) Part number

XLPE TO XLPE
EPKJ-36A/1XU-1XU 50 – 70 116908-011
EPKJ-36B/1XU-1XU 95 – 150 407944-011
EPKJ-36C/1XU-1XU 185 – 400 682466-011
EPKJ-36D/1XU-1XU 500 – 630 698309-011
EPKJ-36A/3XU- 3XU-W 50 – 70 653639-011
EPKJ-36B/3XU- 3XU-W 95 – 150 245043-011
EPKJ-36C/3XU- 3XU-W 185 – 400 868075-011
XLPE to paper insulated lead covered single core
EPKJ-36A/1XU-1HL 50 – 70 933038-011
EPKJ-36B/1XU-1HL 95 – 150 093715-011
EPKJ-36C/1XU-1HL 185 – 400 697197-011
EPKJ-36D/1XU-1HL 500 – 630 291626-011
SMOE-64222 500 poly to 1000 mm2 CS9849-011
Paper insulated lead covered single core
EPKJ-36B/1HL-1HL 95 – 150 093715-011
EPKJ-36C/1HL-1HL 185 – 400 105526-011
EPKJ-36D/1HL-1HL 500 – 630 928072-011
XLPE to paper insulated lead sheathed 3-core armoured
EPKJ-36C/3XU- 3SB-W-GB01 185 – 240 CU8132-011
EPKJ-36B/3SB- 3SB-W 95 – 150 267335-000
EPKJ-36C/3SB- 3SB-W 185 – 400 012579-011
XLPE single core to paper insulated lead sheathed 3-core
EPKJ-36A/1XU-3HL 50 – 70 756137-000
EPKJ-36B/1XU-3HL 95 – 150 018099-011
EPKJ-36C/1XU-3HL 185 – 400 021838-011
XLPE single core to paper insulated lead sheathed 3-core
EPKJ-36A/1XU-3SB 50 – 70 348453-000
EPKJ-36B/1XU-3SB 95 – 185 016746-011
EPKJ-36C/1XU-3SB 185 – 400 815876-011

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
MXSU/MXST/MXSW/MXAW 45

MXSU/MXST/MXSW/MXAW
joint up to 36 kV with mechanical connectors

FEATURES APPLICATIONS BENEFITS

Pre-engineered range taking heat- Suitable for polymeric 1-core, 3-core, ¶¶ Tested in accordance to CENELEC
shrinkable tubings incorporating armoured and unarmoured cables and IEC standards.
precisley engineered impedence stress
control; MXSU/MXST/MXSW/MXAW
joints are supplied complete with
mechanical phase and screen connec-
tors suitable for a wide range of conduc-
tor sizes with no limitations on shelf life

Medium
Voltage
Cable
Accessories

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Inline joint for 3 core poly cables with copper wire shield, without armour

Diameter
Mechanical Connectors included 12 kV 24 kV Diameter Conductor Diameter over Core insulation
Cable Over sheath

MXSU-3311 25-95 - 5.2 - 12.0 mm 13.2 - 21.8 mm 40 - 61 mm

MXSU-3321 70-150 - 8.7 - 15.0 mm 17.6 - 24.3 mm 45 - 68 mm
MXSU-3331 95-240 - 10.3 - 19.2 mm 18.5 - 29.4 mm 53 - 77 mm
MXSU-3332 150-300 - 12.9 - 21.6 mm 21.6 - 31.4 mm 59 - 85 mm
MXSU-5311 - 25-95 5.2 - 12.0 mm 17.9 - 26.0 mm 48 - 72 mm
MXSU-5321 - 50-150 7.2 - 15.0 mm 20.2 - 29.5 mm 55 - 80 mm
MXSU-5331 - 95-240 10.3 - 19.2 mm 23.0 - 33.6 mm 62 - 89 mm
MXSU-5332 - 150-300 12.9 - 21.6 mm 25.0 - 35.5 mm 70 - 96 mm

Inline joint for 3 core poly cables with copper wire shield, and steel tape armour

Diameter
Mechanical Connectors included 12 kV 24 kV Diameter Conductor Diameter over Core insulation
Cable Over sheath

MXST-3331 95-240 - 10.3 - 19.2 mm 17.6 - 29.4 mm 60 - 80 mm

MXST-3332 150-300 - 12.9 - 21.6 mm 22.0 - 31.4 mm 64 - 85 mm
MXST-5331 - 95-240 10.3 - 19.2 mm 23.0 - 33.6 mm 70 - 90 mm
MXST-5332 - 150-300 12.9 - 21.6 mm 25.0 - 35.5 mm 76 - 95 mm

Inline joint for 3 core poly cables with copper tape shield and steel wire armour

Diameter
Mechanical Connectors included 12 kV 24 kV Diameter Conductor Diameter over Core insulation
Cable Over sheath

MXSW-3331 95-240 - 10.3 - 19.2 mm 17.6 - 29.4 mm 60 - 80 mm

MXSW-3332 150-300 - 12.9 - 21.6 mm 22.0 - 31.4 mm 64 - 85 mm
MXSW-5331 - 95-240 10.3 - 19.2 mm 23.0 - 33.6 mm 70 - 90 mm
MXSW-5332 - 150-300 12.9 - 21.6 mm 25.0 - 35.5 mm 76 - 95 mm

Note: For any other cable construction, please contact your local sales
representative
Chapter II: Medium Voltage Cable
46 Accessories
MXSU/MXST/MXSW/MXAW

Inline joint for 1 core poly cables with copper wire shield without armour

Diameter
Mechanical Connectors included 12 kV 24 kV 36 kV Diameter Conductor Diameter over Core insulation
Cable Over sheath

MXSU-3111 25-95 - - 5.2 - 12.0 mm 13.2 - 21.8 mm 23 - 32 mm

MXSU-3121 70-150 - - 8.7 - 15.0 mm 17.6 - 24.3 mm 25 - 38 mm
MXSU-3131 95-240 - - 10.3 - 19.2 mm 17.6 - 29.4 mm 26 - 40 mm
MXSU-3132 150-300 - - 12.9 - 21.6 mm 21.6 - 30.4 mm 29 - 43 mm
MXSU-3141 240-400 - - 17.8 - 24.6 mm 25.7 - 32.6 mm 33 - 47 mm
MXSU-3151 500 - - 25.5 - 27.6 mm 33.8 - 37.2 mm 44 - 50 mm
MXSU-3161 630 - - 29.0 - 32.5 mm 37.5 - 40.0 mm 47 - 54 mm
MXSU-3171 800 - - 32.0 - 33.8 mm 39.5 - 42.6 mm 52 - 57 mm
MXSU-3181 1000 - - 38.5 - 39.2 mm 45.0 - 47.6 mm 59 - 64 mm
MXSU-5101 - oct-35 - 3.7 - 7.5 mm 15.0 - 22.0 mm 17 - 33 mm
MXSU-5111 - 25-95 - 5.2 - 12.0 mm 17.9 - 26.0 mm 25 - 38 mm
MXSU-5121 - 50-150 - 7.2 - 15.0 mm 20.2 - 29.5 mm 28 - 38 mm
MXSU-5131 - 95-240 - 10.3 - 19.2 mm 23.0 - 33.6 mm 30 - 43 mm
MXSU-5132 - 150-300 - 12.9 - 21.6 mm 25.0 - 35.5 mm 33 - 48 mm
MXSU-5141 - 240-400 - 17.8 - 24.6 mm 29.9 - 38.8 mm 35 - 49 mm
MXSU-5151 - 500 - 25.5 - 27.6 mm 37.2 - 41.6 mm 48 - 54 mm
MXSU-5161 - 630 - 29.0 - 32.5 mm 39.2 - 44.7 mm 50 - 58 mm
MXSU-5171 - 800 - 32.0 - 33.8 mm 44.8 - 46.9 mm 58 - 61 mm
MXSU-5181 - 1000 - 38.5 - 39.2 mm 49.4 - 53.2 mm 64 - 67 mm
MXSU-6111 - - 35-95 6.0 - 12.0 mm 24.0 - 30.0 mm 32 - 43 mm
MXSU-6121 - - 70-150 8.7 - 15.0 mm 26.2 - 34.5 mm 34 - 44 mm
MXSU-6131 - - 150-300 13.9 - 21.6 mm 31.1 - 39.6 mm 38 - 53 mm
MXSU-6141 - - 240-400 17.8 - 24.6 mm 36.2 - 42.8 mm 40 - 54 mm
MXSU-6151 - - 500 25.5 - 29.2 mm 40.1 - 46.6 mm 52 - 60 mm
MXSU-6161 - - 630 29.0 - 32.5 mm 45.8 - 50.5 mm 55 - 68 mm
MXSU-6171 - - 800 32.0 - 33.8 mm 50.1 - 53.4 mm 62 - 66 mm
MXSU-6181 - - 1000 38.5 - 39.2 mm 55.7 - 58.8 mm 69 - 73 mm

Note: For armoured and tape shield cables, please contact your local sales
representative

Inline joint for 1 core poly cables with copper wire or tape shield with aluminium wire armour

Diameter
Mechanical Connectors included 24 kV Diameter Conductor Diameter over Core insulation
Cable Over sheath

MXAW-5131 95-185 10.3 - 17.6 mm 23.0 - 31.2 mm 37 - 43 mm

MXAW-5132 150-300 12.9 - 21.6 mm 25.8 - 34.6 mm 40 - 48 mm
MXAW-5141 240-400 17.8 - 24.6 mm 29.4 - 38.8 mm 44 - 54 mm
MXAW-5151 500 25.5 - 27.6 mm 37.2 - 41.6 mm 48 - 56 mm
MXAW-5161 630 29.0 - 32.5 mm 39.2 - 44.7 mm 50 - 60 mm

Note: For cable constructions or voltages not listed, please contact your local
sales representative

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
SXSU/SXST/SXSW/SXAW 47

SXSU/SXST/SXSW/SXAW
Joints for polymeric insulated cables from 12 kV up to 36 kV

EIGENSCHAFTEN ANWENDUNGSBEREICH VORTEILE

Pre-engineered range taking heat- Suitable for polymeric 1-core, 3-core, ¶¶ Tested in accordance to CENELEC
shrinkable tubings incorporating armoured and unarmoured cables and IEC standards.
precisley engineered impedence stress
control;
SXSU/SXST/SXSW/SXAW joints are
suitable for a wide range of conductor
sizes with no limitations on shelf life

Medium
Voltage
Cable
Accessories

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Inline joint for 1-core polymeric cables with copper wire shield, without armour

Diameter over Diameter Connector dimensions max.

Kit Number 12 kV 24 kV 36 kV
Core insulation Cable oversheath diameter/max.length

SXSU-3111 35-70 - - 15,4 - 20,2 mm 23 - 29 mm 23 mm / 110 mm

SXSU-3121 95-185 - - 17,6 - 26,9 mm 25 - 37 mm 29 mm / 160 mm
SXSU-3131 185-300 - - 22,0 - 31,4 mm 29 - 43 mm 34 mm / 180 mm
SXSU-3141 300-500 - - 28,4 - 38,8 mm 36 - 52 mm 44 mm / 220 mm
SXSU-4111 50-70 - - 15,4 - 20,2 mm 23 - 29 mm 22 mm / 110 mm
SXSU-4121 95-185 - - 17,6 - 26,9 mm 25 - 37 mm 29 mm / 160 mm
SXSU-4131 185-300 - - 23,2 - 31,4 mm 29 - 43 mm 36 mm / 180 mm
SXSU-4141 400-630 - - 29,8 - 42,5 mm 40 - 52 mm 52 mm / 250 mm
SXSU-4151 800-1200 - - 39,4 - 50,0 mm 48 - 66 mm 62mm / 280 mm
SXSU-5121 - 25-95 - 17,6 - 26,0 mm 25 - 37 mm 23 mm / 120 mm
SXSU-5131 - 95-240 - 23,2 - 33,6 mm 28 - 44 mm 34 mm / 140 mm
SXSU-5141 - 240-500 - 29,8 - 41,6 mm 33 - 52 mm 44 mm / 230 mm
SXSU-5151 - 630-800 - 39,4 - 48,0 mm 48 - 66 mm 58 mm / 250 mm
SXSU-5161 - 1000-1200 - 49,4 - 56,2 mm 55 - 75 mm 62 mm/ 280 mm
SXSU-6121 - - 35-95 24,0 - 31,4 mm 32 - 41 mm 22 mm / 140 mm
SXSU-6131 - - 95-150 26,4 - 34,4 mm 35 - 46 mm 29 mm / 160 mm
SXSU-6141 - - 185-400 31,9 - 43,7 mm 40 - 54 mm 42 mm / 220 mm
SXSU-6151 - - 500-800 42,9 - 53,4 mm 55 - 66 mm 58 mm / 250 mm
SXSU-6161 - - 800-1200 46,2 - 61,5 mm 55 - 73 mm 62 mm / 280 mm
SXSU-6122 - - 35-150 24,0 - 34,4 mm 33 - 44 mm 29 mm / 160 mm
SXSU-6132 - - 150-300 30,8 - 40,5 mm 36 - 52 mm 38 mm / 160 mm
SXSU-6142 - - 400-630 40,1 - 50,5 mm 40 - 62 mm 52 mm / 250 mm
SXSU-6152 - - 800-1200 45,6 - 61,5 mm 55 - 76 mm 62 mm / 280 mm

Note: For copper tape shield or armoured cables, please contact your local
sales representative.
Chapter II: Medium Voltage Cable
48 Accessories
SXSU/SXST/SXSW/SXAW

Inline joint for 3-core polymeric cables with copper wire shield, without armour

Diameter over Diameter Connector dimensions max.

Kit Number 12 kV 24 kV 36 kV
Core insulation Cable oversheath diameter/max.length

SXSU-3311 35-70 - - 15,4 - 20,2 mm 40 - 57 mm 23 mm / 110 mm

SXSU-3321 95-185 - - 17,6 - 26,9 mm 53 - 73 mm 29 mm / 160 mm
SXSU-3331 185-300 - - 22,0 - 31,4 mm 63 - 82 mm 34 mm / 180 mm
SXSU-4302 16-35 - - 13,2 - 17,3 mm 38 - 49 mm 17 mm / 100 mm
SXSU-4312 50-70 - - 15,4 - 20,2 mm 46 - 57 mm 22 mm / 110 mm
SXSU-4322 95-185 - - 17,6 - 26,9 mm 53 - 73 mm 29 mm / 160 mm
SXSU-4332 185-300 - - 23,2 - 31,4 mm 63 - 82 mm 36 mm / 180 mm
SXSU-5322 - 25-95 - 17,6 - 26,0 mm 48 - 72 mm 23 mm / 120 mm
SXSU-5332 - 95-240 - 23,2 - 33,6 mm 62 - 89 mm 34 mm / 140 mm
SXSU-5342 - 240-500 - 29,8 - 41,6 mm 78 - 100 mm 44 mm / 230 mm

Note: For copper tape shield or armoured cables, please contact your local
sales representative.

Inline joint for 3-core polymeric cables with copper wire shield and steel tape armour

Diameter over Diameter Connector dimensions max.

Kit Number 12kV
Core insulation Cable oversheath diameter/max.length

SXST-4303 16-35 13,2-17,3 mm 38-52 mm 17 mm/ 100 mm

SXST-4313 50-70 15,4-20,2 mm 48-57 mm 22 mm/ 110 mm
SXST-4323 95-185 17,6-26,9 mm 56-73 mm 29 mm/ 160 mm
SXST-4333 185-300 23,2-31,4 mm 68-84 mm 36 mm/ 180 mm

Note: For tape shield cables, please contact your local sales representative.

Inline joint for 3-core polymeric cables with copper wire shield and steel wire armour

Diameter over Diameter Connector dimensions max.

Kit Number 12kV
Core insulation Cable oversheath diameter/max.length

SXSW-4304 16-35 13,2-17,3 mm 38-54 mm 17 mm/ 100 mm

SXSW-4314 50-70 15,4-20,2 mm 48-60 mm 22 mm/ 110 mm
SXSW-4324 95-185 17,6-26,9 mm 56-75 mm 29 mm/ 160 mm
SXSW-4334 185-300 23,2-31,4 mm 68-86 mm 36 mm/ 180 mm

Note: For copper tape shield cables, please contact your local sales representative.

Inline joint for 1-core polymeric cables with aluminium wire armour

Diameter over Diameter Connector dimensions max.

Kit Number 12 kV 24 kV 36 kV
Core insulation Cable oversheath diameter/max.length

SXAW-3121 95-185 - - 17,6 - 26,9 mm 28 - 39 mm 28,5 mm / 140 mm

SXAW-3131 185-300 - - 22,0 - 31,4 mm 33 - 45 mm 34 mm / 180 mm
SXAW-3141 400-500 - - 28,4 - 38,8 mm 40 - 52 mm 44 mm / 220 mm
SXAW-3151 630-800 - - 39,4 - 45,5 mm 53 - 59 mm 58 mm / 250 mm
SXAW-5121 - 50-95 - 17,6 - 26,0 mm 28 - 39 mm 23 mm / 120 mm
SXAW-5131 - 120-185 - 23,2 - 33,6 mm 33 - 44 mm 28,5 mm / 140 mm
SXAW-5141 - 240-400 - 29,8 - 38,8 mm 40 - 54 mm 38,5 mm / 220 mm
SXAW-5151 - 500-630 - 39,4 - 45,0 mm 54 - 64 mm 52 mm / 250 mm
SXAW-6122 - - 50-95 24,0 - 31,4 mm 33 - 44 mm 23 mm / 120 mm
SXAW-6132 - - 120-240 30,8 - 40,5 mm 44 - 54 mm 32 mm / 160 mm
SXAW-6142 - - 300-630 40,1 - 50,5 mm 54 - 68 mm 52 mm / 250 mm

Note: For tape shield cables, please contact your local sales representative.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
RICS 49

RICS
Raychem Insulated Adapter Termination System RICS for SF6-insulated Switchgear up to 24 kV

FEATURES APPLICATION CONFORMS TO

Angled insulated adapter made of rub- For round and sector-shaped polymeric Tested in accordance to CENELEC
ber, which does not require heat during insulated single and 3-core cables HD.629.1.S2:2006, IEC 60502-4 and
installation IEEE 48
Used in conjunction with termination
The body and the termination are not type IXSU-F and EPKT
shielded. During operation, all parts are
Disconnection of the body is only per-
considered to be live and must not be
mitted when power has been turned off
touched
Only for compression lugs (not in-
cluded)
Medium
Voltage
Cable
Accessories

RICS

12 kV 24 kV

Product name Rated voltage kV Cross-section mm2 Part number

RICS-3133 12 70 – 300 CM2361-000
RICS-5123 24 25 – 70 555340-000
RICS-5133 24 95 – 185 753072-000
RICS-5143 24 240 – 300 892434-000

Note: For application information please contact technical services.

Chapter II: Medium Voltage Cable
50 Accessories
RCAB

RCAB
Raychem Elastomeric Insulating Bushing Boot RCAB for Bushings up to 17.5 kV and 24 kV

FEATURES APPLICATION CONFORMS TO

Tool free application Indoor application Tested in accordance to CENELEC

High-performance insulation material Used to improve air clearance in cable HD.629.1
Excellent track and erosion resistance boxes to improve phase-to-phase and
phase-to-ground insulation
Removable and reinstallable
Connection can be energised immedia-
tely after installation

RCAB Application range

Bushing diameter
Product name Part number
(mm)
SMOE-62804 31 – 45 605557N001
SMOE-62803 46 – 70 894919N001

Bushing lug for termination

Bushing diameter
Product name Part number
(mm)

Universal screw EXRM 1366 Bushing lug 527427N001

EXRM-1366

Min. dimension phase/earth and phase/phase for RCAB

Um
7.2 12 17.5
y
y (kV)

y x Min. clearance between live metal x (mm) 100 100 100

Min. clearance between live metal and ground
60 60 75
y (mm)
Min. clearance between boots (mm) 12 12 12

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
CSJT 51

CSJT
Cold-shrink joint with resin injection for XLPE cables up to 36 kV

FEATURES APPLICATION BENEFITS

The tape and resin outer sealing and Suitable for polymeric armoured and Tested in accordance to CENELEC
protection system provides a reliable unarmoured cables; and IEC standards.
moisture seal, corrosion prevention and
Hard-elastic polyurethane-type
effective impact resistance;
rejacketing with excellent insulation
Pre-expanded, single piece silicone properties, hydrolytic stability and
rubber joint body with high mechanical hydrophobic characteristics for
expansion capability allows a wide undergrond applications
application range;
Electrical stress control of the screen
Medium
cut area by integrated conductive Voltage
geometrical stress cones; Cable
Accessories

Electrical stress control of the connector

area by an integrated screened
connection area (Farada cage)

12 kV 3-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

50~70 CSJT-12-5070-T 16~21 Tape shielded, unarmoured
95~185 CSJT-12-9518-T 21~26 Tape shielded, unarmoured
240~300 CSJT-12-2430-T 26~32 Tape shielded, unarmoured

12 kV 1-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

50~70 CSJT-12-5070-T-SC 16~21 Tape shielded, unarmoured
95~185 CSJT-12-9518-T-SC 21~26 Tape shielded, unarmoured
240~300 CSJT-12-2430-T-SC 26~32 Tape shielded, unarmoured
400 CSJT-12-400-T-SC 27~35 Tape shielded, unarmoured
500 CSJT-12-500-T-SC 33~40 Tape shielded, unarmoured

24 kV 3-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

50-95 CSJT-24-5095-T 19~28 Tape shielded, unarmoured
120~240 CSJT-24-1224-T 23-34 Tape shielded, unarmoured
300-400 CSJT-24-3040-T 26-38 Tape shielded, unarmoured

24 kV 1-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

35-95 CSJT-24-3595-T-SC 19~28 Tape shielded, unarmoured
120-300 CSJT-24-1230-T-SC 23-34 Tape shielded, unarmoured
400 CSJT-24-400-T-SC 26-38 Tape shielded, unarmoured
500 CSJT-24-500-T-SC 34-50 Tape shielded, unarmoured

The application range given in the table is based on polymeric insulated cable according to IEC 60502 standard with
stranded circular conductors.
Due to different conductor sharp or dimensions and cable constructions the minimum and maximum application range may
be extendable. Please contact your local sales representative.
Chapter II: Medium Voltage Cable
52 Accessories
CSTI/CSTO

CSTI/CSTO
Cold-shrink termination with integrated stress control for XLPE cables up to 24 kV

FEATURES APPLICATION BENEFITS

Pre-expanded termination body with Suitable for indoor and outdoor use; Tested in accordance to CENELEC
integrated stress control; 25 - 630 mm2 conductor size HD.629.1.S2:2006, IEC 60502-4 and
The extra-long silicone stress cone IEEE 48
is integrated with the termination
and reduces positioning switchgear
connection systems;
Accommodates mechanical lug and
compression lug.

Technical data

Voltage class (kV) 6.35/11(12) 8.7/15(17.5) 12.7/22(24)

Cable insulation diameter (mm) 13.7 – 40.0 15.7 – 50.0 17.9 – 52.0
Cross section range (mm2) 25 – 630 25 – 630 25 – 630
Max system voltage Um (kV) 12 17.5 24
Basic impulse level (kV) 95 95 125
Partial discharge at 2 U0 (pC) <10 <10 <10
AC Voltage withstand, 5 min (kV) 28.5 39 57

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
CSTI/CSTO 53

SELECTION INFORMATION: DIMENSIONS IN INCHES/FEET (MILLIMETERS/METERS)

12 kV 3-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

Indoor-termination

25-50 CSTI-12-2550-T 11.7 - 18 Tape shielded

70-120 CSTI-12-7012-T 16.9 - 26 Tape shielded
150-185 CSTI-12-1518-T 16.9 - 26 Tape shielded
240-400 CSTI-12-2440-T 24.7 - 38 Tape shielded
500 CSTI-12-500-T 32.5 - 50 Tape shielded
Outdoor-termination

25-50 CST0-12-2550-T 11.7 - 18 Tape shielded Medium

Voltage
70-120 CSTO-12-7012-T 16.9 - 26 Tape shielded
Cable
Accessories

150-185 CST0-12-1518-T 16.9 - 26 Tape shielded

240-400 CST0-12-2440-T 24.7 - 38 Tape shielded
500 CST0-12-500-T 32.5 - 50 Tape shielded

12 kV 1-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

Indoor termination

70-185 CSTI-12-7018-SC-T 16.9~26 Tape shielded, unarmored

240-400 CSTI-12-2440-SC-T 24.7~38 Tape shielded, unarmored
500-630 CSTI-12-5063-SC-T 32.5~50 Tape shielded, unarmored
Outdoor termination

70-185 CSTO-12-7018-SC-T 16.9~26 Tape shielded, unarmored

240-400 CSTO-12-2440-SC-T 24.7~38 Tape shielded, unarmored
500-630 CSTO-12-5063-SC-T 32.5~50 Tape shielded, unarmored

24 kV 3-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

Indoor termination

35-95 CSTI-24-3595-T 16.9~26 Tape shielded

120-185 CSTI-24-1218-T 24.7~38 Tape shielded
240-300 CSTI-24-2430-T 24.7~38 Tape shielded
400 CSTI-24-400-T 24.7~38 Tape shielded
Outdoor termination

35-95 CSTO-24-3595-T 16.9~26 Tape shielded

120-185 CSTO-24-1218-T 24.7~38 Tape shielded
240-300 CSTO-24-2430-T 24.7~38 Tape shielded
400 CSTO-24-400-T 24.7~38 Tape shielded

24 kV 1-Core cable

Cross-section (mm2) Kit description Diameter over insulation (mm) Comment

Indoor termination

35-95 CSTI-24-3595-SC-T 16.9~26 Tape shielded, unarmored

120-185 CSTI-24-1218-SC-T 24.7~38 Tape shielded, unarmored
240-300 CSTI-24-2430-SC-T 24.7~38 Tape shielded, unarmored
400 CSTI-24-4063-SC-T 32.5~50 Tape shielded, unarmored
Outdoor termination

35-95 CSTO-24-3595-SC-T 16.9~26 Tape shielded, unarmored

120-185 CSTO-24-1218-SC-T 24.7~38 Tape shielded, unarmored
240-300 CSTO-24-2430-SC-T 24.7~38 Tape shielded, unarmored
400 CSTO-24-4063-SC-T 32.5~50 Tape shielded, unarmored

ELBC
810 screened separable connector up to 12 kV, 800 A

FEATURES APPLICATION BENEFITS

ELBC screened separable connectors ELBC is designed to fit 630/1250 The screened separable connector
are made of high modified EPDM A type “C” bushings, as specified exceeds CENELEC HD 629.1 S2
rubber which ensures the high dielectric by EN50180 and EN50181; A wide requirements, which includes BS, VDE
strength and elongation at break; application range covers cable and other international specifications.
A thick conductive EPDM jacket cross-sections from 25 sq. mm
protects the connection system against to 500 sq. mm;
unintentional contact; Compatible for use with mechanical
Unique design makes it fully shielded or compression type lugs.
and submersible when matched with the
right bushing or plug;
Easily accessible back plug with
capacitive test point.

DESIGN & CONSTRUCTION TECHNICAL DATA

1. Outer conductive layer Cable insulation range 15.5 ~ 37 mm

2. Insulated layer Cable cross-section range 35 ~ 400 mm2
3. Farady cage Max.Rated voltage 17.5 kV
Rated current 800 A
4. Earthing eye and grounding kit
2Uo PD < 5 pC
5. Stress cone AC withstand, 5 min 54 kV
6. Compression and mechanical lug Thermal short, 1 s 54 kA
7. Back plug Dynamic short, 1 s 85 kA

8. Threaded pin kit

Meet the international CENELEC HD 629.1
9. End cap S2 specification and GB 12706.4:2008
10. Threaded bolt

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
ELBC 55

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

6/10 (12) kV single-core, with compression lug

Front Connector Rear Connector Insulation Ф (mm) Cross Section (mm2)

ELBC-810-50C-SC-12 ELBC-CC-810-50C-SC-12 15.5~19 50
ELBC-810-70C-SC-12 ELBC-CC-810-70C-SC-12 15.5~19 70
ELBC-810-95C-SC-12 ELBC-CC-810-95C-SC-12 18.0-23 95
ELBC-810-120C-SC-12 ELBC-CC-810-120C-SC-12 18.0~23 120
ELBC-810-150C-SC-12 ELBC-CC-810-150C-SC-12 22.0-27 150
ELBC-810-185C-SC-12 ELBC-CC-810-185C-SC-12 22.0~27 185
ELBC-810-240C-SC-12 ELBC-CC-810-240C-SC-12 26.0-32 240
ELBC-810-300C-SC-12 ELBC-CC-810-300C-SC-12 26.0-32 300 Medium
Voltage
ELBC-810-400C-SC-12 ELBC-CC-810-400C-SC-12 31.0-37 400
Cable
Accessories

ELBC-810-500C-SC-12 ELBC-CC-810-500C-SC-12 31.0-37 500

6/10 (12) kV single-core, with mechanical lug

Front Connector Rear Connector Insulation Ф (mm) Cross Section (mm2)

ELBC-810-5070-SC-12 ELBC-CC-810-5070-SC-12 15.5~19 50-70
ELBC-810-9512-SC-12 ELBC-CC-810-9512-SC-12 18.0~23 95-120
ELBC-810-1518-SC-12 ELBC-CC-810-1518-SC-12 22.0~27 150~185
ELBC-810-2430-SC-12 ELBC-CC-810-2430-SC-12 26.0~32 240~300
ELBC-810-400-SC-12 ELBC-CC-810-400-SC-12 31.0~37 400
Chapter II: Medium Voltage Cable
56 Accessories
ELBC

ELBC
824 screened separable connector up to 24 kV, 800 A

FEATURES APPLICATION BENEFITS

ELBC screened separable connectors ELBC is designed to fit 630/1250 A The screened separable connector
are made of high modified EPDM type “C” bushings, as specified by exceeds CENELEC HD 629.1 S2
rubber which ensures the high dielectric EN50180 and EN50181; requirements, which includes BS, VDE
strength and elongation at break; A wide application range covers cable and other international specifications.
A thick conductive EPDM jacket cross-sections from 35 sq. mm
protects the connection system against to 400 sq. mm;
unintentional contact; Compatible for use with mechanical or
Unique design makes it fully shielded compression type lugs.
and submersible when matched with the
right bushing or plug;
Easily accessible back plug with
capacitive test point.

DESIGN & CONSTRUCTION TECHNICAL DATA

1. Outer conductive layer 8 Cable insulation range 15.5 ~ 37 mm

2. Insulated layer Cable cross-section range 35 ~ 400 mm2
7
3. Farady cage Max.Rated voltage 24 kV
Rated current 800 A
4. Earthing eye and grounding kit
Basic impulse level 125 kV
5. Stress cone 2Uo PD < 5 pC
6. Compression and mechanical lug 1 AC withstand, 5 min 54 kV
6
7. Back plug Thermal short, 1 s 54 kA
2 Dynamic short, 1 s 85 kA
8. Threaded pin kit
9. End cap 3 Meet the international CENELEC HD 629.1
10. Threaded bolt S2 specification and GB 12706.4:2008

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
ELBC 57

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

12/20 (24) kV Single-core, copper conductor with compression copper lug

Front Connector Rear Connector Insulation Ф (mm) Cross Section (mm2)

ELBC-824-35C-SC ELBC-CC-824-35C-SC 18~23 35
ELBC-824-50C-SC ELBC-CC-824-50C-SC 18~23 50
ELBC-824-70C-SC ELBC-CC-824-70C-SC 18~23 70
ELBC-824-95C-SC ELBC-CC-824-95C-SC 22~27 95
ELBC-824-120C-SC ELBC-CC-824-120C-SC 22~27 120
ELBC-824-150C-SC ELBC-CC-824-150C-SC 26~32 150
ELBC-824-185C-SC ELBC-CC-824-185C-SC 26~32 185
ELBC-824-240C-SC ELBC-CC-824-240C-SC 26~32 240 Medium
Voltage
ELBC-824-300C-SC ELBC-CC-824-300C-SC 31~37 300
Cable
Accessories

ELBC-824-400C-SC ELBC-CC-824-400C-SC 31~37 400

12/20 (24) kV Single-core with mechanical lug

Front Connector Rear Connector Insulation Ф (mm) Cross Section (mm2)

ELBC-824-3570-SC ELBC-CC-824-3570-SC 18~23 35~70
ELBC-824-9512-SC ELBC-CC-824-9512-SC 22~27 95~120
ELBC-824-1524-SC ELBC-CC-824-1524-SC 26~32 150~240
ELBC-824-3040-SC ELBC-CC-824-3040-SC 31~37 300~400

Trifurcation kits for 3-core cables

TRFC-H1 Heat Shrinkable trifurcation kits 3*1 M tubing and 1 pc breakout and 1 m earth braid 95~120
TRFC-C1 Cold Shrinkable trifurcation kits 3*500 mm tube and 1 pc breakout and 1.4 m earth braid 150~240
TRFC-C2 Cold Shrinkable trifurcation kits 6*500 mm tube and 1 pc breakout and 1.4 m earth braid 300~400

Accessories

Test Rod

RSTI-68TR 310 mm
RSTI-68TRL 460 mm
RSTI-68TRA Kit including 2 short and 1 long rods

Terminal Plug

RSTI-68TP

Earthing Adapter

RSTI-68EA20 Ball Ф 20 mm
RSTI-68EA25 Ball Ф 25 mm

Single Connection

Material for three phases 1* ELBC-824-xxxx (kit)

Live end Seal

1* ELBC-824-xxxx (kit)
Material for three phases
1* RSTI 68TP
Chapter II: Medium Voltage Cable
58 Accessories
RSTI

RSTI
Raychem Switchgear Connection System for CENELEC C1 (630 A) and C2 (1250 A) for 12-36 kV

FEATURES APPLICATION CONFORMS TO

Angled prefabricated shielded adapter For round polymeric insulated single Tested in accordance to CENELEC
made of silicone rubber, which does not and 3-core cables HD 629.1 S2
require heat during installation
For connection to insulator bushing
Integrated stress control. Separate type C1 (630 A) and C2 (1250A) in
termination not required accordance with EN 50181
3-core kits include materials for core Disconnection of the body is only
screening. Up to 2000 mm tail length permitted when power has been turned
Test point for capacitive voltage off
measurement
Mechanical lugs included. Compression
lugs on request
The kits include materials for 3 phases

RSTI Single connection single core

Projekt1_Layout 1.PDF 1 14.05.13 12:47

196 24
116

79
180
180
110
110 24
24 183
110

78
78
79

372

260
260

max. diam. 86* 300

RSTI-58xx
RSTI-x9xx

285

12 kV 24 kV 36 kV Insul. diam
Product name 260
Part number
(mm) (mm) (mm) (mm)
RSTI-5851 35 – 95 35 – 70 – 12.7 – 23.4 CM0009-011
RSTI-5852 95 – 120 - – 12.7 – 23.4 CM0010-011
RSTI-5853 95 – 240 95 – 185 – 17.0 – 30.1 CM0011-011
RSTI-5854 150 – 240 95 – 240 – 21.2 – 34.6 CM0012-011
RSTI-5855 185 – 300 185 – 300 101 – 21.2 – 34.6 CM0013-011
RSTI-5856 240 – 400 – – 21.2 – 34.6 CR5244-011
RSTI-3951 400 – – 28.9 – 36.4 CR6086-011
RSTI-3952 500 – – 28.9 – 36.4 CR6085-011
RSTI-3953 630 – – 34.0 – 45.4 CR6077-011
RSTI-3954 800 – – 34.0 – 45.4 CR6081-011
RSTI-5951 – 400 – 34.0 – 45.4 CR6082-011
RSTI-5952 – 500 – 34.0 – 45.4 CR6083-011
RSTI-5953 – 630 – 39.1 – 59.0 CR6084-011
RSTI-5954 – 800 – 39.1 – 59.0 CR6080-011
RSTI-6851 – – 35 – 95 22.4 – 35.5 CR4949-011
RSTI-6852 – – 95 – 150 22.4 – 35.5 CR4990-011
RSTI-6853 – – 120 – 240 28.9 – 42.0 CR5011-011
RSTI-6855 – – 185 – 300 28.9 – 42.0 CR5012-011
RSTI-6951 – – 400 34.0 – 45.4 CR6079-011
RSTI-6952 – – 500 – 630 39.1 – 59.0 CR6078-011
RSTI-6953 – – 800 39.1 – 59.0 CR6087-011

Note: Mechanical lugs included. Compression lugs are available on request.

Core screen kits for copper tape screens available on request (add suffix 01 to part number).
Pins are required to couple RSTI-CC-58xx and RSTI-CC-68xx to RSTI-x95x, RSTI-SA.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
RSTI-CC 59

RSTI-CC
Raychem Switchgear Connection System for CENELEC C1 (630 A) and C2 (1250 A) for 12-36 kV

FEATURES APPLICATION CONFORMS TO

Angled prefabricated shielded parallel For parallel connection to adapter type Tested in accordance to CENELEC
adapter made of silicone rubber, which RSTI-58xx HD 629.1 S2
does not require heat during installation
For round polymeric insulated single
Integrated stress control. Separate and 3-core cables
termination not required
Disconnection of the body is only
3-core kits include materials for core permitted when power has been turned
screening. Up to 2000 mm tail length off
Test point for capacitive voltage
measurement Medium
Voltage
Mechanical lugs included. Compression Cable
Accessories
lugs on request
The kits include materials for 3 phases

RSTI Parallel connection single core

285

63 12 kV 24 kV 36 kV Insul. diam
Product name Part number
(mm) (mm) (mm) (mm)
RSTI-CC-5851 35 – 95 35 – 70 – 12.7 – 23.4 CM0094-011
260 RSTI-CC-5852 95 – 120 – – 12.7 – 23.4 CM0095-011
RSTI-CC-5853 95 – 240 95 – 185 – 17.0 – 30.1 CM0096-011
RSTI-CC-5854 150 – 240 95 – 240 – 21.2 – 34.6 CM0097-011
RSTI-CC-5855 185 – 300 185 – 300 – 21.2 – 34.6 CM0099-011
RSTI-CC-58xx RSTI-CC-5856 240 – 400 – – 21.2- 34.6 CR5240-011
RSTI-CC-3951 400 – – 28.9 – 36.4 CS8877-011
101
RSTI-CC-3952 500 – – 28.9 – 36.4 CS8875-011

25
RSTI-CC-3953 630 – – 34.0 – 45.4 CS8874-011
295
RSTI-CC-3954 800 – – 34.0 – 45.4 CS8884- 000
79 RSTI-CC-5951 – 400 – 34.0 – 45.4 CS8880- 000
RSTI-CC-5952 – 500 – 34.0 – 45.4 CS8879-011
RSTI-CC-5953 – 630 – 39.1 – 59.0 CS8872- 000
300
RSTI-CC-5954 – 800 – 39.1 – 59.0 CS8882-011
RSTI-CC-6851 – – 35 – 95 22.4 – 35.5 CR7869-011
RSTI-CC-6853 – – 120 – 240 28.9 – 42.0 CR7866-011
RSTI-CC-6855 – – 185 – 300 28.9 – 42.0 CR7868-011
RSTI-CC-6951 – – 400 34.0 – 45.4 CS8881-011
RSTI-CC-68xx
101
RSTI-CC-6952 – – 500 – 630 39.1 – 59.0 CS8873-011
RSTI-CC-6953 – – 800 39.1 – 59.0 CS8876-011

Note: Mechanical lugs included. Compression lugs are available on request.

Core screen kits for copper tape screens available on request (add suffix 01 to part number).
Pins are required to couple RSTI-CC-58xx and RSTI-CC-68xx to RSTI-x95x, RSTI-SA.
Trifurcation kits for screened 3-core cables

Product name "Dimensions over

Part number Overall diameter
Kit length Part number Part number insulation
Kit length 1200 mm (min. - max. mm)
600 mm (min. - max. mm)"
RSTI-TRF-02 CF9506-011 RSTI-TRF-02-1200 CP7143-011 17.6 – 35.6 50.0 – 90.0

RSTI accessories

315 24
Product name Accessory type Part number
79

RSTI-68TR; Length: 310 mm Test rod CN9357-011

RSTI-68TRL; Length: 460 mm Test rod CN9356-011
372 RSTI-68TRA; Kit includes 2 short and 1 long testrod Test rod CN9358-011
RSTI-68TP Terminating plug CS9958-000
RSTI-68EA20; Ball diameter: 20 mm Earthing adapter CS8406-011
RSTI-68EA25; Ball diameter: 25 mm Earthing adapter CS8405-011
RSTI-SA-PIN Coupling Pin CU2787-011

RSTI-CC-x9xx
120

Test rod Terminating plug Earthing adapter

Chapter II: Medium Voltage Cable
60 Accessories
RSTI-SA

RSTI-SA
Raychem Screened Surge Arrester System for 12-36 kV

FEATURES APPLICATION CONFORMS TO

Angled screened surge arrester The single adapter is used to connect Tested in accordance with
The conductive layer on the arrester to type C bushings in accordance with IEC 60099-4 (May 2004)
and the insulating body protect against EN 50181 in compact switchgear
accidental contact The parallel adapter is connected to
Test point for capacitive voltage RSTI-58xx type connectors
measurement
The kits include materials for 3 phases

RSTI-SA

190 Product name Rated voltage kV Part number

110

Single connection
RSTI-68SA1210 12 CS8930-000
RSTI-68SA2410 24 CS8925-000
RSTI-68SA3610 36 CS8920-000
Parallel connection
L RSTI-CC-68SA1210 12 CS3113-000
RSTI-CC-68SA2410 24 CS3114-069
RSTI-CC-68SA3610 36 CS3036-000

Technical data for single and parallel connection

Discharge current In 10 kA
Current impulse 4/10 s 100 kA
295 Short circuit current IS 20 kA
110 101
25
Long-duration current impulse (1ms) 212 A
79

Residual voltages (kV)

98 Voltage class UC 12 24 36
Rated voltage UR 15 30 45

Current impulse 8/20 �s

5 kA 39.1 78.2 117.3

10 kA 41.5 83.0 124.5
65
20 kA 45.7 91.4 137.1
Current impulse 1/20 �s
10 kA 43.9 87.8 131.7
Current impulse 1/20 �s
125 kA 31.5 63.1 94.7
500 kA 32.4 64.9 97.4

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
RSES 64xx 61

RSES 64xx
Raychem Screened Adapter System for CENELEC B Bushing 400 A for 24 and 36 kV

FEATURES APPLICATION CONFORMS TO

Mechanical lugs suitable for copper and Design fits 400 A bushings The screened cable connector
aluminium conductors (interface "B") as specified by EN exceeds CENELEC HD 629.1 S2
Capacitive test point 50180 and EN 50181 requirements, which includes
Cable cross-sections from BS, VDE and other international
Complete kit including lugs facilitates
50 to 300mm2 specifications
installation and storage

Medium
Voltage
Cable
Accessories
RSES 6400 for single and three core cables including mechanical lugs

Rated voltage Cross-section Insul. diam

Product name Part number
kV (mm)2 (mm)
RSES-6451 24 70 – 95 22.4 – 35.5 CX5399-011
RSES-6452 24 95 – 240 22.4 – 35.5 CX5398-011
RSES-6454 24 185 – 300 22.4 – 35.5 CX5404-011
RSES-6451 36 50 – 95 22.4 – 35.5 CX5399-011
RSES-6452 36 95 – 150 22.4 – 35.5 CX5398-011
RSES-6453 36 120 – 240 28.9 – 42.0 CX5401-011
RSES-6455 36 185 – 300 28.9 – 42.0 CX5402-011
Chapter II: Medium Voltage Cable
62 Accessories
RSES and RSSS-52XX

RSES and RSSS-52XX

TE's Raychem Screened Adapter System for CENELEC A Bushing 250 A up to 24 kV

FEATURES APPLICATION CONFORMS TO

Range taking mechanical shear bolt TE’s Raychem Screened Elbow and The RSES and RSSS connectors are
cable lugs Straight Separable connectors RSES/ compliant with CENELEC HD 629.1 S2
Hybrid material design for outstanding RSSS are designed to connect single- 02/2006+A1:2008. and tested for a
mechanical and electrical performance core polymeric cables to medium system voltage up to 24 kV.
voltage gas insulated switchgears and
Reliable operation even under harsh
other equipments using bushings type
environmental conditions
“A” (according to EN 50180/EN 50181)
Screened connector body for improved specified for 250A continuous current.
safety
Molded cable adapter with integrated
sealing for easier installation
Optional Voltage Detection (VD) point
Optional Metal Housing (MH)

Design & Dimensions

TECHNICAL DATA
165
Conductor Cross section Range 16 - 150 mm²
140
Diameter over conductor (round, stranded) 4.6 - 15.0 mm

Diameter over conductor (round, solid) 3.5 - 13.8 mm

320

Cable Insulation Diameter Range 12.7 - 28.5 mm

280

60 68
Maximum System Voltage 24 kV

Continuous Current Rating 250 A

Basic Impulse Level 125 kV

Partial Discharge at 2 U0 < 3 pc

AC Voltage Withstand, 5 min 57 kV

DC Voltage Withstand, 15 min 76 kV

RSES-VD: Elbow connector RSSS-VD: Straight connector TE´s RSES and RSSS separable connectors pass a 100% routine test procedure including:
with voltage detection point with voltage detection point AC Voltage Withstand and Partial Discharge Test.

PRODUCT SELECTION TABLE

Conductor cross-section (mm²) Diameter over
Kit Designation Connector Type at system voltage level Insulation
12 kV 17,5 kV 24 kV (mm)

RSSS-525A Straight 16 - 70 16 - 50 16 15.3 - 25.0

RSES-MH: Metal Housing for
elbow connector without RSSS-525B Straight 95 50 - 95 25 - 95 21.9 - 28.5
voltage detection point
RSSS-525C Straight 95 - 150 70 - 120 70 - 95 15.3 - 25.0

RSSS-525D Straight - 120 - 150 70 - 150 21.9 - 28.5

RSES-525A Elbow 16 - 70 16 - 50 16 15.3 - 25.0

RSES-525B Elbow 95 50 - 95 25 - 95 21.9 - 28.5

RSES-525C Elbow 95 - 150 70 - 120 70 - 95 15.3 - 25.0

RSES-525D Elbow - 120 - 150 70 - 150 21.9 - 28.5

Default kits come without voltage detection point and metal housing, are designed for cables
with wire shield and don’t include accessories for earthing.

To add accessories to the kit’s contents, please use the following kit modifi cation codes:
• Add “-E” to the end of the kit designation for a kit that includes wire shield earthing
accessories (e.g. RSES-525A-E)
• Add “-01” to the end of the kit designation for a kit that includes Cu tape shield earthing
accessories (e.g. RSES-525A-01)
• Add “-02” to the end of the kit designation for a kit that includes Al foil shield earthing
accessories (e.g. RSES-525A-02)
• Add “-VD” to the type designation (RSES/RSSS) for a kit with voltage detection point
(e.g. RSES-VD-525A)
• Add “-MH” to the type designation (RSES) for a kit with metal housing (e.g. RSES-MH-
525A) [only compatible with elbows without voltage detection point.]
*Application range for conductors acc. to IEC 60228 class 2 Cu compacted. Application range
for other combinations of conductor type and material on request.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories
RSRB 63

RSRB
Raychem Heat-shrink Bushing Boots up to 11 kV

Boots

Product name Application range Mod code Part number

Straight boots
RSRB 4022 10 – 35 mm2 B05 203793-011
RSRB 4024 50 – 95 mm2 B06 890945-011
Medium
RSRB 4026 120 – 300 mm2 B07 174821-011 Voltage
Cable
Right angle boots - long Accessories

RSRB 4042 10 – 35 mm2 B08 363551-011

RSRB 4044 50 – 95 mm2 B09 257141-011
RSRB 4046 120 – 300 mm2 B10 718495-011
Right angle boots - short
RSRB 4062 10 – 35 mm2 B15 166197-011
RSRB 4064 50 – 95 mm2 B16 317789-011
RSRB 4066 120 – 300 mm2 B17 975801-011
Chapter II: Medium Voltage Cable
64 Accessories
RPIT

RPIT
Raychem Plug In Termination System up to 42 kV for Gas-insulated Switchgear up to 1250 A

FEATURES APPLICATION CONFORMS TO

Shielded inline connection for gas Single core cables ¶¶ Tested in accordance with
insulated switchgears up to 42 kV CENELEC HD629.1 S2
50 - 630 mm2 conductor size
The plug in termination system is metal-
Inline bushings for connection type size
enclosed, hermetically insulated and
2 (800 A) and size 3 (1250 A) as per
suitable for submersion or outdoor use
EN 50181
Special designs for wind power stations
and offshore applications with bronze
protection covers

RPIT

Diameter "Diameter
System Cross-
Nominal over over
Type Size voltage section
current (A) conductor insulation
(kV) (mm2)
(mm) (mm)
RPIT- 321x 2 800 12 95-300 11.0-21.6 19.3-30.4
RPIT- 521x 2 800 24 50-300 7.7-21.6 20.2-34.6
RPIT- 621x 2 630 36/42 50-185 7.7-16.8 25.2-35.1
RPIT- 331x 3 1250 12 240-630 17.8-32.5 26.4-39.6
RPIT- 531x 3 1250 24 150-630 13.9-32.5 36.5-45.6
RPIT- 631x 3 1250 36/42 95-630 11.0-32.5 28.5-49.2

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter II: Medium Voltage Cable
Accessories 65

Medium
Voltage
Cable
Accessories
66

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III
High Voltage Cable
Accessories
IHVT-H/OHVT-H/LHVT-H��68
OHVT-HS��69
DC Filter Cables FCEV�� 70
OHVT-C��71
OHVT-P��72
OHVT-D��73
OHVT-G��74
OHVT-F��75
OHVT-FS��76
Arcing Horn for Outdoor Terminations (OHVT)��77
Lifting Device for Outdoor Terminations (OHVT)��77
Grounding kits��78
Fibre-Optic Add-On Kit��78
Dry Plug-In Switchgear and Transformer
Terminations PHVS & PHVT��79
Add-On Kits for TE’s Raychem Dry Plug-In Switchgear
& Transformer Terminations PHVS & PHVT�� 80
Heat-Shrinkable Joints EHVS��82
One Piece Joints EHVS-S��83
One Piece Joints Up to 145 kV�� 84
One Piece Joints Up to 245 kV��85
Three Piece Joints EHVS-T��86
Three Piece Joints Up to 145 kV��87
Three Piece Joints Up to 170 kV��88
Fibre-Optic Add-On Kit for HV Cable Joints��89
Link boxes�� 90
Most popular cable sheath grounding options��91
EPPA-055-Linkboxes��95
Selection Tables for TE’s Raychem Link Boxes
for Single Core Cables�� 96
68 Chapter III: High Voltage Cable Accessories IHVT-H/OHVT-H/LHVT-H

Heat-Shrinkable Terminations
(IHVT-H/ OHVT-H/ LHVT-H)

APPLICATION The TE’s Raychem heat‑shrinkable

terminations are suitable for all climates,
areas, and environments, even severely
polluted areas, as well as for all installation
conditions, including top feed installation
Our heat shrink accessories have been
used by utilities and industrial companies
around the world for more than 50 years
FEATURES Compact and modular design
Heat-shrinkable stress control sleeves
Non-tracking, heat-shrinkable outer
insulation
Water and corrosion-resistant
Different creepage distances available
Easy to install
Suitable for compression and mechanical
Torque controlled lug
lugs
No special or expensive tools
Lightweight components
Unlimited shelf life under normal
storage conditions
No oil or compound filling
Insulating and non-tracking Reduced waste for disposal
heat-shrinkable outer tube Standard storage conditions

Heat-shrinkable sheds

Heat-shrinkable
stress-control tube

Stress-relief material

Solderless
grounding accessory

Sealant

Max. operating voltage Um (kV) 52 72.5 123

IEC 60840 IEC 60840 IEC 60840
Standards
IEC 60815 IEC 60815 IEC 60815
Rated voltage U (kV) 45 - 47 60 - 69 110 - 115
Rated lightning impulse withstand voltage
250 325 325*
(BIL) (kV)

* Reduced level compared to

IEC 60840

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories OHVT-HS 69

Self-supporting Heat-Shrinkable
Terminations (OHVT-HS)

APPLICATION The TE’s Raychem heat-shrinkable

terminations are suitable for all climates,
areas, and environments, even severely
polluted areas, as well as for all installation
conditions, including top feed installation
Our heat shrink accessories have been
used by utilities and industrial companies
around the world for more than 50 years
FEATURES Compact and modular design
Heat-shrinkable stress control sleeves
Non-tracking, heat-shrinkable outer
insulation
Water and corrosion-resistant
Different creepage distances available
Easy to install
Suitable for compression and mechanical
lugs
No special or expensive tools High
Voltage
Cable
Lightweight components Accessories

Unlimited shelf life under normal storage

conditions
No oil or compound filling
Reduced waste for disposal
Standard storage conditions

Max. operating voltage Um (kV) 52 72,5

IEC 60840 IEC 60840
Standards
IEC 60815 IEC 60815

Rated voltage U (kV) 45 - 47 60 - 69

Rated lightning impulse withstand voltage (BIL) (kV) 250 325

70 Chapter III: High Voltage Cable Accessories DC Filter Cables FCEV

Heat-Shrinkable Terminations for DC Filter Cables (FCEV)

APPLICATION FEATURES

Filter terminations are used in Compact and modular design

applications where both impedance and Heat-shrinkable stress control sleeves
non-linear stress control is necessary.
Non-tracking, heat-shrinkable outer
The application of the above termination
insulation
would be in HVDC cables which has an
operating voltage up to 200 kV and in Easy to install
the cables used for Very Low Frequency No special or expensive tools
(VLF) testing. The exterior design such Lightweight components
as shielding, creepage and protection
Unlimited shelf life under normal storage
are developed based on the cable
conditions
construction and ambient conditions
where this termination will be used. No oil or compound filling
The filter cable termination consists of a Reduced waste for disposal
staggered layer of stress control tubings
and patches. A heat-shrinkable non-
tracking insulation tubing and shed are
shrunk over the stress control system Torque controlled lug
and ensure a reliable seal to the lug and
the oversheath.
Insulating and

non-tracking

heat-shrinkable

outer tube

Heat-shrinkable

sheds

Heat-shrinkable

stress-control tube
Stress-relief material

Sealant

Max. operating voltage Um (kV) 111 150 200

DC withstand test (kV) 200 300 365 kV
Rated lightning impulse withstand voltage (BIL) (kV) 240 325 425 kV

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories OHVT-C 71

Outdoor Terminations Composite

(OHVT-C)

APPLICATION The termination is designed for voltage

classes up to 245 kV and to operate
under severe environmental conditions.
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath. Composite
housings with different creepage
lengths up to 50 mm/kV are available
for the most common and also extreme
pollution levels according to IEC
60071‑1 and IEC 60071-2
FEATURES P
ressure-tight and light weight
composite housing
P
re-fabricated and factory-tested
Silicone-rubber stress cone
Cable lug Torque-controlled conductor bolt
N
o special tools required to install the
Top end termination
High
sealing system Silicone-oil filling without preheating Voltage
Cable
Insulated base plate for sectionalization Accessories

F
ittings made of corrosion-resistant
alloy
T
ype tested according to IEC 60840
and IEC 62067 standards

Insulator housing
and oil-filling

Stress cone

Base plate

Cable gland and

bottom end sealing

Max. operating voltage Um (kV) 72.5 123 145 170 245

IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 62067
Standards
IEC 60815 IEC 60815 IEC 60815 IEC 60815 IEC 60815
Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 150 - 161 220 - 230
Rated lightning impulse withstand voltage (BIL) (kV) 325 550 650 750 1050
72 Chapter III: High Voltage Cable Accessories OHVT-P

Outdoor Terminations Porcelain

(OHVT-P)

APPLICATION The termination is designed for voltage

classes up to 245 kV and to operate
under severe environmental conditions.
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath
FEATURES Well-proven porcelain housing
Pre-fabricated and factory-tested
Silicone-rubber stress cone
Torque-controlled conductor bolt
H/S components used for sealing
No special tools required to install the
termination
Silicone-oil filling without preheating
Insulated base plate for sectionalization
Fittings made of corrosion resistant alloy
Cable lug
Type tested according to IEC 60840
and IEC 62067 standards

Top end

sealing system

Porcelain housing
and oil-filling

Stress cone

Base plate

Support

insulators

Cable gland and

bottom end sealing

Max. operating voltage Um (kV) 72.5 123 145 245

IEC 60840 IEC 60840 IEC 60840 IEC 62067
Standards
IEC 60815 IEC 60815 IEC 60815 IEC 60815
Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 220 - 230
Rated lightning impulse withstand voltage (BIL) (kV) 325 550 650 1050

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories OHVT-D 73

Outdoor Terminations Dry-type

(OHVT-D)

APPLICATION The dry self-supporting termination is

designed for voltage class 145 kV and
operation under severe environmental
conditions. It is free from any insulating
liquid or gel. Polymeric insulated cables
of various designs can be adopted with
respect to shielding and metal sheath.
The termination is easily separable and
consists of a plug-in part and an epoxy
resin insulator protected with a directly
moulded silicone shed housing. Due to
the short cable cut-back dimensions of
the plug-in, the time required to install
the termination is very short and can
be further reduced by pre-installing the
plug-in on the shop floor. The plug-in is
Upper metal fitting similar to the plug-in used with our dry
switchgear/transformer termination High
Voltage
FEATURES Dry interface, no oil-filling Cable
Accessories

Self-supporting
Pre-fabricated and factory tested
silicone-rubber stress cone
Torque-controlled multi-contact
conductor bolt
Fast and simple installation combining
GIS plug-in technology with polymeric
Resin body with insulators
silicone shed housing No special tools required to install the
termination
Insulated cable gland for sectionali
zation
Type tested according to IEC 60840
Mechanical connector

Stress cone

Spring-loaded
compression ring

Base plate
Support insulators

Gland and sealing

Max. operating voltage Um (kV) 123 145

IEC 60840 IEC 60840
Standards
IEC 60815 IEC 60815
Rated voltage U (kV) 110 - 115 132 - 138
Rated lightning impulse withstand voltage (BIL) (kV) 550 650
74 Chapter III: High Voltage Cable Accessories OHVT-G

Outdoor Terminations Gel Type

(OHVT-G)

APPLICATION The termination is designed for voltage

classes up to 145 kV and to operate
under severe environmental conditions.
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath. Composite
housings with different creepage
lengths up to 50 mm/kV are available
for the most common and also extreme
pollution levels according to IEC
60071‑1 and IEC 60071-2
The insulators are filled with a 2 part gel.
FEATURES P
ressure-tight and light weight
composite housing
P
re-fabricated and factory-tested
Cable lug Silicone-rubber stress cone
Torque-controlled conductor bolt
Top end
N
o special tools required to install the
sealing system
termination
Insulating medium Rayfil is a Gel which
is ensuring no leakages
Insulated base plate for sectionalization
F
ittings made of corrosion-resistant
alloy
Type tested according to IEC 60840

Insulator housing
and gel-filling

Stress cone

Base plate

Cable gland and

bottom end sealing

Max. operating voltage Um (kV) 72.5 123 145 170 245

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories OHVT-F 75

Dry Flexible Terminations (OHVT-F)

APPLICATION The self supporting dry flexible termination

is designed for voltage glass up to 145 kV
and operating under severe enviromental
condition, it is free from any insulating liquid
or gel so it is no risk of leakage. Various
polymeric cable with different shielding
and metal sheath can be adapted based on
customized design.
FEATURES Dry interface, no leakage risk
Pre-fabricated and 100% factory tested
Light weight
Solderless grounding system, eliminate
the risk of overheated cable
Flexible on the installation angle.

High
Voltage
Cable
Accessories

Max. operating voltage Um (kV) 123 145

IEC 60840 IEC 60840
Standards
IEC 60815 IEC 60815
Rated voltage U (kV) 110 - 115 132 - 138
Rated lightning impulse withstand voltage (BIL) (kV) 550 650
76 Chapter III: High Voltage Cable Accessories OHVT-FS

Self-Supporting Dry Flexible

Terminations (OHVT-FS)

APPLICATION The self supporting dry flexible termination

Max. operating voltage Um (kV) 123 145

IEC 60840 IEC 60840
Standards
IEC 60815 IEC 60815
Rated voltage U (kV) 110 - 115 132 - 138
Rated lightning impulse withstand voltage (BIL) (kV) 550 650

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Arcing Horn for Outdoor
Chapter III: High Voltage Cable Accessories Terminations (OHVT) l Lifting Device 77
for Outdoor Terminations (OHVT)

Arcing Horn for Outdoor

Terminations (OHVT)

APPLICATION The arcing horns are made to protect the

insulators from damage during a flashover.
In case of overvoltages, the horns provide
a separate breakdown path through the
air and keep the flash over away from
the insulator surface. As a result of this,
the probability of insulator damage by
overvoltage is reduced dramatically. The
gap length can be adjusted so that the
overvoltage withstand-level is variable
FEATURES Easy installation
Various flashover lengths available
No contact to the grounding system
of the termination and power cable for
isolated operation
May be used for porcelain and
composite insulators
Special designs on request
High
Voltage
Cable
Accessories

Lifting Device for Outdoor

Terminations (OHVT)

APPLICATION This lifting device is designed for lifting the

installed termination, including the cable, to
high positioned installation sites
FEATURES Comfortable and safe installation of
the termination on the ground
Designed to lift the complete installed
and oil filled termination with cable
Easy placement and mounting onto the
rack on the pylon
Applicable for all TE Connectivity
terminations up to 170 kV
Adjustable to all common cable sizes
up to a diameter over cable sheath
of 110 mm
Easy assembling and handling
Entire pulling force is applied to the
cable only; no mechanical stress is
applied to the termination
Lifting slings and shackles are not
included in the kit, because of their
yearly safety check regulations
Maximum lifting weight 500 kg
78 Chapter III: High Voltage Cable Accessories Grounding kits I Fibre-Optic Add-On
Kit

Grounding kits for Outdoor

terminations for Dry Plug-in
Switchgear and Transformer
Terminations

APPLICATION Suitable for the proper connection of

the ground to the high voltage cable
accessories
FEATURES Either for direct grounding or via
sheath voltage limitor (SVL)
Usable for outdoor terminations
Usable for Plug for Dry Plug-
in Switchgear and Transformer
Terminations,
Different SVL levels available
Different cross-sections available

Technical Data

Indoor/Outdoor Application
Cable Cross Section
SVL (Ur) Part Number Description
(mm²)
95 EN8080-000 HVCA-GND-LEAD-95
Without SVL
240 EN8081-000 HVCA-GND-LEAD-240

Indoor Application Outdoor Application

Cable Cross Section
SVL (Ur) Part Number Description Part Number Description
(mm²)
95 EN8082-000 HVCA-GND-LEAD-I-1-95 EN8081-000 HVCA-GND-LEAD-O-1-95
1 kV
240 EN8083-000 HVCA-GND-LEAD-I-1-240 EN8082-000 HVCA-GND-LEAD-O-1-240
95 EN8084-000 HVCA-GND-LEAD-I-3-95 EN8083-000 HVCA-GND-LEAD-O-3-95
3 kV
240 EN8085-000 HVCA-GND-LEAD-I-3-240 EN8084-000 HVCA-GND-LEAD-O-3-240
95 EN8086-000 HVCA-GND-LEAD-I-6-95 EN8085-000 HVCA-GND-LEAD-O-6-95
6 kV
240 EN8087-000 HVCA-GND-LEAD-I-6-240 EN8086-000 HVCA-GND-LEAD-O-6-240

Fibre-Optic Add-On Kit for Outdoor

Terminations

APPLICATION The TE’s Raychem fibre-optic add-on kit

is designed to connect the glass fibres
integrated in HV cables. The kit includes
all components required to seal the cable
jacket and the fibre-optic outlet securely
and to protect the sensitive optical fibres
that are housed inside the steel pipes
The standard add-on kit is suitable for
connecting two individual steel pipes each
with a maximum of 24 optical fibres
FEATURES Gel-sealing technology ensures reliable
outdoor operation
Enhanced fibre management
The splice box is easy to open and
close without the use of special tools
The kits are available for TE’s Raychem
outdoor terminations

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Dry Plug-In Switchgear and
Chapter III: High Voltage Cable Accessories Transformer Terminations 79
PHVS & PHVT

Dry Plug-In Switchgear and Transformer

Corona shield (PHVT only) Terminations (PHVS & PHVT)

APPLICATION The dry compact switchgear termination

Adapter (optional)
for voltage classes up to 245 kV is
designed to be installed in cable entry
housings of gas-insulated switchgear
(GIS). It complies with IEC 62271-209
standard, which essentially specifies the
interfaces between the termination and
the switchgear. Therefore, the termination
will fit into all GIS that comply with IEC
62271-209. Adapters are available to match
the dimensions of wet (oil-filled) type
terminations, and older designs specified
Mechanical connector
in IEC 60859. The termination operates
in SF6 but also in insulating liquids like
transformer oil. A corona shield at the
Epoxy resin housing top of the termination then provides the
Silicone-rubber stress cone necessary shielding for the terminal.
The termination is easily separable and High
Spring-loaded consists of a plug-in part and an epoxy
Voltage
Cable
compression ring Accessories
resin insulator. The insulator can be installed
by the GIS or transformer manufacturer
Flange ring
directly at the factory, saving installation
time on-site and reducing the risk of
Gland and sealing contamination of the cable entry housing
FEATURES Dry interfaces, no oil-filling
Dimensions comply with IEC
62271‑209
Pressure-tight resin housing
Operates in SF6 and insulating liquids
Pre-fabricated and factory-tested
silicone-rubber stress cone
Torque-controlled or wedge-type
multi-contact conductor bolt
No special tools required to install the
termination
Insulated cable gland for
sectionalization
Type tested according to IEC 60840,
IEC 62067 and IEC 62271-209
standards

Max. operating voltage Um (kV) 72.5 123 145 170 245

IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 62067
Standards
IEC 62271-209 IEC 62271-209 IEC 62271-209 IEC 62271-209 IEC 62271-209
Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 150 - 161 220 - 230
Rated lightning impulse withstand voltage (BIL) (kV) 325 550 650 750 1050
Add-On Kits for TE’s Raychem Dry
80 Chapter III: High Voltage Cable Accessories Plug-In Switchgear & Transformer
Terminations PHVS & PHVT

Blind Plug for Dry Plug-In Switchgear

and Transformer Terminations

APPLICATION Suitable for use when the switchgear

is under operation without a cable
connection. The blind plug (also known as
dead end plug or dummy plug) is used to
close the socket of the cable entry housing
FEATURES Voltage proof and can be used for
continuous operation at nominal
voltage
Easy installation - similar to standard
plug in
Blind plug is removable and can be
used as a temporary solution until the
cable is connected
Blind plug is re-usable
Type tested according to the IEC 60840
standard

Part Number Product Description Comments

CV2954-000 PHVX-72-BLIND-PLUG Blind plug for PHVX-72 series
CV7128-000 PHVX-145-BLIND-PLUG Blind plug for PHVX-145 (size 1) and PHVX-170 (size 1)
BM7977-000 PHVX-170-BLIND-PLUG Blind plug for PHVX-145 (size 2) and PHVX-170 (size 2)

Test Plate for Dry Plug-In Switchgear

and Transformer Terminations

APPLICATION Suitable for use where the switchgear

needs to be tested. The plate is an adapter
to pressurize the inner part of the insulator
with SF6.
FEATURES Pressure tested
Suitable manometer available
Reuseable

Part Number Part Description Comments

CN0832-000 PHVX-193-TEST-CLOSURE Test plate for PHVX-72 , PHVX-145 (size 1) and PHVX-170 (size 1)
BM5750-000 PHVX-223-TEST-CLOSURE Test plate for PHVX-145 (size 2) and PHVX-170 (size 2)
BM7070-000 PHVX-330-TEST-CLOSURE Test plate for PHVX-245

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Add-On Kits for TE’s Raychem Dry
Chapter III: High Voltage Cable Accessories Plug-In Switchgear & Transformer 81
Terminations PHVS & PHVT

Current Test Plug for Dry Plug-

in Switchgear and Transformer
Terminations

APPLICATION Suitable for carrying out current tests on

equipment fitted with bushings PHVS/
PHVT
FEATURES Re-usable
Usable for transformer current tests
Usable for GIS current tests

Part Number Part Description Comments

EN5949-000 PHVX-72-CURRENT-TEST-PLUG Current test plug for PHVX-72 series
EN5950-000 PHVX-145-CURRENT-TEST-PLUG Current test plug for PHVX-145 (size 1) and PHVX-170 (size 1)
EN5951-000 PHVX-170-CURRENT-TEST-PLUG Current test plug for PHVX-145 (size 2) and PHVX-170 (size 2)
EN5952-000 PHVX-245-CURRENT-TEST-PLUG Current test plug for PHVX-245 series High
Voltage
Cable
Accessories

Cable fixing device for Dry Plug-

in Switchgear and Transformer
Terminations

APPLICATION Suitable for fixing power cables with

bushings PHVS/PHVT
FEATURES Re-usable
Fits on supplied standard flanges
Avoids cable bending
Non magnetic

Flange Diameter Diameter Over Cable

Part Number Part Description Comments
(mm) Sheath (mm)
EN8059-000 PHVX-CABLE-FIX-270-26/38 270 26...38 Fits on PHVX-72 series
EN8060-000 PHVX-CABLE-FIX-270-36/52 270 36…52 Fits on PHVX-72 series
EN8061-000 PHVX-CABLE-FIX-270-46/75 270 46…75 Fits on PHVX-72 series
EN8062-000 PHVX-CABLE-FIX-270-72/100 270 72…100 Fits on PHVX-72 series
EN8063-000 PHVX-CABLE-FIX-320-26/38 320 26...38 Fits on PHVX-145 series and PHVX-170 series
EN8064-000 PHVX-CABLE-FIX-320-36/52 320 36…52 Fits on PHVX-145 series and PHVX-170 series
EN8065-000 PHVX-CABLE-FIX-320-46/75 320 46…75 Fits on PHVX-145 series and PHVX-170 series
EN8066-000 PHVX-CABLE-FIX-320-72/100 320 72…100 Fits on PHVX-145 series and PHVX-170 series
EN8067-000 PHVX-CABLE-FIX-320-100/130 320 100…130 Fits on PHVX-145 series and PHVX-170 series
82 Chapter III: High Voltage Cable Accessories Heat-Shrinkable Joints EHVS

Heat-Shrinkable Joints (EHVS-H)

APPLICATION FEATURES

Polymeric insulated cables of various Compact and modular design

designs can be adapted with respect Heat-shrinkable stress control sleeves
to shielding and metal sheath. Our
heat shrink accessories have been used Torque-controlled connector
by utilities and industrial companies Joint fits on all polymeric cable
around the world for more than 50 constructions
years. This ongoing field experience Proven shield continuity concept
has us a leader in materials science
and technology for high voltage Short cut-back dimension
applications. Our materials technology Cable size transition possible
is at the core of the development of our Water and corrosion-resistant
heat-shrinkable joints. The materials,
used in TE Connectivity TE’s Raychem Easy and fast to install
cable accessories, have been extensively No special or expensive tools required
optimized with respect to product Lightweight components
design and function, manufacturing, and
expected service environments Unlimited storage life-time under normal
conditions
Reduced waste for disposal
Wide installed base at international
customers

7 1 6 2 3 4 5 8

1 Mechanical connector
2 Electrical stress control tube
3 Insulating tubing
4 Screened insulating tubing
5 Copper mesh
6 Solderless shield connection
7 Sealant/mastic
8 Outer protection with integrated moisture barrier

Max. operating voltage Um (kV) 52 72.5

Standards IEC 60840 IEC 60840
Rated voltage U (kV) 45 - 47 60 - 69
Rated lightning impulse withstand voltage (BIL) (kV) 250 325

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories One Piece Joints EHVS-S 83

One Piece Joints (EHVS-S)

APPLICATION FEATURES

The joint is a pre-fabricated one-piece Premoulded one-piece joint body

design for voltage classes up to 245 kV. Torque-controlled connector
Polymeric insulated cables of various
designs can be adapted with respect to Choice of outer sealing and protection
shielding and metal sheath. The silicone systems
rubber joint body with integrated Joint fits on all polymeric cable
geometrical stress control, provides constructions
proven electrical function. The joint Proven shield continuity concept
components combine electrical
performance, stress control and Factory-tested silicone-rubber body
moisture sealing to provide the Special silicone rubber provides perfect
important functions required for all high compression force for optimised
voltage products electrical performance
Simple assembly
No tension set of joint body
Moulded thick outer conductive screen
Geometrical electrical stress control by
moulded conductive deflectors
Type tested according to IEC 60840,
High
IEC 62067 standards Voltage
Cable
Accessories

7 8 4 5 2 1 6 9 10

1 Mechanical connector
2 Silicone rubber body
3 Inner electrode/Faraday cage
4 Deflector
5 Outer screen
6 Copper mesh
7 Solderless shield connection
8 Sealant/mastic
9 Insulating tubes
10 Outer protection with integrated moisture barrier

Max. operating voltage Um (kV) 145 245

Standards IEC 60840 IEC 62067
Rated voltage U (kV) 132 - 138 220 - 230
Rated lightning impulse withstand voltage (BIL) (kV) 650 1050
84 Chapter III: High Voltage Cable Accessories One Piece Joints Up to 145 kV

One Piece Joints 145 kV

Heat-shrink Rejacketing

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145SW 500 - 2500 60 - 112 130 2400 220 Inline / shield break / grounded

Copper Casing

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145SC 500 - 2500 60 - 112 130 2400 280 Inline / shield break / grounded

Coffin Box

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145SB 500 - 2500 60 - 112 130 3000 350 Inline / shield break / grounded

Heavy Duty (Copper Casing and Coffin Box)

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145SH 500 - 2500 60 - 112 130 3000 350 Inline / shield break / grounded

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories One Piece Joints Up to 245 kV 85

One Piece Joints 245 kV

Heat-shrink Rejacketing

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-245SW 300 - 2500 71 - 119 150 2500 310 Inline / shield break / grounded

Copper Casing

High
Voltage
Cable
Accessories

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-245SC 300 - 2500 71 - 119 150 2500 350 Inline / shield break / grounded

Coffin Box

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-245SB 300 - 2500 71 - 119 150 3500 550 Inline / shield break / grounded

Heavy Duty (Copper Casing and Coffin Box)

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-245SH 300 - 2500 71 - 119 150 3500 550 Inline / shield break / grounded
86 Chapter III: High Voltage Cable Accessories Three Piece Joints EHVS-T

Three Piece Joints (EHVS-T)

APPLICATION FEATURES

The joint is a pre-fabricated three Premoulded three piece joint design

piece design for voltage classes up to Torque-controlled connector
170 kV. Polymeric insulated cables of
various designs can be adapted with Joint fits on all polymeric cable
respect to shielding and metal sheath. constructions
The silicone rubber joint parts with Proven shield continuity concept
integrated geometrical stress control Factory-tested silicone rubber bodies
provides proven electrical function.
The joint components combine Special silicone rubber provides perfect
electrical performance, stress control, compression force for optimizied
and moisture sealing to provide the electrical performance
important functions required for all high Short cut-back dimensions
voltage products No special tools required to install the
joint
Cable size transition possible
No tension set of joint body
Moulded outer conductive screen
Geometrical electrical stress control by
moulded conductive deflectors
Type tested according to IEC 60840
standards

9 8 5 2 3 4 1 6 7 10 11

1 Mechanical connector
2 Silicone rubber adapter body
3 Silicone rubber main body
4 Inner electrode/Faraday cage
5 Deflector
6 Outer screen (moulded)
7 Copper mesh
8 Solderless shield continuity
9 Sealant/mastic
10 Insulating tubes
11 Outer protection with integrated moisture barrier

Max. operating voltage Um (kV) 145 170

Standards IEC 60840 IEC 60840
Rated voltage U (kV) 132 - 138 150 - 161
Rated lightning impulse withstand voltage (BIL) (kV) 650 750

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories Three Piece Joints Up to 145 kV 87

Three Piece Joints 145 kV

Heat-shrink Rejacketing

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145TW 185 -1600 43 - 83 105 2000 200 Inline / shield break / grounded
EHVS-145TW 1600 - 2500 60 - 112 130 2000 250 Inline / shield break / grounded

Copper Casing

High
Voltage
Cable
Accessories

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145TC 185 - 1600 43 - 83 105 2500 250 Inline / shield break / grounded
EHVS-145TC 1600 - 2500 60 - 112 130 2500 250 Inline / shield break / grounded

Coffin Box

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145TB 185 - 1600 43 - 83 105 3000 350 Inline / shield break / grounded
EHVS-145TB 1600 - 2500 60 - 112 130 3000 450 Inline / shield break / grounded

Heavy Duty (Copper Casing and Coffin Box)

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-145TH 185 - 1600 43 - 83 105 3000 350 Inline / shield break / grounded
EHVS-145TH 1600 - 2500 60 - 112 130 3000 450 Inline / shield break / grounded
88 Chapter III: High Voltage Cable Accessories Three Piece Joints Up to 170 kV

Three Piece Joints 170 kV

Heat-shrink Rejacketing

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-170TW 240 - 2500 60 - 112 130 2000 250 Inline / shield break / grounded

Copper Casing

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-170TC 240 - 2500 60 - 112 130 2500 300 Inline / shield break / grounded

Coffin Box

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-170TB 240 - 2500 60 - 112 130 3000 450 Inline / shield break / grounded

Heavy Duty (Copper Casing and Coffin Box)

Conductor Diameter over cable Max. diameter over Length Diameter

Product description cross section insulation (prepared) outer cable sheath Screen treatment
(mm2) (mm) (mm) (mm) (mm)

EHVS-170TH 240 - 2500 60 - 112 130 3000 450 Inline / shield break / grounded

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Fibre-Optic Add-On Kit for HV Cable
Chapter III: High Voltage Cable Accessories
Joints
89

Fibre-Optic Add-On Kit for HV Cable

Joints

APPLICATION The TE’s Raychem fibre-optic add-on kit

is designed to connect the glass fibres
integrated in HV cables. The kit includes
all components required to seal the cable
jacket and the fibre-optic outlet securely
and to protect the sensitive optical fibres
that are housed inside the steel pipes
The standard add-on kit is suitable for
connecting two individual steel pipes each
with a maximum of 24 optical fibres
FEATURES The splice box is suitable for
cross‑bonding and straight-through
joints
Gel-sealing technology ensures
reliable operation even when buried
joints are used
Enhanced fibre management
The splice box is easy to open and
High
close without the use of special tools Voltage
Cable
The kits are available for all TE’s Accessories

Raychem joints
90 Chapter III:
Chapter III: H
High Voltage Cable
igh Voltage Cable Accessories
Accessories Link boxes

Link boxes

TE’s high voltage linkoxes HVLB For safety in an unexpected case, our Additional Devices:
provides a sealed and dry environment box is tested to absorb the power of
for high voltage cable sheath earthing an internal arc with 25 kA for 0.1 sec. • Pedestrian device
connection. It eliminates or reduces •P
lexi-Cover (Protection against
voltages and circulating currents. To get an easy access to the cable
sheath for inspections, TE developed electrical contact)
Through our modular system we can a reliable gasket-lid-system, which is
provide any technical marketable absolutely-tight (IP68) against water
configuration. A well-arranged best- and dust. The lid system is equipped
in-class configuration ensures upmost with a proof device for padlocks to
reliability. prevent unauthorized access.
Homogeneous distances between the Gland sealing with WCSM heat
electrical path, trustworthy electrical shrinking tube is the very reliable
connections and a special developed basic design. On demand we supply
short-circuit-yoke ensure the very best also screw cable glands (IP68) and
impulse-voltage 65 kV and short- for additional safety a new developed
circuit [63 kA/1sec.] withstand. cable gland sealwall.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Most popular cable sheath grounding
Chapter III: High Voltage Cable Accessories
options 91

HVLB-SICO-1E
SEP COL
separate collective

SICO-GND

• Dimension 326 x 431 x 320

• Single core cable
• Protection class IP68
• Removable links
SICO-SVL

High
Voltage
Cable
Accessories

HVLB-SICO-2E
HVLB-SICO-UNI

GND SVL CRO

• Dimension 466 x 431 x 320

• For universal usage (Grounding,
SVL and Cross-bonding)
• Single core cable
• Protection class IP68
• Removable links

SEP COL
HVLB-SICO-3E separate collective

SICO-GND

• Dimension 606 x 431 x 320

• Single core cable SICO-SVL
• Protection class IP68
• Removable links
Most popular cable sheath grounding
92 Chapter III: High Voltage Cable Accessories
options

HVLB-SICO-4E
SEP COL
separate collective

SICO-GND

• Dimension 466 x 431 x 460

• For grounding
• Single core cable
• Protection class IP68 SEP COL
• Removable links separate collective

HVLB-SICO-4iiE

SICO-GND

SICO-SVL

SICO-SVL
• Dimension 466 x 601 x 460
• Single core cable
• Protection class IP68
• Removable links

SICO-SPL
gnd-xkv

SICO-SPL
xkV-xkV

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Most popular cable sheath grounding
Chapter III: High Voltage Cable Accessories
options
93

SEP COL
HVLB-SICO-6E
separate collective

SICO-CRO

SICO-CRO-out
• Dimension 606 x 431 x 320
• Single core cable
• Protection class IP68
• Removable links

High
Voltage
Cable
Accessories

SICO-GND

HVLB-SICO-6iiE
SEP COL
separate collective

SICO-GND

SICO-SVL

• Dimension 606 x 401 x 460

• Single core cable
• Protection class IP68
• Removable links

SICO-SPL
GND-xkV
Most popular cable sheath grounding
94 Chapter III: High Voltage Cable Accessories options

SICO-SPL
xkV-xkV

HVLB-COAX
SEP COL
separate collective

COAX-GND

COAX-SVL

• Dimension 821 x 498 x 446

• Coaxial cable
• Protection class IP68
• Removable links

COAX-CRO

COAX-SPL
GND-xkV

COAX-SPL
xkV-xkV

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter III: High Voltage Cable Accessories EPPA-055-Linkboxes 95

EPPA-055-Linkboxes

Mechanical dimensions Electrical dimensions

U-Niveau Family Class Busbar Distance

Impulse voltage Short circut
crosssection phases Power arc internal
(kV) current
(mm²) (mm)
6 -30 kV EPPA-055 IP68 120 35 35 - -
6 -30 kV EPPA-055 IP56 120 35 35 - -

Available Material Available Painting

A2 SS304 / 4301 X5CrNi18-10 Drinking water resistance without Sandblasted

Features
• Electrically and mechanically type tested
• 1-phase and 3-phase boxes
• With or without surge arresters High
Voltage
• With or without removable links Cable
Accessories
Selection Tables for TE’s Raychem
96 Chapter III: High Voltage Cable Accessories
Link Boxes for Single Core Cables

Link Diagram

Bonding lead (type) Single-core Single-core

Bonding lead (mm2) 95 - 300 95 - 300
Protection class IP 56 or IP 68 IP 56 or IP 68
Application Non buried Non buried
Sheath voltage limiters N/A 1 kV - 6 kV
Box size L x H x W (mm) 310 x 255 x 310 310 x 255 x 310
Material Stainless steel Stainless steel
Total weight Approx. 16 kg Approx. 16 kg
Connection links Copper 120 mm2 Copper 120 mm2
Cable connection Compression lug Compression lug
Impulse withstand voltage (kV) 35 35
AC withstand voltage (kV) 24 24
DC withstand voltage (kV) 40 40
Short circuit current (kA/1s) - -
Description EPPA-055-0-3 EPPA-055-x*-3

* Indicates voltage class of sheath voltage limiter (SVL)

Link Diagram

Bonding lead (type) Single-core Single-core

* Indicates voltage class of sheath voltage limiter (SVL)

Link Diagram

Bonding lead (type) Single-core Single-core

* Indicates voltage class of sheath voltage limiter (SVL)

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Selection Tables for TE’s Raychem
Chapter III: High Voltage Cable Accessories
Link Boxes for Single Core Cables
97

Link Diagram

Bonding lead (type) Single-core

Bonding lead (mm2) 95 - 300
Protection class IP 56 or IP 68
Application Non buried
Sheath voltage limiters 1 kV - 6 kV
Box size L x H x W (mm) 310 x 255 x 310
Material Stainless steel
Total weight Approx. 16 kg
Connection links Copper 120 mm2
Cable connection Compression lug
Impulse withstand voltage (kV) 35
AC withstand voltage (kV) 24
DC withstand voltage (kV) 40
Short circuit current (kA/1s) -
Description EPPA-055-x*-3

* Indicates voltage class of sheath voltage limiter (SVL) High

Voltage
Cable
Accessories

Link Diagram

Bonding lead (type) Single-core Single-core

Bonding lead (mm2) 95 - 300 95 - 300
Protection class IP 56 IP 56
Application Non buried Non buried
Sheath voltage limiters N/A 1 kV - 6 kV
Box size L x H x W (mm) 300 x 165 x 190 300 x 165 x 190
Material Stainless steel Stainless steel
Total weight Approx. 10 kg Approx. 11 kg
Connection links Removable copper 120 mm2 Removable copper 120 mm2
Cable connection Compression lug Compression lug
Impulse withstand voltage (kV) 35 35
AC withstand voltage (kV) 24 24
DC withstand voltage (kV) 40 40
Short circuit current (kA/1s) - -
Description EPPA-055-0-1 EPPA-055-x*-1

* Indicates voltage class of sheath voltage limiter (SVL)

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter IV
Connectors & Fittings
AutoPress L62 Hydraulic Crimping Tool�� 100
Insulation Piercing Connectors�� 102
ShearBolt terminal lugs and connectors��103
Copper lugs longitudinally sealed��106
Bimetallic lugs for aluminium conductors�� 107
Copper Tubular Terminals and Splices��108
Waterproof Pre-insulated Mechanical Connectors�� 112
Anchor and suspension clamps for service cables�� 113
Anchor clamps for Self Supporting LV-ABC Lines�� 114
Suspension Clamps for Self Supporting LV-ABC Lines�� 115
Anchor Clamps for LV-ABC Lines
with Insulated Neutral Messenger�� 116
Shearbolt type Mechanical Connectors�� 117
AutoPress L62 Hydraulic Crimping
100 Chapter IV: Connectors & Fittings
Tool

AutoPress L62 Hydraulic Crimping Tool

FEATURES APPLICATIONS BENEFITS

The AUTOPRESS L62 press is designed To press and crimp few types of ¶¶ Ergonomic design and light weight
for indentation or hexagonal crimping of connectors allows crimping to be done one handed
the following connectors: ¶¶ Electronic speed control in the trigger
'C' type connectors ( from C6 TO C50) ¶¶ Quick opening and closing head, 180°
XCT, XTX, XCT.EQ copper tubular lugs, rotating head with hydraulic pressure
Terminal connectors and XG7T copper off
joint sleeves from 6 to 400 mm2 ¶¶ Possibility of using D62 dies in 130 kN
D
IN copper lugs / sleeves from 10 to tools like SIMABLOC C120+ type and
240 mm2 Autopress C120
¶¶ Automatic release with an audible
“click” when force of 62 kN is reached.
Return of piston by releasing the
trigger
¶¶ A 18 V 1.5 Ah battery is delivered
with the tool. Battery with power
load indicator About 120 crimping
operations possible before recharging

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Product references

XCT/XCT.C
XCT.EQ XG7T

Designation Tcpn Typ

AutoPress 62 in carrying case with 1 battery w/o led and one hour charger 2107725-1

Battery 1.5 Ah 2107576-4

Battery 3.0 Ah 2107576-2

"30 minute " charger 2107607-2

Crimping die selection (depending on connectors)

This hydraulic press is designed to take 6E…, 6R… type dies. The list below is not exhaustive.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

AutoPress L62 Hydraulic Crimping
Chapter IV: Connectors & Fittings
Tool
101

UniPress 6-120 Autopress 80 Autopress C120

Cross-sectional Area (mm2) Die Reference TCPN

6 6E6 Cu 1667700-1

10 6E10 Cu 1667701-1

16 6E16 Cu 1667702-1

25 6E25 Cu 1667703-1

35 6E35 Cu 1667704-1

50 6E50 Cu 1667705-1

70 6E70 Cu 1667706-1

95 6E95 Cu 1667707-1

120 6E120 Cu 1667708-1

150 6E150 Cu 1667709-1

185 6E185-Cu 1667710-1

240 6E240Cu 1667711-1

Connectors
300 6E300Cu 2107737-1 & Fittings

400 6E400Cu 2107738-1

102 Chapter IV: Connectors & Fittings Insulation Piercing Connectors

Insulation Piercing Connectors

FEATURES APPLICATIONS BENEFITS

Insulation Piercing Connectors During installation the IPC establishes ¶¶ Wide conductor range, bare and
(IPCs) provide electrical connection electrical contact, protects, and seals insulated cables, and suitable for
for aluminum and copper stranded the contact interface, and electrically aluminum and copper conductors
conductors without stripping insulates the connection, eliminating ¶¶ Shear-head design ensures good
and removing insulation from the the need for weather-proofing and re- contact properties and avoids
conductors. insulating. damaging cables.
PX/KZ/DZ Piercing Connector are ¶¶ Blades made of special tinned copper
suitable for 1 kV & below insulated or harden Aluminium alloy
cables and suitable for Aluminium ¶¶ Low torque, easy to install, no special
conducto, Copper conductor and tools necessary
Copper-Aluminium transition. ¶¶ Quick, reliable, and safe connections on
MV Insulation Piercing Connectors energized conductors (not under load)
are suitable for 10 kV overhead line ¶¶ Superior insulation and sealing
and suitable for aluminium conductor, performance ensures the IPCs
Copper conductor and copper- performance in corrosive environment
aluminium transition ¶¶ Flame retardant UL94-V0 class,
Flame Retardant (FR) Insulation halogen free for bodies, sealing and
Piercing Connector are suitable for 1 kV end cap ( Only for FR IPCs)
& below insulated cables and suitable
for Aluminium conductor, Copper
conductor and Copper-Aluminium
transition.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

1 kV IPC Selection Table

Conductor (mm2)
Rated Current LxWxH
Description Screw Qty Shear Head Size
(A) (MM)
Main Tap

16-95 04-35 KZ2-95 1 13 138 52 × 47 × 87

50-150 06-35 KZ2-150 1 13 138 52 × 47 × 87

25-95 25-95 KZ3-95 1 13 207 61 × 52 × 93

50-150 50-150 KZ4-95 1 13 239 61 × 52 × 93

120-240 25-120 DZ6 1 17 239 68 x 42 × 100

1 kV IPC Selection Table

Main Tap Rated Current LxWxH
Description Screw Qty Shear Head Size
(mm2) (mm2) (A) (MM)
16-95 16-70 MV95/70 1 13 320 95 x 61 x 52

95-240 35-95 MV240/95 1 13 393 129 x 80 x 55

120-240 95-185 MV240/185 1 17 600 130 x 84 x 62
185-300 150-240 MV300/240 2 17 712 135 x 84 x 121

1 kV FR IPC Selection Table

Conductor (mm2)
Rated Current LxWxH
Description Screw Qty Shear Head Size
(A) (MM)
Main Tap

16-95 4-35 FR KZ2-95 1 13 138 52 × 47 × 87

50-150 6-35 FR KZ2-150 1 13 138 52 × 47 × 87
25-95 25-95 FR KZ3-95 1 13 207 61 × 52 × 93
50-150 50-150 FR KZ4-150 1 13 239 61 × 52 × 93
120-240 25-120 FR DZ6 1 17 239 68 × 42 × 100

ENERGY /// POWERFUL PRODUCT SOLUTIONS

ShearBolt terminal
Chapter IV: Connectors & Fittings
lugs and connectors
103

ShearBolt terminal lugs and connectors

FEATURES APPLICATIONS BENEFITS

TE Connectivity's ShearBolt connectors Used for low and medium voltage ¶¶ Bodies and bolts made of special
are range-taking mechanical terminal application up to 42 kV. aluminium alloy provide good contact
connectors.Just six connectors will ac- propertities
ShearBolt connectors are ideally suited
commodate a wide range of aluminum ¶¶ Compact design requires little
for aluminum to aluminum, aluminum
and copper conductors from 25 mm2 installation space, particularly for large
to copper and copper to copper
stranded and solid to 500 mm2 circular sizes
applications making them the universal
stranded class 2.
connector solution. ¶¶ No elongation during installation, make
Just six connectors will accommodate it easier to design relevant accessories
The only tool required to install the
a wide range of aluminum and copper ¶¶ Chamfered edges are suitable for up to
connector is a standard ratchet
conductors from 25 mm2 stranded and 42 kv voltage and adaptable to existing
wrench with the appropriate sized
solid to 500 mm2 circular stranded termination designs
hexagonal sockets. The connector
class 2.
design incorporates shear head bolts, ¶¶ Shear bolts with predetermined
which ensures that the correct torque shear torque ensures that the correct
is applied torque is applied to each bolt and
The removable inserts in the connector consequently to the end of each
body centralize smaller conductor conductor
sizes. For larger sizes, inserts are not ¶¶ The connector design incorporates
required and are easily removed with shear head bolts, which ensures that
a standard screwdriver. ShearBolt the correct torque is applied to each
connectors meet the electrical and bolt and consequently the optimal
mechnical requirements IEC 61238-1. contact force is generated to minimize
connection resistance
A holding tool is recommended to
avoid core bending of conductors and ¶¶ The removable inserts in the connector
can be ordered from TE Connectivity body centralize smaller conductor sizes

Connectors
& Fittings

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Lugs Dimensions

Cross- Palm hole Dimensions

sectional Diameter mm Contact Bolts Head Size AF
Product Reference
Range mm Quantity (mm)
(mm2) LB L1 L2 L3 L4

BLMT-25/95-13 25-95 13 60 30 24 12.8 1 13

BLMT-25/95-17 25-95 17 60 30 24 12.8 1 13
BLMT-35/150-13 35-150 13 86 35 28 15.8 1 17
BLMT-35/150-17 35-150 17 86 35 28 15.8 1 17
BLMT-95/240-13 95-240 13 112 60 33 20 2 19
BLMT-95/240-17 95-240 17 112 60 33 20 2 19
BLMT-120/300-13 120-300 13 115 65 37 24 2 22
BLMT-120/300-17 120-300 17 115 65 37 24 2 22
BLMT-185/400-13 185-400 13 137 80 42 25.5 3 22
BLMT-185/400-17 185-400 17 137 80 42 25.5 3 22
BLMT-185/400-21 185-400 21 137 80 42 25.5 3 22
BLMT-500/630-13 500-630 13 150 95 50 33 3 27
BLMT-500/630-17 500-630 17 150 95 50 33 3 27
BLMT-500/630-21 500-630 21 150 95 50 33 3 27
ShearBolt terminal
104 Chapter IV: Connectors & Fittings
lugs and connectors

Application Information: Dimensions in metrics

Application Range
Conductor Type
Product Reference Al Al Al Al Cu Cu Cu
Circular Circular Sector Sector Circular Circular Sector
Stranded Solid Stranded Solid Stranded Solid Stranded
Cross-sectional range (mm2) 25 - 95 25 - 95 25 - 70 - 16 - 95 10 - 50 25 - 70
BLMT-25/95-XX Cross-sectional range (mm2) - - 95** - - - 95**
Conductor diameter (mm) 5.7 - 12.5 5.5 - 11 - - 4.8 - 12.5 3.6 - 8 -
Cross-sectional range (mm2) 35 - 150 35 - 150 50 - 95 50 - 120 35 - 150 35 - 50 50 - 95
BLMT-35/150-XX Cross-sectional range (mm2) - - 120* - 150** - - - 120* - 150**
Conductor diameter (mm) 6.8 - 15 6.5 - 14 - - 6.6 - 15 6.5 - 8 -
Cross-sectional range (mm2) 95 - 240 95 - 240 95 - 150 95 - 150 95 - 240 - 95 - 150
BLMT-95/240-XX Cross-sectional range (mm2) - - 185* - 240** 185(90°) - - 185* - 240**
Conductor diameter (mm) 11 - 19.2 10.5 - 18 - - 11 - 19.2 - -
Cross-sectional range (mm2) 120 - 300 150 - 300 120 - 185 120 - 240 120 - 300 - 120 - 185
BLMT-120/300-XX Cross-sectional range (mm2) - - 240* - 300** - - - 240* - 300**
Conductor diameter (mm) 12.7 - 23.1 12.9 - 19.8 - - 12.7 - 22.6 - -
Cross-sectional range (mm2) 185 - 400 185 - 400 185 - 240 185 - 240 185 - 400 - 185 - 240
BLMT-185/400-XX Cross-sectional range (mm2) - - 300* - 400** 300(90˚) - - 300* - 400**
Conductor diameter (mm) 15.5 - 24.6 14.8 - 24.6 - - 15.5 - 24.6 - -
Cross-sectional range (mm2) 500 - 630 500 - 630 - - 500 - 630 - -
BLMT-500/630-XX Cross-sectional range (mm2) - - - - - - -
Conductor diameter (mm) 25.3 - 32.5 24.0 - 28.6 - - 25.3 - 32.5 - -

* Slightly rounded with pliers

** Pressed round

XX Palm hole

Dimensions Contact
Cross-sectional Range mm Head Size AF
Product Reference Blocked Bolts
(mm2) mm
L1 L2 L3 L4 Quantity

BSMB-10/35 10-35 yes 45 20 19 8.5 2 10 25 - 70

BSM-25/95 25-95 yes 65 30 24 12.8 2 13 95**
BSM-25/95-U 25-95 no 65 24 12.8 2 13 -
BSMB-35/150 35-150 yes 80 35 28 15.8 2 17 50 - 95
BSMU-35/150 35-150 no 80 28 15.8 2 17 120* - 150**
BSM-95/240 95-240 yes 125 60 33 20 4 19 -
BSM-95/240-U 95-240 no 125 33 20 4 19 95 - 150
BSMB-95/240-34 95-240 yes 125 60 34 22 4 19 185* - 240**
BSMB-120/300 120-300 yes 140 65 37 24 4 22 -
BSMU-120/300 120-300 no 140 37 24 4 22 120 - 185
BSM-185/400 185-400 yes 170 80 42 25.5 6 22 240* - 300**
BSM-185/400-U 185-400 no 170 42 25.5 6 22 -
BSMB-500 500 yes 190 90 46 30 6 27 185 - 240
BSMU-500 500 no 190 90 46 30 6 27 300* - 400**
BSMB-630 630 yes 200 95 50 33 6 27 -

ENERGY /// POWERFUL PRODUCT SOLUTIONS

ShearBolt terminal
Chapter IV: Connectors & Fittings 105
lugs and connectors

Application Range
Conductor Type
Product Reference Al Al Al Al Cu Cu Cu
Circular Circular Sector Sector Circular Circular Sector
Stranded Solid Stranded Solid Stranded Solid Stranded
Cross-sectional range (mm2) 10 - 35 10 - 50 10 - 25 10 - 35 10 - 35 10 - 35 10 - 25
BSMB-10/35 Cross-sectional range (mm2) - - 35** - - - 35**
Conductor diameter (mm) 3.7 - 7.5 3.4 - 7.8 - - 3.7 - 7.5 3.4 - 6.7 -
Cross-sectional range (mm2) 25 - 95 25 - 95 25 - 70 - 16 - 95 10 - 50 25 - 70
BSM-25/95
Cross-sectional range (mm2) - - 95** - - - 95**
BSM-25/95-U
Conductor diameter (mm) 5.7 - 12.5 5.5 - 11 - - 4.8 - 12.5 3.6 - 8 -
Cross-sectional range (mm2) 35 - 150 35 - 150 50 - 95 50 - 120 35 - 150 35 - 50 50 - 95
BSMB-35/150
Cross-sectional range (mm2) - - 120* - 150** - - - 120* - 150**
BSMU-35/150
Conductor diameter (mm) 6.8 - 15 6.5 - 14 - - 6.6 - 15 6.5 - 8 -
Cross-sectional range (mm2) 95 - 240 95 - 240 95 - 150 95 - 150 95 - 240 - 95 - 150
BSM-95/240
Cross-sectional range (mm2) - - 185* - 240** 185(90°) - - 185* - 240**
BSM-95/240-U
Conductor diameter (mm) 11 - 19.2 10.5 - 18 - - 11 - 19.2 - -
Cross-sectional range (mm2) 95 - 240 95 - 240 95 - 150 95 - 185 95 - 240 - 95 - 150
BSMB-95/240-34 Cross-sectional range (mm2) - - 185 - 240* - - - 185 - 240*
Conductor diameter (mm) 11 - 20.8 10.5 - 18 - - 11 - 19.2 - -
Cross-sectional range (mm2) 120 - 300 150 - 300 120 - 185 120 - 240 120 - 300 - 120 - 185
BSMB-120/300
Cross-sectional range (mm2) - - 240* - 300** - - - 240* - 300**
BSMU-120/300
Conductor diameter (mm) 12.7 - 23.1 12.9 - 19.8 - - 12.7 - 22.6 - -
Cross-sectional range (mm2) 185 - 400 185 - 400 185 - 240 185 - 240 185 - 400 - 185 - 240
BSM-185/400
Cross-sectional range (mm2) - - 300* - 400** 300(90°) - - 300* - 400**
BSM-185/400-U
Conductor diameter (mm) 15.5 - 24.6 14.8 - 24.6 - - 15.5 - 24.6 - -
Cross-sectional range (mm2) 500 500 - - 500 - -
BSMB-500
Cross-sectional range (mm2) - - - - - - -
BSMU-500
Conductor diameter (mm) 25.3 - 28.9 24 - 25.1 - - 25.3 - 28.6 - -
Connectors
Cross-sectional range (mm2) 630 630 - - 630 - - & Fittings

BSMB-630 Cross-sectional range (mm2) - - - - - - -

Conductor diameter (mm) 28.7 - 32.5 27.3 - 28.4 - - 28.7 - 32.5 - -

* Slightly rounded with pliers

** Pressed round
106 Chapter IV: Connectors & Fittings Copper lugs longitudinally sealed

Copper lugs longitudinally sealed

FEATURES APPLICATIONS BENEFITS

Made of forged electrolytic copper and Grounding ¶¶ Wide range for copper cables
longitudinally sealed ¶¶ Specially made for high current
Suitable for outdoor application
Crimp by hexagonal technic
Inside and outside MV and LV
Conductors sizes: 16 to 400 mm2 terminations for copper cables

ØB ØD

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Cross
ØA ØB Type 1 ØD Type 2 F L P Weight Standard
Designation Section PN RPN
mm mm ØC mm mm B mm mm mm mm (g) Packaging
mm2
DPD7 16 16 0-0709095-1 662374-000 5.5 12.2 25 12.8 - 29 67 5 54 3
DPD7 25 25 0-0709214-1 944560-000 7 12.2 25 12.8 - 29 67 5 44 3
DPD7 25 D14.5 25 0-0709214-2 921506-000 7 12.2 25 14.5 - 29 67 5 44 3
DPD7 25 D16 25 0-0709214-3 159302-000 7 12.2 25 16 - 29 67 5 44 3
DPD7 29 29 0-0709903-1 890200-000 7.8 12.2 25 12.8 - 29 67 5 44 3
DPD7 29/25-D14.5E 29 0-0709290-1 506140-000 7.8 12.2 25 14.5 - 29 67 5 40 10
DPD7 35 35 0-0709215-1 530402-000 8.5 12.2 25 12.8 - 29 67 5 44 3
DPD7 50 50 0-0709216-1 149964-000 9.5 12.2 25 12.8 - 29 67 5 38 3
DPD7 70 70 0-0709086-1 419996-000 12.5 21 30 12.8 - 33 79 6 124 3
DPD7 95 95 0-0709217-1 207728-000 13.5 21 30 12.8 - 33 79 6 118 3
DPD7 120 120 0-0709087-2 461028-000 15 21 35 14.5 - 33 83 7 136 3
DPD7 150 150 0-0709218-2 467958-000 16.5 21 35 14.5 - 33 83 7 124 3
DPD7 185/50x50 NP 185 0-0709088-1 572986-000 19 26 - - 50 35 104 7 308 3
DPD7 185/50x50 D12 185 0-0709088-3 628460-000 19 26 - 12 50 35 104 7 308 3
DPD7 185/50x50 D14.5 185 0-0709088-5 169076-000 19 26 - 14.5 50 35 104 7 308 3
DPD7 185/50x50 D16 185 0-0709088-6 911388-000 19 26 - 16 50 35 104 7 308 3
DPD7 185/50x50 D18 185 0-0709088-7 - 19 26 - 18 50 35 104 7 308 3
DPD7 240/50x50 NP 240 0-0709219-1 950600-000 21 26 - - 50 35 104 7 280 3
DPD7 240/50x50 D14.5 240 0-0709219-3 818140-000 21 26 - 14.5 50 35 104 7 280 3
DPD7 240/50x50 D16 240 0-0709219-4 441308-000 23 26 - 16 50 35 104 7 280 3
DPD7 300/60x60 NP 300 0-0709089-1 289358-000 23 32 - - 60 45 127 9 582 3
DPD7 300/60x60 D14 300 0-0709089-3 542702-000 23 32 - 14 60 45 127 9 582 3
DPD7 300/60x60 D16.5 300 0-0709089-4 141148-000 23 32 - 16.5 60 45 127 9 582 3
DPD7 350/60x60 D14.5 350 0-0709220-1 - 25 32 - 14.5 60 45 127 9 516 3
DPD7 400/60x60 NP 400 0-0709221-1 384642-000 26 32 - - 60 45 127 9 516 3
DPD7 400/60x60 D14.5 400 0-0709221-2 - 26 32 - 14.5 60 45 127 9 516 3
DPD7 400/60x60 D20 400 0-0709221-4 019968-000 26 32 - 20 60 45 127 9 516 3

Cross
ØA ØB Type 1 ØD Type 2 F L P Weight Standard
Designation Section PN RPN
mm mm ØC mm mm B mm mm mm mm (g) Packaging
mm2
DPD7 70/50x40 D14E 70 0-0708365-1 288060-000 12.5 21 - 14 50 45 112 7 - 3
DPD7 95/50x40 D14E 95 0-0708366-1 064510-000 13.5 21 - 14 50 45 112 7 - 3
DPD7 185/50x40 D12.8E 185 863114-000 18.5 26 - 12.8 50 45 112 7 - 3 3
DPD7 185/50x40 D18E 185 0-0708367-2 612172-000 18.5 26 - 18 50 45 112 7 - 3
DPD7 240/50x40 D18E 240 0-0708368-1 703690-000 21 26 - 18 50 45 112 7 - 3

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Bimetallic lugs for aluminium
Chapter IV: Connectors & Fittings
conductors
107

Bimetallic lugs for aluminium conductors

FEATURES APPLICATIONS BENEFITS

Made of aluminium barrel link to MV terminations ¶¶ One technology for all the sizes of
a copper palm by friction welding cables
LV connection on busbar inside
technology ¶¶ Single connector model for a given
electrical panel
Crimp by deep stepped indentation conductor cross-sectionnal area
For external application, the alu-cu area
Range from 16 to 1600 mm2 should be protected against humidity ¶¶ Friction welding technology
Accept cables according to NFC 32013 ¶¶ Age resistant current passage from
and IEC 228 the aluminium shift to the solid copper
plate
¶¶ Compliance with specification C33090-
1, electrical test performances in
accordance,
¶¶ with NFC 63-061 class A and IEC 1238-1
class A

ØD

ØB

ØC
L

Connectors
& Fittings

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Cross
ØA ØB Type 1 ØD Type 2 F
Designation Section PN RPN
mm mm ØC mm mm B mm mm
mm2
XCX 16 16 0-0719929-1 761570-000 16 20 10.5 72 40 3
XCX 25 25 0-0719930-1 812766-000 16 20 10.5 72 40 3
XCX 35 35 0-0719924-1 005880-000 16 25 12.8 73.5 45 3
XCX 50 50 0-0719923-1 203304-000 20 25 12.8 73.5 65 3
XCX 70 70 0-0719922-1 224166-000 20 25 12.8 73.5 65 3
XCX 95 95 0-0719921-1 831348-000 20 25 12.8 73.5 60 3
XCX 120 120 0-0719782-1 288864-000 25 30 12.8 94 130 3
XCX 150 150 0-0719783-1 128036-000 25 30 12.8 94 125 3
XCX 185 185 0-0739006-1 558578-000 32 30 12.8 94 210 3
XCX 240 240 0-0739007-1 117094-000 32 30 12.8 94 200 3
XCX 300 300 0-1306957-1 341018-000 40 36 16.5 137 380 3
XCX 400 400 0-1306962-1 140868-000 40 36 16.5 137 340 3
XDX 500 500 0-0708270-1 - 47 60 x 60 * 200 860 3
4Ø9
XDX 630 630 0-0708270-2 063918-000 47 60 x 60 200 800 3
30
XDX 800 800 0-0708273-1 867280-000 60 80 x 80 * 260 - 3
XDX 1000 1000 0-0708273-2 655044-000 60 80 x 80 * 260 - 3
4 Ø 11
XDX 1200 1200 0-0708275-1 587504-000 65 80 x 80 271 - 3
40
9 Ø 11
XDX 1600 1600 - - 70 125 x 125 322 - 3
45
Copper Tubular Terminals
108 Chapter IV: Connectors & Fittings
and Splices

Copper Tubular Terminals and Splices

General Description

FEATURES APPLICATIONS BENEFITS

XCT Tubular terminals and XG7T splices To make connection to Terminal equip- ¶¶ Full range for cross section conductors
are ideally suited to connect electrical ments or other conductors. from 1.5 mm2 to 630 mm2
copper wire to equipment's terminals or ¶¶ A funnel entry design and an inspection
to an another conductor.XCT and XG7T hole ensure easy of handling
range includes
¶¶ Offer outstanding resistance to
XCT and XG7T range includes ring oxidation and corrosion
tongue terminals,right angle terminals, ¶¶ Compliance with NFC 20 130 French
compact narrow tongue terminal and Standard
splices.
Made of highly conductive electrolytic
copper with a bright tin finish, the full
range can be used for rigid stranded
wire (Class 2) and flexible wires (Class
5).
The wire size and stud holes are clearly
marked in metric sizes
The connection can be realized with
either hexagonal or indent crimping
tools.
Indent crimping tool Unipress 6-120 and
Hexagonal crimping tool Autopress L62
have been tested and qualified to install
XCT and XG7T terminals and splices.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Dimensions (mm)
Capacity Stud Weight Standard
Designation PN RPN
(mm2) Ø W d C L M (kg) Packaging

XCT 1,5-3 0-0710971-1 747476-000 3,2 6 1,8 3,25 17 3 0,0007 100

XCT 1,5-4 0-0710972-1 583886-000 4,3 6,5 1,8 4 17 4 0,0009 100
XCT 1,5-5* 0-0710973-1 264854-000 1,5 5,3 7,5 1,8 4,75 18 5 0,0009 100
XCT 1,5-6* 0-0711674-1 338120-000 6,4 9 1,8 6,5 19 6 0,0010 100
XCT 2,5-4 0-0710974-1 527554-000 4,3 8 2,2 4,5 18 4 0,0013 100
XCT 2,5-5 0-0710975-1 146900-000 5,3 8,5 2,2 5 19 5 0,0013 100
2,5
XCT 2,5-6* 0-0710976-1 380270-000 6,4 9 2,2 6,5 20 6 0,0015 100
XCT 4-4 0-0710977-1 612772-000 4,3 9 2,7 4,75 21 4 0,0024 100
XCT 4-5 0-0710978-1 898102-000 4 5,3 9 2,7 4,75 24 5 0,0026 50
XCT 4-6 0-0710979-1 665128-000 6,4 12 2,7 6,5 25 6 0,0027 50
XCT 6-4 0-0710032-1 977850-000 4,2 10 3,3 7 31 4 0,0043 100
XCT 6-5 0-0710032-2 350506-000 5,2 10 3,3 7 31 5 0,0043 100
6
XCT 6-6 0-0710032-4 107672-000 6,4 13 3,3 7 31 6 0,0044 100
XCT 6-8 0-0710032-6 588770-000 8,3 13 3,3 9 35 8 0,0045 100
XCT 10-4* 0-0710031-1 007658-000 4,2 11 4,2 7 33 4 0,0060 100
XCT 10-5 0-0710031-2 484566-000 5,2 11 4,2 7 33 5 0,0065 100
XCT 10-6 0-0710031-4 522246-000 10 6,4 11 4,2 7 33 6 0,0065 100
XCT 10-8 0-0710031-6 246220-000 8,3 14 4,2 10 38 8 0,0074 100
XCT 10-10 0-0710031-8 234052-000 10,3 14 4,2 10 38 10 0,0075 100
XCT 16-5 0-0710030-1 894412-000 5,2 12 5,3 7 33,5 5 0,0086 100
XCT 16-6 0-0710030-3 025722-000 6,4 12 5,3 7 33,5 6 0,0087 100
XCT 16-8 0-0710030-5 657484-000 16 8,3 16 5,3 9 39 8 0,0092 100
XCT 16-10 0-0710030-7 204354-000 10,3 16 5,3 11 43 10 0,0099 100
XCT 16-12* 0-0710030-8 634476-000 12,8 16 5,3 11 43 12 0,0094 100

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Copper Tubular Terminals
Chapter IV: Connectors & Fittings
and Splices
109

Dimensions (mm)
Capacity Stud Weight Standard
Designation PN RPN
(mm2) Ø W d C L M (kg) Packaging

XCT 1,5-3 0-0710971-1 747476-000 3,2 6 1,8 3,25 17 3 0,0007 100

XCT 1,5-4 0-0710972-1 583886-000 4,3 6,5 1,8 4 17 4 0,0009 100
1,5
XCT 1,5-5* 0-0710973-1 264854-000 5,3 7,5 1,8 4,75 18 5 0,0009 100
XCT 1,5-6* 0-0711674-1 338120-000 6,4 9 1,8 6,5 19 6 0,0010 100
XCT 2,5-4 0-0710974-1 527554-000 4,3 8 2,2 4,5 18 4 0,0013 100
XCT 2,5-5 0-0710975-1 146900-000 2,5 5,3 8,5 2,2 5 19 5 0,0013 100
XCT 2,5-6* 0-0710976-1 380270-000 6,4 9 2,2 6,5 20 6 0,0015 100
XCT 4-4 0-0710977-1 612772-000 4,3 9 2,7 4,75 21 4 0,0024 100
XCT 4-5 0-0710978-1 898102-000 4 5,3 9 2,7 4,75 24 5 0,0026 50
XCT 4-6 0-0710979-1 665128-000 6,4 12 2,7 6,5 25 6 0,0027 50
XCT 6-4 0-0710032-1 977850-000 4,2 10 3,3 7 31 4 0,0043 100
XCT 6-5 0-0710032-2 350506-000 5,2 10 3,3 7 31 5 0,0043 100
6
XCT 6-6 0-0710032-4 107672-000 6,4 13 3,3 7 31 6 0,0044 100
XCT 6-8 0-0710032-6 588770-000 8,3 13 3,3 9 35 8 0,0045 100
XCT 10-4* 0-0710031-1 007658-000 4,2 11 4,2 7 33 4 0,0060 100
XCT 10-5 0-0710031-2 484566-000 5,2 11 4,2 7 33 5 0,0065 100
XCT 10-6 0-0710031-4 522246-000 10 6,4 11 4,2 7 33 6 0,0065 100
XCT 10-8 0-0710031-6 246220-000 8,3 14 4,2 10 38 8 0,0074 100
XCT 10-10 0-0710031-8 234052-000 10,3 14 4,2 10 38 10 0,0075 100
XCT 16-5 0-0710030-1 894412-000 5,2 12 5,3 7 33,5 5 0,0086 100
XCT 16-6 0-0710030-3 025722-000 6,4 12 5,3 7 33,5 6 0,0087 100
XCT 16-8 0-0710030-5 657484-000 16 8,3 16 5,3 9 39 8 0,0092 100
XCT 16-10 0-0710030-7 204354-000 10,3 16 5,3 11 43 10 0,0099 100
XCT 16-12* 0-0710030-8 634476-000 12,8 16 5,3 11 43 12 0,0094 100
XCT 25-5* 0-0710026-1 477850-000 5,2 13 6,6 7 35 5 0,0108 100
XCT 25-6 0-0710026-3 592958-000 6,4 13 6,6 7 35 6 0,0110 100
XCT 25-8 0-0710026-5 572356-000 25 8,3 16 6,6 9 40 8 0,0117 100 Connectors
& Fittings

XCT 25-10 0-0710026-7 428136-000 10,3 16 6,6 11 44 10 0,0116 100

XCT 25-12* 0-0710026-8 081140-000 12,2 16 6,6 11 44 12 0,0120 100
XCT 35-6 0-0710027-1 118978-000 6,4 15 7,9 7 39 6 0,0140 50
XCT 35-8 0-0710027-2 415846-000 8,3 17 7,9 11 46 8 0,0150 50
35
XCT 35-10 0-0710036-3 792910-000 10,3 17 7,9 11 46 10 0,0171 50
XCT 35-12* 0-0710036-4 186864-000 12,8 17 7,9 11 46 12 0,0154 50
XCT 50-6* 0-0710025-3 326608-000 6,4 18 9,2 13,5 53 6 0,0200 25
XCT 50-8 0-0710025-2 392352-000 8,3 18 9,2 13,5 53 8 0,0260 25
50
XCT 50-10 0-0710025-5 361896-000 10,3 18 9,2 13,5 53 10 0,0300 25
XCT 50-12 0-0710025-7 375724-000 12,8 19 9,2 13,5 53 12 0,0230 25
XCT 60-8* 0-0709817-1 059648-000 8,3 19 10,5 11,3 52,5 8 0,0218 25
XCT 60-10 0-0709817-2 344944-000 60 10,3 19 10,5 11,3 52,5 10 0,0202 25
XCT 60-12 0-0709817-3 604036-000 12,8 19 10,5 13,8 52,5 12 0,0200 25
XCT 70-8 0-0710028-1 554532-000 8,3 21 11 13,5 58 8 0,0396 25
XCT 70-10 0-0710028-3 348884-000 10,3 21 11 13,5 58 10 0,0374 25
70
XCT 70-12 0-0710028-5 357652-000 12,8 21 11 13,5 58 12 0,0376 25
XCT 70-16* 0-0710028-8 922802-000 16,5 21 11 16,5 60,5 16 0,0362 25
Copper Tubular Terminals
110 Chapter IV: Connectors & Fittings
and Splices

Dimensions (mm)
Capacity Weight Standard
Designation PN RPN
(mm2) d L (kg) Packaging

XG7T 1,5 0-0710982-1 522928-000 1,5 1,8 15 0,0012 100

XG7T 2,5 0-0710983-1 984046-000 2,5 2,2 18 0,0013 100
XG7T 4 0-0710984-1 914422-000 4 2,7 22 0,0031 100
XG7T 6 0-0709834-1 016836-000 6 3,3 31 0,0040 50
XG7T 10 0-0709835-1 062518-000 10 4,2 39 0,0040 50
XG7T 16 0-0709836-1 845692-000 16 5,3 39 0,0103 50
XG7T 25 0-0709837-2 929958-000 25 6,6 39 0,0128 50
XG7T 35 0-0709838-1 516670-000 35 7,9 39 0,0169 50
XG7T 50 0-0709839-1 977042-000 50 9,2 50 0,0262 25
XG7T 60 0-0709840-1 232750-000 60 10,5 47 0,0170 25
XG7T 70 0-0709841-1 961138-000 70 11 52 0,0390 25
XG7T 95 0-0709842-1 513764-000 95 13,1 65 0,0564 25
XG7T 120 0-0709843-1 120650-000 120 14,5 71 0,0780 10
XG7T 150 0-0709844-1 263742-000 150 16,2 78 0,1015 10
XG7T 185 0-0709845-1 918180-000 185 18 86 0,1250 10
XG7T 240 0-0709846-1 610494-000 240 20,6 94 0,1660 10
XG7T 300 0-0709847-1 597942-000 300 23,1 102 0,1802 5
XG7T 400 0-0709574-1 246948-000 400 26 102 0,2062 5

XCT••EQ Right angle Terminals

Dimensions (mm)
Capacity Stud Weight Standard
Designation PN RPN
(mm2) Ø W d C H M (kg) Packaging

XCT 6-6 EQ 0-0708470-1 331510-000 6 6,5 13 3,3 7,5 14,4 6 - 100

XCT 10-6 EQ 0-0708471-1 476454-000 6,5 11 4,2 6,5 12,2 6 0,0050 100 100
10
XCT 10-8 EQ 0-0708471-2 318714-000 8,5 12 4,2 10 12,2 8 0,0060 100
XCT 16-6 EQ 0-0708472-1 267314-000 6,5 12 5,3 6,25 13 6 0,0070 100 100
16
XCT 16-8 EQ 0-0708472-2 736286-000 8,5 16 5,3 9 12,8 8 0,0080 100
XCT 25-6 EQ 0-0708412-1 862906-000 6,5 13 6,6 6,25 13,5 6 0,0117 100
25
XCT 25-8 EQ 0-0708412-2 545748-000 8,5 16 6,6 10 13,5 8 0,0132 100
XCT 35-6 EQ 0-0708473-1 391712-000 6,5 15 7,9 7,5 14 6 0,0163 50
XCT 35-8 EQ 0-0708473-2 349164-000 35 8,5 17 7,9 10 14,5 8 0,0140 50
XCT 35-10 EQ 0-0708473-3 108500-000 10,5 17 7,9 12 22 10 - 50
XCT 50-6 EQ 0-0708474-1 517876-000 6,5 17 9,2 6,25 28 6 - 50
XCT 50-8 EQ 0-0708474-2 475098-000 50 8,5 18 9,2 10 18,3 8 0,0288 25
XCT 50-10 EQ 0-0708474-3 352900-000 10,5 18 9,2 12 18,5 10 0,0242 25
XCT 70-10 EQ 0-0708476-1 412716-000 10,5 21 11 12 19,5 10 0,0398 25
70
XCT 70-12 EQ 0-0708476-2 955970-000 13 21 11 13 19,5 12 - 25
XCT 95-10 EQ 0-0708477-1 690846-000 10,5 23 13,1 12 35 10 - 25
95
XCT 95-12 EQ 0-0708477-2 406338-000 13 23 13,1 13 35 12 0,0400 25
XCT 120-10 EQ 0-0708478-1 838050-000 120 10,5 28 14,5 12 38 10 - 25
XCT 150-12 EQ 0-0708479-1 002186-000 150 13 28 16,2 15 40 12 - 10

Other dimensions on request.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Copper Tubular Terminals
Chapter IV: Connectors & Fittings
and Splices
111

Dimensions (mm)
Capacity Stud Weight Standard
Designation PN RPN
(mm2) Ø W d C L M (kg) Packaging

XCT,C 120-10 0-0708461-1 458994-000 120 10,3 24,5 14,3 11,5 63 10 0,0644 25
XCT,C 150-10 0-0708462-1 913502-000 150 10,3 24,5 16 11,5 64,5 10 0,0800 10
XCT,C 185-10 0-0708463-1 691256-000 185 10,3 24,5 17,8 11,5 72,5 10 0,0980 10
XCT,C 240-10 0-0708464-1 666084-000 240 10,3 31 20,4 11,5 74 10 0,1230 10
XCT,C 300-10 0-0708465-1 499082-000 300 10,3 31 22,9 11,5 83 10 0,1380 10

Other dimensions on request.

In case of use with flexible conductor,

it is necessary to use next larger section :
- Ex : flexible wire 35 mm2: use the lug (or sleeve) with marking: 50 mm2

Connectors
& Fittings
Waterproof Pre-insulated Mechanical
112 Chapter IV: Connectors & Fittings
Connectors

Waterproof Pre-insulated Mechanical Connectors

FEATURES APPLICATIONS BENEFITS

These waterproof insulated mechanical They are used when a customer service ¶¶ Suitable for aluminium and copper
connectors are suitable for all types of line is changed or reconnect to a conductors, solid and stranded
LV-ABC conductors as well as connec- customer after payment. End cap is ¶¶ Stripping version can be installed and
tions to service and lighting cable cores. included to seal open sides. removed under load (max. 90 A)
The bolts (13 mm) are being tightened ¶¶ Polymeric tightening bolts allow safe
until the heads shear off. installations on hot lines
Available with a piercing contact and as ¶¶ Tested for watertightness at a voltage
second version which requires stripping of 6 kV for 30 min in a waterbath (NFC
of the insulation. 33020, CENELEC prEN 50483-4
class 1)
¶¶ Exceeds requirements according to
NFC 33020, NFC 33021 and NFC 20
540 Components not losable, end cap
attached to body
¶¶ Stripping version re-openable, piercing
version not re-openable
¶¶ Insulation material made of weather
and UV resistant glass fibre reinforced
polymer

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

(mm2) Cross section Imax. * Torque Weight

Designation Type
max. min. (A) (Nm) (kg/100 pcs)
BPC 35 -35 35 4 stripping/stripping 90 10 8,5
BPC 35 -P35 35 4 stripping/piercing 90 10 8,5
BPC P35 -P35 35 4 piercing/piercing - 10 8,5
BPC P50 50 4 stripping/piercing - 10 8,5

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Anchor and suspension clamps
Chapter IV: Connectors & Fittings
for service cables
113

Anchor and suspension clamps for service cables

& Terminals

FEATURES APPLICATIONS BENEFITS

PA 25x100 -The clamp is designed to PA 25x100 ¶¶ Tool free installation with wedges
anchor insulated service lines with 2 or sliding inside the body
PA 9-17 and PA
4 conductors. The clamp is composed ¶¶ Easy to open bail permits fixing to
of a body, 2 wedges and removable and RA 25
brackets and pigtails
adjustable bail.
¶¶ Adjustable length of bail in three steps,
PA 9-17 and PAS - The clamps are max. length of clamp 208 mm
equipped with an adapted wedge for ¶¶ Exceeds requirements according to NF
anchoring of round insulated service C 33 042
lines with up to 4 conductors.
¶¶ Clamp made of weather and UV
RA 25 -The clamp is designed for sus- resistant polymer
pension applications of insulated service ¶¶ Adjustable link made of hot dip
lines with 2 or 4 conductors. galvanized steel
¶¶ Adjustable length of bail in four steps,
max. length of clamp 220 mm
¶¶ For angles of the line up to 90°
¶¶ Tool free installation with core
separator
¶¶ Easy to open bail permits fixing to
brackets and pigtails
¶¶ Exceeds requirements according to NF
C 33 042
¶¶ Clamp is made of weather and UV
resistant polymer

Connectors
& Fittings

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Anchor clamp for insulated overhead conductors (self-supporting)

Description Breaking Load Weight
Cross Section (mm2) Ordering max.
min. (kN) (kg/10 ks)
PA 25x100 2 x 16 4 x 25 2,0 1,0

Anchor clamps with rigid bail for round cables

Description Breaking Load Weight
Cross Section (mm2) Ordering max.
min. (kN) (kg/10 ks)
PA 25x100 2 x 16 4 x 25 2,0 1,0
PAS 35 18 25 2,0 1,3

Suspension clamp for insulated overhead conductors and cables

Description Breaking Load Weight
Cross Section (mm2) Ordering max.
min. (kN) (kg/10 ks)
RA 25 2 x 16 4 x 25 2,0 0,9
Anchor clamps for Self Supporting
114 Chapter IV: Connectors & Fittings
LV-ABC Lines

Anchor clamps for Self Supporting LV-ABC Lines

FEATURES APPLICATIONS BENEFITS

The clamps are designed to anchor self Single M12 bolt and self-locking nut ¶¶ Exceeds requirements according to ESI
supporting LV-ABC lines with 2 to 4 allow clamp to be fixed also to closed 43-14 and VDE 0211 and in future to
cores. eye screws and bracket. CENELEC prEN 50483-2
The wedge type clamp is self-adjusting. ¶¶ Clamp made of weather and UV-light
Pilot wires or street lighting conductors resistant glass fibre reinforced polymer
are led alongside the clamp. and hot dip galvanized steel
The insertion of conductors is
facilitated by an integrated spring
which help open the clamp
The version with movable arms in
addition simplifies

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Ordering Cross Section Breaking Load Weight

Designation (mm2) (kN) (kg/10 ks)
With fixed arm
HEL-5505 4 x 10 - 35 12,0 5,2
HEL-5506 4 x 25 - 50 28,0 10,0
HEL-5507 4 x 70 - 95 43,0 11,0
PA 4 120 4 x 120 60,0 20,0
With movable arm
HEL-5503 4 x 25 - 50 28,0 10,0
HEL-5504 4 x 70 - 95 43,0 11,0

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Suspension Clamps for Self
Chapter IV: Connectors & Fittings
Supporting LV-ABC Lines
115

Suspension Clamps for Self Supporting LV-ABC Lines

FEATURES APPLICATIONS BENEFITS

The clamps are designed to suspend self Suspension clamp PS ¶¶ Exceeds requirements according to ESI
supporting LV-ABC lines. They can be 43-14 and VDE 0211
Can be installed in straight direction
also used for LV-ABC lines with bare and ¶¶ Made of weather and UV-light resistant
and in line deviation angle up to 30°
insulated neutral messenger. elastomer and hot dip galvanized steel
Tool free installation, equipped with
wing nut ¶¶ Fits to hooks and pigtails up to a
diameter of 21 mm
Universal suspension clamp USC ¶¶ Operating load 2,5 kN

Can be installed in straight direction

and in line deviation angle up to 40° for ¶¶ Qualified according to CENELEC prEN
4 x 25 —50 mm2 and up to 20° for 4 x 50483-2
70 — 120 mm2 ¶¶ Reopen clamp allows easy positioning
of the cables
Rolling suspension clamp RSC
¶¶ Fits to all common hooks and pigtails
Assembly rolls can be used to run out a Not lose parts
conductor during line mounting ¶¶ Made of weather and UV-light resistant
Easy to install with a spanner thermoplastic and steel with Geomet
Fits to hooks and pigtails up to a (Chromium free) protection
diameter of 20 mm ¶¶ Versions with shear head and wing nuts
are available on request

¶¶ Deviation angle up to 90°

¶¶ Not lose parts
¶¶ Made of weather and UV-light resistant
elastomer and hot dip galvanized steel
¶¶ Equipped with a stainless steel
reinforced ring in the hook attachment

Connectors
& Fittings

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Ordering Cross Section Bundle Diameter Breaking Load Weight

Designation (mm2) (mm) (kN) (kg/10 ks)
Suspension clamps
PS 250/435 2 x 50 - 4 x 35 21 -25 7,5 4,1
PS 450 2 x 95 - 4 x 50 26 - 30 7,5 3,8
PS 470 4 x 70 31 - 35 7,5 3,6
PS 495 4 x 95 36 - 40 7,5 3,5
PS 4120 4 x 120 40 - 43 7,5 4,4
Universal suspension clamp
USC 25-120 4 x 25 - 120 + 2 x 25 up to 42 18,0 5,0
Rolling suspension clamp
RSC 25-120 4 x 25 - 120 + 2 x 25 22 - 42 2,4* 5,0

* Slippage load
Anchor Clamps for LV-ABC Lines
116 Chapter IV: Connectors & Fittings
with Insulated Neutral Messenger

Anchor Clamps for LV-ABC Lines with Insulated Neutral Messenger

FEATURES APPLICATIONS BENEFITS

The clamps are designed to anchor The flexible stainless steel bail protec- ¶¶ Tool free installation
LV-ABC lines with insulated neutral ted by plastic wear-resistant saddle ¶¶ Not lose parts
messenger. allows installations of up to 3 clamps ¶¶ Exceeds requirements according to
The clamp consists of an aluminium on a bracket. CENELEC prEN 50483-2 and NFC 33
alloy cast body and self-adjusting 041 and 042
plastic wedges whichclamp the neutral ¶¶ Clamp body made of corrosion
messenger without damaging its resistant aluminium alloy, bail of
insulation. stainless steel, wedges of weather and
The clamp and the bracket are available UV resistant polymer
either separately or together as ¶¶ Universal fixing of bracket by 2 bolts
assembly. M14 or stainless steel straps of 20 x 0,7
mm.
¶¶ Bracket made of corrosion resistant
aluminium alloy
¶¶ Maximum line deviation angles of
50° for single and 100° for double
anchoring:

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Ordering Neutral messenger Breaking load Weight

Diameter (mm)
Designation Cross section (mm2) (kN) (kg/10 ks)
Anchor clamp without bracket
PA 1000 25 - 35 8 - 11 10,0 3,2 -
PA 1500x20 50 - 70 12 - 14 15,0 3,4
PA 2000 50 - 70 12 - 14 20,0 4,1
PA 95-2000 95 14 - 16 20,0 4,1
Anchor clamp with bracket
EA 1000 25 - 35 8 - 11 10,0 5,7
EA 1500 50 - 70 12 - 14 15,0 5,9
EA 2000 50 - 70 12 - 14 20,0 6,4
EA 95-2000 95 14 - 16 20,0 6,4
Bracket
CA 1500-2 - - 15,0 2,0
CA 1500/2000 - - 20,0 2,3

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Shearbolt type Mechanical
Chapter IV: Connectors & Fittings
Connectors
117

Shearbolt type Mechanical Connectors

FEATURES APPLICATIONS BENEFITS

TE Connectivity's ShearBolt connectors The primary application of ShearBolt ¶¶ Wide application range up to
are range- taking mechanical connectors is for underground splices 1000 kcmil (500 mm2) with just
connectors. up to 42 kV. 6 range-taking connectors.
Just six connectors will accommodate ShearBolt connectors are ideally suited ¶¶ Bodies and bolts made of special
a wide range of aluminum and copper for aluminum to aluminum, aluminum aluminium alloy provide good contact
conductors from #2 AWG compact to copper and copper to copper propertities even if in the connection
stranded to 1000 kcmil standard applications making them the universal between copper and aluminium
stranded class B,from 25 mm2 stranded connector solution. conductors.
and solid to 500 mm2 circular stranded ¶¶ Compact design requires little
The only tool required to install the
class 2. installation space, particularly for large
connector is a standard ratchet wrench
ShearBolt connectors meet the with the appropriate sized hexagonal sizes.
electrical requirements (Class A) of sockets. ¶¶ No elongation during installation, make
ANSI C119.4 and exceed the mechanical it easier to design relevant accessories.
The connector design incorporates
requirements of a class 3 connector by a ¶¶ Chamfered edges are suitable for up to
shear head bolts, which ensures that
large margin of safety. 42 kv voltage and adaptable to existing
the correct torque is applied to each
ShearBolt connectors meet the bolt and consequently. The optimal joint designs.
electrical and mechnical requirements contact force is generated to minimize ¶¶ Shearbolts with predetermined shear
(Class A) of IEC 61238-1. connection resistance. torque ensures that the correct
ShearBolt connectors are designed torque is applied to each bolt and
The solid center stop (available on
to be compatible with TE's Raychem consequently to the end of each
most sizes) inside the connector
brand cable accessories and insulation conductor.
ensures proper conductor positioning
products. and eliminates oil leakage when ¶¶ Easy installation with standard socket
connecting oil impregnated spanner.
conductors.
Two removable inserts in the connector
body centralize smaller conductor
sizes. For larger sizes, inserts are not
required and are easily removed with a
standard screwdriver
A holding tool is recommended to Connectors
avoid core bending of conductors and & Fittings

can be ordered from TE Connectivity.

TE's cordless impact wrench can also
be used to install the connector. These
two convenient and quick tools have
been tested and qualified to install
ShearBolt connectors.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Catalog Number Conductor Range OD Range Length Connector O.D. Stop

ASBS-2-3/0 2 AWG compact stranded to 3/0 AWG standard stranded 268-.470 (6.8-11.9) 2.5 (65) 95 (24) Disc
ASBS-2-350 2 AWG compact stranded to 350 kcmil standard stranded 268-.681 (6.8-17.3) 3.9 (100) 1.22 (31) Solid
ASBS-3/0-500 3/0 AWG compact stranded to 500 kcmil standard stranded 423-.813 (10.7-20.6) 4.9 (125) 1.3 (34) Disc
ASBS-3/0-500-S 3/0 AWG compact stranded to 500 kcmil standard stranded 423-.813 (10.7-20.6) 4.9 (125) 1.3 (34) Solid
ASBS-500-750 500 kcmil compact stranded to 750 kcmil standard stranded 736-.998 (18.7-25.3) 6.0 (152) 1.52 (39) Solid
ASBS-350-750 350 kcmil compact stranded to 750 kcmil standard stranded 616-.998 (15.6-25.3) 6.7 (170) 1.67 (42.5) Solid
ASBS-600-1000 600 kcmil compact stranded to 1000 kcmil standard stranded 813-1.152 (20.6-29.2) 8.0 (203) 1.75 (44.4) Solid
Aluminum ShearBolt Splice
118 Chapter IV: Connectors & Fittings
Connectors

SELECTION INFORMATION: DIMENSIONS SHOWN IN METRICS

Catalog Number Conductor Range OD Range Length Connector O.D. Stop

BSMB-10/35 10 mm2 - 35 mm2 8.5 45 19 Yes
BSM-25/95 25 mm2 - 95 mm2 12.8 65 24 Yes
BSM-25/95-U 25 mm2 - 95 mm2 12.8 65 24 No
BSMB-35/150 35 mm2 - 150 mm2 15.8 80 28 Yes
BSMU-35/150 35 mm2 - 150 mm2 15.8 80 28 No
BSM-95/240 95 mm2 - 240 mm2 20 125 33 Yes
BSM-95/240-U 95 mm2 - 240 mm2 20 125 33 No
BSMB-95/240-34 95 mm2 - 240 mm2 22 125 34 Yes
BSMB-120/300 120 mm2 - 300 mm2 24 140 37 Yes
BSMU-120/300 120 mm2 - 300 mm2 24 140 37 No
BSM-185/400 185 mm2 - 400 mm2 25.5 170 42 Yes
BSM-185/400-U 185 mm2 - 400 mm2 25.5 170 42 No
BSMB-500 500 mm2 30 190 46 Yes
BSMU-500 500 mm2 30 190 46 No
BSMB-630 630 mm2 33 200 50 Yes

APPLICATION INFORMATION: DIMENSIONS IN INCHES

Catalog Number PII Number* Socket Size Test Reports Conductor Combination
ASBS-2-3/0 408-8990 11/2 Note 1 Note 1
502-47292(I) 4/0 kcmil Cu to 350 kcmil AAC
ASBS-2-350 408-8990 11/16
502-47300(I) 350 kcmil AAC to 350 kcmil AAC
502-47340(I) 350 kcmil CU to 350 kcmil CU
502-47331(I) 500 kcmil AAC to 500 kcmil AAC
ASBS-3/0-500 408-8990 3/4
502-47331(I) 500 kcmil CU to 500 kcmil CU
502-47331(I) 500 kcmil AAC to 500 kcmil AAC
ASBS-3/0-500-S 408-10429 3/4
502-47331(I) 500 kcmil CU to 500 kcmil CU
ASBS-350-750 408-8990 7/8 502-47329(I) 750 kcmil AAC to 750 kcmil AAC
ASBS-500-750 408-8990 3/4 502-47288(I) 500 kcmil CU to 750 kcmil CU
502-47294(I) 750 kcmil AAC to 750 kcmil AAC
502-47289(I) 750 kcmil CU to 1000 kcmil AAC
ASBS-600-1000 408-8990 7/8 502-47344(I) 1000 kcmil CU to 1000 kcmil CU
502-47305(I) 1000 kcmil AAC to 1000 kcmil AAC

* Installation Instructions Reference Number

Note: The part number was not tested as ANSI C119.4 allows a smaller size
connector of the same design to be added without additional testing.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Aluminum ShearBolt Splice
Chapter IV: Connectors & Fittings
Connectors
119

APPLICATION INFORMATION BY CONDUCTOR TYPE: DIMENSIONS IN METRICS

Al Cu
Al Al Al Cu Cu
Catalog Number Conductor Range Circular Circular
Circular solid Sector stranded Sector solid Circular solid Sector stranded
stranded stranded
Cross section (sqmm) 10-35 10-50 10-25 10-35 10-35 10-35 10-25
BSMB-10/35 Cross section (sqmm) - - 35** - - - 35**
Diameter (mm) 3.7-7.5 3.4-7.8 - - 3.7-7.5 3.4-6.7 -
Cross section (sqmm) 25-95 25-95 25-70 16-95 10-50 25-70 50-95
BSM-25/95
Cross section (sqmm) - - 95** - - - 95**
BSM-25/95-U
Diameter (mm) 5.7-12.5 5.5-11 - - 4.8-12.5 3.6-8 -
Cross section (sqmm) 35-150 35-150 50-95 50-120 35-150 35-50 50-95
BSMB-35/150
Cross section (sqmm) - - 120*-150** - - - 120*-150**
BSMU-35/150
Diameter (mm) 6.8-15 6.5-14 - - 6.6-15 6.5-8 -
Cross section (sqmm) 95-240 95-240 95-150 95-150 95-240 - 95-150
BSM-95/240
Cross section (sqmm) - - 185*-240** 185(90°) - - -
BSM-95/240-U
Diameter (mm) 11-19.2 10.5-18 - - 11-19.2 - 185*-240**
Cross section (sqmm) 95-240 95-240 95-150 95-185 95-240 - 95-150
BSMB-95/240-34 Cross section (sqmm) - - 185-240* - - - 185-240*
Diameter (mm) 11-20.8 10.5-18 - 11-19.2 - - -
Cross section (sqmm) 120-300 150-300 120-185 120-240 120-300 - 120-185
BSMB-120/300
Cross section (sqmm) - - 240*-300** - - - -
BSMU-120/300
Diameter (mm) 12.7-23.1 12.9-19.8 - - 12.7-22.6 - 240*-300**
Cross section (sqmm) 185-400 185-400 185-240 185-240 185-400 - 185-240
BSM-185/400
Cross section (sqmm) - - 300*-400** 300(90°) - - 300*-400**
BSM-185/400-U
Diameter (mm) 5.5-24.6 14.8-24.6 15.5-24.6 - - - -
Cross section (sqmm) 500 500 - - 500 - -
BSMB-500
Diameter (mm) 25.3-28.9 24-25.1 - - 25.3-28.6 - -
Cross section (sqmm) 630 630 - - 500 - -
BSMB-630
Diameter (mm) 28.7-32.5 27.3-28.4 - - 28.7-32.5 - -
Connectors
& Fittings
* Slightly rounded with pliers

Note: Pressed round

120 Chapter V: Wildlife and Asset Protection

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V
Wildlife and Asset Protection
BBIT / BPTM Busbar Insulating Tubing�� 122
HVBT High Voltage Busbar Insulating Tape�� 123
HVIS High Voltage Busbar Insulating Sheet�� 125
HVBC High voltage Cable-to-Bus Insulation�� 126
HVCE High Voltage Creepage Extenders�� 127
HVCE-WA Wraparound High Voltage Creepage Extenders�� 128
MVLC Medium Voltage Line Cover�� 129
MVLC-Installation Tools for overhead conductors��130
MVCC Medium Voltage Conductor Covers�� 131
BCAC Distribution Covers for Animal Protection�� 132
BCAC Bushing Connection Animal Covers�� 132
BCAC-IC Bushing Connection Inspection Substation Covers�� 134
BCIC Bushing Connection Insulating Covers�� 135
BCIC Reclosers Covers�� 143
BCIC-115-PH Transmission Flashover Protection Cover��144
BCIC-AFD-01 Avian Flight Diverter��144
BCIC Birdcap Protection Covers�� 145
BISG / BISG-24 Bus Isolation Squirrel Guard�� 147
MVFT Medium Voltage Fusion Tape�� 148
LVIT Busbar Insulating Tubing (1000 V)��149
HVBS High Voltage Booster Shed��150
RRGS Polymeric and Porcelain Rigid Red Guano Shield��150
LVBT Low Voltage Busbar Insulating Heat Shrink Tape�� 151
122 Chapter V: Wildlife and Asset Protection BBIT / BPTM

BBIT / BPTM Busbar Insulating Tubing

FEATURES APPLICATIONS BENEFITS

TE's Raychem BBIT/BPTM tubes are Ideal for protection against accidental ¶¶ Easy installation
extremely flexible which allows for easy bridging caused by birds and other ¶¶ Flexible
positioning animals ¶¶ Fits a range of busbar sizes
Have a high expansion ratio, so each size Can be used on straight or bent bars ¶¶ Versatile tubing covering a range from
of tubing fits a range of busbar sizes where clearance reduction or insulation 5-35 kV for electrical insulation
Quick installation with the use of a gas are required
torch or oven Ideal for original equipment assembly,
and for retrofit applications where
access to one end is available

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Diameter as
Rectangular Bar (bus Square Bar (each Round Bar (diameter
Catalog Number Supplied and Fully
width) side) min-max)
Recovered
BBIT-25/10-A/U 0.5 (12) - 0.50-0.70 (12-18) 0.98-0.39 (25-10)
BBIT-40/16-A/U 1.0 (25) - 0.70-1.10 (18-28) 1.57-0.63 (40-16)
BBIT-65/25-A/U 2.0 (50) 1.0 (25) 1.10-1.55 (28-40) 2.56-0.98 (65-25)
BBIT-100/40-A/U 3.0 (75) 2.0 (50) 1.75-2.45 (44-62) 3.94-1.57 (100-40)
BBIT-150/60-A/U 4.0 (100) 3.0 (75) 2.60-3.60 (66-91) 5.91-2.36 (150-60)
BBIT-175/80-A/U 5.0-6.0 (125-150) 4.0 (100) 3.45-4.75 (88-121) 6.89-3.15 (175-80)
RSRB 4066 120 – 300 mm2 B17 975801-011

Rectangular Bar Square Bar Round Bar Diameter as

Catalog Number* Supplied and Fully
5 - 15 kV 25 kV 5 - 15 kV 25 kV 5 - 15 kV 25 kV Recovered
N/A N/A N/A N/A 0.26-0.52 0.26-0.52 0.59-0.24
BPTM-15/6-A/U
(7-13) (7-8) (15-6)
0.25-0.5 (12) 0.5 (12) 0.5 (12) 0.53-0.90 0.53-0.65 1.18-0.47
BPTM-30/12-A/U(B50)
(14-23) (14-16) (30-12)
1.0 (25) 1.0 (25) 1.0 (25) N/A 0.90-1.35 0.90-1.10 1.97-0.79
BPTM-50/20-A/U(B50)
(23-33) (23-28) (50-20)
2.0 (50) 2.0 (50) 1.5 (38) 1.0 (25) 1.30-2.00 1.30-1.65 2.95-1.18
BPTM-75/30-A/U(B50)
(33-51) (33-42) (75-30)
3.0 (75) 3.0 (75) 2.0 (50) 1.5 (38) 1.75-2.75 1.75-2.30 3.94-1.57
BPTM-100/40-A/U(B50)
(44-70) (44-58) (100-40)
4.0-5.0 4.0 (100) 3.0 (75) 2.0 (50) 2.15-4.00 2.15-3.20 4.72-1.97
BPTM-120/50-A/U(B50)
(100-127) (55-102) (55-81) (120-50)

6.0-7.0 5.0-6.0 4.0 (100) 3.0 (75) 3.20-5.50 3.20-4.40 6.88-2.75

BPTM-175/70-A/U(B50)
(150-178) (127-150) (81-140) (81-112) (175-70)
8.0 (200) 8.0 (200) 5.0 (127) 4.0 (100) 4.75-7.00 4.75-6.80 8.07-4.33
BPTM-205/110-A/U(B50)
(120-178) (120-174) (205-110)
12 (300) 10 (250) 6.0 (150) 6.0 (150) 5.70-8.45 5.70-8.07 9.25-5.12
BPTM-235/130-A/U-C(40)
(145-215) (145-205) (235-130)

* (Bxx) denotes roll of uncoated tubing per box in feet. BPTM-235/130

comes in a box of 132 feet

ADDITIONAL PRODUCT INFORMATION

•S elect the appropriate catalog number. Confirm selection with • Standard package:
bus dimensions. BBIT-25/10-A/U: 65 feet/box BBIT-150/60-A/U: 50 feet/box
• Rectangular bus thickness range is 1/4 to 5/8 inch. BBIT-40/16-A/U: 60 feet/box BBIT-175/80-A/U: 50 feet/box
•B olted connections require two layers of tubing or a fiber bolt BBIT-65/25-A/U: 50 feet/box BBIT-100/40-A/U: 50 feet/box
pad. (BP-46). BPTM-235/130-A/U: 132 feet/box All other BPTM sizes: 50 feet/box
•T o environmentally seal the bus at each end of the BBIT tubing, BBIT and BPTM are also available in bulk spooled quantities.
order S1251-50-300-1 or S1251-25-300-4 sealant strip separately. •R elated test reports:
BBIT-UVR-8136, UVR-8137, BPTM-UVR-8019
•Minimum continuous length is 15 feet (4.5 meters).

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection HVBT 123

HVBT High Voltage Busbar Insulating Tape

FEATURES APPLICATIONS BENEFITS

Superior UV resistance TE's Raychem HVBT tape offers a ¶¶ Protects against incidental/ accidental
Insulates up to 35 kV when two layers simple and effective solution to the bridging caused by birds and animals.
are applied at 2/3 overlap. problems of retrofit insulation of ¶¶ The HVBT adhesive layer fuses the tape
busbars, particularly where existing layers, but does not stick to the bus
Compatible with all other products in
equipment cannot be dismantled. or hardware, providing environmental
the TE's Raychem medium voltage insu-
lation enhancement system Can be used for indoor and outdoor sealing while allowing fast, easy
applications and is easily installed over removal
Easy to apply using readily available
a wide variety of shapes, including ¶¶ Manufactured from non-halogen based
equipment
complex connections. materials, reducing the toxic and
Suitable for both indoor and outdoor corrosive effects in the event of fire
May be used in applications 15
use
kV in accordance with ANSI/IEEE
Excellent anti-tracking properties specifications and up to 36 kV in
Continuous operating temperature up accordance with IEC Specifications.
to 90˚C
Extremely versatile and flexible at
temperatures as low as -40˚C, the 30%
shrink ratio enables coverage of almost
any shape
Good thermal emissivity and contact
with busbars means no derating is
required
Can be stored indefinitely at tempera-
tures up to 50˚C without
loss of performance

Wildlife
and Asset
Protection

RECTANGULAR BUSBAR

Bus Width* in (mm) Recommended Product Bus Length Insulated per Roll feet (meters)

1 (25) HVBT-1-R-01 (B8) 2.5 (0.7)

2 (50) HVBT-2-R-01 (B4) 3.3 (1.0)
3 (75) HVBT-2-R-01 (B4) 2.2 (0.6)
4 (100) HVBT-2-R-01 (B4) 1.6 (0.5)
6 (150) HVBT-2-R-01 (B4) 1.0 (0.3)
8 (200) HVBT-4-R-01 (B2) 1.6 (0.5)

* Calculated with maximum thickness: 5/8 inch (15mm)

124 Chapter V: Wildlife and Asset Protection HVBT

SQUARE BUSBAR

Dimensions of bar inch (mm) Recommended Product Bus Length Insulated per Roll feet (m)

1 x 1 (25) HVBT-2-R-01 (B4) 4.0 (1.2)

2 x 2 (50) HVBT-2-R-01 (B4) 2.0 (0.6)
3 x 3 (75) HVBT-2-R-01 (B4) 1.3 (0.4)
4 x 4 (100) HVBT-4-R-01 (B2) 2.0 (0.6)
6 x 6 (150) HVBT-4-R-01 (B2) 1.3 (0.4)

ROUND BUSBAR

Busbar Diameter inch (mm) Recommended Product Bus Length Insulated per Roll feet (m)

0.5 (12) HVBT-1-R-01 (B8) 5.0 (1.5)

1.0 (25) HVBT-2-R-01 (B4) 5.0 (1.5)
2.0 (50) HVBT-2-R-01 (B4) 2.5 (0.7)
3.0 (75) HVBT-2-R-01 (B4) 1.5 (0.4)
4.0 (100) HVBT-4-R-01 (B2) 2.5 (0.7)

PRODUCT SELECTION INFORMATION:

Catalog Number Roll Width | Roll Length Standard Package

HVBT-1-R-01 (B8) 1 inch 25 feet 8 rolls/box

HVBT-2-R-01 (B4) 2 inches 25 feet 4 rolls/box
HVBT-4-R-01 (B2) 4 inches 25 feet 2 rolls/box

ADDITIONAL PRODUCT INFORMATION

•S elect the appropriate catalog number for the application. •T o environmentally seal the bus, order S1251-50-300-1 or S1251-
Confirm selection with the following recommendations and TE's 25-300-4 sealant strips separately.
HVBT tape dimensions: • Recommended application is to wrap the tape around the busbar
• HVBT-1-R is best for short lengths and small bus sizes. using a two-thirds overlap.
• HVBT-2-R is the most versatile width for general purpose use. • Bolted connections require two layers of tape.
• HVBT-4-R is useful for long lengths and larger bus sizes. • Continuous operating temperature: 90 degrees Celsius.
• Related Test reports: UVR-8023, EDR-5154, and EDR-5466

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection HVIS 125

HVIS High Voltage Busbar Insulating Sheet

FEATURES APPLICATIONS BENEFITS

TE's Raychem HVIS adhesive coated Busbar tees ¶¶ Easy to install high performance
material provides insulation to Busbar/ insulation
Busbar elbows
connections and does not adhere to ¶¶ Product is UV resistant
metal. Other complex Busbar shapes
¶¶ Made of anti-tracking material
Compatible with other Wildlife and
Asset Protection products or alone to
prevent accidental bridging from birds
and animals
5-15 kV

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Catalog Number Width Length Packaging

HVIS-05-(B3) NS 26 (660) 20 (508) Sheet

HVIS-10-(B1) NS 26 (660) 33ft (10m) Roll

SHEET (HVIS) ACCESSORIES

Catalog Number Description Standard Pack

HVIS-Flat (B12) 36'' flat bracket for clamping HVIS on straight runs 12 each
HVIS-Angle (B12) Angle brackets for clamping HVIS at 90 degree angles 12 each

HVIS-Clamp (B25) Spring clamps to hold brackets on HVIS 25 each

Number of Installations Per Number of Installations per

Bus Width Cut Size Needed
HVIS-05 Sheet HVIS-10 Roll
T Connection
1 (25) 11 x 9 (275 x 225) 4 88

2 (50) 13 x 10 (325 x 250) 4 78

Wildlife
3 (75) 16 x 11 (400 x 275) 2 48 and Asset
Protection
4 (100) 18 x 13 (450 x 325) 2 44

6 (150) 22 x 17 (550 x 425) 1 23

Elbow Connection

1 (25) 11 x 7 (275 x 175) 4 112

2 (50) 13 x 9 (325 x 225) 4 88

3 (75) 15 x 10 (375 x 250) 2 52

4 (100) 18 x 11 (450 x 275) 2 44

6 (150) 22 x 13 (550 x 325) 1 36

ADDITIONAL PRODUCT INFORMATION

• Select the appropriate catalog number. Confirm selection with dimensions.
• Busbars are assumed to be insulated to within one inch of the joint. Cut size should extend a minimum of four inches onto each leg of the
joint before shrinking.
• The above table should be used as a guide only; experiment to confirm final cut size. Table is based on 5/8-inch bus thickness period.
• To environmentally seal each leg of the bus, order S1251-50-300-1 or S1251-25-300-4 sealant strips separately.
• HVIS may be rated for applications up to 35kV when two layers are applied.
• Standard package: HVIS-05: 3 sheets/box HVIS-10: 1 roll/box
126 Chapter V: Wildlife and Asset Protection HVBC

HVBC High voltage Cable-to-Bus Insulation

FEATURES APPLICATIONS BENEFITS

Kit contains heat shrinkable insulating TE's Raychem HVBC kits are used with ¶¶ Kit greatly simplifies field installation
tubing and sealant strips for insulating TE's high voltage terminations, the and eliminates the labor and skill
and environmentally sealing high diameter build-up over the cable is needed for tape-and-putty methods
voltage in-line cable-to-busbar minimal ¶¶ Increases working space in cramped
connections areas and allows up to four cable
HVBC may be used in applications
Kit contains heat shrinkable sealing boot up to 15 kV in accordance with ANSI/ connectors
for multiple cable connections IEEE specifications, and up to 36 kV in
accordance with IEC applications

PRODUCT SELECTION INFORMATION:

Catalog Number
Length Packaging
Bus width:
Bus width: 5 - 6 inches
2 - 4 inches
HVBC-41 HVBC-61 1 #4-1000 kcmil
HVBC-42 HVBC-62 2 #4-1000 kcmil

HVBC-43 HVBC-63 3 #4-1000 kcmil

HVBC-44 HVBC-64 4 #4-1000 kcmil

Accessory

BP-46 Fiberglass Bolt Pad (sleeve)

ADDITIONAL PRODUCT INFORMATION

•S elect the appropriate catalog number. Confirm selection with dimensions. One HVBC
kit insulates one phase of an in-line cable-to-bus connection.
- Maximum bolt length: 2 inches
- Maximum busbar thickness: 5/8 inch
- Maximum bare bus length: 9 inches
• BBIT tubing, BPTM tubing, or HVBT tape, can be used to insulate the exposed busbar before installing the HVBC products.
• Shielded cable must be terminated before installing the HVBC products; use TE's HVT terminations.
• Standard package: 3 kits/box
• Related test report: EDR-5103

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection HVCE 127

HVCE High Voltage Creepage Extenders

FEATURES APPLICATIONS BENEFITS

TE's Raychem HVCE high voltage cree- Insulators ¶¶ Increases the flashover performance
page extenders are heat shrinkable of insulators by reducing the surface
Resistant to conventional spray washing electrical stress and leakage current
techniques and increasing the electric strength of
the insulators
Will withstand most normal handling,
abuse, and extreme weather conditions

A
A

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Minimum Internal Creepage Extension

Skirt Diameter of Insulator (Min-Max)
Catalog Number Diameter of HVCE Per Extender Standard Pack (pcs/box)
(A)
(as supplied) (mm)
HVCE 100/80-01 (B-6) 3.20-3.90 (81-99) 4.50 (114) 101.6 6
HVCE 120/100-01 (B-6) 3.90-4.70 (99-119) 5.30 (135) 101.6 6
HVCE 140/120-01 (B-6) 4.70-5.50 (119-140) 6.10 (155) 101.6 6
HVCE 160/140-01 (B-6) 5.50-6.30 (140-160) 7.00 (178) 101.6 6
HVCE 183/161-01 (B-6) 6.30-7.20 (160-183) 8.00 (203) 101.6 6
HVCE 205/184-01 (B-6) 7.20-8.10 (183-206) 9.00 (229) 101.6 6
HVCE 226/206-11 (B3) 8.10-8.90 (206-226) 9.40 (239) 101.6 3
HVCE 247/227-11 (B3) 8.90-9.70 (226-246) 10.30 (262) 101.6 3
HVCE 268/248-11 (B3) 9.70-10.50 (246-267) 11.10 (282) 101.6 3 Wildlife
and Asset
HVCE 289/269-11 (B3) 10.50-11.40 (267-290) 11.90 (302) 101.6 3 Protection

HVCE 310/290-11 (B3) 11.40-12.20 (290-310) 12.70 (323) 101.6 3

HVCE 331/311-11 (B3) 12.20-13.00 (310-330) 13.60 (345) 101.6 3
HVCE 352/332-11 (B3) 13.00-13.90 (330-353) 14.40 (366) 101.6 3
HVCE 373/353-11 (B3) 13.90-14.70 (353-373) 15.20 (386) 101.6 3
HVCE 394/374-11 (B3) 14.70-15.50 (373-393) 16.10 (409) 101.6 3

ADDITIONAL PRODUCT INFORMATION

• Select the appropriate catalog number. Confirm selection with insulator skirt outer diameter (A)
• Each HVCE extender adds a nominal 4 inches to the creepage length. As a general recommendation, TE advises a 20 percent increase in
existing creepage distance. Use this formula to calculate the number of creepage extenders needed: Existing creepage distance in inches
x 0.2 / 4 = Minimum number of HVCE creepage extenders recommended (i.e., 40 inches creepage x 0.2 / 4 = 2 HVCEs needed). Always
round up to a whole number (i.e., 1.33 to 2 HVCE's)
• For applications that do not fall within the ranges above, contact your local TE representative
• HVCE does does not upgrade the voltage class of the insulator.
• Related test reports: UVR-8138, UVR-8144, UVR-8037, EDR-5350
128 Chapter V: Wildlife and Asset Protection HVCE-WA

HVCE-WA Wraparound High Voltage Creepage Extenders

FEATURES APPLICATIONS BENEFITS

TE's Raychem HVCE-WA creepage Insulators ¶¶ Installs without having to disconnect

extender has a wrap-around product equipment/conductors
design ¶¶ For use in highly contaminated
Adds six inches of creepage length applications

Shed Diameter of Insulator

Catalog Number Standard Pack
(A)
HVCE-WA-175-02-FT (B6) 6.90 (175) 6
HVCE-WA-206-01 (B6) 8.11 (206) 6
HVCE-WA-216-01 (B6) 8.50 (216) 6
HVCE-WA-221-01 (B6) 8.70 (221) 6
HVCE-WA-226-01 (B6) 8.90 (226) 6
HVCE-WA-227-01 (B6) 8.94 (227) 6
HVCE-WA-234-01 (B6) 9.21 (234) 6
HVCE-WA-244-01-FT (B6) 9.61 (244) 6
HVCE-WA-248-01 (B6) 9.76 (248) 6
HVCE-WA-251-01 (B6) 9.88 (251) 6
HVCE-WA-255-01 (B6) 10.04 (255) 6
HVCE-WA-267-01 (B6) 10.51 (267) 6
HVCE-WA-271-01 (B6) 10.67 (271) 6
HVCE-WA-280-01-FT (B6) 11.02 (280) 6
AA
HVCE-WA-281-01 (B6) 11.06 (281) 6
HVCE-WA-287-01 (B6) 11.30 (287) 6
HVCE-WA-292-01 (B6) 11.50 (292) 6
HVCE-WA-303-01 (B6) 11.93 (303) 6
HVCE-WA-323-01 (B6) 12.72 (323) 6
Example of a typical cross section of an HVCE-WA-326-01 (B6) 12.83 (326) 6
HVCE with the dimensions representing HVCE-WA-330-01 (B3) 13.00 (330) 3
that of the insulator profile
HVCE-WA-336-01 (B6) 13.23 (336) 6

Shed Dia 175 HVCE-WA-341-01 (B6) 13.39 (341) 6

(6,9) HVCE-WA-348-01 (B6) 13.70 (348) 6
R12
HVCE-WA-349-01 (B6) 13.74 (349) 6
(.47)
17˚ HVCE-WA-356-01 (B6) 14.02 (356) 6
R5 HVCE-WA-359-01 (B6) 14.13 (359) 6
(.26)
HVCE-WA-364-01 (B6) 14.33 (364) 6
HVCE-WA-367-01 (B6) 14.45 (367) 6
HVCE-WA-372-01 (B6) 14.65 (372) 6
HVCE-WA-373-01 (B6) 14.68 (373) 6
HVCE-WA-377-01 (B6) 14.84 (377) 6
ADDITIONAL PRODUCT INFORMATION
HVCE-WA-381-01 (B6) 15.00 (381) 6
HVCE-WA-392-01 (B6) 15.43 (392) 6
•E ach HVCE-WA Extender adds six inches
to the creepage length. As a general HVCE-WA-393-01 (B6) 15.47 (393) 6
recommendation, TE advises a 20 percent HVCE-WA-406-01 (B6) 15.98 (406) 6
increase in existing creepage distance. HVCE-WA-407-01 (B6) 15.98 (407) 6
Use this formula to calculate the number
of creepage extenders needed: HVCE-WA-413-01 (B6) 16.26 (413) 6
Existing creepage distance in inches x 0.2 HVCE-WA-421-01 (B6) 16.54 (421) 6
/ 6 = Minimum number of HVCE creepage
HVCE-WA-426-01 (B6) 16.77 (426) 6
extenders recommended. (i.e., 60" x .2 / 6
= 2 HVCE-WAs needed). Always round HVCE-WA-429-01 (B6) 16.89 (429) 6
up to a whole number (i.e., 1.33 - 2 HVCE's HVCE-WA-440-01 (B6) 17.32 (440) 6
needed).
HVCE-WA-442-01-FT (B6) 17.40 (442) 6
•H VCE does not upgrade the voltage class
of the insulator HVCE-WA-452-01 (B6) 17.60 (452) 6
•R elated Test Reports: UVR-8152, EDR- HVCE-WA-457-01 (B6) 18.00 (457) 6
5350 Related Installation Instructions:
HVCE-WA-463-01 (B6) 18.23 (463) 6
HVCE-WA
• Installation Tool: HVCE-WA-TOOL HVCE-WA-482-01 (B3) 18.98 (482) 3
•F or Applications that do not fall within HVCE-WA-488-01 (B6) 19.21 (488) 6
the ranges above, contact your TE
HVCE-WA-490-01 (B6) 19.29 (490) 6
HVCE-WA-501-01 (B6) 19.72 (501) 6

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection MVLC 129

MVLC Medium Voltage Line Cover

FEATURES APPLICATIONS BENEFITS

Wrap-around cover Overhead conductors ¶¶ Prevents electrical outages caused by

Installation is possible on energized lines incidental contact from tree branches
utilizing the MVLC tool which can be or wildlife
manually or automatically operated ¶¶ Can be applied selectively on problem
spans to avoid costly conductor
replacement

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Product Size Conductor Size Max. Conductor Dia. Voltage Class

MVLC-14-A/U-C(100) #6-3/0 kmcil 0.5 (12.7) 15 kV (sealing mastic in receptacle)

MVLC-14-A/241-C(100) #6-3/0 kmcil 0.5 (12.7) 25 kV (sealing mastic in receptacle)

MVLC-18-A/U-C(75) #2-397 kcmil .75 (18) 15 kV (sealing mastic in receptacle)

MVLC-18-A/241-C(75) #2-397 kcmil .75 (18) 25 kV (sealing mastic in receptacle)

MVLC-38R-A/U-C (50) #2-1590 kcmil 1.375 (35) 15 kV (sealing mastic in receptacle)

MVLC-38R-A/241-C (50) #2-1590 kcmil 1.375 (35) 25 kV (sealing mastic in receptacle)

MVLC-14 MVLC-18 MVLC-38R

Wildlife
1.65" across and Asset
1.0" across Protection

1.0" tall 2.4" tall

1.5" tall

.08" across
130 Chapter V: Wildlife and Asset Protection MVLC

MVLC-Installation Tools for overhead conductors

Product Size Conductor Size

MVLC-14-TOOL-100 for use with MVLC-14

MVLC-18-TOOL-03-2006 for use with MVLC-18

MVLC-38R-OHTOOL for use with MVLC-38R

MVLC-HAND-TOOL-14 hand tool for installing MVLC-14

MVLC-HAND-TOOL-02 hand tool for installing MVLC-18

MVLC-38R-HAND TOOL hand tool for installing MVLC-38R

ADDITIONAL PRODUCT INFORMATION

•O verhead Conductors: Standard package for MVLC-14 is 330 feet (100m) continuous on a
spool. Standard package for MVLC-18 is 247 feet (75m) continuous on a spool.
• Related Test Reports: EDR-5308, EDR-5309, EDR-5316, EDR-5478
• MVLC TOOL contains the MVLC installation tool, MVLC cutters, drainage hole punch, hand
crank, and a drive nut socket packaged in a protective bag
• MVLC can be installed at temperatures above 0ºC (32ºF)

MVLC-HAND-TOOL-14
Test MVLC-A/U / MVLC-A/241 (Sealed)

AC withstand (dry) - 1minute 15 kV min / 25 kV min

AC withstand (wet) - 1 minute 15 kV min / 25 kV min

AC long term withstand (dry) - 4 hours 8.6 kV min / 14.4 kV min

30 day thermal loading (8 hr at 130º; 16 hr off) No MVLC deformation

Conductor ampacity 82 - 89% of bare conductor ampacity

Material Properties Per pps 3010/42 Test Method Requirement

Tensile Strength
ASTM D638 8 Mpa min 1150 psi min
Ultimate Elongation
ASTM D638 200% min
Physical Abrasion Resistance
1000 cycles, 2068g 20% max thickness loss No Cracking
Low Temperature
ASTM D746 at -20ºC
Impact
MVLC-HAND-TOOL-02

ASTM D149 217 kV/cm @ 1.27 mm

Dielectric Strength
550 V/mil min @ 0.050"
Electrical Tracking and Erosion
ASTM D2303 Step Voltage Method No tracking or erosion to top surface or
Resistance
(Initiate at 2.5 kV) flame failure after: 200 minutes

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection MVCC 131

MVCC Medium Voltage Conductor Covers

FEATURES APPLICATIONS BENEFITS

Made from non-tracking silicone ma- Substation ¶¶ Provide high quality electrical insulation
terial TE's Raychem MVCC is suitable for substation leads and jumpers
Suitable for up to 25 kV phase to
for harsh medium voltage outdoor ¶¶ Flexibility allows installation on tight
ground
environments bends
Covers are split for easy installation ¶¶ Specifically designed to prevent
Four sizes available which fit conductor flashover caused by contact with birds
diameters ranging up to 1.75 inch and animals

Conductor Diameter Use Range

Catalog Number Color Supplied Length UOM: feet (M)
UOM: inches (mm)

MVCC-10/.40 (B100) up to .450 (11) Red 2 pieces at 50 (15.24)

MVCC-G-10/.40 (B100) up to .450 (11) Gray 2 pieces at 50 (15.24)

MVCC-19/.75 (B50) 0.50-0.75 (12-19) Red 2 pieces at 25 (7.6)

MVCC-G-19/.75 (B50) 0.50-0.75 (12-19) Gray 2 pieces at 25 (7.6)

MVCC-25/1.0 (B25) 0.75-1.125 (19-28) Red 1 piece at 25 (7.6)

MVCC-G-25/1.0 (B25) 0.75-1.125 (19-28) Gray 1 piece at 25 (7.6)

MVCC-45/1.75 x 4 (B24) 1.125-1.75 (28-44) Red 6 pieces at 4 (1.2)

MVCC-G-45/1.75 x 4 (B24) 1.125-1.75 (28-44) Gray 6 pieces at 4 (1.2)

ADDITIONAL PRODUCT INFORMATION

• EDR-5461 Medium voltage Conductor Cover Electrical Testing and EDR-5498 Material test

Wildlife
and Asset
Protection
132 Chapter V: Wildlife and Asset Protection BCAC

BCAC Distribution Covers for Animal Protection

FEATURES APPLICATIONS BENEFITS

TE's Raychem BCAC covers wide range Terminations ¶¶ Extensive testing has ensured that the
of sizes cover will not damage or deteriorate
Reclosures
Advanced polymers are rugged, track the terminations
Lightning arresters
resistant, UV resistant ¶¶ Can be installed on energized
Fuse Cut-outs equipment
¶¶ Secured to the stud and the conductor
to insure protection even in high winds
¶¶ The BCAC-G-CUTOUT is hot-stickable
and easily clips onto cutout insulators
between first and second skirt

BCAC-AR-5D-2 PRODUCT SELECTION INFORMATION

Catalog Number Hardware

BCAC-P-IC-5D/6 (B6) Transformer Bushing

BCAC-G-4D/13-2 (B18) Terminations

BCAC-G-5D/8-01 (B12) Transformer Bushing

BCAC-G-AR-5D-2 (B24) Ohio Brass Arrester

BCAC-G-AR-4D-2 (B24) TE Arrester

BCAC-G-AR-3.75D-2 (B24) Cooper Arrester

BCAC-G-CUTOUT-100-01-B12 Fuse Cutout Switch (100 AMP) Porcelain style

BCAC-G-CUTOUT-100-P2-B12 100-AMP/Polymeric (Hubbel & Cooper style)

BCAC-G-CUTOUT-FT (B3) Fuse Cutout Switch (200 AMP) Porcelain style

BCAC-G-CUTOUT-FT-P (B3) Fuse Cutout Switch (200 AMP) Polymeric style

BCAC-4D/13-2 BCAC-P-IC-5D/6 BCAC-G-CUTOUT-100-01

ADDITIONAL PRODUCT INFORMATION

• Related test reports: EDR-5407 for Bushing covers, EDR-5569 for BCAC-P-IC, EDR-5571 for BCAC-AR, EDR-5573 for cutouts

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCAC 133

BCAC Bushing Connection Animal Covers

FEATURES APPLICATIONS BENEFITS

Specifically designed to prevent animal TE's Raychem BCAC protects substa- ¶¶ Preventing animal-caused outages for
caused outages on bushing ranging tion equipment from animal caused years
from 15 to 35 kV outages. ¶¶ Superior polymer provides long-term
Fast and easy installation performance in all environments
Fit wide range of bushings and skirt (material is rugged, non-tracking, and
diameters UV-Resistant)

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Catalog Number Max Shed Diameter Cover Height Color

BCAC-5D/8-01(B12) 4.8 (122) 8.0 (203) Red

BCAC-7D/10-01(B6) 6.8 (172) 10.5 (266) Red

BCAC-8D/14-01(B6) 8.0 (203) 14.0 (355) Red

BCAC-G-5D/8-01(B12) 4.8 (122) 8.0 (203) Gray

BCAC-G-7D/10-01(B6) 6.8 (172) 10.5 (266) Gray

BCAC-G-8D/14-01(B6) 8.0 (203) 14.0 (355) Gray

BCAC-BYPASS-01(B1)* 6.8 (172) 10.6 (266) Red

BCAC-BYPASS-02(B1)* 8.0 (203) 14.0 (355) Red

* The BCAC covers are also kitted for voltage regulator

applications. The kit includes two bushing covers and a
center arrester cover.

ADDITIONAL PRODUCT INFORMATION

•S tandard package: 12 or 6 units per box, depending on size of

cover. (One BCAC will install on one insulator)
• Related Test Reports: EDR-5339, EDR-5407, UVR-8209
Wildlife
and Asset
Protection
134 Chapter V: Wildlife and Asset Protection BCAC-IC

BCAC-IC Bushing Connection Inspection Substation Covers

FEATURES APPLICATIONS BENEFITS

Visual inspection of connection and TE's Raychem BCAC-IC protects subs- ¶¶ BCAC-IC Insulating covers prevent
oil levels tation equipment from animal caused outages from all types of animals
Conductors and leads exit easily outages. for years
through cover ¶¶ Fast and easy installation
Robust latching and hinging mecha- ¶¶ Top and side exits for conductor - no
nisms need to trim, therefore saving time
Reliable protection with enhanced
features
Good for coverage on equipment up
to 35 kV

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Cover Size
Catalog Number Standard Pack Color Insulator Core Range Insulator Shed Range
Diameter Height

BCAC-IC

BCAC-IC-5D/6 (B6) 6 Red 1.5-3.5 (38-89) 2.5-5.0 (63-127) 5.00 (127) 6 (152)

BCAC-IC-7D/12 (B6) 6 Red 3.0-4.87 (76-124) 3.75-7.00 (95-178) 7.00 (178) 12 (305)

BCAC-IC-8D/18 (B6) 6 Red 3.5-6.25 (90-160) 4.00-8.00 (100-200) 8.00 (200) 18 (455)

BCAC-IC-10.5D/20 (B6) 6 Red 3.5-8.5 (90-215) 6-10.5 (150-267) 10.75 (273) 20 (508)

BCAC-G-IC-5D/6 (B6) 6 Gray 1.5-3.5 (38-89) 2.5-5.0 (63-127) 5.00 (127) 6 (152)

BCAC-G-IC-7D/12 (B6) 6 Gray 3.0-4.87 (76 24) 3.75-7.00 (95-178) 7.00 (178) 12 (305)

BCAC-G-IC-8D/18 (B6) 6 Gray 3.5-6.25 (90-160) 4.00-8.00 (100-200) 8.00 (200) 18 (455)

BCAC-G-IC-10.5D/20 (B6) 6 Gray 3.5-8.5 (90-215) 6-10.5 (150-267) 10.75 (273) 20 (508)

Catalog Number Max Shed Diameter Cover Height Color Insulator Shed Range

BCAC-IC-BYPASS

BCAC-IC-BYPASS-01 (B1) 7.0 (178) 12.00 (305) Red 2.5-5.0 (63-127)

BCAC-G-IC-BYPASS-01 (B1) 7.0 (178) 12.00 (305) Gray 3.75-7.00 (95-178)

The BCAC covers are also kitted for voltage regulator applications.
The kit includes two bushing covers and a center arrester cover.

ADDITIONAL PRODUCT INFORMATION

• Related test reports: EDR-5514, UVR-8209

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCIC 135

BCIC Bushing Connection Insulating Covers

FEATURES APPLICATIONS BENEFITS

Specifically designed to protect ener- Substations ¶¶ Long life span

gized equipment conductors or busbars ¶¶ Installation can be done quickly in field
Circuit breaker bushings
from flashovers from contact with birds, by trimming entry and exit holes to
squirrels and other wildlife Standoff insulators
required dimensions
Variety of shapes and sizes protect a Capacitors ¶¶ Can be re-entered for other
wide range of applications Transformer bushings maintenance needs and then reused,
Excellent UV protection and track Voltage regulators lowering overall lifetime costs
resistance
Potential transformers

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

B
C

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-4411 (B3) 10.6 (268) 6.0 (152) 4.0 (102) inner diam. 4 (100) Bottom port opening

A
Wildlife
and Asset
Protection

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
(D) 1.125 (29) top diam. Bottom and
BCIC-SG-101-H2 (B3) 12 (305) 4.5 (114) 3 (72) inner diam.
top opening

C
A

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-9D/19-3 (B3) 18.5 (470) 4 (102) 9 (229) side diam. -

136 Chapter V: Wildlife and Asset Protection BCIC

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

D
C

A E

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

(D) 5.40 (137.2) long, opening

BCIC-8D/6-3 (B3) 4.7 (119.4) 8.0 (203.2) 5.00 (127) wide
(E) 2.75 (69.9) from bottom

C
A

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

2.0 (51) R. side opening

BCIC-3D/6-3 (B3) 3.5 (90.2) 2 (51) 1.5 (38) L. side diam.
6.0 (152) width

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-5.5D/16-HO (B3) 17.1 (434) 3.2 (81) 5.5 (140) top diam.

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
4.5 (114) middle section diam.,
BCIC-8D/15-HO (B3) 16.2 (411) 8.0 (203.2) 5.5 (140) top diam.
12.5 height of section C.
4.5 (114) middle section diam.,
BCIC-8D/18-HO (B3) 19.2 (488) 8.0 (203.2) 5.5 (140) top diam.
12.5 height of section C.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCIC 137

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

C
A

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-5.5D/11-H0(B3) 11.5 (292) 3.50 (89) 5.50 (140) mid diam. N/A

A
C

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

(D)- 17.00
BCIC-10D/18-3 (B3) 14 (140) 9 (90) 7.75 (77.5)
(E)- 8

A Wildlife
and Asset
Protection

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-8.25D/8 8 (80) 3 (30) 8.5 (85)

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-10D/18 (B3) 18 (457.2) 10 (254) 7.7 (195.58) Bottom Port opening

138 Chapter V: Wildlife and Asset Protection BCIC

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

A
C

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-0270-SCE (B3) 13.5 (135) 4.625 (117) 4.625 (46.25) 13.3 (338) length

A C

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-0370-SCE (B3) 13.5 (mm) 3.63 (92) 5.875 (mm) N/A

C
A

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-12/12/5-H (B3) 12 (305) 12 (305) 5 (127) N/A

BCIC-14/19/6-U (B3) 14 (356) 19 (483) 6 (142) N/A

BCIC-24/11/12 (B3) 11 (279) 24 (610) 12 (304) N/A

BCIC-4/12/4-H (B3) 4 (102) 12 (305) 4 (102) N/A

BCIC-7/12/7-H (B3) 7 (178) 12 (305) 7 (178) N/A

BCIC-4/16/4-H (B3) 4 (102) 16 (406) 4 (102) N/A

C
D

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
(D)- 5.00
BCIC-8D/6 (B3) 4.8 (121.92) 8 (203.2) 6.5 (165.1) wide Supplied in two halves with no pre
cut openings

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCIC 139

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

C B
E

A
D

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
(D)- 12.0 (305) wide
BCIC-8/12/2-U(B3) 4 (101) 5.75 (146.1) 4.25 (108) inner diam.
(E)- 8.0 (203) long

B
C

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-13D/13-HO (B3) 13 (330) 13 (330) 7.5 (191) inner diam. (D)- 8.8 (224) top diam.

Wildlife
and Asset
Protection

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-5D/6 (B3) 6 (152) 5 (127) N/A N/A

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-4D/4 (B3) 4 (102) 4 (102) N/A N/A

140 Chapter V: Wildlife and Asset Protection BCIC

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

A
E

D
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
(D) 7.5 (191) L diam.,
BCIC-7.5D/18-3 (B3) 10.4 (264) 4.5-6.75 (114-171) 20 (508) length
(E) 2-4 (50-100) R diam.

F
C G

A
D
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
(D) 3.0 (76) base-joint height,
4.0 (102) (E) 17.5 (445) width
BCIC-SG-201-SCE(B3) 8.05 (204.5) 5.25 (133.4)
Max side diam. (F) 8.25 (209.6)
(G) 7.25 (184.2) depth

D
A
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-TR205-L (B3) 7.5 (191) 2.25 (57) 17.0 (432) length (D) 4.25 (108) side height

D
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-TR205-R (B3) 5.5 (140) 4.5 (114) 8.0 (203) (D) 2 (50) joint height

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCIC 141

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

C
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-3212-01 (B3) 3.5 (89) 4.125 (105) 12 (305) long N/A

F
A

E
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
8.00 (203) top diam.,(D)
4.00 (102) connector diam., (E) 7.00
13.75 19.00 (483)
BCIC-BYPASS (B1) 3.75 (95.25) (178) (F)
(349.25) max distance
Design has two columns Connected
with a cylinder

B
Wildlife
and Asset
Protection

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)
.800 Std. Pack: 250 Latches or 1000
BCIC-LATCH (B250) .700 (17.78) N/A
(20.32) Latches

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-11.5D/22(B3) 22 (559) 11.5 (292) N/A No pre trimmed openings

142 Chapter V: Wildlife and Asset Protection BCIC

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

A D

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-5.5D/50 8 (200) 7 (178) 60 long (1524) D- fits up to a 5.5" dia. bus

C
D

A
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-5.5D/60(B3) 10.5 (267) 6.5 (165) 60 long (1524) D- fits up to a 2" dia. bus

A
B

Height Base Diameter Other Measurements

Catalog Number Additional Notes
(A) (B) (C)

BCIC-G-4D/48-01(B4) 7.25 (184) 4 (101) 48 long (1219) N/A

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCIC Reclosers 143

BCIC Reclosers Covers

FEATURES APPLICATIONS BENEFITS

One piece hinged design allows easy Reclosers ¶¶ Other TE Raychem products can be
and quick installations purchased that insulate the leads and
Cover can be re-entered for lightning arresters
maintenance needs and then reused ¶¶ Years of reliable service and re-usable
Rated for up to 35kV design lowers overall lifetime costs

A
A

BCIC-G-Recloser-100 (B6) BCIC-G-Recloser-200 (B6)

A A
A

Wildlife
B and Asset
B B Protection

BCIC-G-Reclosercover (B6) BCIC-5D/8/11 (B6) BCIC-Reclosure-200s (B6)

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Height Max Skirt

Catalog Number Color
(A) (B)

BCIC-G-Reclosercover (B6) Gray 12.4 (315) 7.8 (198)

BCIC-G-Recloser-100 (B30) Gray 15.4 (390) 6.75 (171)

BCIC-G-Recloser-200 (B6) Gray 14.5 (368) 8.5 (216)

BCIC-Reclosercover (B6) Red 12.4 (315) 7.8 (198)

BCIC-Recloser-100 (B6) Red 15.4 (390) 6.75 (171)

BCIC-Recloser-200S (B6) Red 18.3 (465) 8.3 (211)

BCIC-G-Recloser-200S (B6) Gray 18.3 (465) 8.3 (211)

BCIC-5D/8/11 (B6) Red 9.0 (228) 4.8 (122)

144 Chapter V: Wildlife and Asset Protection BCIC-115-PH | BCIC-AFD-01

BCIC-115-PH Transmission Flashover Protection Cover

FEATURES APPLICATIONS BENEFITS

TE's Raychem BCIC-115-PH can be used 115 kV transmission lines ¶¶ Long-term performance even in the
on both porcelain disc and polymeric most extreme environmental conditions
insulator designs ¶¶ Can be used on energized or
Unique design allows the cover to rest de-energized installations
on the lowest insulator for porcelain
i-string designs
Made from robust BCIS high-voltage
material that is rugged, non-tracking,
and UV-Resistant polymer

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Catalog Number Length Height Insulator Range Applications

BCIC-115-PH (B1) 74 (1879.6) 15 (381) 9 12 (229-305) Main cover

Adapter collar for polymeric
BCIC-Collar-50/280-5-B - - -
installations

BCIC-AFD-01 Avian Flight Diverter

FEATURES APPLICATIONS BENEFITS

TE's Raychem BCIC-AFD-01 is designed Distribution and transmission lines ¶¶ Long-term performance even in the
to prevent bird collisions with power most extreme environmental conditions
lines ¶¶ Can be used on energized or
Incorporates high reflectivity and “glow- de-energized installations
in-the dark” appliques
Easy to install, Hot-stickable, remo-
veable
Made from robust BCIC polymer that is
rugged, non-tracking and UV resistant

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Catalog Number Description Dimensions W x H Conductor Size Standard Pack

CU7208-000 BCIC-AFD-01 (B10) 4 x 3.5 (102 - 89) #6-795 10

ADDITIONAL PRODUCT INFORMATION

• EDR-5536, Rev. A

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BCIC 145

BCIC Birdcap Protection Covers

The Birdcap family of insulating covers are specifically designed to protect birds from causing
flashovers during take-off, landing and perching on energised conductors at crossarm and poletop
insulators. This also protects the network from outages and potential damage to equipment and
conductors.

Birdcaps are available in three materials, from a high performance, UV stable, track resistant Raychem
material to a fit for function M.V. and Low Pollution environment material to a UV stable grade clear
material for enhanced clarity during aerial visual inspection in remote locations.

A variety of different shapes and sizes are available to cover different support insulator/insulator inter-
faces at transmission and distribution voltage classes.
Installation can be made quickly in the field by Cable-Ties, Latches, Screws or Hotsticking on live
conductors.

FEATURES MATERIAL OPTIONS BENEFITS

Crosslinked Raychem Red: UV stable, track, chemi- ¶¶ 25 years lifetime in harsh

Excellent TERT cal and pollution resistant. Crosslinked ¶¶ environment of high pollution, high
for high thermal stability. Flexible for ¶¶ sun exposure and low rain fall
Good Dielectric Strength
curved installation at double insulator
UV Stable pole arrangements
Flexible

TEST REPORT
EDR-5385

Wildlife
and Asset
Protection

BCIC-1217-TR: Post Insulator application BCIC-TEN-01: Tension Insulator application

146 Chapter V: Wildlife and Asset Protection BCIC

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

BCIC-xxxx Family Part Descriptions

Insulator Size (mm)
1215 1216 1217 1218 1219 1215-005 1215-006 3313 3314

A min = 40 A min = 40 A min = 40 A min = 40 A min = 40 A min = 90 A min = 90 A min = 60 A min = 60

A
A max = 150 A max = 150 A max = 150 A max = 150 A max = 150 A max = 130 A max = 130 A max = 120 A max = 120

B min = 90 B min = 90 B min = 90 B min = 90 B min = 90 B min = 90 B min = 90 B min = 130 B min = 130
B
B max = 190 B max = 190 B max = 190 B max = 190 B max = 190 B max = 185 B max = 185 B max = 160 B max = 160

Conductor Size (mm2) 70 - 120 25 - 120 25 - 150 70 - 120 25 - 150 70 - 120 70 - 120 25 - 300 25 - 300

Length (mm) 1,400 1,400 1,400 1,400 1,400 1020 1150 1,380 1,380

Live Installation Yes No Yes Yes No Yes Yes No No

Pack Sizes 3 or 36 3 or 36 3 or 36 36 3 or 36 50 10 3 or 24 3 or 24

BCIC-1215/16/17/18/19 BCIC-1217-TR

BCIC-1215-005/006 BCIC-3313/14

BCIC-TEN-01 BCIC-TEN-03

For further assistance contact your local TE representative

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection BISG / BISG-24 147

BISG / BISG-24 Bus Isolation Squirrel Guard

FEATURES APPLICATIONS BENEFITS

High voltage outdoor materials are used TE's Raychem BISG is on installed ¶¶ The Isolation guard has reliably
in the design substation equipment to protect animal prevented animal-caused outages in
Polymer is rugged, track resistant, caused outages. electrical substation equipment for
UV-Stable, and ensures long- years
term performance regardless of ¶¶ Allow excellent visibility of switch
environmental conditions blades and other components while
Comes in red or gray colors providing resistance to power arcs and
high winds
Sizes range from two to five inches from
¶¶ Designed to allow one person to
the factory with "grill" design allowing
quickly and easily install with hot-sticks
for easy field modifications
on vertical or horizontal mounted
insulators

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Insulator Core Overall Product

Catalog Number Color Installation
Diameter Range Diameter

BISG-60/115-02(S10) 2.4-4.5 (60-115) 24 Red De-energized

BISG-60/115-03-HOT (B10) 2.4-4.5 (60-115) 24 Red Two stick (energized)

BISG-G-60/115-02(S10) 2.4-4.5 (60-115) 24 Gray De-energized

BISG-G-60/115-03-HOT-B10 2.4-4.5 (60-115) 24 Gray Two stick (energized)

BISG-24-01 (B10) 2.5-5.0 (62-125) 24 Red One stick (energized)

BISG-G-24-01 (B10) 2.5-5.0 (62-125) 24 Gray One stick (energized)

BISG-100/400 (B3) 1.50-4.50 (38-115) 16 Red De-energized

BISG-G-100/400 (B3) 1.50-4.50 (38-115) 16 Gray De-energized

BISG-60/115-02 ADDITIONAL PRODUCT INFORMATION

• Standard package: 10 BISG-60/115-02 | 10 BISG-24-01 assemblies per box. (one BISG will
install on one insulator)
• Related test report: EDR-5310, EDR-5517-Bus Insulator Squirrel Guard (BISG-24-01)

Wildlife
and Asset
Protection

BISG-24

BISG-100/400
148 Chapter V: Wildlife and Asset Protection MVFT

MVFT Medium Voltage Fusion Tape

FEATURES APPLICATIONS BENEFITS

Self amalgamating TE's Raychem MVFT retrofit insulation ¶¶ Quick and easy to install
Designed to combine the integrity of of busbars ¶¶ Over-lapped layers amalgamate
silicone polymer with the versatility of a Insulation when existing equipment together, producing a complete seal
wraparound product can not be dismantled ¶¶ A single layer of MVFT tape, two-thirds
MVFT will stick to itself and other Suitable for indoor and outdoor use overlapped, will provide flashover
insulating materials, but will not adhere protection to at least 15 kV and
to metal or porcelain increases to 35 kV if second layer is
added
¶¶ Selective sticking allows for easy
removal for maintenance

PRODUCT SELECTION INFORMATION

Width UOM: Length per Roll

Catalog Number Color Installation
Inches (mm) (m)

MVFT-G-2-12 (B4) Gray 2 (50) 36 (11) 4 rolls

RECTANGULAR BUSBAR

Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m)

1.0 (25) 8 (2.4)

2.0 (50) 4.7 (1.4)
3.0 (75) 3.1 (0.9)
4.0 (100) 2.3 (0.7)
6.0 (150) 1.4 (0.4)
8.0 (200) 0.4 (0.1)

ROUND BUSBAR

Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m)

0.5 (12) 12.9 (3.9)

1.0 (25) 7.2 (2.2)
2.0 (50) 3.6 (1.1)
3.0 (75) 2.2 (0.7)
4.0 (100) 2.0 (0.6)

SQUARE BUSBAR

Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m)

1x1 (25) 5.7 (1.7)

2x2 (50) 2.8 (0.8)
3x3 (75) 1.9 (0.6)
4x4 (100) 1.7 (0.5)

ADDITIONAL PRODUCT INFORMATION

• EDR-5465 Medium Voltage Fusion Tape Qualification Report

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter V: Wildlife and Asset Protection LVIT Tubing 149

LVIT Busbar Insulating Tubing (1000 V)

FEATURES APPLICATIONS BENEFITS

Rated to ANSI/IEEE C37.20.1. UL When used according to the selection ¶¶ TE's Raychem LVIT is a heat-shrinkable
recognized to Standard 224 (file guidelines, TE's Raychem LVIT may medium-wall, flame-retardant, low
E137416), 600 V-125°C-VW.1. be used in applications up to 1 kV in voltage tubing for insulating straight
accordance with ANSI/IEEE C37.20 and bent busbars during original
specification. LVIT tubing may be equipment assembly or in retrofit
used in applications up to 3.6 kV in applications where access to one end
accordance with IEC specifications. of the busbar is available.

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

LVIT Tubing
Rectangular Bar* Square Bar Round Bar
Catalog Number Dia as Supplied & Fully Standard Pack
(Bus Width) (Each Side) (Dia min - max)
Recovered (min - max)
LVIT-30/10-A/U 0.50-1.0 (12-25) - 0.40-1.0 (11-25) 1.18-0.39 (30-10) 200 ft.

LVIT-75/25-A/U 2.0-3.0 (50-75) 1 (25) 1.0-2.0 (25-50) 2.95-0.98 (75-25) 100 ft.

LVIT-150/50-A/U 4.0-6.0 (100-150) 2-3 (50-75) 2.0-4.0 (50-100) 5.91-1.97 (150-50) 100 ft.

* Rectangular bus thickness range is 1/4 to 5/8 inch. Test

Reports: EDR-5483, EDR-5499

Wildlife
and Asset
Protection
150 Chapter V: Wildlife and Asset Protection HVBS | RRGS

HVBS High Voltage Booster Shed

FEATURES APPLICATIONS BENEFITS

Spacers and short pegs which separate Circuit breaker bushings ¶¶ Prevents "Heavy Wetting" and ice-
it from the porcelain skirt and insulator cascade-induced flashovers
Bus support insulators
core ¶¶ Made with advanced UV-resistant and
Surge arrresters
TE's Raychem HVBS booster shed is a anti-tracking polymer
wrap around for rapid installation Transformer bushings

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)

Medium Outside Booster Shed Diameter

Catalog Number Suitable Insulator Core
Insulator Skirt Fully Installed

HVBS-770/310-01-M-BP 8.9-10.1 (227-257) 12.0 (304) 28.1 (713)

HVBS-740/280-01-M-BP 7.8-9.0 (199-229) 10.9 (276) 27.0 (685)

HVBS-710/250-01-M-BP 6.9-7.9 (175-201) 9.8 (249) 25.9 (657)

HVBS-685/225-01-M-BP 6.2-7.0 (158-178) 9.3 (235) 25.0 (634)

HVBS-665/205-01-M-BP 5.5-6.3 (140-160) 8.5 (216) 24.3 (616)

HVBS-615/155-01-M-BP 3.7-4.5 (94-114) 6.3 (161) 22.4 (569)

ADDITIONAL PRODUCT INFORMATION

• Related Test Report: UVR-8107 Qualification report for Booster Sheds

• Please contact your TE sales team for other available sizes.

RRGS Polymeric and Porcelain Rigid Red Guano Shield

FEATURES APPLICATIONS BENEFITS

TE's Raychem RRGS is designed to Vertical insulator strings ¶¶ Protects insulators from bird streamers
fit both porcelain bells and polymeric
insulators
Two piece design allows for quick
installation

PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES

Catalog Number Insulator Type Shield Diameter

RRGS-35/470-FT (B12) Polymeric 18

RRGS-35/600-FT (B3) Polymeric 24

RRGS-35/470-M (B12) Porcelain 18

RRGS-35/600-M (B12) Porcelain 24

Gray color also available

ENERGY /// POWERFUL PRODUCT SOLUTIONS

LVBT Low Voltage Busbar Insulating
Chapter V: Wildlife and Asset Protection
Heat Shrink Tape
151

LVBT Low Voltage Busbar Insulating Heat Shrink Tape

FEATURES APPLICATIONS BENEFITS

Rated to ANSI/IEEE C37.20 TE's Raychem LVBT is an adhesive- ¶¶ Adhesive layer fuses the tape layers
coated, low-voltage heat-shrinkable but does not stick to bus or hardware,
tape. One wrap insulates straight providing tough insulation up to 1 kV
and bent bars in retrofit applications in accordance with ANSI C37.20 and
where tubing cannot be used. In up to 3.6 kV in accordance with IEC
addition, LVBT easily insulates unusual specifications
connections and geometries in the
factory or field.

LVBT TAPE DIMENSIONS

Catalog Number Roll width in (mm) Roll Length Ft. (m)

LVBT-1-R 1 (25) 25 (7.5)

LVBT-2-R 2 (50) 25 (7.5)

LVBT-4-R 4 (100) 25 (7.5)

PRODUCT SELECTION INFORMATION: DIMENSIONS IN FEET(M)

Bus Width Catalog Number Bus Length Insulated per Roll Rolls/Standard Pack

RECTANGULAR BUSBAR*
BUSBAR

1 (25) LVBT-1-R 3.8 (1.2) 8

2 (50) LVBT-2-R 4.8 (1.5) 4
3 (75) LVBT-2-R 3.5 (1.1) 4
4 (100) LVBT-2-R 2.7 (0.8) 4
Wildlife
6 (150) LVBT-2-R 1.9 (0.6) 4 and Asset
Protection
8 (200) LVBT-4-R 2.9 (0.9) 4

* Maximum thickness: 5/8 (15)

SQUARE BUSBAR

1 (25) LVBT-2-R 6.25 (2.0) 4

2 (50) LVBT-2-R 3.1 (1.0) 4
3 (75) LVBT-2-R 2.0 (0.6) 4
4 (100) LVBT-4-R 3.1 (1.0) 2
6 (150) LVBT-4-R 2.0 (0.6) 2

ROUND BUSBAR

0.5 (12) LVBT-1-R 8.0 (2.6) 8

1.0 (25) LVBT-2-R 8.0 (2.6) 4
2.0 (50) LVBT-2-R 4.0 (1.3) 4
3.0 (75) LVBT-2-R 2.6 (0.9) 4
4.0 (100) LVBT-4-R 4.0 (1.3) 2

ADDITIONAL PRODUCT INFORMATION

• LVBT-1-R is best for shorter lengths. LVBT-2-R is the most versatile width for general
purpose use. LVBT-4-R is useful for long lengths and larger bus sizes.
• If sealing is needed, order the S1052-6-150 sealant strips.
• Related Test Reports: EDR-5490 and EDR-5499
152

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI
Insulators
Line post insulators RLP (F-Neck)�� 155
Line post insulators RLP vertical clamp�� 156
Line post insulators RLP (horizontal clamp)�� 157
EPBI standoff insulators�� 158
Polymeric station post insulator RAP�� 159
Suspension tension insulators up to 24 kV��160
Silicone suspension / tension insulators 120 kN
up to LIWV 450 kV (BIL)�� 161
Insulator Configuration�� 163
Hybrid line post insulator HSHI-RayBowl-Dbell
highly protected creepage��164
Porcelain disc insulator�� 165
Porcelain station post insulators�� 168
154 Chapter VI: Insulators

Our wide range of insulators has earned a worldwide reputation

for innovation, quality, service and technical expertise
for an array of applications in power networks.
• Porcelain Insulators
• Polymeric Insulators
• Hybrid Insulators

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI: Insulators Line post insulators RLP F-Neck 155

Line post insulators RLP (F-Neck)

GENERAL DESCRIPTION

The TE's Raychem polymeric line post insulator RLP combines mechanical strength
with excellent pollution performance.

It consists of a protruded fibre glass rod and a non tracking polymer housing which is
directly bonded to the metal end fitting. Corrosion resistant end fittings are crimped to
the pultruded fibreglass core to allow the transition of mechanical loading to the line
and mounting structure.

A patented crimp control technology monitors for damage to the fibreglass rod while
achieving maximum mechanical strength.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Description Std Pkg Pkg Weight Pkg Volume

RLP-19R-FG-M24NPG-M 45 pcs 177 Kg 0.504 m3

RLP-30R-FG-M24NPG-M 45 pcs 190 Kg 0.504 m3

RLP-31R-FG-M24NPG-M 45 pcs 249 Kg 0.504 m3

RLP-36R-FG-M24NPG-M 45 pcs 258 Kg 0.504 m3

RLP-43R-FG-M24NPG-M 45 pcs 267 Kg 0.504 m3

Technical Specification RLP-19R-FG RLP-30R-FG RLP-31R-FG RLP-36R-FG RLP-43R-FG

Creepage Distance (mm) 424 697 770 922 1074

Dry Arc Distance (mm) 169 235 260 300 340

No of Sheds 4 7 9 11 13

A (mm) 285 351 375 415 455

B (mm) 100 100 92 92 92

C (mm) 120 120 122 122 122

SCL (kN) 12.5 11.5 12.5 12.5 12.5

MDCL (kN) 5.5 5.5 5.5 5.5 5.5

STL (kN) 25 25 25 25 25

RTL (kN) 12.5 12.5 12.5 12.5 12.5

AC dry flashover voltage (kV) 104 137 150 163 176

AC dry withstand voltage (kV) 95 124 136 146 159

AC wet flashover voltage (kV) 72 91 101 120 129

AC wet withstand voltage (kV) 61 76 81 103 112

Insulators

Impulse withstand voltage (kV) 137 183 194 219 244

NOTE Full qualification according to IEC 61952, and additional

environmental testing availableavailable on request.

Product Test Report

RLP-19R-FG-3/4NPG-M IPMR_077

RLP-30R-FG-3/4NPG-M IPMR_078

RLP-31R-FG-3/4NPG-M IPMR_079

RLP-36R-FG-3/4NPG-M IPMR_080

RLP-43R-FG-3/4NPG-M IPMR_081
156 Chapter VI: Insulators Line post insulators RLP vertical clamp

Line post insulators RLP vertical clamp

GENERAL DESCRIPTION

The TE's Raychem polymeric line post insulator RLP combines mechanical strength
with excellent pollution performance.

A patented crimp control technology monitors for damage to the fibreglass rod while
achieving maximum mechanical strength.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Description Std Pkg Pkg Weight Pkg Volume

RLP-19R-VG-M24NPG-M 45 pcs 177 Kg 0.504 m3

RLP-30R-VG-M24NPG-M 45 pcs 190 Kg 0.504 m3

RLP-31R-VG-M24NPG-M 45 pcs 249 Kg 0.504 m3

RLP-36R-VG-M24NPG-M 45 pcs 258 Kg 0.504 m3

RLP-43R-VG-M24NPG-M 45 pcs 267 Kg 0.504 m3

Technical Specification RLP-19R-VG RLP-30R-VG RLP-31R-VG RLP-36R-VG RLP-43R-VG

Creepage Distance (mm) 424 697 770 922 1074

Dry Arc Distance (mm) 169 235 260 300 340

No of Sheds 4 7 9 11 13

A (mm) 299 365 389 429 469

B (mm) 100 100 92 92 92

C (mm) 120 120 122 122 122

SCL (kN) 12.5 11.5 12.5 12.5 12.5

MDCL (kN) 5.5 5.5 5.5 5.5 5.5

STL (kN) 25 25 25 25 25

RTL (kN) 12.5 12.5 12.5 12.5 12.5

AC dry flashover voltage (kV) 104 137 150 163 176

AC dry withstand voltage (kV) 95 124 136 146 159

AC wet flashover voltage (kV) 72 91 101 120 129

AC wet withstand voltage (kV) 61 76 81 103 112

Impulse withstand voltage (kV) 137 183 194 219 244

NOTE Full qualification according to IEC 61952, and additional

environmental testing availableavailable on request

Product Test Report

RLP-19R-VG-3/4NPG-M IPMR_077

RLP-30R-VG-3/4NPG-M IPMR_078

RLP-31R-VG-3/4NPG-M IPMR_079

RLP-36R-VG-3/4NPG-M IPMR_080

RLP-43R-VG-3/4NPG-M IPMR_081

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI: Insulators Line post insulators RLP horizontal clamp 157

Line post insulators RLP (horizontal clamp)

GENERAL DESCRIPTION

The TE's Raychem polymeric line post insulator RLP combines mechanical strength
with excellent pollution performance.

A patented crimp control technology monitors for damage to the fibreglass rod while
achieving maximum mechanical strength.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Description Std Pkg Pkg Weight Pkg Volume

RLP-19R-HG-M24NPG-M 45 pcs 177 Kg 0.504 m3

RLP-30R-HG-M24NPG-M 45 pcs 190 Kg 0.504 m3

RLP-31R-HG-M24NPG-M 45 pcs 249 Kg 0.504 m3

RLP-36R-HG-M24NPG-M 45 pcs 258 Kg 0.504 m3

RLP-43R-HG-M24NPG-M 45 pcs 267 Kg 0.504 m3

Technical Specification RLP-19R-FG RLP-30R-FG RLP-31R-FG RLP-36R-FG RLP-43R-FG

Creepage Distance (mm) 424 697 770 922 1074

Dry Arc Distance (mm) 169 235 260 300 340

No of Sheds 4 7 9 11 13

A (mm) 320 386 410 450 490

B (mm) 100 100 92 92 92

C (mm) 120 120 122 122 122

SCL (kN) 12.5 11.5 12.5 12.5 12.5

MDCL (kN) 5.5 5.5 5.5 5.5 5.5

STL (kN) 25 25 25 25 25

RTL (kN) 12.5 12.5 12.5 12.5 12.5

AC dry flashover voltage (kV) 104 137 150 163 176 Insulators

AC dry withstand voltage (kV) 95 124 136 146 159

AC wet flashover voltage (kV) 72 91 101 120 129

AC wet withstand voltage (kV) 61 76 81 103 112

Impulse withstand voltage (kV) 137 183 194 219 244

NOTE Full qualification according to IEC 61952, and additional

environmental testing availableavailable on request.

Product Test Report

RLP-19R-HG-3/4NPG-M IPMR_077

RLP-30R-HG-3/4NPG-M IPMR_078

RLP-31R-HG-3/4NPG-M IPMR_079

RLP-36R-HG-3/4NPG-M IPMR_080

RLP-43R-FG-3/4NPG-M IPMR_081
158 Chapter VI: Insulators EPBI standoff insulators

EPBI standoff insulators

GENERAL DESCRIPTION

The TE's Raychem EPBI is a lightweight direct molded composite insulator, using
TE's Raychem proprietary EVA insulating material. The EVA is chemically bonded to
the FRP core providing impenetrable interface sealing mechanism and the crimped
assembly ensures optimal mechanical performance.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Product Series EPBI – 1000 EPBI – 2000 EPBI – 3000

Part Description EPBI-19R-PPS-25kN-M01 EPBI-27R-PPS-25kN-M01 EPBI-46R-PPS-25kN-M01

Length L (mm) 226 266 366

Standard min. stud length S (mm) 63 63 63

Standard min. stud length T (mm) 34 34 34

D1 (mm) 38 38 38

D2 (mm) 120 120 120

D3 (mm) 100 100 100

Creepage (mm) 497 687 1169

Number of sheds 4 6 11

Electrical

Impulse withstand (kV) 159 185 252

Dry arc distance (mm) 205 244 347

Wet withstand (kV) 52 66 104

Mechanical

Max bending moment (Nm) 580 580 580

MDCL (Nm) 290 290 290

Specified tensile load (kN) 25 25 25

Torque M12 (Nm) 50 50 50

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI: Insulators Polymeric station post insulator RAP 159

Polymeric station post insulator RAP

GENERAL DESCRIPTION

The TE's Raychem polymeric station post insulator RAP combines mechanical strength
with excellent pollution performance. It consists of a pultruded fibre glass rod and a
nontracking polymer housing which is directly bonded to the metal end fitting.

Corrosion resistant end fittings designed for high cantilever loads are crimped to both
ends of the insulator

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Description Std Pkg Pkg Weight Pkg Volume

RAP-24R-A66-305 45 pcs 106 Kg (106 lbs) 0.510 m3

RAP-36R-A66-350 45 pcs 115 Kg (254 lbs) 0.510 m3

RAP-46R-A66-460 45 pcs 134 Kg (296 lbs) 0.510 m3

RAP-52R-A66-475 45 pcs 139 Kg (307 lbs) 0.510 m3

Dimensions
RAP-24R-A66-305 RAP-36R-A66-350 RAP-46R-A66-460 RAP-52R- A66-475
in mm (inches)

Length 305 (12.0) 350 (13.78) 460 (18.11) 475 (18.7)

Dry arc distance 211 (8.31) 255 (10.0) 360 (14.17) 388 (15.28)

Creepage distance 631 (24.84) 809 (31.85) 1190 (46.85) 1333 (52.48)

No. of sheds 7 9 13 15

Diameter D1 120 (4.72) 120 (4.72) 120 (4.72) 120 (4.72)

Diameter D2 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94)

Diameter D3 37 (1.46) 37 (1.46) 37 (1.46) 37 (1.46)

Electrical values in kV 5.5 5.5 5.5 5.5

Dry AC withstand (flashover) 90 (100) 100 (>100) 115 (150) 115 (150)

Wet AC withstand (flashover) 50 (60) 75 (85) 110 (125) 110 (125)

Impulse withstand voltage 150 170 250 250

Mechanical values in kN 95 124 136 146

Specified Cantilever Load 12 10 7 6

Specified Tensile Load 25 25 25 25

NOTE Tech report : PPR 1506 Summary test report for the PSI-36A-ZM12A-P,
PSI-36A-Z2.6A-P, PSI-36ZM12A and PSI-36A-Z2.6A insulators Insulators

T97-456 5000h ageing test in accordance with IEC 1109 Annex C on one
composite insulator type Post-F 5-4 25 kV
Suspension tension insulators up to
160 Chapter VI: Insulators
24 kV

Suspension tension insulators up to 24 kV

GENERAL DESCRIPTION

The glass fibre core provides high mechanical strength with tensile values of greater
than 70 kN. The TE's Raychem insulator profile utilises the same materials technology
that has been employed for over 30 years in TE's Raychem`s high voltage terminations.
Its proven track and erosion resistance and UV stability have given outstanding
performance in the widest possible range of climatic and pollution conditions.

The high tensile strength of glass fibre has been combined with our HV shedded
profile, to produce this rugged, lightweight tension insulator for overhead line
applications up to 24 kV.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

RST-DS15 RST-DS28 RST-DS36 RST-DS46

R-CT RST-DS69
R-CT R-CT R-CT R-CT

Dimensions in mm and given in inches in brackets ()

Length L 318 (12.5) 425 (16.7) 474 (18.7) 613 (24.1) 759 (29.9)

Dry arc 170 (6.7) 290 (11.42) 348 (13.7) 450 (17.7) 610 (24.01)

Creepage 460 (18.1) 690 (27.1) 900 (35.4) 1300 (51.2) 1810 (72.3)

No. of Sheds 5 7 9 13 18

Diameter D1 102(4.01) 97 (3.8) 112 (4.4) 112 (4.4) 112 (4.4)

Diameter D2 83 (3.27) 78 (3.07) 92 (3.6) 92 (3.6) 92 (3.6)

Diameter D3 22 (0.87) 22 (0.87) 28 (1.1) 28 (1.1) 28 (1.1)

Electrical
Wet AC withstand (kV) (hori-
42.1 98 100 130 180
zontal)
Impulse withstand (kV) 130 226 215 310 350

Mechanical in kN and given in lbs in brackets ()

Specified Mechanical Load SML 75 (16860) 75 (16860) 75 (16860) 75 (16860) 75 (16860)

Routine test load RTL 37.5 (8430) 37.5 (8430) 37.5 (8430) 37.5 (8430) 37.5 (8430)

Mechanical in kN and given in lbs in brackets ()

Top: Clevis end fitting.

Bottom: Tongue end fitting. The clevis fittings include a 16 mm pin. The ball & socket end fittings are as per IEC120-
16A. Other end fitting types are available on request.
Material: Galvanized Steel

The descriptions given above describe insulators with clevis and tongue end fittings.
Tongue and clevis end fittings can be supplied in any orientation.
These products are also available with ball & socket end fittings e.g. RST-DS15R-BS is a
15 kV insulator with ball and socket end fittings.
Product range up to and including 69 kV, pollution class II and III according to IEC815

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Silicone suspension / tension insula-
Chapter VI: Insulators
tors 120 kN up to LIWV 450 kV (BIL)
161

Silicone suspension / tension insulators 120 kN up to LIWV 450 kV (BIL)

FEATURES APPLICATIONS BENEFITS

Interchangeable metal end fitting Line conductor support and electrical ¶¶ Reliable tensile performance
selection separation from ground ¶¶ Light weight for easier installation
Mature technology absed on years of Dead end conductor support ¶¶ Silicone housing has excellent
experience in power distribution hydrophobic properties
Overhead Distribution networks up to
70kN Tension rating (SML) 66kV (Medium Voltage) ¶¶ Shed design to minimize insulator
Long life and cost effective solutions for length per kV rating
most applications ¶¶ Shock and vibration resistant,
Tested in accordance to IEC61109 & ¶¶ Good tracking and erosion resistance
IEC62217 performance
¶¶ Maintenance free
Quality design and manufacture to
ISO9001

GENERAL DESCRIPTION

The glass fibre core provides high mechanical strength with tensile values of greater
than 120 kN. TE’s silicone insulator profile utilises similar designs, materials, technology
and know how that has been employed for nearly 40 years in the TE's Raychem,
Bowthorpe EMP and Axicom medium and high voltage insulator product portfolios.

Silicone is a hydrophobic material with a performance today of both proven tracking

and erosion resistance and UV stability that gives a good balance of technical
performance in a wide range of climatic and pollution conditions.

The construction consists of TE compact creepage design insulator profile which

have the same diameter sheds in order to maximise flashover performance in polluted
environments over a minimum insulator length.

Electrical Properties of Insulator Strings

Select either the operating voltage or the LIWV (BIL) rating from the below chart, read off the creepage distance and compare this
value with your minimum creepage requirement for your application. If the creepage value is less than your minimum requirement
then search down the creepage column until you either exceed or get very close to your actual minimum creepage requirement.
Read off the shed number and verify all electrical parameters on the selected row meets the electrical insulation needs.

Insulators

Product Marking
1. SML 70kN
2. Year & Month
Silicone suspension / tension insula-
162 Chapter VI: Insulators
tors 120 kN up to LIWV 450 kV (BIL)

Sample 70kN Socket & Ball - Dimensions and electrical properties

Diameter 255 / Pitch 146 (Standard) Diameter 330 / Pitch 170 (Antifog)

Power Frequency withstand

No of units in string Power Frequency withstand (kV)
(kV)
BIL Total BIL
Total Length
(kV) Length (kV)
Dry Wet Dry Wet

1 146 70 40 100 170 90 55 140

2 292 130 75 195 340 150 105 235

3 438 180 115 275 510 210 150 335

4 584 235 155 360 680 265 190 435

5 730 280 195 430 850 320 230 535

6 876 325 230 505 1020 370 270 625

7 1022 375 265 580 1190 420 300 710

8 1168 420 300 660 1360 470 335 800

9 1314 465 325 730 1530 515 365 890

10 1460 510 375 800 1700 570 395 980

11 1606 550 410 880 1870 610 430 1070

12 1752 595 440 955 2040 660 460 1170

13 1898 635 475 1025 2210 700 490 1260

14 2044 675 510 1095 2380 745 520 1355

15 2190 715 540 1160 2550 785 550 1450

16 2336 755 570 1230 2720 830 575 1540

17 2482 800 600 1300 2890 870 605 1640

18 2628 855 635 1370 3060 910 630 1730

19 2774 875 665 1440 3230 950 655 1810

20 2920 915 700 1510 3400 990 680 1900

21 3066 950 730 1575 3570 1030 700 1990

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI: Insulators Insulator Configuration 163

Insulator Configuration

Operating Total
Schematic Description Designation Length Length Comment
(mm) (mm)
474 (18.7) Creepage

5 154 154 444

Insulator Core 7 206 206 595
Silicone Covering
FRP Core e-glass 9 258 258 746
Compliant to
IEC 61109 11 310 310 897

13 362 362 1047

15 414 414 1198

B 100 113 IEC Spec

Ball and Socket Size 16

Galvanised Steel* S 103 112 IEC Spec

Size 16

T 107.5 129.5 IEC Spec

Tongue and Clevis Size 16N

Galvanised Steel** C 107.5 132 IEC Spec

Size 16N

E 127 158 IEC Spec

Y and Eye Size 24

Galvanised Steel** Y 122 138 IEC Spec

Size 19

* compliant to IEC 120

** compliant to IEC 61466-1

Insulators
Hybrid line post insulator HSHI-
164 Chapter VI: Insulators RayBowl-Dbell highly protected
creepage

Hybrid line post insulator HSHI-RayBowl-Dbell highly protected creepage

GENERAL DESCRIPTION

The TE's Raychem RayBowl line post insulator in a highly protected double bell
geometry combines a ceramic core and a silicone elastomer housing to exploit the
material property advantages of each component. A proven high strength ceramic core
acts as the structural member to provide cantilever strength, while the silicone
elastomer housing, in a highly protected geometry, provides the weathering resistance.
The hydrophobic material property of the silicone elastomer reduces leakage current
flow. Significant reduced power loss in combination with reduced maintenance costs
provides direct economic benefit to the users.

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

Technical Data
W W
W
Dimensions 15 kV class 25 kV class

Section length S (mm) [in] 290 [11.42"] 330 [12.99"]

Creepage distance (mm) [in] 540 [21.26"] 646 [25.43"]

Dry arc distance (mm) [in] 210 [8.28"] 241 [9.50"]

S
Shed diameter D (mm) [in] 136 [5.35"] 136 [5.35"]

Mounting pin thread T 3/4 UNC 3/4 UNC

Net weight (kg) [lbs] 3.5 [7.7] 4.5 [9.9]

Wire groove diameter W (mm) [in] 31 [1.22"] 31 [1.22"]

Base diameter B (mm) [in] 86 [3.39"] 86 [3.39"]

Mechanical Ratings

T Cantilever strength (kN) [lb] 12.5 [2800] 12.5 [2800]

B Electrical ratings
D
Power frequency dry flashover (kV) 92 100
15 kV class
Power frequency wet flashover (kV) 72 75

Critical impulse flashover (kV) 145 160

W W RIV @ 1000 kHz <10 μV @ 15 kV <10 μV @ 22 kV
W

W W SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

W
Ordering Information

Metric
S Pin Length Std Pkg Pkg Weight Pkg Volume
Ordering Description

HSHI-RAYBOWL-DBELL-15KV 190 mm 3 pcs 12.7 kg 0.03 m3

S
HSHI-RAYBOWL-DBELL-15KV-NP no pin 3 pcs 11.0 kg 0.03 m3

HSHI-RAYBOWL-DBELL-25KV 190 mm 3 pcs 13.7 kg 0.03 m3

HSHI-RAYBOWL-DBELL-25KV-NP no pin 3 pcs 12.0 kg 0.03 m3

Imperial
Pin Length Std Pkg Pkg Weight Pkg Volume
Ordering Description

SHI-RAYBOWL-DBELL-15KV 4.83" 3 pcs 28.00 LB 1.05 FT3

T T
HSHI-RAYBOWL-DBELL-15KV-NP no pin 3 pcs 24.30 LB 1.05 FT3
B B
D D HSHI-RAYBOWL-DBELL-25KV 4.83" 3 pcs 30.20 LB 1.05 FT3
25class
15 kV kV class HSHI-RAYBOWL-DBELL-25KV-NP no pin 3 pcs 26.45 LB 1.05 FT3

W W
W

S
ENERGY /// POWERFUL PRODUCT SOLUTIONS
Chapter VI: Insulators Porcelain disc insulator 165

Porcelain disc insulator

GENERAL DESCRIPTION

Insulators are made from high quality non porous electrical porcelain and galvanized
ferrous (or non-ferrous) end fittings which provide long life and reliable performance
over a wide range of environmental conditions. They are made to a number of
international standards including ANSI, IEC, BS, AS and GB.

TE Connectivity (TE) offers a wide range of porcelain and glass disc insulators. For
decades, these products have demonstrated reliable performance in various types of
applications all over the world. Disc insulators are the traditional choice for distribution
and transmission lines. Manufactured from high-quality materials, they provide long life
and cost-effective solutions for a majority of applications.

FEATURES APPLICATIONS BENEFITS

Different profiles to suit different envi- Line conductor support and electrical ¶¶ Superior mechanical performance
ronmental conditions separation from ground ¶¶ Highly durable / extended livespan
Porcelain or toughened glass Distribution and transmission lines ¶¶ Materials are very resistant to UV,
Metal components fixed with cement String insulators contaminant degradation and electric
field degradation
Mature technology absed on years of Available to 500kV applications
experience in power distribution ¶¶ Standard end fittings
Quality design and manufacturing
Long life and cost effective solutions for
most applications
Available to comply with IEC or ANSI
international standards
Reliable performance

SELECTION INFORMATION: DIMENSIONS SHOWN IN MILLIMETERS

IEC Class U70BL U70BL U80BL U80BL U120BS U120BS U120BL U120BL

Standard Coupling to IEC 120 - - 16A 16B 16A 16B 16A 16B 16A 16B

Part Numbers Brown - 2013 2096 2094 2085 2148 2150 2152 2154

Grey - 2012 2144 2147 2146 2149 2151 2153 2155

Porcelain Disc Diameter, D - mm 254 254 254 254 254 254 280 280

Unit Spacing, H - mm 146 146 146 146 146 146 170 170

Creepage Distance - mm 292 292 292 292 292 292 330 330

Combined M & E Strength - kN 70 70 80 80 120 120 120 120

Routine Test Load - kN 28 28 32 32 48 48 48 48

Impulse Withstand Voltage - kVp 110 110 110 110 110 110 110 110

50% Impulse Pos kVp 120 120 120 120 120 120 120 120
Insulators
Flashover Voltage Neg kVp 125 125 125 125 125 125 125 125

Power Frequency Dry kV 70 70 70 70 70 70 70 70

Withstand Voltage Pos kV 40 40 40 40 40 40 40 40

Power Frequency Dry kV 78 78 78 78 78 78 78 78

Flashover Voltage Wet kV 45 45 45 45 45 45 45 45

Power Frequency Puncture Voltage kV 110 110 110 110 110 110 110 110

Net Weight, Approx kg 4.6 4.6 4.6 4.6 6 6 6 6

166 Chapter VI: Insulators Porcelain disc insulator

IEC Class U70C

Standard Coupling to IEC 120 - - 16C

Part Numbers Brown - 2097

Grey - 2067

Porcelain Disc Diameter, D - mm 254

Unit Spacing, H - mm 146

Creepage Distance - mm 292

Combined M & E Strength - kN 70

Routine Test Load - kN 28

Impulse Withstand Voltage - kVp 110

50% Impulse Pos kVp 120

Flashover Voltage Neg kVp 125

Power Frequency Dry kV 70

Withstand Voltage Pos kV 40

Power Frequency Dry kV 78

Flashover Voltage Wet kV 45

Power Frequency Puncture Voltage kV 110

Net Weight, Approx kg 4.6

ELECTRICAL PROPERTIES OF INSULATOR STRINGS

When coupled together in strings, the electrical properties of discs cannot simply be added together in a linear fashion. Based on
empirical data, the following table provides an example of how several key properties change as string length increases.
of applications.

Diameter 255 / Pitch 146 (Standard) Diameter 330 / Pitch 170 (Antifog)

Power Frequency withstand Power Frequency withstand

No of units in string
(kV) Total (kV) BIL
Total Length BIL (kV)
Length (kV)
Dry Wet Dry Wet

1 146 70 40 100 170 90 55 140

2 292 130 75 195 340 150 105 235

3 438 180 115 275 510 210 150 335

4 584 235 155 360 680 265 190 435

5 730 280 195 430 850 320 230 535

6 876 325 230 505 1020 370 270 625

7 1022 375 265 580 1190 420 300 710

8 1168 420 300 660 1360 470 335 800

9 1314 465 325 730 1530 515 365 890

10 1460 510 375 800 1700 570 395 980

11 1606 550 410 880 1870 610 430 1070

12 1752 595 440 955 2040 660 460 1170

13 1898 635 475 1025 2210 700 490 1260

14 2044 675 510 1095 2380 745 520 1355

15 2190 715 540 1160 2550 785 550 1450

16 2336 755 570 1230 2720 830 575 1540

17 2482 800 600 1300 2890 870 605 1640

18 2628 855 635 1370 3060 910 630 1730

19 2774 875 665 1440 3230 950 655 1810

20 2920 915 700 1510 3400 990 680 1900

21 3066 950 730 1575 3570 1030 700 1990

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI: Insulators Porcelain disc insulator 167

TE PORCELAIN AND GLASS DISC RANGE

Maximum Retaining
Mechanical Nominal Approx
Nominal Pitch Coupling Clip /
Catalogue Reference Failing Creepage Couplings Weight Zinc Collar
Diameter (mm) Size to Coupling
Load (kN) (mm) (kg)
(mm) Pin
DI-U70C292-PG 70 255 146 292 T&C 16C Round 4 Yes

DI-U70C292-PGH 70 255 146 292 T&C 16C Hex 4 No

DI-U70BL295-PBW 70 255 146 295 B&S 16B W 4 No

DI-U70BL320-GVZW 70 255 146 320 B&S 16B W 4 Yes

DI-U70C320-GV 70 255 146 320 T&C 16C Round 4 No

DI-U70C320-GVZ 70 255 146 320 T&C 16C Round 4 Yes

DI-U70BL400-GVZR 70 255 146 400 B&S 16B R 5 Yes

DI-U80BL320-GVW 80 255 146 320 B&S 16B W 4 No

DI-U80BL320-GVZW 80 255 146 320 B&S 16B W 4 Yes

DI-U80BL390-GVZW 80 255 146 390 B&S 16B W 5 Yes

DI-U100BL390-GVZR 100 255 146 390 B&S 16A R 5 Yes

DI-U120BL292-PGW 120 255 146 292 B&S 16B W 5 No

DI-U120BL320-GVZR 120 255 146 320 B&S 20 R 4 Yes

DI-U125BS320-GVZW 125 255 146 320 B&S 20 W 4 Yes

DI-U160BS305-PGW 160 280 146 305 B&S 20 W 8 No

DI-U160BS440-PGZR 160 280 146 440 B&S 20 R 9 Yes

DI-U160BS445-GVZW 160 280 146 445 B&S 16B W 6 Yes

DI-U160BS570-PBZR 160 330 146 570 B&S 20 R 12 Yes

DI-U190B550-GVZW 190 330 170 550 B&S 24 W 10 Yes

DI-U210BS370-PBZR 210 300 170 370 B&S 20 R 12 Yes

DI-U210BS450-PBZR 210 330 170 450 B&S 20 R 16 Yes

DI-U300BP505-PGZR 300 400 195 505 B&S 24 R 20 Yes

DI-Uxxx-B L zzz-M F n Z c
Insulators
Tensile Rating (kN) eg: 70, 120, 160

Fittings eg: Ball & Socket, Clevis & Tongue

Pitch eg: Long, Short, or blank

Creepage (mm) eg: 292, 320, 540

Material eg: Porcelain, Glass

Colour eg: Brown, Grey, V (Green)

Code Number Indicates special modifications

Zinc collar Z = Zinc collar included; blank =

no Zinc collar

Retaining Clip eg: W or R

168 Chapter VI: Insulators Porcelain station post insulators

Porcelain station post insulators

up to 500 kV, quality design

KEY FEATURES

Quality design and manufacturing

Complies with ANSI C29.9
Available to 500kV applications
Long life and cost effective solutions for most applications
Available in Gray or Brown
Reliable performance
Standard bolt circles and standard end fittings

GENERAL DESCRIPTION

TE Connectivity (TE) offers a wide range of porcelain station post insulators. For
decades, these products have demonstrated reliable performance in various types of
applications all over the world.

Porcelain insulators are the traditional choice for distribution and transmission
line, busbar and apparatus insulation. Manufactured from high-quality non-porous
electrical porcelain, they provide long life and cost-effective solutions for a majority of
applications. TE’s porcelain insulators were also sold in the past with brand names of
Morlynn, Dulmison and Zibo and have 95 years of service experience in electric
power supply.

PRODUCT SELECTION INFORMATION

Bolt Circle
System Voltage Overall Height Leakage Cantilever
Description Strength BIL (kV) Diameter Top/
(kV) (in) Distance (in) Strength (lbs)
Bottom (in)
SP-TR202PG STD 95 7.5 7.5 3 10.5 2000

SP-TR222PG High 95 7.5 10 5 10.5 4000

SP-TR222PG01 Ex-High 95 7.5 10 5 10.5 8000

SP-TR205PG STD 110 15 10 3 15.5 2000

SP-TR225PG High 110 15 12 5 15.5 4000

SP-TR225PG01 Ex-High 110 15 12 5 15.5 8000

SP-TR208PG STD 150 25 14 3 24 2000

SP-TR227PG High 150 25 15 5 24 4000

SP-TR227PG01 Ex-High 150 25 15 5 24 8000

SP-TR210PG STD 200 35 18 3 37 2000

SP-TR231PG High 200 25 20 5 37 4000

SP-TR231PG01 Ex-High 200 25 20 5 37 8000

SP-TR214PG STD 250 46 22 3 43 2000

SP-TR267PG High 250 46 24 5 43 4000

SP-TR267PG01 Ex-High 250 46 25 7 43 8000

SP-TR216PG STD 350 69 30 3 72 1500

SP-TR278PG High 350 69 30 5 72 3000

SP-TR278PG01 Ex-High 350 69 32 7 72 6000

SP-TR286PG STD 550 115 45 5 99 1700

SP-TR287PG High 550 115 45 5 99 2600

SP-TR287PG01 Ex-High 550 115 45 7 99 5000

SP-TR288PB STD 650 138 54 5 116 1400

SP-TR289PG High 650 138 54 5 116 2200

SP-TR289PG01 Ex-High 650 138 54 5/7 116 4100

SP-TR291PG STD 750 161 62 5 132 1200

SP-TR295PG High 750 161 62 5 132 1850

SP-TR295PG01 Ex-High 750 161 62 7 132 3500

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VI: Insulators Porcelain station post insulators 169

SP-TR304PG STD 900 230 80 5 165 950

SP-TR308PG High 900 230 80 5 165 1450

SP-TR312PG STD 1050* 345 92 5 198 800

SP-TR316PG High 1050* 345 92 5 198 1250

SP-TR324PG STD 1300* 345 106 5 231 1000

SP-TR367PG High 1300* 345 106 5/7 231 1450

SP-TR368PG Ex-High 1300* 345 106 7 231 2000

SP-TR369PG Ex-High 1300* 345 106 5/7 231 2050

SP-TR369PG02 Ex-High 1300* 345 106 5/7 231 3500

SP-TR330PG STD 1470* 500 122 5 264 900

SP-TR371PG High 1470* 500 122 5/7 264 1170

SP-TR373PG Ex-High 1470* 500 122 5/7 264 1750

SP-TR372PG Ex-High 1470* 500 122 7 264 1750

SP-TR379PG Ex-High 1550* 500 128 7 280 1700

SP-TR391PG STD 1800* 500 152 5/7 330 1400

SP-TR391PG02 High 1800* 500 152 5/7 360 1750

SP-TR391PG03 Ex-High 1800* 500 152 5/7 360 4000

* NOTE Items available with optional corona ring

Insulators
170

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VII
Surge Arresters
LV Surge Arrester�� 172
DOV Medium Voltage Surge Arrester�� 174
OCP Open Cage Polymeric Series�� 176
HDA Raychem Distribution Arrester�� 179
CPA Surge Arresters for Cable Sheath Protection System�� 182
MPA Raychem MV Surge Arresters for Indoor Applications�� 183
SPA Raychem MV Surge Arresters for Indoor Applications�� 184
RDA Raychem MV Surge Arresters for Indoor Applications�� 185
MCA/MDA HV Single Column Porcelain Surge Arresters�� 186
HV Single Column Polymeric Surge Arresters�� 192
HV Transmission Line Surge Arresters (TLA)�� 196
172 Chapter VII: Surge Arresters LV Surge Arrester

LV Surge Arrester

FEATURES APPLICATIONS BENEFITS

Suitable for indoor and outdoor use Protection for low voltage overhead ¶¶ Low-value limits on surges caused
Integrated disconnector and 1 m line lines, consumer in-house supplies, by atmospheric overvoltages and
lead distribution transformers and other switching transients.
systems. ¶¶ Varistor with very short response time
Overhead lines housing and lead are
flame retardant and UV resistant Protection for consumer-side networks (typically <100 ns) and safe handling
and equipment. of high-current impulses up to 100 kA,
Easy to identify failure indicator 4/10 μs.
Metal-oxide varistor enclosed in a
Easy to install (no tools required) ¶¶ Nominal discharge current 10 kA.
sturdy, weatherproof polymer housing
Large selection of standard accessories for outdoor installation. ¶¶ Compliance with Class II IEC 61643-1.
CE certified Special insulated adapters for use in
Tested according IEC 61643-1 + Amd.1 insulated overhead-line systems and
and EN 61643-11 low- voltage bushings of distribution
transformers.

GENERAL DESCRIPTION

TE's Raychem low voltage surge arresters provide protection for low-voltage overhead lines, consumer in-house supplies, distribution
transformers and other systems.

The varistor has a very short response time (typically <100 ns) and can safely handle high-current impulses up to 100 kA, 4/10ms. The
arrester's nominal discharge current is 10 kA.

The LVA surge arresters are in compliance with requirements Class II as defined by IEC 61643-1.

ORDERING INFORMATION

Selection Information: dimensions shown in millimeters

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters LV Surge Arrester 173

ACCESSORIES FOR LVA ARRESTERS

Line connection

300

A B C F H
Surge arrester continuous/rated voltage (V)

280
LVA- B-
440

Ground lead Ordering example: LVA-280B-BL

Surge arrester for continuous/rated voltage 280V
for connection to bare conductor and with
insulated stranded earth wire (6 mm2)

L S
L = 1000, 6 mm2

TECHNICAL DATA

Continuous Voltage Lightning Current Impulse 8/20 μs

Type 20 kA
Uc (V) 1 kA 2 kA 5 kA 10 kA

0.73 0.77 0.85 1.0 1.1 no lead (Acc. S)

LVA-280 B 280
0.76 0.82 0.96 1.2 1.58 with 15 cm lead

1.26 1.32 1.44 1.6 1.79 no lead (Acc. S)

LVA-440 B 440
1.29 1.38 1.55 1.8 2.21 with 15 cm lead

Surge
Arresters
174 Chapter VII: Surge Arresters DOV Medium Voltage Surge Arrester

DOV Medium Voltage Surge Arrester

GENERAL DESCRIPTION

The Distribution OverVoltage (DOV) surge arrester provides active over voltage protection that contributes directly to improved system
reliability, reducing lost minutes and protecting expensive assets on the electrical network.

The 10 kA DH class distribution arrester has a voltage range from 3 to 36 kV (Ur) it has been type tested in an European high voltage
laboratory and independently approved by accredited lab to meet the requirements of IEC Standard 60099-4, Ed. 3.0. The DOV surge
arrester is the latest gapless, zinc oxide arrester family TE’s Bowthorpe EMP range.
The cage design development was based on over 40 years of internal experience in arrester design. The DOV core arresters are
manufactured using superior ZnO varistors, which display excellent thermal and current handling characteristics due to the guaranteed
homogeneity of the varistor volume. The DOV surge arresters are manufactured to the superior quality providing exceptional operating
performance and long service life.

FEATURES APPLICATIONS BENEFITS

ZnO, (Zinc Oxide) varistors The crimped structural construction ¶¶ Active overvoltage protection for
TE’s Bowthorpe proprietary silicone ensures light weight product with distribution network
housing optimal mechanical strength. ¶¶ Improves system reliability by reducing
Flame retardant FRP structure The manufacturing process ensures downtime caused by overvoltage
void free construction and optimum incidents
Corrosion resistant aluminium Fittings
interface sealing. This is achieved by ¶¶ Strong protection for most expensive
Suitable for indoor and outdoor use bonding the silicone housing directly assets on electrical network
Large selection of standard accessories to the ZnO discs and aluminium fittings ¶¶ Based on proven technology and more
using a bonding solution. than 40 years of experience in arrester
The silicone housing was developed design
using the knowledge accumulated over ¶¶ Manufactured to the superior quality
40 years of internal materials science providing exceptional operating
expertise and experience, resulting in performance and long service life
an optimum shed profile and a material
with excellent tracking and erosion
resistance
Alternating sheds for superior pollution
flash over resistance
Superior TERT performance
All eventual failures by erosion only, ie
no tracking in step voltage test
Type Tests are independently verified in
accordance with IEC60099-4, Ed 3.0

TECHNICAL DATA

1 Catalog number

TECHNICAL DATA RANGE

Commercial Designation DOV

DOV Series - Rated Voltage range
2 (Ur)
3-36kV

3 Creepage 394 -1128mm

Rated discharge current (8/20μs) 10 kA

Energy Classification according to
DH
IEC 60099-4 (Ed. 3.0)

4 Repetivie Charge transfer rating

0,4
(Qrs)
5 Thermal Charge transfer rating
1,1
(Qth)
High current short circuit: (pre-fai-
20kA
6 ling method)
SSL 225Nm

SLL 175Nm

1. Birdcap 6. Silicon housing

2. Line Accessories 7. Insulating Bracket
3. End fitting and Disconnector
7
4. ZnO Varistors 8. Earth Accessories
8
5. FRP Rods

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters DOV Medium Voltage Surge Arrester 175

DOV STANDARD HOUSING PARAMETERS & RATED VOLTAGE COMPATIBILITY

Selection information: Dimensions in inches/feet (millimeters/meters)

Power Power
Lightning
Dimension Dimension frequency frequency
Flashover Arrester Impulse
Creepage Ø S1 Ø S2 withstand withstand
Maximum Rating (Ur - kV) No. of Sheds Distance (body) 1.2/50µs
Length (mm) Voltage (wet) Voltage (wet)
(mm) Height (mm)
(mm) (mm) (kV) (kV) (kV)

Housing 'A' < 12 kV 6 162 405 160 105 93 174 46 46

Housing ‘B1 < 22 kV 11 234 697 229 105 93 185 72 72

Housing 'C < 24 kV 13 266 817 258 105 93 203 87 87

Housing 'D' < 30 kV 15 304 945 298 105 93 230 98 98

Housing 'E' < 36 kV 15 318 1128 298 120 103 243 103 103

DOV STANDARD ELECTRICAL DATA

Selection information: Dimensions in inches/feet (millimeters/meters)

Continuous Residual Voltage - kV

Rated Voltage
Operating
(Ur) Switching - Fast front -
Product Description Voltage (Uc) Lightning - [8/20µs]
[30/60µs] [1/2µs] Extended
Housing
kV kV 5kA 10kA 500A 10kA

DOV-3A 3,5 2,8 12,6 13,7 10,4 15,1 B, C, D or E

DOV-4A 4,5 3,6 12,6 13,7 10,4 15,1 B, C, D or E

DOV-5A 5 4 16,8 18,3 13,9 20,1 B, C, D or E

DOV-6A 6 4,8 16,8 18,3 13,9 20,1 B, C, D or E

DOV-9A 9 7,2 25,2 27,4 20,8 30,1 B, C, D or E

DOV-10A 10,5 8,4 29,4 32 24,3 35,2 B, C, D or E

DOV-12A 12 9,6 33,7 36,6 27,8 40,3 B, C, D or E

DOV-13B 13,5 10,8 37,3 40,5 30,8 44,6 C, D or E

DOV-15B 15 12 41,4 45 34,2 49,5 C, D or E

DOV-16B 16,5 13,2 45,5 49,5 37,6 54,5 C, D or E

DOV-18B 18 14,4 49,7 54 41 59,4 C, D or E

DOV-19B 19,5 15,6 53,8 58,5 44,5 64,4 C, D or E

DOV-21B 21 16,8 58 63 47,9 69,3 C, D or E

DOV-22B 22,5 18 62,1 67,5 51,3 74,3 C, D or E

DOV-24C 24 19,2 66,2 72 54,7 79,2 D or E

DOV-27D 27 21,6 74,5 81 61,6 89,1 D or E

DOV-28D 28,5 22,8 78,7 85,5 65 94,1 D or E

DOV-30D 30 24 82,8 90 68,4 99 D or E

DOV-31E 31,5 25,2 86,9 94,5 71,8 104 -

DOV-33E 33 26,4 91,1 99 75,2 108,9 -

DOV-36E 36 28,8 99,4 108 82,1 118,8 -

Surge
Arresters
176 Chapter VII: Surge Arresters OCP Open Cage Polymeric Series

OCP Open Cage Polymeric Series

FEATURES APPLICATIONS BENEFITS

Suitable for indoor and outdoor use Active overvoltage protection for ¶¶ Tested in accordance with IEC60099-
Alternating sheds for superior pollution distribution network 4 at independent accredited
flash over resistance Improves system reliability by reducing laboratories
Superior TERT performance downtime caused by overvoltage ¶¶ Superior protection margins
incidents ¶¶ Direct molded housing to prevent
Housing tested to IEC 1000hr salt fog
Strong protection for most expensive moisture ingress
test
assets on electrical network ¶¶ Low residual voltages
Constant voltage: 4.5 kV, >360min Step
Based on proven technology and more ¶¶ High-energy handling
voltage: >300min - All eventual failures
by erosion only, ie no tracking in voltage than 40 years of experience in arrester ¶¶ Superior TOV performance
test design ¶¶ Safe non-shattering short circuit
behavior to higher current levels
¶¶ Maintenance free
¶¶ Hydrophobic silicone housing:
(Tracking and erosion resistant)
¶¶ Excellent cantilever and tensile
performance
¶¶ Excellent mechanical, vibration and
impact withstand capability
¶¶ Quality design and manu facturing,
ISO 9001 and 14001 compliant

Selection Information: dimensions shown in millimeters

U Residual in kV When Tested to the Following Impulse Waveforms

U Continuous U Rated
OCP0 Lightning (8/20μs) Steep Lightning (1/20 μs)
kV(r.m.s) kV(r.m.s)

2.5 kA 5 kA 10 kA 5 kA

3 3 3.7 9.12 9.78 10.68 10.18

4 4 5.0 12.16 13.04 14.24 13.57

5 5 6.2 15.20 16.30 17.80 16.96

6 6 7.5 18.24 19.56 21.36 20.35

8 8 10.0 24.32 26.08 28.48 27.14

9 9 11.2 27.36 29.34 32.04 30.53

10 10 12.5 30.40 32.60 35.60 33.92

12 12 15.0 36.48 39.12 42.72 40.70

15 15 18.7 45.60 48.90 53.40 50.88

18 18 22.5 54.72 58.68 64.08 61.06

20 20 25.0 60.80 65.20 71.20 67.84

21 21 26.2 63.84 68.46 74.76 71.23

22 22 27.5 66.88 71.72 78.32 74.62

24 24 30.0 72.96 78.24 85.44 81.41

29 29 36.3 88.16 94.54 103.24 98.37

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters OCP Open Cage Polymeric Series 177

U Residual in kV When Tested to the Following Impulse Waveforms

U Continuous U Rated Steep Lightning

OCP1 Lightning (8/20 μs) Switching (30/60 μs)
kV(r.m.s) kV(r.m.s) (1/20 μs)

5 kA 10 kA 20 kA 10 kA 125 A 500 A

3 3 3.7 9.77 10.37 11.48 11.28 7.81 8.08

4 4 5.0 13.03 13.83 15.31 15.04 10.42 10.77

5 5 6.2 16.29 17.29 19.14 18.80 13.02 13.46

6 6 7.5 19.55 20.75 22.97 22.56 15.62 16.15

8 8 10.0 26.06 27.66 30.62 30.08 20.83 21.54

9 9 11.2 29.32 31.12 34.45 33.84 23.44 24.23

10 10 12.5 32.58 34.58 38.28 37.60 26.04 26.92

12 12 15.0 39.10 41.50 45.94 45.12 31.25 32.30

15 15 18.7 48.87 51.87 57.42 56.40 39.06 40.38

18 18 22.5 58.64 62.24 68.90 67.68 46.87 48.46

20 20 25.0 65.16 69.16 76.56 75.20 52.08 53.84

21 21 26.2 68.42 72.62 80.39 78.96 54.68 56.53

22 22 27.5 71.68 76.08 84.22 82.72 57.29 59.22

24 24 30.0 78.19 82.99 91.87 90.24 62.50 64.61

29 29 36.3 94.48 100.28 111.00 109.04 75.52 78.07

U Residual in kV When Tested to the Following Impulse Waveforms

U Continuous U Rated Steep Lightning

OCP2 Lightning (8/20 μs) Switching (30/60 μs)
kV(r.m.s) kV(r.m.s) (1/20 μs)

5 kA 10 kA 20 kA 10 kA 125 A 500 A

3 3 3.7 9.18 9.72 10.84 10.10 7.37 7.76

4 4 5.0 12.24 12.96 14.46 13.47 9.83 10.35

5 5 6.2 15.30 16.20 18.07 16.84 12.29 12.94

6 6 7.5 18.36 19.44 21.68 20.21 14.75 15.53

8 8 10.0 24.48 25.92 28.91 26.94 19.66 20.70

9 9 11.2 27.54 29.16 32.53 30.31 22.12 23.29

10 10 12.5 30.60 32.40 36.14 33.68 24.58 25.88

12 12 15.0 36.72 38.88 43.37 40.42 29.50 31.06

15 15 18.7 45.90 48.60 54.21 50.52 36.87 38.82

18 18 22.5 55.08 58.32 65.05 60.62 44.24 46.58

20 20 25.0 61.20 64.80 72.28 67.36 49.16 51.76

21 21 26.2 64.26 68.04 75.89 70.73 51.62 54.35

22 22 27.5 67.32 71.28 79.51 74.10 54.08 56.94

24 24 30.0 73.44 77.76 86.74 80.83 58.99 62.11

29 29 36.3 88.74 93.96 104.81 97.67 71.28 75.05

Surge
Arresters
178 Chapter VII: Surge Arresters OCP Open Cage Polymeric Series

OCP0 OCP1 OCP2

Uc 3-29 kV 3-29 kV 3-29 kV

IN 5 kA 10k A 10k A

High current impulse 65 kA 100 kA 100 kA

Long duration energy (2 shots / kJ/kV Uc) 1.2 kJ/kV Uc 4.1 kJ/kV Uc 6.0 kJ/kV Uc

Long duration waveform 200 A / 1 ms 350 A / 2 ms 530 A / 2 ms

EPP 1098 06/05 WWOCP 08.06.2005 14:35 Uhr
Seite 910 second TOV,(UTOV / Uc) 1.44 1.43 1.35

High current short circuit 20 kA 25 kA 40 kA

Core technology OCP OCP OCP

OCP series
OCP seriesnaming
namingand
andorder query
order description:
query description:

Example: OCP = “Open Cage Polymeric”

OCP0 – 12S – ABC System Voltage Um ph/ph (a) ph/ground (b)

12 185 165
24 315 295
Line discharge class: 36 445 425
0 = 5kA, 65kA high current
1 = 10kA, 100kA high current, class 1
2 = 10kA, 100kA high current, class 2

Uc b a a

Housing creepage:
S = standard creepage
L = extended creepage

Accessory selection
M = Mounting bracket
E = Earth connection
L = Line connection

Line lead accessories

F M N Q V
55mm 55mm

Arrester Type = Continuous Operating Voltage Uc in kV

03 04 05 06
08 09 10 12
OCP -
15 18 20 21
22 24
OCP0 – 12S – ABC

Mounting accessories

A B C N T

55mm

Ground lead accessories

55mm 55mm

D F M N V
Additional accessory options available on request. Please contact: [email protected] with
your specific requirement.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters HDA Raychem Distribution Arrester 179

HDA Raychem Distribution Arrester

FEATURES APPLICATIONS BENEFITS

Alternating sheds for superior pollution Excellent performance in heavy ¶¶ Superior TOV performance
flash over resistance pollution environment applications ¶¶ Safe, non-shattering failure in the short
Superior TERT performance Based on proven Raychem technology circuit test by pre-failing to higher fault
All eventual failures by erosion only, ie and more than 50 years of experience currents
no tracking in step voltage test in materials desig ¶¶ High energy handling capability
Housing tested to IEC 1000hr salt fog Protection of MV networks and ¶¶ Superior protection margins
test equipment from lightning and ¶¶ Direct molded housing to prevent
switching surge related over-voltages moisture ingress
Direct moulded housing to prevent
in areas with relatively high iso- ¶¶ Maintenance free
moisture ingress
keraunic levels. ¶¶ Hydrophobic EVA housing
Tested in accordance with
Suitable for both outdoor and indoor ¶¶ Quality design and manufacturing, ISO
IEC60099-4 at independent accredited use to protect transformers and cable 9001 and 14001 compliant
laboratories
end terminations.

DESCRIPTION

Raychem pioneered the development of polymeric housed Generic technical data

surge arresters in the early 1980’s and since 1986 have a proven
service experience across the globe, operating in the worlds Voltage Application 3-41 kV Uc
toughest environments. Rated discharge current (8/20µs): 10 kA
Raychem HDA Ethyl Vinyl Acetate (EVA) surge arresters have
been designed and tested to meet our customers toughest Line discharge class according to IEC 60099-4 Class 1
environmental conditions and to meet the requirements of Operating duty impulse withstand current (4/10µs): 100 kA
IEC60099-4.
Long duration current impulse (2000µs): 400 A
The final HDA qualifications are performed by an independent 10 second temporary overvoltage (UTOV/UC) 1.42
laboratory in Europe.HDA is the latest gapless, zinc oxide
arrester family from Raychem. High current short circuit: (pre-failing method) 40 kA
At the core of the Raychem HDA design is our improved 2 line discharge impulse 4.2 kJ/kV Uc
ZnO varistor disk, which has superior thermal and electrical Energy
2 high current impulse 6.8 kJ/kV Uc
characteristics and stability. This new varistor and HDA design
Service conditions Ambient temperature - 60°C to + 60°C
combination results in superior energy handling and TOV
performance. The crimped structural construction offers a
light weight product with optimal mechanical strength. The
manufacturing process ensures void free construction and
optimum interface sealing. This is achieved by bonding the EVA
housing directly to the ZnO discs and aluminium fittings using a
Raychem proprietary bonding solution.

HDA-MA Standard electrical data

U residual in kV when tested to the following impulse waveforms

U continuous U rated Steep lightning
HDA-xxMA Lightning (8/20μs) Switching (30/60μs)
kV(r.m.s) kV(r.m.s) (1/20μs)
5 kA 10 kA 20 kA 10 kA 125 A 500 A
3 3 3,75 9,3 9,9 10,9 10,2 7,4 7,9

4 4 5 12,4 13,2 14,6 13,6 9,8 10,5

6 6 7,5 18,6 19,8 21,8 20,4 14,8 15,7

8 8 10 24,8 26,4 29,1 27,2 19,7 21

9 9 11,25 27,9 29,7 32,8 30,6 22,1 23,6

10 10 12,5 31 33 36,4 34 24,6 26,2

12 12 15 37,2 39,6 43,7 40,8 29,5 31,4

18 18 22,5 55,8 59,4 65,5 61,2 44,3 47,2

20 20 25 62 66 72,8 68 49,2 52,4

21 21 26,25 65,1 69,3 76,4 71,4 51,7 55

Surge
24 24 30 74,4 79,2 87,4 81,6 59 62,9 Arresters
180 Chapter VII: Surge Arresters HDA Raychem Distribution Arrester

HDA-M Standard electrical data

U residual in kV when tested to the following impulse waveforms

U continuous U rated Steep lightning
HDA-xxM Lightning (8/20μs) Switching (30/60μs)
kV(r.m.s) kV(r.m.s) (1/20μs)
5 kA 10 kA 20 kA 10 kA 125 A 500 A
26 26 32,5 80,6 85,8 94,6 88,4 64 68,1

27 27 33,75 83,7 89,1 98,3 91,8 66,4 70,7

29 29 36,25 89,9 95,7 105,6 98,6 71,3 76

30 30 37,5 93 99 109,2 102 73,8 78,6

33 33 41,25 102 108,9 120,1 112,2 81,2 86,5

36 36 45 112 118,8 131 122,4 88,6 94,3

39 39 48,75 121 128,7 142 132,6 95,9 102

40 40 50 124 132 145,6 136 98,4 105

41 41 51,25 127 135,3 149,2 139,4 101 107

HDA Standard housing parameters

HDA-XXMA STANDARD HOUSING PARAMETERS

Power
Impulse frequency Flash
Creepage Height Weight
voltage withstand over
HDA-xxMA Sheds length L (approx)
1.2/50µs voltage, distance
wet
(kV) (kV) (mm) (mm) (mm) (kg)
03 5 106 47 176 380 183 1.8

04 5 106 47 176 380 183 1.8

L 06 5 106 47 176 380 183 1.8

08 5 106 47 176 380 183 1.8

09 5 106 47 176 380 183 1.8

10 5 106 47 176 380 183 1.8

12 5 106 47 176 380 183 1.8

18 12 190 93 310 830 316 3.25

20 12 190 93 310 830 316 3.25

21 12 190 93 310 830 316 3.25

24 12 190 93 310 830 316 3.25

Dia 104 mm
Dia 123 mm

HDA-XXM STANDARD HOUSING PARAMETERS

Power
Impulse frequency Flash
Creepage Height Weight
HDA-xxMA Sheds voltage withstand over
length L (approx)
1.2/50µs voltage, distance
wet
(kV) (kV) (mm) (mm) (mm) (kg)
26 11 204 98 339 970 343 4

27 11 204 98 339 970 343 4

L 29 11 204 98 339 970 343 4

30 11 204 98 339 970 343 4

31 13 228 110 378 1125 383 4.5

33 13 228 110 378 1125 383 4.5

36 13 228 110 378 1125 383 4.5

39 15 250 122 418 1279 423 5

40 15 250 122 418 1279 423 5

41 15 250 122 418 1279 423 5

Dia 107 mm
Dia 137 mm

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters HDA Raychem Distribution Arrester 181

Accessories and Ordering Information

HDA SERIES NAMING AND ORDER QUERY DESCRIPTION: INSTALLATION REQUIREMENTS

Example: HDA – 12MA – MEL System Voltage Um ph/ph (a) ph/ground (b)
12 185 165
Uc: 3, 4, 6, 8, 9, 10, 12, 18, 20, 21, 24, 24 315 295
26, 27, 29, 30, 33, 36, 40, 41
36 510 490

Housing creepage:
M/MA = standard creepage b a a
ML/LA = extended creepage

Accessory selection
M = Mounting bracket
E = Earth connection
L = Line connection

M Mounting accessories

A xx B xx C xx N xx
Straight 2 hole Insulating DIN metal No stud.
mounting bracket bracket No accessories
bracket
HDA0– – ABC

E Earth lead accessories

x D x x E x x F x x H x x L x x M x x N x
Disconnect Disconnect Exposed stud M12 cap screw Exposed stud Exposed stud No stud.
& M accessory & F accessory for lug & spring wash- for 2 lug for line lead No accessories
connection er connection connection

L Line lead accessories

xx C xx F xx H xx M xx N xx P xx Q Surge
Arresters
M12 cap screw Exposed stud Exposed stud Exposed stud No stud. S-Clamp L-Clamp
& spring for lug for 2 lug for line lead No accessories
washer connection connection connection

Additional accessory options available on request. Please contact: [email protected] with your specific requirement. All fastners
M12 unless stated otherwise.
CPA Surge Arresters for Cable
182 Chapter VII: Surge Arresters
Sheath Protection System

CPA Surge Arresters for Cable Sheath Protection System

FEATURES APPLICATIONS BENEFITS

Superior TERT performance Cable Sheath Protection or Sheath ¶¶ High energy handling capability
Non tracking housing Voltage limiter (SVL) ¶¶ Superior protection margins
High energy handling capabilities Based on proven Raychem technology ¶¶ Maintenance free
and more than 30 years of experience ¶¶ Hydrophobic Raychem housing
in indoor arresters desig ¶¶ Quality design and manufacturing, ISO
Suitable for indoor use to protect 9001 and 14001 compliant
assets and cable end terminations.

DESCRIPTION

This series of arresters is designed to allow installation of the arresters under the
restricted space conditions typically found in switchgear applications.

Designed to the specific requirements in cable sheath protection. A robust, non tracking
housing plus the high energy handling capabilities of the Raychem arrester family make it
the ideal choice for the designer.

HIGH-VOLTAGE CABLE SHEATH PROTECTION SYSTEM CPA

Generic technical data

CPA-xx series 1-8 kV Uc

Rated discharge current (8/20µs): 10 kA

Line discharge class according to IEC 60099-4 Class 1

Operating duty impulse withstand current (4/10µs): 100 kA

L Long duration current impulse (2000µs): 400 A

10 second temporary overvoltage (UTOV/UC) 1.3P

line discharge impulse 2.0 kJ/kV Uc

Energy
high current impulse 3.2 kJ/kV Uc

Mechanical strength data

Cantilever 200 Nm

Tensile 1000 N

Torque 58 Nm

CPA Standard electrical data

U residual in kV when tested to the following impulse waveforms

Steep
Height L U continuous U rated
CPA Lightning (8/20μs) lightning Switching (30/60μs)
(mm) kV(r.m.s) kV(r.m.s)
(1/20μs)

5 kA 10 kA 20 kA 40 kA 10 kA 125 A 500 A

CPA-01 85.5 1 1.25 3.1 3.3 3.6 4.2 3.6 2.4 2.6

CPA-02 95.5 2 2.5 6.1 6.6 7.3 8.3 7.1 4.9 5.2

CPA-03 107.5 3 3.75 9.2 9.9 11.0 12.5 10.7 7.3 7.8

CPA-04 115.5 4 5 12.3 13.2 14.6 16.6 14.2 9.8 10.4

CPA-05 126.5 5 6.25 15.4 16.6 18.2 20.8 17.8 12.2 13.0

CPA-06 137.5 6 7.5 18.5 19.9 21.9 24.9 21.3 14.7 15.6

CPA-07 144.5 7 8.75 21.6 23.2 25.5 29.1 24.9 17.1 18.2

CPA-08 151.5 8 10 24.6 26.6 29.1 33.3 28.5 19.5 20.8

ENERGY /// POWERFUL PRODUCT SOLUTIONS

MPA Raychem MV Surge Arresters for
Chapterl VII: Surge Arresters
Indoor Applications 183

MPA Raychem MV Surge Arresters for Indoor Applications

FEATURES APPLICATIONS BENEFITS

Compact design Motor protection ¶¶ High energy handling capability

Superior TERT performance Based on proven Raychem technology ¶¶ Maintenance free
Non tracking housing and more than 30 years of experience ¶¶ Hydrophobic Raychem housing
in indoor arresters desig ¶¶ Quality design and manufacturing, ISO
High energy handling capabilities
Suitable for indoor use to protect 9001 and 14001 compliant
motor applications and cable end
terminations.

DESCRIPTION

MPA type Design for the specific requirements of electric motors. A robust, non-tracking
housing plus the high energy handling capabilities of the TE Connectivity arrester family
make it the ideal choice for the designer.

RAYCHEM MV SURGE ARRESTERS MPA FOR INDOOR APPLICATIONS

For motor-connection boxes
MPA type Design for the specific requirements of electric motors.
A robust, non-tracking housing plus the high energy handling capabilities of the TE
Connectivity arrester family make it the ideal choice for the designer.

Generic technical data

MPA-xx series 2-12 kV Uc

Rated discharge current (8/20µs): 10 kA

Line discharge class according to IEC 60099-4 Class 1

Operating duty impulse withstand current (4/10µs): 100 kA

L Long duration current impulse (2000µs): 400 A

10 second temporary overvoltage (UTOV/UC) 1.3

High current short circuit: (pre-failing method)
16 kA
(Safe non-shattering failure mode)

line discharge impulse 2.0 kJ/kV Uc

Energy
high current impulse 3.2 kJ/kV Uc

Mechanical strength data

Cantilever 200 Nm

Tensile 1000 N

Torque 58 Nm
MPA Standard electrical data

U residual in kV when tested to the following impulse waveforms

Steep
Height L U continuous U rated
MPA Lightning (8/20μs) lightning Switching (30/60μs)
(mm) kV(r.m.s) kV(r.m.s)
(1/20μs)

5 kA 10 kA 20 kA 40 kA 10 kA 125 A 500 A

MPA-02 2 2.5 6.1 6.6 7.3 8.3 7.1 4.9 5.2 2.6
Surge
MPA-03 3 3.75 9.2 9.9 11.0 12.5 10.7 7.3 7.8 5.2 Arresters

MPA-04 4 5 12.3 13.2 14.6 16.6 14.2 9.8 10.4 7.8

MPA-06 6 7.5 18.5 19.9 21.9 24.9 21.3 14.7 15.6 10.4

MPA-07 7 8.75 21.6 23.2 25.5 29.1 24.9 17.1 18.2 13.0

MPA-09 9 11.25 27.7 29.9 32.8 37.4 32.0 22.0 23.4 15.6

MPA-10 10 12.5 30.8 33.2 36.4 41.6 35.6 24.4 26.0 18.2

MPA-12 12 15 37.0 39.8 43.7 49.9 42.7 29.3 31.2 20.8

SPA Raychem MV Surge Arresters
184 Chapter VII: Surge Arresters
for Indoor Applications

SPA Raychem MV Surge Arresters for Indoor Applications

FEATURES APPLICATIONS BENEFITS

Superior TERT performance Air-spaced insulated switchgear ¶¶ High energy handling capability
Non tracking housing systems ¶¶ Allows reduction of air clearance in
High energy handling capabilities Based on proven Raychem technology SWGR cable compartment
and more than 30 years of experience ¶¶ Maintenance free
Integrated line lead optional
in indoor arresters desig ¶¶ Hydrophobic Raychem housing
Suitable for indoor use to protect ¶¶ Quality design and manufacturing, ISO
switchgear and cable end terminations. 9001 and 14001 compliant

DESCRIPTION

This is a compact arrester with high mechanical strength is fully track resistant and can
provide flashover resistance in damp indoor conditions.

The SPA type arrester is also available with a thick-wall insulated integrated line lead,
which allows to considerably reduce the clearances between the arresters and to the
earth. This line lead is available in lengths of 250mm, 500mm and 750mm.

This SPA-I type arrester is the ideal solution when retrofitting compact switchgears with
arresters.

Generic technical data

SPA-xx series 6-40 kV Uc

Rated discharge current (8/20µs): 10 kA

Line discharge class according to IEC 60099-4 Class 1

Operating duty impulse withstand current (4/10µs): 100 kA

Long duration current impulse (2000µs): 400 A

10 second temporary overvoltage (UTOV/UC) 1.3

L High current short circuit: (pre-failing method)

16 kA
Safe non-shattering failure mode)
line discharge impulse 2.0 kJ/kV Uc
Energy
high current impulse 3.2 kJ/kV Uc
Mechanical strength data
Cantilever 200 Nm

Tensile 1000 N

SPA SPA-I Torque 58 Nm

SPA Standard electrical data

U residual in kV when tested to the following impulse waveforms

Height L U continuous U rated Steep

SPA Lightning (8/20μs) lightning Switching (30/60μs)
(mm) kV(r.m.s) kV(r.m.s)
(1/20μs)
5 kA 10 kA 20 kA 40 kA 10 kA 125 A 500 A
SPA-06 6 7.5 18.5 19.9 21.9 24.9 21.3 14.7 15.6 15.6

SPA-09 9 11.25 27.7 29.9 32.8 37.4 32.0 22.0 23.4 18.2

SPA-12 12 15 37.0 39.8 43.7 49.9 42.7 29.3 31.2 23.4

SPA-15 15 18.75 46.2 49.8 54.6 62.4 53.4 36.6 39.0 26.0

SPA-18 18 22.5 55.4 59.8 65.5 74.9 64.1 43.9 46.8 31.2

SPA-21 21 26.25 64.7 69.7 76.4 87.4 74.8 51.2 54.6 39.0

SPA-24 24 30 73.9 79.7 87.4 99.8 85.4 58.6 62.4 46.8

SPA-30 30 37.5 92.4 99.6 109.2 124.8 106.8 73.2 78.0 54.6

SPA-33 33 41.25 101.6 109.6 120.1 137.3 117.5 80.5 85.8 62.4

SPA-36 36 45 110.9 119.5 131.0 149.8 128.2 87.8 93.6 67.6

SPA-40 40 50 123.2 132.8 145.6 166.4 142.4 97.6 104.0

ENERGY /// POWERFUL PRODUCT SOLUTIONS

RDA Raychem MV Surge Arresters
Chapterl VII: Surge Arresters
for Indoor Applications
185

RDA Raychem MV Surge Arresters for Indoor Applications

FEATURES APPLICATIONS BENEFITS

Compact design Gas insulated switchgear systems ¶¶ High energy handling capability
Superior TERT performance Based on proven Raychem technology ¶¶ Allows reduction of air clearance in GIS
Non tracking housing and more than 30 years of experience SWGR cable compartment
in indoor arresters desig ¶¶ Maintenance free
High energy handling capabilities
Suitable for indoor use to protect ¶¶ Fully integrated to Raychem RICS cable
Integrated line lead optional termination
switchgear and cable end terminations.
¶¶ Hydrophobic Raychem housing
¶¶ Quality design and manufacturing,
ISO 9001 and 14001 compliant

DESCRIPTION

In gas-insulated switchgear systems RDA type Modern gas-insulated switchgear

The RDA surge arrester, together with the Raychem RICS connection system for gas-
insulated switchgear, facilities at hermetically sealed integration of the arrester and the
cable termination to be connected to a switchgear.

Compact design and easy installation are the special features of this product line.

In gas-insulated switchgear systems RDA type Modern gas-insulated switchgear

connected to combined underground and overhead distribution systems are sensitive to
effects like transient voltage doubling. An arrester installed right at the cable end juncture
will clamp the voltage to a level which does not put the switchgear at risk.
The RDA surge arrester, together with the Raychem RICS connection system for gas-
insulated switchgear, facilities at hermetically sealed integration of the arrester and the
cable termination to be connected to a switchgear. Compact design and easy installation
222
are the special features of this product line.
195

Generic technical data

RDA-xx series 6-26 kV Uc
222 Rated discharge current (8/20µs): 10 kA
min
Line discharge class according to IEC 60099-4 Class 1
50
Operating duty impulse withstand current (4/10µs): 100 kA

Long duration current impulse (2000µs): 400 A

10 second temporary overvoltage (UTOV/UC) 1.3

High current short circuit: (pre-failing method)
16 kA
L Safe non-shattering failure mode)
line discharge impulse 2.0 kJ/kV Uc
Energy
high current impulse 3.2 kJ/kV Uc
Mechanical strength data
Cantilever 200 Nm

Tensile 1000 N

Torque 58 Nm
RDA Standard electrical data

U residual in kV when tested to the following impulse waveforms

Height L U continuous U rated Steep

CPA Lightning (8/20μs) lightning Switching (30/60μs)
(mm) kV(r.m.s) kV(r.m.s)
(1/20μs)
5 kA 10 kA 20 kA 40 kA 10 kA 125 A 500 A
RDA-06 134 6 7.5 18.5 19.9 21.9 24.9 21.3 14.7 15.6

RDA-07 141 7 8.75 21.6 23.2 25.5 29.1 24.9 17.1 18.2

RDA-09 163 9 11.25 27.7 29.9 32.8 37.4 32.0 22.0 23.4
Surge
Arresters
RDA-10 175 10 12.5 30.8 33.2 36.4 41.6 35.6 24.4 26.0

RDA-12 195 12 15 37.0 39.8 43.7 49.9 42.7 29.3 31.2

RDA-15 296 15 18.75 46.2 49.8 54.6 62.4 53.4 36.6 39.0

RDA-18 326 18 22.5 55.4 59.8 65.5 74.9 64.1 43.9 46.8

RDA-21 356 21 26.25 64.7 69.7 76.4 87.4 74.8 51.2 54.6

RDA-24 400 24 30 73.9 79.7 87.4 99.8 85.4 58.6 62.4

RDA-26 398 26 32.5 80.1 86.3 94.6 108.2 92.6 63.4 67.6

Arresters for other voltages are available on request

MCA/MDA HV Single Column
186 Chapter VII: Surge Arresters
Porcelain Surge Arresters

MCA/MDA HV Single Column Porcelain Surge Arresters

FEATURES APPLICATIONS BENEFITS

High-energy handling Active overvoltage protection for ¶¶ Tested in accordance with IEC60099-4
Extremely strong mechanical strength Substation equipment at independent accredited laboratories
Designed and manufactured to the cur- Improves system reliability by reducing ¶¶ Quality design and manufacturing, ISO
rent IEC60099-4: 2014 standard downtime caused by overvoltage 9001 and 14001 compliant
incidents ¶¶ Seal design ensuring a long service life
The surge arrester comprises of a nu-
mber of ZnO elements situated within Strong protection for most expensive
a Porcelain housing and sealed against assets on Substation
moisture ingress Based on proven technology and more
than 40 years of experience in arrester
design

Generic Technical Data

MCA MDA

Maximum system voltage Um kV 420 550

System voltage Us kV 400 500

Nominal discharge current kA 10 20

High current impulse (4/10 μs) kA 100 100

Arrester class designation - SM SH

Repetitive charge transfer rating Qrs C 2,2 3

Rated thermal energy Wth at Ur kJ/kV 7 10

Rated short circuit current kA 65 65

Cantilever load - - -

Specified long-term load (SLL) kNm 5 5

Specified short-term load (SSL) kNm 12,5 12,5

ENERGY /// POWERFUL PRODUCT SOLUTIONS

MCA/MDA HV Single Column
Chapterl VII: Surge Arresters
Porcelain Surge Arresters
187

Electrical characteristics

Max. Ures tested with current wave Steep lightning

Maximum Continuous current impulse
Rated
System operating (1/20 μs)
voltage Switching current impulse (30/60 μs) Lightning current impulse (8/20 μs)
Voltage voltage
Ur
Um Uc
250 A 500 A 1000 A 2000 A 5 kA 10 kA 20 kA 40 kA 10 kA 20 kA

kV kV kV kV kV kV kV kV kV kV kV kV kV

9 7.2 22.8 23.4 24.2 25.1 27.1 28.5 30.8 34.2 29.9 -

12 12 9.6 23.0 23.6 24.5 25.4 27.4 8.8 31.1 34.6 30.2 -
15 12.0 34.2 35.0 36.3 37.7 40.6 42.7 46.1 51.2 44.8 -

18 14.4 34.6 35.4 36.7 38.1 41.0 43.2 46.7 51.8 45.4 -
21 16.8 45.6 46.7 48.5 50.3 54.2 57.0 61.6 68.4 59.9 -

24 24 19.2 46.1 47.2 50.8 52.4 54.7 57.6 62.2 69.1 60.5 -
27 21.6 57.4 58.9 61.0 63.3 68.2 71.8 77.5 86.2 75.4 -
30 24.0 57.6 59.0 61.2 63.5 68.4 72.0 77.8 86.4 75.6 -

30 24.0 57.6 59.0 61.2 63.5 68.4 72.0 77.8 86.4 75.6 -
36 28.8 69.1 70.8 73.4 76.2 82.1 86.4 93.3 104 90.7 -

36 42 33.6 80.6 82.7 85.7 88.9 95.8 101 109 121 106 -
45 36.0 92.0 94.3 97.8 101 109 115 124 138 121 -
54 43.2 104 106 110 114 123 130 140 156 136 -

42 33.6 80.6 82.7 85.7 88.9 95.8 101 109 121 106 -
45 36.0 92.0 94.3 97.8 101 109 115 124 138 121 -
52
48 38.4 92.2 94.5 97.9 102 109 115 124 138 121 -
54 43.2 104 106 110 114 123 130 140 156 136 -

54 43.2 104 106 110 114 123 130 140 156 136 -
60 48.0 115 118 122 127 137 144 156 173 151 -
72.5
72 57.6 138 142 147 152 164 173 187 207 181 -
75 60.0 150 153 159 165 178 187 202 224 196 -

84 67.2 161 165 171 178 192 202 2178 242 212 -
90 72.0 173 177 184 191 205 216 233 259 227 -
123 96 76.8 184 189 196 203 219 230 249 276 242 -
108 86.4 207 213 220 229 246 259 280 311 272 -
120 96.0 230 236 245 254 274 288 311 346 302 -

108 86.4 207 213 220 229 246 259 280 311 272 -

120 96.0 230 236 245 254 274 288 311 346 302 -
132 106 253 260 269 279 301 317 342 380 333 -
138 110 265 272 282 292 315 331 358 397 348 -
144 115 276 283 294 305 328 346 373 415 363 -

145 108 86.4 201 207 214 222 236 248 268 293 - 293
120 96.0 224 230 237 246 262 276 298 326 - 326
132 106 246 253 261 271 288 304 328 358 - 358
138 110 257 264 273 283 302 317 343 375 - 375

144 115 268 276 285 296 315 331 358 391 - 391
30 24.0 57.6 59.0 61.2 63.5 68.4 72.0 77.8 86.4 75.6

138 110 265 272 282 292 315 331 358 397 348 -
144 115 276 283 294 305 328 346 373 415 363 -
Surge
150 120 288 295 306 318 342 360 389 432 378 - Arresters

168 134 323 331 343 356 383 403 435 484 423 -
170
138 110 257 264 273 283 302 317 343 375 - 375
144 115 268 276 285 296 315 331 358 391 - 391
150 120 279 284 297 308 328 345 373 407 - 407
168 134 313 322 332 345 367 386 417 456 - 456

Surge arresters with other characteristics are available on request

MCA/MDA HV Single Column
188 Chapter VII: Surge Arresters
Porcelain Surge Arresters

Mechanical characteristics

TOV Capability
Minimum Minimum Cantilever load
(with Wth prior energy)
distance distance
Creepage Overall
between between Specified Specified Weight Drawing Reference Product code
length height
1 sec* Tr 10 sec* Tr phase phase to short-term long-term
cen- tres earth load (SSL) load (SLL)

kV kV mm mm mm mm Nm kNm kV kg M7

9.9 9.4 540 496 446 60 12.5 5.0 34.0 BOW-14-008 MCA0-9

13.2 12.5 540 496 446 60 12.5 5.0 34.0 BOW-14-008 MCA0-12
16.5 15.6 540 496 476 90 12.5 5.0 34.0 BOW-14-008 MCA0-15

19.8 18.7 1150 666 476 90 12.5 5.0 42.0 BOW-14-009 MCA1-18
23.1 21.8 1150 666 506 120 12.5 5.0 42.0 BOW-14-009 MCA1-21
26.4 25.0 1150 666 506 120 12.5 5.0 42.0 BOW-14-009 MCA1-24
29.7 28.1 1150 666 546 160 12.5 5.0 42.0 BOW-14-009 MCA1-27
33.0 31.2 1150 666 546 160 12.5 5.0 42.0 BOW-14-009 MCA1-30

33.0 31.2 1150 666 546 160 12.5 5.0 42.0 BOW-14-009 MCA1-30
39.6 37.4 1150 666 606 220 12.5 5.0 42.0 BOW-14-009 MCA1-36
46.2 43.7 2390 1036 656 270 12.5 5.0 55.0 BOW-14-010 MCA2-42
49.5 46.8 2390 1036 706 320 12.5 5.0 55.0 BOW-14-010 MCA2-45
59.4 56.2 2390 1036 706 320 12.5 5.0 55.0 BOW-14-010 MCA2-54

46.2 43.7 2390 1036 656 270 12.5 5.0 55.0 BOW-14-010 MCA2-42
49.5 46.8 2390 1036 706 320 12.5 5.0 55.0 BOW-14-010 MCA2-45
52.8 49.9 2390 1036 706 320 12.5 5.0 55.0 BOW-14-010 MCA2-48
59.4 56.2 2390 1036 706 320 12.5 5.0 55.0 BOW-14-010 MCA2-54

59.4 56.2 2390 1036 706 320 12.5 5.0 55.0 BOW-14-010 MCA2-54
66.0 62.4 2390 1036 866 480 12.5 5.0 55.0 BOW-14-010 MCA2-60
79.2 74.9 2390 1036 866 480 12.5 5.0 55.0 BOW-14-010 MCA2-72
82.5 78.0 2390 1036 866 480 12.5 5.0 55.0 BOW-14-010 MCA2-75

92.4 87.4 3820 1384 1016 630 12.5 5.0 90.0 BOW-14-011 MCA3-84
99.0 93.6 3820 1384 1016 630 12.5 5.0 90.0 BOW-14-011 MCA3-90
106 99.8 3820 1384 1016 630 12.5 5.0 90.0 BOW-14-011 MCA3-96
119 112 3820 1384 1286 900 12.5 5.0 90.0 BOW-14-011 MCA3-108
132 125 3820 1384 1286 900 12.5 5.0 90.0 BOW-14-011 MCA3-120

119 112 3820 1384 1286 900 12.5 5.0 90.0 BOW-14-011 MCA3-108

132 125 3820 1384 1286 900 12.5 5.0 90.0 BOW-14-011 MCA3-120

145 137 5000 1736 1286 900 12.5 5.0 115 BOW-14-012 MCA4-132

152 144 5000 1736 1286 900 12.5 5.0 115 BOW-14-012 MCA4-138

158 150 5000 1736 1286 900 12.5 5.0 115 BOW-14-012 MCA4-144

118 111 3820 1384 1016 630 12.5 5.0 90.0 BOW-14-018 MDA3-108

131 124 3820 1384 1286 900 12.5 5.0 90.0 BOW-14-018 MDA3-120

144 136 5000 1736 1286 900 12.5 5.0 115 BOW-14-019 MDA4-132

150 142 5000 1736 1286 900 12.5 5.0 115 BOW-14-019 MDA4-138

157 148 5000 1736 1286 900 12.5 5.0 115 BOW-14-019 MDA4-144

152 144 5000 1736 1286 900 12.5 5.0 115 BOW-14-012 MCA4-138
158 150 5000 1736 1286 900 12.5 5.0 115 BOW-14-012 MCA4-144
165 156 5000 1736 1486 1100 12.5 5.0 115 BOW-14-012 MCA4-150
185 175 5000 1736 1486 1100 12.5 5.0 115 BOW-14-168 MCA4-168
150 142 5000 1736 1286 900 12.5 5.0 115 BOW-14-019 MDA4-138
157 148 5000 1736 1286 900 12.5 5.0 115 BOW-14-019 MDA4-144
165 155 5000 1736 1286 900 12.5 5.0 115 BOW-14-019 MDA4-150
183 173 5000 1736 1486 1100 12.5 5.0 115 BOW-14-019 MDA4-168

* TOV curves are given on technical data sheets for selected surge
arrester (on request)

ENERGY /// POWERFUL PRODUCT SOLUTIONS

MCA/MDA HV Single Column
Chapterl VII: Surge Arresters
Porcelain Surge Arresters
189

Electrical characteristics

Max. Ures tested with current wave Steep lightning

kV kV kV kV kV kV kV kV kV kV kV kV kV

180 144 346 354 367 381 410 432 467 518 454 -
192 154 369 378 392 406 438 461 498 553 484 -
198 158 380 390 404 419 451 475 513 570 499 -
216 173 415 425 441 457 492 518 560 622 544 -
245
180 144 335 345 356 370 393 414 447 489 - 489
192 154 358 368 380 394 420 442 477 521 - 521
198 158 369 379 392 407 433 455 492 537 - 537
216 173 402 414 427 444 472 497 537 586 - 586

252 202 484 496 514 533 575 605 653 726 635 -
258 206 495 508 526 546 588 619 669 743 650 -
264 211 507 520 539 559 602 634 684 760 665 -
276 221 530 543 563 584 629 662 715 795 696 -
288 230 553 567 588 610 657 691 746 829 726 -
300 240 576 590 612 635 684 720 778 864 756 -
312 250 599 614 636 660 711 749 809 899 786 -
300
252 202 469 483 498 518 551 580 626 684 - 684
258 206 481 494 510 530 564 593 641 700 - 700
264 211 492 506 522 542 577 607 656 716 - 716
276 221 514 529 546 567 603 635 686 749 - 749
288 230 537 552 570 592 629 662 715 782 - 782
300 240 559 575 593 616 656 690 745 814 - 814
312 250 581 598 617 641 682 718 775 847 - 847

312 250 599 614 636 660 711 749 809 899 786 -
330 264 634 649 673 699 752 792 855 950 832 -
336 269 645 661 685 711 766 806 871 968 847 -
342 274 657 673 698 724 780 821 886 985 862 -
360 288 691 708 734 762 821 864 933 1037 907 -
372 298 714 732 759 787 848 893 964 1071 937 -
396 317 760 779 808 838 903 950 1026 1140 998 -
420
312 250 581 598 617 641 682 718 775 847 - 847
330 264 615 632 653 678 721 759 820 896 - 896
336 269 626 644 665 690 734 773 835 912 - 912
342 274 637 655 676 702 747 787 850 928 - 928
360 288 671 690 712 739 787 828 894 977 - 977
372 298 693 713 736 764 8/13 856 924 1010 - 1010
396 317 738 759 783 813 865 911 984 1075 - 1075

396 317 738 759 783 813 865 911 984 1075 - 1075
420 336 782 805 831 863 918 966 1043 1140 - 1140
500
444 355 827 851 878 912 972 1021 1103 1205 - 1205
468 374 872 897 926 961 1023 1076 1163 1270 - 1270
Surge
Arresters
Surge arresters with other characteristics are available on request
MCA/MDA HV Single Column
190 Chapter VII: Surge Arresters
Porcelain Surge Arresters

Mechanical characteristics

kV kV mm mm mm mm Nm kNm kV kg M7

198 187 7640 2773 2215 1300 12.5 5.0 180 BOW-14-013 MCA33-180
211 200 7640 2773 2215 1300 12.5 5.0 180 BOW-14-013 MCA33-192
218 206 7640 2773 2215 1300 12.5 5.0 180 BOW-14-013 MCA33-198
238 225 7640 2773 2415 1500 12.5 5.0 180 BOW-14-013 MCA33-216
196 185 7640 2773 2015 1100 12.5 5.0 180 BOW-14-020 MDA33-180
209 198 7640 2773 2215 1300 12.5 5.0 180 BOW-14-020 MDA33-192
216 204 7640 2773 2215 1300 12.5 5.0 180 BOW-14-020 MDA33-198
235 222 7640 2773 2215 1300 12.5 5.0 180 BOW-14-020 MDA33-216

277 262 8820 3125 2900 1700 12.5 5.0 205 BOW-14-013 MCA43-252
284 268 8820 3125 2900 1700 12.5 5.0 205 BOW-14-013 MCA43-258
290 275 8820 3125 2900 1700 12.5 5.0 205 BOW-14-013 MCA43-264
304 287 8820 3125 3100 1900 12.5 5.0 205 BOW-14-013 MCA43-276
317 300 10000 3477 3100 1900 12.5 5.0 230 BOW-14-013 MCA44-288
330 312 10000 3477 4100 1900 12.5 5.0 230 BOW-14-013 MCA44-300
343 324 10000 3477 4100 2100 12.5 5.0 230 BOW-14-013 MCA44-312
275 260 8820 3125 2900 1700 12.5 5.0 205 BOW-14-020 MDA43-252
281 266 8820 3125 2900 1700 12.5 5.0 205 BOW-14-020 MDA43-258
288 272 8820 3125 2900 1700 12.5 5.0 205 BOW-14-020 MDA43-264
301 284 8820 3125 2900 1700 12.5 5.0 205 BOW-14-020 MDA43-276
314 297 10000 3477 3100 1900 12.5 5.0 230 BOW-14-020 MDA44-288
327 309 10000 3477 3100 1900 12.5 5.0 230 BOW-14-020 MDA44-300
340 321 10000 3477 4100 1900 12.5 5.0 230 BOW-14-020 MDA44-312

343 324 11460 4162 4400 2100 12.5 5.0 270 BOW-14-014 MCA333-312
363 343 11460 4162 4400 2100 12.5 5.0 270 BOW-14-014 MCA333-330
370 349 11460 4162 5200 2100 12.5 5.0 270 BOW-14-014 MCA333-336
376 356 11460 4162 5200 2350 12.5 5.0 270 BOW-14-014 MCA333-342
396 374 11460 4162 5200 2350 12.5 5.0 270 BOW-14-014 MCA333-360
409 387 13820 4866 5200 2350 12.5 5.0 320 BOW-14-014 MCA443-372
436 412 13820 4866 5400 2600 12.5 5.0 320 BOW-14-014 MCA443-396
340 321 11460 4162 4400 1900 12.5 5.0 270 BOW-14-021 MDA333-312
360 340 11460 4162 4400 2100 12.5 5.0 270 BOW-14-021 MDA333-330
366 346 11460 4162 4400 2100 12.5 5.0 270 BOW-14-021 MDA333-336
373 352 11460 4162 5200 2350 12.5 5.0 270 BOW-14-021 MDA333-342
392 371 11460 4162 5200 2350 12.5 5.0 270 BOW-14-021 MDA333-360
405 383 13820 4866 5200 2350 12.5 5.0 320 BOW-14-021 MDA443-372
432 408 13820 4866 5400 2600 12.5 5.0 320 BOW-14-021 MDA443-396

432 408 15000 5218 5700 2600 12.5 5.0 345 BOW-14-021 MDA444-396
458 433 15000 5218 5700 2600 12.5 5.0 345 BOW-14-021 MDA444-420
484 457 15000 5218 6000 2850 12.5 5.0 345 BOW-14-021 MDA444-444
510 482 15000 5218 6000 2850 12.5 5.0 345 BOW-14-021 MDA444-468

* TOV curves are given on technical data sheets for selected surge
arrester (on request)

ENERGY /// POWERFUL PRODUCT SOLUTIONS

MCA/MDA HV Single Column
Chapterl VII: Surge Arresters
Porcelain Surge Arresters
191

Termination options

L2 L3 L5
Aluminium Stem Line Clamp to suit Line Clamp to suit
Ø30 x 80 mm high cables up to cables up to
Ø16 mm Ø35 mm

L6
4 Hole NEMA Pad

E2 E5
Earth Clamp to suit Earth Clamp to suit
cables up to cables from Ø 16
Ø16 mm mm to Ø35 mm

M4
Base plate with 4
polyfibre insulators

Surge
Arresters

Example: MCA44 312 L2 E2 M4

Arrester Housing Mounting Base

Rated Voltage Earth Terminal

Line Terminal
HV Single Column Polymeric
192 Chapter VII: Surge Arresters
Surge Arresters

HV Single Column Polymeric Surge Arresters

FEATURES APPLICATIONS BENEFITS

Safe non-shattering short circuit beha- Active overvoltage protection for ¶¶ Light weight for asy installation and
vior to higher current levels Substation equipment product handling
High-energy handling Improves system reliability by reducing ¶¶ Capable to withstand seismic
Direct molded housing to prevent downtime caused by overvoltage conditions
moisture ingress incidents ¶¶ Maintenance free
Hydrophobic and tracking and erosion Strong protection for most expensive ¶¶ Tested in accordance with IEC60099-4
resistant silicone housing assets on Substation at independent accredited laboratories
Based on proven technology and more ¶¶ Quality design and manufacturing, ISO
High pollution performance
than 40 years of experience in arrester 9001 and 14001 compliant
Extremely strong mechanical strength
desig

DESCRIPTION

Decades of design and development experience have been used to produce today’s TE Connectivity Single column surge arresters. The
construction comprises of a number of ZnO elements, assembled within a open cage construction, which has a silicone rubber moulded
shed profile chemically bonded to the surface of the core.

Generic Technical Data

PAA PBA PCA

System Voltage Up to Umax kV 72,5 170 420

System Voltage Unom kV 66 150 400

Rated discharge current kA 10 10 10

High current impulse (4/10 μs) kA 100 100 100

Classification 2 2 3

Energy Capability at Ur kJ/kV 4,1 6,4 7,8

Short circuit rating kA 40 65 65

Mechanical strength*

Safe long-term load (SLL) kNm 0,25 0,6 2

Safe short-term load (SSL) kNm 0,35 1 2,5

Electrical Performance

Nominal Energy
Maximum Rated Voltage Long Duration Rated Short
Line Discharge Discharge Capability at Ur
System Voltage Um Ur Current Circuit Current Arrester Type
Class Current acc. to IEC
kV kV 2000 μs kV
(8/20 μs) kV 60099-4 kV
sept-15 2 500 10 40 4,1 PAA

12 sept-15 2 680 10 65 6,4 PBA

sept-15 3 760 10 65 7,8 PCA
18 - 30 2 500 10 40 4,1 PAA

24 18 - 30 2 680 10 65 6,4 PBA

18 - 30 3 760 10 65 7,8 PCA
27 - 42 2 500 10 40 4,1 PAA

36 27 - 42 2 680 10 65 6,4 PBA

27 - 42 3 760 10 65 7,8 PCA
54 - 75 2 500 10 40 4,1 PAA

72,5 54 - 75 2 680 10 65 6,4 PBA

54 - 75 3 760 10 65 7,8 PCA
96 - 120 2 680 10 65 6,4 PBA
123
96 - 120 3 760 10 65 7,8 PCA
108 - 132 2 680 10 65 6,4 PBA
145
108 - 132 3 760 10 65 7,8 PCA
138 - 150 2 680 10 65 6,4 PBA
170
138 - 150 3 760 10 65 7,8 PCA

245 180 - 216 3 760 10 65 7,8 PCA

300 240 - 288 3 760 10 65 7,8 PCA

400 336 - 360 3 760 10 65 7,8 PCA

ENERGY /// POWERFUL PRODUCT SOLUTIONS

HV Single Column Polymeric
Chapterl VII: Surge Arresters
Surge Arresters
193

Selection information: Dimensions in inches/feet (millimeters/meters)

Electrical characteristics

Steep
Max. Ures tested with current wave
lightning
Maximum Continuous current
Rated
System operating impulse
voltage Switching current impulse (30/60 μs) Lightning current impulse (8/20 μs)
Voltage voltage (1/20 μs)
Ur
Um Uc
250 A 500 A 1000 A 2000 A 5 kA 10 kA 15 kA 20 kA 10 kA

kV kV kV kV kV kV kV kV kV kV kV kV

138 110 276 284 295 335 360 380 396 401
144 115 288 297 308 350 377 397 414 419
150 120 297 307 318 361 389 409 428 433
138 110 272 281 290 303 328 348 369 383 366

170 144 115 284 293 303 317 342 364 385 400 382
150 120 296 305 315 330 356 379 401 417 398
138 110 265 272 282 292 315 331 348 358 348
144 115 276 283 294 305 328 346 363 373 363
150 120 288 295 306 318 342 360 378 389 378

180 144 346 354 367 381 410 432 454 467 454
192 154 369 378 392 406 438 461 484 498 484
245
198 158 380 390 404 419 451 475 499 513 499
216 173 415 425 441 457 492 518 544 560 544

252 202 484 496 514 533 575 605 635 653 635
258 206 495 508 526 446 588 619 650 669 650
264 211 507 520 539 559 602 634 665 684 665

300 276 221 530 543 563 584 629 662 696 715 696
288 230 553 567 588 610 657 691 726 746 726
300 240 576 590 612 635 684 720 756 778 756
312 250 599 614 636 660 711 749 786 809 786

312 250 599 614 636 660 711 749 786 809 786
330 264 634 649 673 699 752 792 832 855 832
336 269 645 661 685 711 766 806 847 871 832
420
342 274 657 673 698 724 780 821 862 886 862
360 288 691 708 734 762 821 864 907 933 907
372 298 714 732 759 787 848 893 937 964 937

Surge arresters with other characteristics are available on request

Surge
Arresters
194 Chapter VII: Surge Arresters

Mechanical characteristics

kV kV mm mm mm mm Nm kNm kV kg M7

156 150 4500 1216 969 900 0.60 0.50 18.0 BOW-34-082 PAA44-138
162 156 4500 1216 969 900 0.60 0.50 18.0 BOW-34-082 PAA44-144
169 163 4500 1216 969 900 0.60 0.50 18.0 BOW-34-082 PAA44-150
157 150 5212 1685 1178 1100 1.0 0.6 26.5 BOW-33-053 PBA31-138
164 157 5212 1685 1178 1100 1.0 0.6 26.5 BOW-33-053 PBA31-144
171 164 5212 1685 1810 1100 1.0 0.6 26.5 BOW-33-053 PBA31-150
159 150 5600 1571 1810 900 2.5 2.0 38.5 BOW-28-193 PCA31E-138
166 157 5600 1571 1810 900 2.5 2.0 38.5 BOW-28-193 PCA31E-144
173 164 5600 1571 1810 1100 2.5 2.0 38.5 BOW-28-193 PCA31E-150

207 196 9000 2256 2010 1300 2.5 2.0 56.0 BOW-28-193 PCA33E-180

221 209 9000 2256 2010 1300 2.5 2.0 56.0 BOW-28-193 PCA33E-192
228 216 9000 2256 2010 1300 2.5 2.0 56.0 BOW-28-193 PCA33E-198
248 235 9000 2256 2415 1500 2.5 2.0 56.0 BOW-28-193 PCA33E-216

290 275 10100 2796 2900 1700 2.5 2.0 67.0 BOW-28-194 PCA331E-252
297 281 10100 2796 2900 1700 2.5 2.0 67.0 BOW-28-194 PCA331E-258
304 288 10100 2796 3100 1700 2.5 2.0 67.0 BOW-28-194 PCA331E-264
317 301 10100 2796 3100 1900 2.5 2.0 67.0 BOW-28-194 PCA331E-276
331 314 11250 2986 4100 1900 2.5 2.0 71.0 BOW-28-194 PCA332E-288

345 327 13500 3481 4100 1900 2.5 2.0 83.5 BOW-28-194 PCA333E-300
359 340 13500 3481 5200 2100 2.5 2.0 83.5 BOW-28-194 PCA333E-312

359 340 13500 3481 5200 2100 2.5 2.0 83.5 BOW-28-194 PCA332E-312
380 360 13500 3481 5200 2100 2.5 2.0 83.5 BOW-28-194 PCA333E-330
386 366 13500 3481 5200 2100 2.5 2.0 83.5 BOW-28-194 PCA333E-336
393 373 13500 3481 5200 2350 2.5 2.0 83.5 BOW-28-194 PCA333E-342
414 392 13500 3481 5200 2350 2.5 2.0 83.5 BOW-28-194 PCA333E-360
428 405 13500 3481 5200 2350 2.5 2.0 83.5 BOW-28-194 PCA333E-372

* TOV curves are given on technical data sheets for selected surge
arrester (on request)

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters 195

PAA termination options

L0 L1 L2
M16 screw assembly M16 stud assembly Line Clamp to suit
cables up to
Ø16 mm

L6 L21 L5
Aluminium Stem 4 Hole NEMA Pad Line Clamp to suit
Ø30 x 80 mm high cables up to
Ø35 mm

E1 E2 E5
2 x M10 x 20 mm Earth Clamp to suit Earth Clamp to suit
hexagonal headed cables up to cables from Ø 16
set screws and Ø16 mm mm to Ø35 mm
spring washers

M7 M8
Pedestal Base with Set of 3 Ø89 x 76
3 x 15 mm slots on Polyfiber Base
200 mm - 254 mm Insulators supplied
PCD with M7 pedestal
base with 3 x 15 mm
slots on 200 mm - Surge
254 mm PCD Arresters

Example: PAA44 96 L0 E1 M7

Arrester Housing Mounting Base

Rated Voltage Earth Terminal

Line Terminal
HV Transmission Line Surge Arresters
196 Chapter VII: Surge Arresters
(TLA)

HV Transmission Line Surge Arresters (TLA)

FEATURES APPLICATIONS BENEFITS

Safe non-shattering short circuit beha- Installing transmission line surge ¶¶ Light weight for asy installation and
vior to higher current levels arresters on a standard 3 phase product handling
High-energy handling voltage system along the line at ¶¶ Minimizing circuit breaker operation
calculated intervals, allows for optimum with possible system outage, resulting
Direct molded housing to prevent mois-
performance of the transmission line from back flashover on the shielded
ture ingress
surge arrester, thus giving increased transmission line
Hydrophobic and tracking and erosion system line voltage. ¶¶ Lightning overvoltages are absorbed
resistant silicone housing
This eliminates the need to increase the over the length of the line, thus
High pollution performance standard insulation level required on reducing the severity of surge at the
Extremely strong mechanical strength conventional system upgrade (typically substation
requires a full system study). ¶¶ Transmission systems can be operated
TLA suspended from a transmission even where sub-soil gives poor tower
line giving enhanced transmission line footing resistance
performance. ¶¶ Eliminating interrupted power supply
TLA installed on the tower depending for sensitive industrial processes
on geometry and clearance ¶¶ Tested in accordance with IEC60099-4
at independent accredited laboratories
¶¶ Quality design and manufacturing, ISO
9001 and 14001 compliant

Generic Technical Data

PAA PBA PCA

System Voltage Up to Umax kV 72,5 170 420

System Voltage Unom kV 66 150 400

Rated discharge current kA 10 10 10

High current impulse (4/10 μs) kA 100 100 100

Classification - 2 2 3

Energy Capability at Ur kJ/kV 4,1 6,4 7,8

Short circuit rating kA 40 65 65

Mechanical strength* - - - -

Safe long-term load (SLL) kNm 0,25 0,6 2

Safe short-term load (SSL) kNm 0,35 1 2,5

Specified short-term load (SSL) kNm 12,5 12,5 -

ENERGY /// POWERFUL PRODUCT SOLUTIONS

HV Transmission Line Surge Arresters
Chapterl VII: Surge Arresters
(TLA)
197

Electrical Performance

Rated thermal
Nominal
Maximum system "Long duration Rated short energy
Rated voltage Arrester discharge
voltage current circuit capability
Ur designation current Arrester type
Um (2000 μs) current (W )
(kV) class (8/20 μs)
(kV) (A)" (kA) th
(kA)
(kJ/kV)
18 - 30 SL 500 10 40 4,5 TLPAA

24 18 - 30 SL 680 10 65 6,4 TLPBA

18 - 30 SM 760 10 65 7,8 TLPCA
27 - 54 SL 500 10 40 4,5 TLPAA

36 27 - 54 SL 680 10 65 6,4 TLPBA

27 - 54 SM 760 10 65 7,8 TLPCA
42 - 54 SL 500 10 40 4,5 TLPAA

52 42 - 54 SL 680 10 65 6,4 TLPBA

42 - 54 SM 760 10 65 7,8 TLPCA
60 - 75 SL 500 10 40 4,5 TLPAA

72,5 60 - 75 SL 680 10 65 6,4 TLPBA

60 - 75 SM 760 10 65 7,8 TLPCA
96 - 120 SL 500 10 40 4,5 TLPAA

123 96 - 120 SL 680 10 65 6,4 TLPBA

96 - 120 SM 760 10 65 7,8 TLPCA
108 - 144 SL 500 10 40 4,5 TLPAA

145 108 - 144 SL 680 10 65 6,4 TLPBA

108 - 144 SM 760 10 65 7,8 TLPCA
138 - 150 SL 500 10 40 4,5 TLPAA

170 138 - 150 SL 680 10 65 6,4 TLPBA

138 - 150 SM 760 10 65 7,8 TLPCA
180 - 228 SL 500 10 40 4,5 TLPAA

245 180 - 228 SL 680 10 65 6,4 TLPBA

180 - 228 SM 760 10 65 7,8 TLPCA
240 - 312 SL 680 10 65 6,4 TLPBA
300
240 - 312 SM 760 10 65 7,8 TLPCA

420 312 - 372 SM 760 10 65 7,8 TLPCA

500 396 - 468 SM 760 10 65 7,8 TLPCA

Surge
Arresters
HV Transmission Line Surge Arresters
198 Chapter VII: Surge Arresters
(TLA)

Line and Earth configurations

Conductor “U” Bolt

Clamp Drawing Reference Palm
Range Dia. Torque

L1 BOW-30-023 - - -

L2 9.5 -19 mm L1 45 Nm

L3 18 - 30 mm L1 45 Nm
BOW-30-028
L4 30 - 45 mm L6 75 Nm

L5 45 - 65 mm L6 75 Nm

L6 BOW-30-024 - - -

L1 / L6 L2 - L5 Strain relief system - E9

TLA surge arrester

Suspension
Braid clamp Disconnect device
assembly

Earth connection

Copper
shorting
braid /
Line palm cable
Strain relief shackle
and swivel joint

Strain relief wire

connection
TLA surge
arrester

Time vs current curve for DD5 disconnect device

10000

1000
Time (ms)

100

1
1 10 100 10000
Current (A)

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapterl VII: Surge Arresters 199

Surge
Arresters
200

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VIII
Crompton Instruments
202 Chapter VIII: Crompton Instruments

Integra Multi-function Metering Systems

• Integra range of multi-function metering systems measure, display and

communicate over 100 parameters. Integra systems can be integrated into
energy management and SCADA systems. Options include pulsed, analogue
and RS485 communication protocols, a choice of DIN, DIN-rail and ANSI case-
styles and LED or LCD displays.

Integra and Paladin Transducers

• Extensive range of transducers providing measurement, isolation and

conversion of electrical parameters into industry standard DC output signals,
offering single or multiple analogue outputs within a single case housing.

Energy Meters

• DIN-rail mounted or self-contained panel meters measure combined kWh

or kVArh with pulsed or analogue output options and selectable CT and VT
ratios. Microprocessor controlled circuitry provides up to Class 1.0 accuracy
with outputs displayed directly on the instrument monitor or a remote PC.

Protector Trip Relays

• Trip relays continuously monitor and protect any electrical parameter within a
set point limit. The range offers single and multi parameter units, earth leakage
protection, ground fault relays, vector shift and ROCOF.

Analogue Instruments

• Traditional range of analogue instruments includes ANSI switchboard meters,

panel indicators, sealed and ruggedized instruments, and complementary
selector switches for line-to-line and line-to-neutral readings. All instruments
are available in a range of styles, sizes and performance specifications.

Current Transformers

• Extensive range of current transformers for reducing high primary currents

down to a consistent 5 or 1 Amp secondary current. Options include moulded
case width, busbar and aperture sizes, tape wound, 3-in-1, balanced and split
cores, current ratings and various mounting options.

ENERGY /// POWERFUL PRODUCT SOLUTIONS

Chapter VIII: Crompton Instruments 203

Meter Relays and Digital Indicators

• Meter relays and digital indicators are ideal for monitoring, process control and
load shedding applications. This range includes digital and analogue meter
relays, digital bargraph indicators and controllers.

Shunts

• Shunts provides an accurate dc millivolt signal, exactly proportional to the

system current, to drive ammeter indicators, overload protection and control
devices. This range includes industrial, switchboard, DEF 66-13, DIN base
mounted, tag end, lightweight and panel meter shunts in a variety of formats
and configurations.

Crompton
Instruments
204 Chapter VIII: Crompton Instruments

Contact Information
SHANGHAI OFFICE Tyco Electronics Singapore Pte Ltd Tyco Electronics Philippines Inc.
TE Shanghai Technology Park - South Building No. 307, No.26 Ang Mo Kio Industrial Park 2 28th Floor Robinsons Summit Center
Qin Jiang Road, Caohejing Hi-Tech Park Shanghai 200233 Singapore 569507 6783 Ayala Avenue
P. R. of China Tel: +6565905152 (TE’s Raychem) Makati City,
Tel: +86-021-61067000 Tel: +6565905151 (Crompton) Philippines 1226
Fax: +86-021-64956686 Fax: +6564818254 Tel : (63) 29889400-Ext 445
Fax : (63) 28466180

Tyco Electronics Japan G.K. Tyco Electronics (Malaysia) Sdn Bhd PT. Tyco Precision Electronics
Energy Division Wisma Prosper 13th Floor, Block B Kelana Centre Point, 3, The City Tower, 11th Floor Suite 1N
3-5-8 Hisamoto, Takatsu-ku, Jalan SS7/19, Kelana Jaya, 47301 Petaling Jaya,Selangor Jalan M.H. Thamrin No. 81
Kawasaki, Kanagawa 213-8535, Malaysia Jakarta 10310 – INDONESIA
Japan Tel: +60378053055 Tel : (62) 21 2929 3848
Tel: 81-44-900-5106 Fax: +60378052831 Fax : (62) 21 2929 3899
Fax: 81-44-900-5144
Cell: 81-80-3417-8901

Tyco Electronics TE’s Raychem Korea Ltd. TE Connectivity Vietnam Company Limited TE Connectivity Distribution (Thailand)
5th.Fl.,Seocho Bldg, 1365-10 Seocho-Dong, Seocho-Ku, Unit 712.2, Floor 7nd, Me Linh Point Tower, Limited
Seoul, No.2 Ngo Duc Ke Street, Ben Nghe Ward, 24th Floor, Rasa Tower II, 555 Phaholyothin Rd.,
Korea 137-070 District 1, Ho Chi Minh City, Chatuchak, Chatuchak, Bangkok 10900, Thailand
Tel. +82-2-3415-4627 Vietnam Tel : (66) 28346200
Fax. + 82-2-3486-1788 Tel : +848-35202955 Fax : (66) 29550505
Mobile: +82-10-8988-4627 Fax : +84-985229099

TE Connectivity HK Limited Tyco Electronics Taiwan Co,. Ltd.

Room 615-619, 6/F, No. 1 Hung To Road, 3F, N0.45, Dongsing Road, Taipei 11070,
Kwun Tong, Kowloon, Taiwan R.O.C.
Hong Kong Tel: +886-2-2171-5301
Tel: +852-2790 9625 Fax: +886-2-8768-2066
Fax: +852-2735 4827

ENERGY /// POWERFUL PRODUCT SOLUTIONS

TE Connectivity Ltd. is a $14 billion global technology and manufacturing leader creating a safer, sustainable, productive,
and connected future. For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments,
have enabled advancements in transportation, industrial applications, medical technology, energy, data communications,
and the home. With 80,000 employees, including more than 8,000 engineers, working alongside customers in approximately
140 countries, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook,
WeChat and Twitter.

Generation Transmission & Distribution Industry

• Conventional Power • Substation • Mining
• Nuclear Power • Underground • Petrochemical
• Wind/Solar • Overhead • Railway
• Hydro-electric • Street Lighting • Shipbuilding

WHEREVER ELECTRICITY FLOWS, YOU’LL FIND TE CONNECTIVITY

te.com/energy

FOR MORE INFORMATION:

TE Technical Support Centers

China: +86-021-6106-7000 Vietnam: +848-3520-2955

Japan: +81-44-900-5106 Philippines: +63-2988-9400-Ext 445
Korea: +82-2-3415-4627 Indonesia: +62-21-2929-3848
Hong Kong: +852-2790-9625 Thailand: +66-2834-6200
Singapore: +65-6590-5152 Taiwan: +886-2-2171-5301
Malaysia: +60-378-053-055

Bowthorpe EMP, Crompton Instruments, Simel, Raychem, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names
mentioned herein may be trademarks of their respective owners. While TE has made every reasonable eff ort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor
does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time
without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fi tness for a particular purpose. The
dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifi cations are subject to change without notice. Consult TE for the latest dimensions and design specifi cations.

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Non tracking and UV UHV composite Moisture blocking Reduced contact

Surge suppression Resin technology PowerGel insulating Shear bolt technologies

High performance Electrical stress control

I. Low Voltage Cable Accessories

RDSS Duct Sealing System 10

II. Medium voltage cable accessories

III. High Voltage Cable Accessories

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IV. Connectors & Fittings

AutoPress L62 Hydraulic Crimping Tool 100

V. Wildlife and Asset Protection

BBIT / BPTM Busbar Insulating Tubing 122

MVLC Medium Voltage Line Cover 129

Line post insulators RLP (F-Neck) 155

EPBI standoff insulators 158

VII. Surge Arresters

LV Surge Arrester 172

SPA Raychem MV Surge Arresters for Indoor Applications 184

VIII. Crompton Instruments

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ENERGY /// POWERFUL PRODUCT SOLUTIONS

RDSS Duct Sealing System

FEATURES APPLICATIONS BENEFITS

Number of Cables in Duct/ Max Cable Bundle Diameter

6.50-8.00 (165-210) Ducts in this range require the use of RDSS-AD-210

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RDSS sealing clip Low

Catalog Number Kit Used With

RDSS-CLIP-75 RDSS-75 and RDSS-60

RDSS installation tools

Catalog Number Description Description

Inflation tool designed with an ON/OFF switch and an automatic pres-

E4540-1250 RDSS-LUBE for installation of RDSS. 25 each/box

Rayvolve RVS “Roll-on” Splices for 1/C Power Cable (1000 V)

FEATURES APPLICATIONS BENEFITS

Product selection information: dimensions in inches (MM)

RVS-11 #8-2/0 .22-.68 (6-17) 8.0 (205) 5.00 (127)

RVS-12 1/0-250 .50-.90 (13-23) 9.5 (241) 4.50 (114)

RVS-13 250-600 .70-1.20 (18-30) 12.0 (305) 7.00 (178)

RVS-14 600-1000 .95-1.50 (24-38) 14.0 (356) 9.00 (229)

ADDITIONAL PRODUCT INFORMATION

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102L End caps

102L011/S (S100) 4–8 10 4 38 2.0 100 004019N001

102L022/S(S100) 8 – 17 20 7.5 55 2.3 100 766063N001

102L033/S(S100) 17 – 30 35 15 90 3.0 100 845013N001

102L044/S(S50) 30 – 45 55 25 143 3.3 50 160021N001

102L048/S(S25) 45 – 65 73 32 150 3.3 25 679413N001

102L055/S(S10) 65 – 95 100 45 162 3.8 10 385369N001

102L066/S(S10) 95 – 115 120 70 145 3.8 10 922697N001

1 A = as supplied, and B = after free recovery.

2 Printed on the caps.

ZCSM-8/3-1500/U 3.5 – 7.0 8 3` 0.6 2.0 325585-000

ZCSM-16/5-1500/U 5.5 – 14.5 16 5 0.7 2.4 190625-000

ZCSM-24/8-1500/U 9.0 – 21.5 24 8 0.9 2.9 953711-000

ZCSM-32/12-1500/U 13.0 – 29.0 32 12 1.0 4.0 896101-000

ZCSM-45/16-1500/U 17.5 – 40.5 45 16 1.0 4.0 244025-000

ZCSM-60/22- 1500/U 24.0 – 54.0 60 22 1.0 4.0 581907-000

ZCSM-70/25-1500/U 27.5 – 63.0 70 25 1.0 4.0 983291-000

ZCSM-85/36-1000/U 39.5 – 76.5 85 36 1.0 4.0 759985-000

ZCSM-120/50-1500/U 55.0 – 108.0 120 50 1.0 4.2 F19864-000

ZCSM-180/75-1500/U 82.5 – 162.0 180 75 1.0 4.2 102779-000

NOTE 1. 85/36 1000mm lengths, balance 1500mm

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Length 1500 mm, adhesive-coated

NOTE Other length available on request

Running on spool, not adhesive-coated

Inner diameter Wall thickness

1 A = As supplied, and B = after free recovery.

Length 1000 mm, adhesive-coated

Inner diameter Wall thickness

RDSS Duct Sealing System 10

AutoPress L62 Hydraulic Crimping Tool 100

BBIT / BPTM Busbar Insulating Tubing 122

MVLC Medium Voltage Line Cover 129

Line post insulators RLP (F-Neck) 155

EPBI standoff insulators 158

LV Surge Arrester 172

SPA Raychem MV Surge Arresters for Indoor Applications 184

APPLICATION For sealing and protection of indor or

CONFORMS TO Tested in accordance to CENELEC HD