Scribd
Upload
8 views

Manufacturing Lab Report

Uploaded by

me22btech11011
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
8 views

Manufacturing Lab Report

Uploaded by

me22btech11011
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

Manufacturing Lab ME3465

BATCH-2
ME22BTECH11011 ME22BTECH11016

ME22BTECH11012 ME22BTECH11017

ME22BTECH11013 ME22BTECH11018

ME22BTECH11014 ME22BTECH11019

ME22BTECH11015 ME22BTECH11020

Title:
The effect of variation in process parameters on forces and surface quality
in turning of steel

Theory:
Turning is a machining process in which a thin layer of material is removed
by the use of a single-point cutting tool, used for the machining of
cylindrical parts. In any machining process, the study of forces involved in
the machining throws light on the ease of machining a part. These forces are
defined by several parameters, such as the cutting speed, the feed, the depth
of cut, the coolant used, etc. However, forces are not the only factor that
helps us determine the parameters to be selected. The surface finish of the
part also determines the parameters to be selected, which is why the effect
of process parameters on both forces and surface roughness should be
looked into.

Objective:

• To study the effect of variation in cutting speed on the forces and


surface quality
• To study the effect of variation in feed on the forces and surface
quality
• To study the effect of variation in depth of cut on the forces and
surface quality
• To study the effect of variation in cutting fluid on the forces and
surface quality

Experimental details:
Substrate: Mild Steel
Diameter of the shaft: 55.5 mm

Tool used: SNMG 12:04 08-SM 1115


Machine used for turning: HMT lathe
Dynamometer: Kistler 5070

Sensitivity Factors: Fx: -7.5, Fy: -7.5, Fz: -3.70


Parameters varied:
Cutting speed:20,40,60 m/min
Feed: 0426,0.654, 0.1 mm/rev

Cutting Feed Dept Forces Forces with


S.N Revolution Speed(m/mi (mm/rev h of without coolant(N)
o speed(rp n) ) cut coolant(N)
m) (mm) Fx Fy
Fy Fz Fx Fz
1 115 20 0.1 1.5 10 17 37 12 24 45
0 5 5 0 0 0
2 250 40 0.1 1.5 90 15 33 18 18 37
0 0 0 0 0
3 345 60 0.1 1.5 17 20 41 17 20 40
0 0 0 0 0 0
4 250 40 0.1 0.5 60 80 13 45 80 14
0 0
5 250 40 0.1 1 12 10 22 60 80 20
0 0 0 0
6 250 40 0.16 1 70 80 15 50 80 14
0 0
7 250 40 0.2 1 70 70 15 50 70 15
0 0

PLOTS:

Without Coolant:
1.Variation in cutting speed on forces:

Without coolant feed=0.1, depth of cut=1.5


Cutting speed Fx Fy Fz
20 100 175 375
40 90 150 330
60 170 200 410

2.Variation in Feed on forces:


Without coolant cutting speed=40, depth of cut=1
Feed Fx Fy Fz
0.1 120 100 220
0.16 70 80 150
0.2 70 70 150

3.Variation in depth of cut on forces:


Without coolant cutting speed=40, feed=0.1
depth of cut Fx Fy Fz
0.5 60 80 130
1 120 100 220
1.5 90 150 330

With Coolant:
1.Variation in cutting speed on forces:

With coolant cutting speed=40, depth of cut=1


Feed Fx Fy Fz
0.1 60 80 200
0.16 50 80 140
0.2 50 70 150

2.Variation in feed on forces:


With coolant cutting speed=40, depth of cut=1
Feed Fx Fy Fz
0.1 60 80 200
0.16 50 80 140
0.2 50 70 150

3. Variation in depth of cut on forces:


With coolant cutting speed=40, feed=0.1
depth of cut Fx Fy Fz
0.5 45 80 140
1 60 80 200
1.5 180 180 370

You might also like