JISG5122 - 2003 Heat-Resistant Steel and Heat-Resistant Alloy Castings
JISG5122 - 2003 Heat-Resistant Steel and Heat-Resistant Alloy Castings
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The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
G5122: 2003
Introduction
This standard was prepared by the Japan Steel Casting and Forging Association based on the provisions of Article 12, Paragraph 1, which is applied mutatis mutandis by Article 14 of the Industrial S
(JSCFA)/Japan Standards Association (JSA) proposes that the Japanese Industrial Standards should be revised with the attached draft industrial standard
This is the Japanese Industrial Standard that was revised by the Minister of Economy, Trade and Industry after deliberation by the Japanese Industrial Standards Committee.
JIS G 5122: 1991 has been revised and is replaced by this standard.
This revision is to align the Japanese Industrial Standards with the international standards, and is based on ISO 11973: 1999 (Heat-resistant cast steels and
The "Alloys for General Applications" was used as the basis.
JIS G 5122 has the following annexes:
Annex (reference): Comparison table between JIS and corresponding international standards
(1)
The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
G5122: 2003
table of contents
page
Preface 1
1. Scope of Application 1
2. Reference standards · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·········································· 1
3. General delivery conditions. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ········································· 2
4. Type symbols 2
5. Chemical composition... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·········································· 2
6. Mechanical properties · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ······················ Five
7. Magnetic permeability... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ··························· Five
8. Shape and dimensions.................................................................................................... 5
9. Appearance ................................................................................................................. 5
10. Soundness 5
11. Manufacturing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ··························· Five
11.1 General information about manufacturing methods 5
11.2 Heat treatment ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5
12. Testing.................................................................................................................... 5
12.1 Test location ................................................................................................................. 5
12.2 Analytical Tests .................................................................................................................. 5
12.3 Mechanical testing ................................................................................................. 5
12.4 Magnetic permeability measurement test 7
12.5 Measurement of shape and dimensions 7
12.6 Appearance test 7
12.7 Non-destructive testing 7
13. Retesting 7
14. Inspection 7
15. Display · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·······································7
16. Report · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·······································7
17. Additional requirements... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ································7
Annex (reference): Comparison table between JIS and corresponding international standards 8
(2)
The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
Preface This standard is a revision of ISO 11973, Heat-resistant cast steels and alloys for
This is a Japanese Industrial Standard created by translating "general applications" with technical content modified.
In addition, the parts in this standard that are underlined or dotted are items that have been modified from the original International Standard.
A summary of the changes, together with their explanations, is given in the annex.
1. Scope This standard applies to heat-resistant steel and heat-resistant alloy castings (including centrifugally cast pipes. Hereinafter referred to as castings).
This section provides for the following:
Note: The corresponding international standards for this standard are as follows:
The symbols that indicate the degree of correspondence are IDT (matched), MOD (modified), and JIS Q 10100, based on ISO/IEC Guide 21.
(correct) and NEQ (not equivalent).
ISO 11973:1999, Heat-resistant cast steels and alloys for general applications (MOD)
2. Normative References The following standards, by being cited in this standard, constitute part of the provisions of this standard.
The latest editions (including amendments) of these reference standards shall apply.
JIS G 0307 General rules for manufacturing, testing and inspection of steel castings
NOTE: The citations from ISO 4990:1986, Steel castings—General technical delivery requirements are
This is equivalent to the relevant items of the standard.
JIS G 0567 High temperature tensile test method for steel materials and heat-resistant alloys
JIS G 1211 Iron and steel -- Carbon determination method
JIS G 1212 Iron and steel-Determination of silicon
JIS G 1213 Iron and steel--Method for quantitative determination of manganese
JIS G 1214 Iron and steel - Determination of phosphorus
JIS G 1215 Iron and steel-Determination of sulfur
JIS G 1216 Iron and steel -- Nickel determination method
JIS G 1217 Method for determining chromium in iron and steel
JIS G 1218 Iron and steel -- Method for determining molybdenum
JIS G 1220 Iron and steel--Quantitative method for tungsten content
JIS G 1222 Iron and steel -- Determination of cobalt
JIS G 1228 Iron and steel -- Nitrogen determination method
JIS G 1237 Iron and steel -- Niobium quantitative determination method
JIS G 1238 Iron and steel - Determination of chromium - Potentiometric or visual titration method
The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
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G5122: 2003
JIS G 1253 Iron and steel - Spark discharge optical emission spectrometry
JIS G 1256 Iron and steel - X-ray fluorescence analysis method
JIS G 1257 Iron and steel - Atomic absorption spectrometry
JIS G 1281 Nickel-chromium-iron alloy analysis method
3. General delivery conditions Castings delivered under this standard shall comply with any additional requirements specified at the time of inquiry and order.
The requirements of JIS G 0307, including the above points, shall be met.
5. Chemical composition Castings shall be subjected to the tests in 12.2, and the analytical values shall be in accordance with Table 2.
Table 1. Types of symbols
Similar steel types (reference)
Type symbol Compatible ISO steel types
ASTM
SCH 1 - -
SCH 1X GX40CrSi13 -
SCH 2 - HC
SCH 2X1 GX40CrSi24 HC
SCH 2X2 GX40CrSi28 HC
SCH3 - -
SCH 4 GX30CrSi7 -
SCH 5 GX40CrSi17 -
SCH6 GX130CrSi29 -
SCH 11 - HD
SCH-11X GX40CrNiSi27-4 HD
SCH 12 - HF
SCH-12X GX40CrNiSi22-10 HF
SCH 13 - HH
SCH-13A - HH type II
SCH-13X GX40CrNiSi25-12 HH type II
SCH 15 - HT
SCH-15X GX40NiCrSi35-17 HT
SCH 16 - HT30
SCH 17 - HE
SCH 18 - HI
SCH 19 - HN
SCH 20 - HU
SCH 20X GX40NiCrSi38-19 HU
SCH 20XNb GX40NiCrSiNb38-19 -
SCH 21 - HK30
SCH 22 - HK40
SCH 22X GX40CrNiSi25-20 HK40
SCH 23 - HL
SCH 24 - HP
SCH 24X GX40NiCrSi35-26 HP
SCH 24XNb GX40NiCrSiNb35-26 HP
The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
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G5122: 2003
Remarks: For centrifugally cast pipes, the symbol CF is added to the end of the symbol in the above table.
Example: SCH 13-CF
The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
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G5122: 2003
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6. Mechanical properties Castings are subjected to the test of 12.3, and their yield strength, tensile strength, elongation and hardness are in accordance with Table 3.
However, the value of the strength shall be applied only if specified by the purchaser.
If requested by the purchaser, the high temperature tensile strength shall be as agreed between the purchaser and the supplier.
7. Magnetic permeability The magnetic permeability of SCH 13A shall be 1.05 H/m or less when tested in accordance with 12.4.
By agreement between the parties, the test may be substituted by confirmation of other properties or the test may be omitted.
8. Shape and dimensions Castings shall be subjected to the test of 12.5, and their shape and dimensions shall be in accordance with 6.2.3 c) of JIS G 0307 (shape, dimensions
However, this does not apply if there is an agreement between the parties concerned.
9. Appearance Castings shall be subjected to the test of 12.6, and the appearance shall be free of scratches, cracks, blowholes, etc. that are harmful to use.
No.
10. Soundness If required by the purchaser, the castings shall be tested in accordance with 12.7 or an appropriate method, and their soundness shall be
There must be no defects such as scratches, cracks, or blowholes that would be detrimental to use.
The criteria for judging the soundness of the castings shall be determined by agreement between the parties concerned.
11. Manufacturing
11.1 General matters concerning manufacturing methods General matters concerning manufacturing methods shall be in accordance with 5. (Manufacturing methods) of JIS G 0307.
11.2 Heat treatment SCH 1, SCH 2 and SCH 3 are annealed at 800 ℃ to 900 ℃, and SCH 1X, SCH 2X1,
SCH 2X2, SCH 4, SCH 5, and SCH 6 may be annealed at 800°C to 850°C.
Castings of that type will remain cast.
In addition, if heat treatment is performed at the request of the purchaser, the conditions will be determined by agreement between the purchaser and the delivery party.
12. Testing
12.1 Test location The test location shall be the manufacturing site. If required by the purchaser, the manufacturer shall
The client shall be present during the test.
12.2 Analytical Tests
12.2.1 General matters regarding analytical tests General matters regarding analytical tests shall be in accordance with 6.2.2 e) (analytical tests) of JIS G 0307.
12.2.2 Analysis method The analysis method shall be one of the following:
JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216, JIS G 1217, JIS G 1218,
JIS G 1220, JIS G 1222, JIS G 1228, JIS G 1237, JIS G 1238, JIS G 1253, JIS G 1256, JIS G 1257,
JIS G 1281
12.3 Mechanical Testing
12.3.1 General matters of mechanical testing General matters of mechanical testing shall be in accordance with 6.2.2 c) (mechanical testing) of JIS G 0307. However,
The shape of the test material shall be in accordance with Figure 1 a), b), c) or d) of JIS G 0307.
The method of taking specimens for centrifugally cast pipes shall be in accordance with the agreement between the parties concerned.
12.3.2 High temperature tensile test specimens and their test methods High temperature tensile test specimens and their test methods shall normally be in accordance with JIS G 0567.
However, the number of test pieces and the test temperature shall be as agreed between the parties concerned.
The name was changed due to legal amendments on July 1, 2019. Except for the preface, please read "Japanese Industrial Standards" as "Japanese Industrial Standards" throughout this standard.
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G5122: 2003
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G5122: 2003
12.4 Magnetic permeability measurement test The magnetic permeability measurement test shall be in accordance with JIS G 0307, Clause 9. j) (special test).
12.5 Measurement of shape and dimensions Measurement of the shape and dimensions of castings shall be performed using measuring instruments with appropriate accuracy for the tolerances.
Therefore, do so.
12.6 Visual test The visual test of castings shall be in accordance with 6.2.3 a) (visual test and inspection) of JIS G 0307.
12.7 Non-destructive testing Non-destructive testing of castings shall be in accordance with 6.2.3 b) (non-destructive testing) of JIS G 0307.
13. Retest Retest of mechanical tests shall be in accordance with 6.2.2 d) (retest) of JIS G 0307. However, the results of high temperature tensile tests shall
If any part does not conform to the regulations, it shall be in accordance with the agreement between the purchaser and supplier.
15. Marking The marking of castings which have passed the inspection shall be in accordance with 7. (Marking) of JIS G 0307.
16. Reporting Reporting shall be in accordance with Annex 2 of JIS G 0307 (Details on tests, inspections and reports).
In addition, if alloying elements are added in accordance with Note (3) of Table 2, the content of the added elements shall be added to the test report.
Regarding the shape and dimensions of the test specimen, indicate in the report whether they were in accordance with Figure 1 a), b), c) or d) of JIS G 0307.
Please write down.
17. Additional requirements Additional requirements for use in customer specifications are included in JIS G 0307.
The clause numbers and items of JIS G 0307 used together with JIS are shown below. Details of these are shown in JIS G 0307.
Items other than those shown below shall be as agreed between the parties concerned regardless of whether they are described in JIS G 0307.
This may also be the case.
9. a) 2) Report of dissolution method
9. a) 3) Agreement on manufacturing method
9. c) Chemical analysis of residual elements
9. h) 1) Advance Agreement on Repair of Major Defects
9. i) 1) Penetrant testing
9. i) 3) Radiographic testing
9. i) 4) Ultrasonic testing (excluding austenitic castings)
8
G5122: 2003 amendments
The name was changed due to legal revisions onon
made July 1, 1,
July 2019. Except
2019. forfor
Except thethe
preface, please
preface, read
please "Japanese
read Industrial
"Japanese Standards"
Industrial as as
Standards" "Japanese Industrial
"Japanese Standards"
Industrial throughout
Standards" thisthis
throughout standard.
standard.
8
Five
Annex (reference): Comparison table between JIS and corresponding international standards
1 22 :
20 03
JIS G 5122: 2002 Heat-resistant steel and heat-resistant alloy castings International Standard ISO 11973: 1999 (E) General purpose heat-resistant cast steel and heat-resistant alloys
(I) JIS Regulations (II) International(III) Provisions of international standards
(IV) Evaluation of technical differences between
(V)JIS
Reasons
and international
for technicalstandards
differences between JIS and international standards and
Standard Number by item and their contents future measures
Display location: Main body
display method: Dotted underline or solid side line
Item Contents Item Contents Content of technical differences
Number Number Evaluation by item
1. ISO 11973 ISO 11973: 1 General Use Mods/Additions It does not specify that "centrifugally cast steel pipes
Scope is specified as a supported standard.
1999 are included ." The scope of application of the previous JIS standard included "centrifugally cast steel pipes ". However, since IS
Centrifugal cast pipes are included. centrifugal casting of the steel types compliant with this JIS standard is possible , the previous standard included "
2. Normative JIS G 0307 2 ISO 4990 Mods/Additions Note: ISO 4990 cites At present, JIS G 0307 is harmonized with ISO 4990
References JIS G 0567 ISO/R783, , so there is no problem, but
JIS G 1211 ISO 2605/1, ISO after each JIS is harmonized with ISO, the types and
JIS G 1212 2605/2, ISO contents will need to be reevaluated.
JIS G 1213 3452
JIS G 1214 , ISO 3651/2
JIS G 1215 , ISO 5579
JIS G 1216 JIS , ISO 6506 , ISO
G 1217 6892 , and
JIS G 1218 JIS G ISO 8062 , but the content does not match .
1220 JIS G 1222 JIS G 1228
JIS G 1237 JIS G 1238 JIS G 1253 JIS G 1256 JIS G 1257 JIS G 1281
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2
9
amendments
The name was changed due to legal revisions onon
made July 1, 1,
July 2019. Except
2019. forfor
Except thethe
preface, please
preface, read
please "Japanese
read Industrial
"Japanese Standards"
Industrial as as
Standards" "Japanese Industrial
"Japanese G5122:
Standards"
Industrial 2003
throughout
Standards" thisthis
throughout standard.
standard.
2
(I) JIS Regulations (II) International(III) Provisions of international standards
(IV) Evaluation of technical differences between
(V)JIS
Reasons
and international
for technicalstandards
differences between JIS and international standards and
Five
1 22 :
Standard Number by item and their contents future measures
Display location: Main body
20 03
display method: Dotted underline or solid side line
Item Contents Item Contents Content of technical differences
Number Number Evaluation by item
3. General Meet 3 Meet the requirements IDT
delivery conditions
the requirements of JIS G 0307, including additional requirements
of ISO. 4990, including any additional requirements .
4. Type This - Not applicable Mods/Additions All steels that are not in JIS but
symbols is a comparison table of ISO, ASTM and JIS symbols . are listed in ISO, and similar steels with different composition ranges
, are listed in JIS. In the future, it will be necessary to consider harmonizing similar steels and unifying them into
in order to match with ISO .
5. Chemical Table 2 Five table 1 Mods/Additions ISO steel types are added to JIS. Those that are not in JIS but are listed in ISO,
Composition All similar steel types with different composition ranges
are specified in JIS. In the future,
in order to align with ISO, it will be necessary to consider harmonizing similar steel types and unifying them
into one standard.
6
6. Mechanical The yield strength values in Table 3 are applicable when specified
Table 2 ( MOD/Add ISO steel grades have been added to JIS. The mechanical properties of ISO steel grades and conventional JIS steel grades are different.
properties by the purchaser . The high temperature tensile strength is toalso
be determined
includes ) Based
by agreement
on the agreement
between the purchaser and the supplierThere
. are differences in the quality regulation items, and
between the parties involved , room temperature mechanical tests wereevenconducted.
between similar
High temperature
steel types,specifications
the regulationare
values
listeddiffer,
in item
but7.in the future
, it is necessary to consider harmonizing and unifying them.
MOD/Remove In addition, when the standard is revised in the future,
it is necessary to clarify the maximum service temperature and set the regulation values.
7. Magnetic Permeability
For SCH 13A, - Not applicable Mods/Additions Not applicable Described in ISO 4990 9.10.2.
it is specified to be 1.05 H/m or less.
However, it may be
G
substituted or omitted by agreement between the parties concerned
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1 2 2:
.
20 03
9
Ten
G5122: 2003 The name was changed due to legal amendments onon
revisions made July 1, 1,
July 2019. Except
2019. forfor
Except thethe
preface, please
preface, read
please "Japanese
read Industrial
"Japanese Standards"
Industrial as as
Standards" "Japanese Industrial
"Japanese Standards"
Industrial throughout
Standards" thisthis
throughout standard.
standard.
10
(I) JIS Regulations (II) International(III) Provisions of international standards
(IV) Evaluation of technical differences between
(V)JIS
Reasons
and international
for technicalstandards
differences between JIS and international standards and
Five
1 22 :
Standard Number by item and their contents future measures
Display location: Main body
20 03
display method: Dotted underline or solid side line
Item Contents Item Contents Content of technical differences
Number Number Evaluation by item
8. Shape and - Not applicable Mods/Additions Not applicable Described in ISO 4990 6.2.3.3.
dimensions According to JIS G 0307 6.2.3, c) .
9. Appearance The test in 12.6 was carried out - Not applicable Mods/Additions Not applicable Described in ISO 4990 clause 5.3, 6.2.3.1.
and there were no harmful defects
.
10. Soundness If required, refer to 12.7 ( - Not applicable Mods/Additions Not applicable Related topics
Non-destructive testing). include .
11. Manufacturing 11.1 - Not applicable Mods/Additions Not applicable Described in ISO4990 5.
General aspects of manufacturing methods
Based on JIS G 0307, paragraph 5 .
2
11
amendments
The name was changed due to legal revisions onon
made July 1, 1,
July 2019. Except
2019. forfor
Except thethe
preface, please
preface, read
please "Japanese
read Industrial
"Japanese Standards"
Industrial as as
Standards" "Japanese Industrial
"Japanese G5122:
Standards"
Industrial 2003
throughout
Standards" thisthis
throughout standard.
standard.
2
(I) JIS Regulations (II) International(III) Provisions of international standards
(IV) Evaluation of technical differences between
(V)JIS
Reasons
and international
for technicalstandards
differences between JIS and international standards and
Five
1 22 :
Standard Number by item and their contents future measures
Display location: Main body
20 03
display method: Dotted underline or solid side line
Item Contents Item Contents Content of technical differences
Number Number Evaluation by item
12. Testing This will usually Not applicable Mods/Additions Not applicable Items related to witnessing
12.1 Testing be . - include ISO 4990 6.2.2.6.1 and 6.2.2.6.2.
location
12.2 Analytical - Not applicable Mods/Additions Not applicable Described in ISO4990 6.2.2.5.
Tests 12.2.1 General Points of
Analytical
Tests According to JIS G 0307, 6.2.2 e) .
12.2.2 Analysis One of the following: - Not applicable Mods/Additions Not applicable
Methodology JIS G 1211,
1212, 1213, 1214, 1215,
1216, 1217, 1218,
1220, 1222, 1228,
1237, 1238, 1253, 1256,
1257 , 1281
12.3 Mechanical - Not applicable Mods/Additions Not applicable Described in ISO 4990 6.2.2.3.
testing 12.3.1
General aspects ofJIS
mechanical
G 0307 6.2.2
testing
c)
shall be used. The method of taking the test material shall be in accordance with
Fig. 1 a), b), c), and d) of JIS G 0307. The method of taking the test material for the centrifugally cast pipe shall be in accordance with the agreement between the purchaser and the supplier .
G
tensile test specimens
However, the number of test pieces
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1 2 2:
and their test and the temperature shall be as agreed between
methods the parties .
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11
12
G5122: 2003 The name was changed due to legal amendments onon
revisions made July 1, 1,
July 2019. Except
2019. forfor
Except thethe
preface, please
preface, read
please "Japanese
read Industrial
"Japanese Standards"
Industrial as as
Standards" "Japanese Industrial
"Japanese Standards"
Industrial throughout
Standards" thisthis
throughout standard.
standard.
12
Five
1 22 :
(I) JIS Regulations (II) International(III) Provisions of international standards
(IV) Evaluation of technical differences between
(V)JIS
Reasons
and international
for technicalstandards
differences between JIS and international standards and
Standard Number by item and their contents future measures
20 03
Display location: Main body
display method: Dotted underline or solid side line
Item Contents Item Contents Content of technical differences
Number Number Evaluation by item
12.4 Magnetic permeability - Not applicable Mods/Additions Not applicable It is described in ISO 4990 9.10.2 (Additional requirements)
measurement test Based on JIS G 0307 9. j) . , but there are currently no regulations.
-
The measurement shall be carried out using measuring Not applicable
instruments of appropriateMods/Additions Not applicable
12.5 accuracy for the tolerances Described in ISO 4990 5.3 6.2.3.1, 9.9.5 (additional requirements) .
Measurement of shape
. and dimensions
12.6 Appearance According to JIS G 0307 6.2.3 a) - Not applicable Mods/Additions Not applicable
test . Described in ISO 4990 6.2.3.1, 9.9.5 (additional requirements) .
12.7 Non-destructive
According to JIS G 0307 6.2.3 b) - Not applicable Mods/Additions Not applicable ISO 4990 9. Additional requirements, to be implemented upon
testing . agreement , see 9.9 for details.
13. Retest Based on JIS G 0307 6.2.2 d) - Not applicable Mods/Additions Not applicable Described in ISO 4990 6.2.2.4.
.
14. Inspection General matters are - Not applicable Mods/Additions Not applicable Described in ISO 4990 clause 6.
in accordance with JIS G 0307 6.3.
Other matters are
in accordance with 5., 6., 7., 8., 9., and 10.
15. Display According to JIS G 0307 7. - Not applicable Mods/Additions Not applicable Described in ISO 4990 clause 7.
16. Reporting -
According to JIS G 0307, Appendix 2. Regarding the shape Not applicable Mods/Additions Not applicable Described in ISO 4990 6.2.2.5 9.3
and dimensions of the test material, indicate in the report whether they were in accordance with Figure 1 a), b), c), or d) of JIS G 0307 .
G
Five
Requirements
20 03
13
amendments
The name was changed due to legal revisions onon
made July 1, 1,
July 2019. Except
2019. forfor
Except thethe
preface, please
preface, read
please "Japanese
read Industrial
"Japanese Standards"
Industrial as as
Standards" "Japanese Industrial
"Japanese G5122:
Standards"
Industrial 2003
throughout
Standards" thisthis
throughout standard.
standard.
Overall evaluation of the degree of correspondence between JIS and international standards: MOD
G
2
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Note 1. The meanings of the symbols in the evaluation column for each item are as follows:
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