Automatic Evacuation Supply Device & Battery box

—Funstar: ZDSCHQTA-A9 and ZDSCHQTA-A9 battery box

—Schindler ID: 59711610 & 59712953

Instruction

Installation · Adjustment · Operation

Hangzhou Funstar Co., Ltd.

 Notes before installation

1 Dear user, in order to install, adjust and operate correctly with

the automatic evacuation supply device ZDSCHQTA-A9, please
be sure to read this instruction carefully in advance.

2 The following safety precautions have to be taken in the process

of installation, adjustment and maintenance of this device to
avoid causing personnel or equipment accident:
A. Cut off the elevator main power before installation and
connection.
B. The elevator equipment and evacuation device should be
effectively grounded.
C. Please guarantee that the connection between the elevator
electrical system and evacuation device is correctly before
switching on the power.
D. Please use the fully seal non-maintenance battery with our
AESD device (Please refer to this instruction 6.2 Note of the
battery).

3 This device should be installed and maintained by professional

staff follow this instruction to guard against personnel injures and
avoid harming to elevator equipments.

(Note: In order to improve customer service and make the document

better, this instruction may be amended without prior notice.)
Hangzhou
Funstar

Contents

Notes before installation ...............................1

............................... 1
Contents ...............................................
...............................................2
............... 2
1 General .............................................
.............................................3
............. 3
1.1 Introduction...................................... 3
1.2 Environment conditions............................ 3
1.3 Technical parameters.............................. 3
2 Principle ...........................................
...........................................4
........... 4
2.1 Electrical principle.............................. 4
2.2 Layout drawing and components parallel table ...... 5
2.3 Panel indicating lamp meanings .................... 5
3 Installation and Connection..........................
Connection ..........................6
.......................... 6
3.1 Fixing of AESD.................................... 6
3.2 AESD appearance figure............................ 6
3.3 AESD mechanical installation...................... 7
3.4 Installation and connection of battery ............ 8
3.5 AESD check ...................................... 11
3.6 Connect AESD with elevator circuit ............... 12
4 Adjustment .........................................
.........................................12
......... 12
5 Common Problems and Troubleshooting .................12
................. 12
6 Notice .............................................
.............................................13
............. 13
6.1 Note of the AESD................................. 13
6.2 Note of the battery.............................. 13
6.3 Note of the C capacitance discharging ............ 14
6.4 Using attention notes of phase relay ............ 15
7 Appendix
Appendix ...........................................
...........................................17
........... 17

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1 General

1.1 Introduction

Automatic Evacuation Supply Device (AESD) is specially designed for

optimizing the use of the modern elevator. When the normal operation
of the elevator encounters power supply system failure (power
breakdown, phase failure) or external power grid failure，the elevator
car will stop running immediately. In this situation, the passengers
would be trapped in the car and can’t leave away. The AESD real time
monitors the state of elevator power supply, at this moment,
emergency power supply for elevator will be automatically activated.
The elevator comes into emergency operation mode, travels to the
nearest floor and releases the passengers. An AESD equipped for an
elevator can not only guarantee the passengers’ safe, but also
strengthen the elevator’s integrative safety performance
correspondingly.

1.2 Environment conditions

(1) Operation temperature: -10℃—+50℃
(2) Transport and storage temperature: -25℃—+70℃
(3) Humidity: ≤95% non-condensing
(4) No corrosive gas, no inflammable and explosive gas, no conductive
dust.

1.3 Technical parameters

(1) Backup power: 6*12V, match 20Ah or 30Ah maintenance free
Lead-acid battery
(2) Charging voltage: AC342V—AC528V, 50Hz—60Hz
(3) Charging time: ≤12h
(4) Output voltage: 3-phase AC400V±10%/50Hz
(5) Device capacity & Current & Working Time (Table 1):

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No. Type of AESD Device Capacity SH Current

1 ZDSCHQTA-A9 5.5KVA+2KVA 150A

Table 1

Note: 2KVA means signal-phase output power 400VAC, From any two phase
among the L1S, L2S and L3S.
Other 3-phase 3*400VAC output power which provided from 3-phase
LV1, LV2 and LV3.

2 Principle

2.1 Electrical principle

AESD consists of 6 parts, including SH main power switch contactor, SAE
output control contactor, inverter, logic control unit, charging module and
battery. The principle drawing as the Figure 1 shows:

4V
C2D

DC0V

Figure 1

Please find the attached drawing of main circuit and control circuit in
the Appendix 1 and Appendix 2.

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2.2 Layout drawing and components parallel table

Layout drawing and components parallel table as the following Figure 2:

Components parallel table

NO. Name Mark
1 Control board Control
2 Fan FAN 14 15 1
3 Inverter Logic 16
4 Three-phase Transformer TE
5 CBB Capacitor C1/C2/C3 13
6 Terminals 18
7 Contactor SH 22
17
8 Contactor SAE
3
9 Three-phase protector J 2
10 Fuse FU3 23
11 Relay KA1
12 Air switch FU4 7 21
20
13 Rocker Switch SK 8 910 11 12 24 24
19
14 Display board LED 4
15 Transformer T2
16 EMC Filter EMC
17 Charger Charger
ACDC board ACDC 5 24 24
18
19 Capacitor C
C Capacitor
20 REB
discharge loop
6
21 Current transformer H
22 Air switch FU2
24 24
23 Air switch FU1
24 Battery Battery

Figure 2

2.3 Panel indicating lamp meanings

Panel indicating lamp meanings as the Figure 3 shows:

Power indicator -- Charging power supply indicating lamp is red.

Charge indicator -- Indicating lamp is yellow when charging.

Power indicator
Floating indicator -- Indicating lamp is green when battery
is full charged.
Charge indicator
Low-voltage indicator -- Indicating lamp is red when battery
voltage is lower than 60VDC.
Floating indicator
Running indicator -- Indicating lamp is green when the AESD
running.
Low-voltage indicator

Running indicator

Figure 3

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3 Installation and Connection

3.1 Fixing of AESD

The AESD is to be fixed to a wall.

3.2 AESD appearance figure

In the following figure, the left part of the figure is the battery box, the right
part of the figure is the AESD. The appearance figure as the Figure 4 ，Figure
45shows:

Figure 4 Figure 5

Note: There is some information on the nameplate such as: trade mark,
name, type, voltage, power, frequency, weight, production date,
bar code, origin and so on.

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Installation
Illustration
A Hanger

225

810
950
Support
Note:
Observe different A
shape and installation
of hanger and support

Figure 6

3.3 AESD mechanical installation

Note: Please use the following accessories in accessories bag

when install AESD and battery box.

According to figure 6, Please use M5*20 round head cross screws, M5

nut, M5*10 flat gasket, M5 spring washer to fix the six hanger and six
support on device and battery box, then useφ8*80 expansion screw to fix
the AESD on the appropriate place which near the shaft elevator control
cabinet, the accessories is shows on table 2：
Box label Bag label Part name Qty
I A φ8*80 expansion screw 12pcs
II hanger and support 6sets
M5*20 round head cross
III C 24pcs
screws
M5 nut, M5*10 flat gasket, M5
III C 24sets
spring washer
Table 2

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3.4 Installation and connection of battery

Please switch off the air circuit breaker FU1、FU2 and switch on the
device switch to the position of “check” before installing battery.

Caution: A battery can present a risk of electrical shock and high short
circuit current. The following precautions should be observed
when working on batteries:
(1) Remove watched, rings or other metal objects.
(2) Use tools with insulated handles.
(3) Wear rubber gloves and boots.
(4) Do not lay tools or metal parts on top of batteries.
(5) Disconnect the charging source prior to connecting or
disconnecting battery terminals.
(6) Determine if battery is inadvertently grounded. If inadvertently
grounded, remove source from ground. Contact with any part of a
grounded battery can result in electrical shock. The likelihood of
such shock can be reduced if such grounds are removed during
installation and maintenance (applicable to equipment and remote
battery supplies not having a grounded supply circuit).

3.4.1 20AH battery

Note: Please use the following accessories in accessories bag
when install 20AH battery.
(1) Please demount 2pcs of 30AH battery baffle and 3pcs of 30AH
battery diaphragm plate, you can set aside baffle / diaphragm and
reserve screws. Then use M5*8 screws to fix 3ps of 20AH battery
diaphragm on the battery box. At last, install the 6pcs of 20AH battery
to battery box and install back the 20AH baffle. As the Figure 7，8 and
Table 3 shows:
Box label Bag label Part name Quantity
III D M5*8flat screw 36pcs
20AH battery 6pcs
20AH battery baffle -1 2pcs
20AH battery baffle -2 1pc
20AH battery baffle 2pcs
Table 3

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Figure 7 Figure 8

(2) Please use M5*10 screws to fix battery cables on the battery
contact. As the Figure 9 and Table 4 shows:
Box label Bag label Parts name Quantity
Battery cables 7pcs
III E M5*10 screws 12pcs
Table 4

O O
F
N F
FU2
O O
F
N F
FU1

V
e 0
r
k
c
i a First piece Second piece d
e
w l
B battery R
e battery
u
l
B

er
k
V
8
iw .t
c Third piece d 4
a
l
B battery
Fourth piece
battery
e
R e
r eh ce
i
W
d
t rr
e
R er oc
us
si
ek
V am no
k
c d
2
7 it
a
l
B Fifth piece Sixth piece e
R e
r
es ce
battery battery i
W ae n
d
e l no
R
P c

Figure 9

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3.4.2 30Ah battery

Note: Please use the following accessories in accessories bag
when install 30AH battery.
（1）Please demount 2pcs of 30AH battery baffle and reserve screws
and this battery baffle. Then fix 6pcs of 30AH battery box. At last install
back 30AH battery baffle, as the Figure 10, 11 shows:

Figure 10 Figure 11

(2) Please use M6*16 hex bolts, M6*16 flat gasket and M6 spring
washer to fix the battery cables to the battery contacts. As the Figure
12 and table 5 shows:
Box label Bag label Parts name Quantity
Battery cables 7pcs
M6*16 hex bolts, M6 spring washer,
III B 12sets
M6*16 flat gasket
Table 5
O O
F
N F
FU2
O O
F
N F
FU1

0V k
rei acl First piece Second piece d
w e
R
B battery battery
eu
Bl

e
r
k
V
8
i
w .
acl Third piece Fourth piece d
e
R
4
e e t
c
B battery battery r
i h e
W t r
d
e
R e r
o
r
u c
s s
i
e
k
V a n
o
cka d
2
7 m i
t
lB Fifth piece Sixth piece e
R e e
s c
battery battery r
i
W a e
n
d e
l n
e
R
P o
c

Figure 12
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3.4.3 The diagram for AESD and battery box connected, as figure 13 shows:

电源指示
P ow er indicator

电梯断电自动平层装置
充电指示
C harge indicator

浮充指示
Fl oati ng i ndic ator

欠压指示
Low-v ol tage indicator AUTOMATIC EVACUATION SUPPLY DEVICE
运行指示
Runni ng indicator

O O
F
S
N F
FU2

O O
F
N F
FU1
e
r
i
W
d
e
R e
r
i
W
d
e k
R e c
a First piece d
r
i l Second piece e
R
w B battery battery
e
u
l
B

e
r
k
V
8 i
w
c Third piece d 4 .
当心触电 a
l
B battery
Fourth piece e
R e
r e tc
battery i
W h
t er
orc
d
e
R e
r
u
警 告 s s
e i
k n
V a o
k 2
7 m i
c
a d
e t
l Fifth piece Sixth piece e
R e
s c
B battery battery r
i
a e
W
e n
d
e l no
R
P c

Figure 13

3.5 AESD check

3.5.1 When installation of the batteries are completed, the order of the check
actions shall be jump JH-1 and JH-2, jump KEFE-1 and KEFE-2, then
switch the circuit breakers and turn the rocker switch to “work”
position.

3.5.2 After a 30s delay, AESD will start its inverter and pick up contactor SAE.
Use the multi-meter to measure the voltage between LV1 and N, LV2
and N, LV3 and N, and its voltage should be AC230V ±10%. The
running indicating is light on the top right corner of the device.

3.5.3 Disconnected KEFE-1 and KEFE-2, AESD will drop contactor SAE. The
resistance between KEF-1 and KEF-2 should be in the connect state.
Check has finished.

3.5.4 Please switch the AESD rocker switch on “check” position and air
circuit breaker on ‘’OFF’ position, dismount short jumper.

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3.6 Connect AESD with elevator circuit

Note 1: Please be sure that switch off the main power of the elevator
before connecting AESD device.

Note 2: Connect the AESD to the elevator control as described on

commission schematics.

4 Adjustment

Note: Commission the lift with AESD according the applicable

instructions.

5 Common Problems and Troubleshooting

Common problem and troubleshooting as the Table 6 shows:

No. Abnormality Resolve

A. The air circuit FU1、FU2 should switch on

“ON” position.
Disconnect B. Please check up whether the device
mains supply, but rocker switch is switched on “work”
1
AESD doesn’t position.
work
C. Please check up whether the elevator’s
main air circuit breaker is closed.

A. Please check up whether the L1, L2,

L3, LV1, LV2, and LV3 are connected
When AESD is correctly.
connected, the B. Please check up whether the “N” line is
2
elevator work connected well.
abnormality
C. Please check up whether the contactor
SH is connected well.

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A. Please check up whether all the

connections and terminals are
connected correctly.

B. Please check up whether the KEF signal

AESD starts is connected well.
work, but the C. Please check up whether the inserts of
3
elevator doesn’t inverter are connected well.
run
D. Please check up whether the contactor
SAE terminals are fastness.

E. Please check up whether the battery is

in the low-voltage state.

Table 6

6 Notice

6.1 Note of the AESD

6.1.1 Please be sure that the device rocker switch “S” is switched on
“check(0)” position when AESD device is transported, stored or
checked, and it should be switched on “work(1)” position after
adjustment and checking.

6.1.2 The AESD device should be put to use manually once a month in order
to that whether the device is normal or not (please artificial interrupt
power supply when the elevator no-load running).

6.2 Note of the battery

6.2.1 Choice of the battery:

Please use the fully seal non-maintenance battery with our AESD
device.
6.2.2 After installing and checking of the AESD device, we suggest that the
air circuit breaker FU1 and FU2 is disconnected if the elevator doesn’t
use temporarily and the mains supply failure is more than one week,
otherwise the battery may be damaged.
6.2.3 Battery storage：

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(1) Battery should be stored at low temperature, dry and clean
environment. And it should be avoided heat source and direct
sunlight. Storage battery is fully charged. Every three months,
recommend equalization charge for one time. Charge the batteries
at least once every six months, if they are stored at 25℃.
(2) The battery must be immediately charged after discharge.
(3) The battery which set aside for a period of time should be
recharged until the capacity is restored to its original level.
(4) When the capacity is only or below 40% of its rated capacity, the
battery should be with balanced charging to make the capacity
recovery.
6.2.4 Routine inspection the battery
.Regular inspection (at least once every 3 months） , you need to replace
the battery if the following exception occurred:
(1) Any abnormal voltage
(2) Any physical effects (such as impact or shell deformation)
(3) Any electrolyte leaks out
(4) Any abnormal heat
6.2.5 Tips
(1) To avoid danger, you should be not arbitrary removable battery.
(2) When use multiple batteries, please pay attention to the connection
of battery. Be careful not to short circuit.
(3) The battery should not be used under the environment of sealed or
high temperature. The 20-25℃ is the battery best operating.
(4) Please don’t use chemical cleaning agents, dry cloth or duster to
clean the battery.
(5) Please don’t let the rain poured into the battery or put the battery
into the water.
(6) Please don’t tank mix with different capacity, old and new, different
battery manufacturers’ batteries in the same box.
(7) Please don’t place the battery near the fire place or in the fire.
(8) Used batteries should be concentrated on the designated location
or recycled by the battery manufacturers.

6.3 Note of the C capacitance discharging

6.3.1 Before discharging C capacitance, please switch off the air circuit
breaker FU1、 FU2, turn the device switch “S” to the “Check” (0)
position.

6.3.2 Before discharging C capacitance, please plug off the plug from “Work”
position and plug into “Discharge” position on the REB PCBA, then press
reset switch CDB by hand, the LED1 indicator lights and FM1 buzzer
beeps, the C capacitance begin discharging until LED1 indicator goes
out and FM1 buzzer stops beeping. This process would last 30-60s.

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6.3.3 Release the reset switch CDB, plug off the plug from “Discharge”
position and plug into “Work” position. The discharging process of C
capacitance is finished.

6.4 Using attention notes of phase relay

6.4.1 Knob usage instructions of phase relay as figure 14 shows：

Knob（1） Input lower limit (2 to 22%) setting of

3-phase rated voltage
Knob（2） Input upper limit (2 to 22%) setting of
3-phase rated voltage
Knob（3） Delay time (（0.1 to 30S ）setting of phase
relay
Knob（4） Input 3-phase rated voltage setting

Figure 14

6.4.2 The model of knot adjusting tool for phase relay is slotted screwdriver
LC2.5-75mm as figure 15 shows, the usage instructions of adjusting tool
（slotted screwdriver）as figure 16 shows:

Slotted screwdriver Usage instructions of slotted screwdriver

LC2.5-75mm (Figure 15) (Figure 16)

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6.4.3 Phase relay input electric supply 3-phase rated voltage setting:
（1）When ZDSCHQTA-A9 ex-factory, setting the input 3-phase rated
voltage of phase relay with 380VAC as figure 17 shows:

380V setting (Figure 17)

（2）When input electric supply rated voltage with 400VAC, it needs to

adjust voltage knot of phase relay (4) correspondingly to 400V as figure
18 shows:

400V setting (Figure 18)

（3）When input electric supply rated voltage with 415VAC, it needs to

adjust voltage knot of phase relay (4) correspondingly to 415V as figure
19 shows:

415V setting (Figure 19)

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7 Appendix

Appendix 1:

Weidmuller terminals

C3
1 2 2
-

LV1

LV2

LV3

L1S

L2S

L3S
2
J
4
U
F

C2
1 2

C1
1 2

2 4 6 2 4 6
SAE
SH

1 3 5
J-15

J-18

1 3 5
COM
NO

TU-W
TU-U

TU-V
-
U
T
J
J-L1 L1

L2

J-L3 L3
J-L2

W
U

V
5 4
- 3
-
2 2 -
2 40.
J J J
/04
20
0.-
TE 4-
PSU
S

W
V
U
TE-U

TE-V

TE-W

E
c
W
V
U

P
i
g
IGBT

o
L
5 432 1
N

- - -
P

1 1 -1 -1 1
r J JJ J J
C

e
t
l
i C
F M
E
C +
M
E -

2
2345 + -
-
2-2-2-2
Weidmuller terminals

J J J J
FU2

1
L 2
L 3
L N EP
C

4-1H 4
3-1H 3 C/
2-1H 2 F0 H
02
1-1H 1 CD
H
H1

DC72V

DC0V

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Appendix 2:

Auxiliary contact of
main air circuit

AESD extral wiring

breaker
2A 1- V0
1P CD 1 2
k
k o
H 1- 2- 1- 2- 1- 2- o
- -
S 2
- EF EF FE FE t t
HJ HJ t t
1A 2
J EK EK K K a
b
a
b
1
- -22 16

Weidmuller terminals
2
X X HS 31
70 - 2
V8 - V8 1- 2- 1- 2- 1- 2- 1
k k
N- 26 A1K 40N o o
C4 C4 JH JH FEE FEE EFK EFK -
t
-
t
TU I + D + D t t
1 14 K K a
b
a
b
K 11
S
2A 2 1A
1
- 3-
AES
K 4 D
1
X 1 8 0
- E
X P 5 L
1A 9 A1
7 D
E
K
2- 5
L
1 0V HJ 2J
CA 6 1 7 1 5 1
J 2 3 4 J 2 3 4 5 J 2 3
4
1
EA 2 HJ
S 2
-
8 4 2
22 17 P u
f
HS 1- V
0
V
2
HJ C 7
J D C
D 35
器 2
7
电 15 2 1 2 3 H
继 -J S
序 21 1
U 45
相 F
discharging pcb

1
18- 1A A
C capacitance

- 3
J K 0
5 4
- -
B 1
m K K
8 E
R
p
i
-
S S
CD
e
v
i
r
KS 1 0
2- D
1U 8V
V4 )1 4
F 2 1
E-A
1 P P
2 D 12 3 4 5 6 D 1 23 4 5 6 7 8
AC S(
12 3
1
- 2
To Drive-ipm150-A

To Drive-ipm150-A

U -
To CONTROL-DSP-4

K K
V0 S S
V2 V8
7C 4C CD
D D F
To LED-04

1
3
-
C
U
1 2 J
0V k
o k
o
C 8 7 6 5 4 3 2 1 - -
D - - - - - - - - 1 2 3 4 5 6 t t 1 2
1
P 1
P 1
P 1
P 1
P 1
P 1
P 1
P -
2 -
2 -
2 -
2 -
2 -
2
t
a t
a - -
1- 2- 3- D D D D D D D D P P P P P P b b 1 2 3 4 F
E F
- - - - E
+
C 21 21 21 -16 -26 -36 -46 D D D D D D 1 1 1
H H H
1
H
K K
P P P J J J J

2
1A
K 0
1 1 3 6
P P 1 2 3 4 5 6 1
1 2 3 4 5 6 7 8 1 P 1 2 P 1 2 3 4 8
P 1 2 3 4 5 6 2
P 1 2 3
01

2Y
1 4 Y4D 1 2 3 Y5D 1 2 3 4
D
V
5 V D D
1 5
1 6 N
G N
G
+ - P A A
色 色
棕 兰

BH re 4
_ L
21 ga P O
R
-V hC S
D T
27 _ N
O
-Y L
O C
T R
T
N
O
2 C
V4 V0 V4 V0
12 C 62 CA
A + +
C C
A A
EP 7 5
1 1 2 3 4 4
1 1 9 1 5 1 2 3
D
E 2 1 D
E 2 1 1
P
2 1 1
P 1 2 3 P 6 5 4 3 2 1 P 2 P 2 3 4 P
L L
2

N W N V N U 3 3 3
8 1
FU3

1
5 1 2
1
- 2
- 4
- 5
- - -
3L 2L 7
J
7
J
7
J
7
J 1 H H E
A E
F E
F
- S S S
1
6
k
r + E
K E
K
- o C 4 4
8 4
1
H W 5
S
To LED-04

To LED-04

3 4
-
- 2
2 J
J

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 HANGZHOU FUNSTAR CO., LTD.

Add: Building 22, Energy and Environment Industry Park,

No.536 shunfeng Road, Qianjiang Economic Development Area,

，
Hangzhou China

Tel: +86 571 81957790/7791/7792

Fax: +86 571 81957768

P.C.: 311100

E-mail: [email protected]

URL: http://www.funstar-tech.com