C24 - PK - Iii Sem
C24 - PK - Iii Sem
DIPLOMA IN
PACKAGING TECHNOLOGY
Offered By
STATE BOARD OF
TECHNICAL EDUCATION AND TRAINING
TELANGANA HYDERABAD
TEACHING AND EXAMINATION SCHEME
III SEMESTER
Teaching Scheme Examination Scheme
Packaging Materials
8 PK-308 1 0 2 45 1.25 20 20 20 40 20 100 50
Testing Lab
Ancillary Packaging
9 PK-309 1 0 2 45 1.25 20 20 20 40 20 100 50
Material Testing Lab
Communication Skills
10 HU-310 1 0 2 45 1.25 20 20 20 40 20 100 50
& Life Skills Lab
Pass criteria: The minimum marks required for passing in any of courses are given below
1. Cumulative 35% (Mid Sem 1 + Mid Sem 2+ Tutorials+ End examination) and minimum marks in end examination is 35%
(i.e.14marks).
2. If the cumulative of CIE is less than 35% (i.e.21 marks out of 60) therefore more than 35% of SEE is required to get overall
35%.
SC-301-APPLIED ENGINEERING MATHEMATICS
Pre requisites:
This course requires the knowledge of Basic Engineering Mathematics and Engineering Mathematics at
Diploma 1st and 2nd Semester level.
Course Outcomes (COs):
At the end of the course, the student will have the ability to:
Course Content:
Reference Books:
1. Higher Engineering Mathematics, by B.S.Grewal - Khanna publishers.
2. Thomas’ Calculus, Pearson Publishers.
3. NCERT Mathematics Text Book for class XII, Part II.
4. Integral Calculus by Shanti Narayan and P. K. Mittal, S. Chand Publishers.
Suggested E-Learning references:
1. https://www.khanacademy.org/
2. https://www.wolframalpha.com/
3. https://onlinecourses.nptel.ac.in/
4. http://tutorial.math.lamar.edu/
𝑓 ′ (𝑥)
vi) 𝑑𝑥
𝑓(𝑥)
3.0 Integrate various functions by using Partial fractions and Integration by parts.
3.1 Evaluate Indefinite Integrals using Partial fractions.
3.2 Evaluate Indefinite Integrals using Integration by parts.
3.3 Apply the Bernoulli’s rule for evaluating the Integrals of the form 𝑢. 𝑣 𝑑𝑥, where u and
v are functions in x.
3.4 Evaluate the Integrals of the form 𝑒 𝑎𝑥 sin 𝑏𝑥 𝑑𝑥 and 𝑒 𝑎𝑥 cos 𝑏𝑥 𝑑𝑥,where a and b are
constants.
3.5 Evaluate the Integrals of the form 𝑒 𝑥 [𝑓(𝑥) + 𝑓′(𝑥)] 𝑑𝑥.
4.0 Evaluate the Definite Integrals using Fundamental Theorem of Integral Calculus and its
Properties.
4.1 State the Fundamental Theorem of Integral Calculus.
4.2 Calculate the Definite Integrals over an interval by using the Fundamental Theorem of Integral
Calculus.
4.3 Evaluate the Definite Integrals by using Substitution Method.
4.4 Explain various properties of Definite Integration.
4.5 Evaluate the Definite Integrals by using its properties.
5.0 Compute the Areas of irregular shapes and Volumes of solids of revolution using the
concept of Definite Integrals.
5.1 Define Area under simple curves.
5.2 Describe the sign of the Areas of simple curves.
5.3 Calculate the Areas under simple curves.
5.4 Determine the area of the region bounded by a curve and a line.
5.5 Find the area enclosed between two curves using methods of Definite Integration.
5.6 Define the volume of a solid generated by revolving a region bounded by the curves about axes.
5.7 Explain Volumes of solids of revolution.
5.8 Calculate the Volumes of a solid that is obtained by revolving a plane region about axes.
5.9 Compute the Volumes of solids of revolution of the area of the region bounded by the curve and
5.10 Evaluate the Volumes of solids formed by rotating a region bounded by the curves about axes.
a line about axes.
6.0 Understand Mean, RMS values and Numerical Methods
6.1 Explain Mean Value, Mean Square Value and Root Mean Square (RMS) value of the
functions in any given interval.
6.2 Obtain the Mean Value, Mean Square Value and Root Mean Square (RMS) values of the
functions in any given interval.
1
6.3 Explain Trapezoidal rule and Simpson’s 3rules.
1
6.4 Apply the Trapezoidal rule, Simpson’s 3 rules for for approximation of definite integrals
6.5 Solve the problems leading to engineering applications by using above methods.
CO1 3 2 3 1, 2 ,7
CO2 3 2 3 1, 2 ,7
CO3 3 2 3 1, 2 ,7
CO4 3 2 3 1, 2 ,7
CO5 3 2 2 3 1, 2 ,3,7
CO6 3 2 2 3 1, 2, 3, 7
STATE BOARD OF TECHNICAL EDUCATION & TRAINING, TELANGANA
DIPLOMA EXAMINATIONS (C - 24)
SC-301
SEMESTERIII,MID –I EXAM, MODEL PAPER
APPLIED ENGINEERING MATHEMATICS
(Open Book System)
Duration: 1: 00 Hour Max. Marks: 20
PART-A
Instructions: 1. Answer ALL questions. 04 × 01 = 04
2 Each question carries ONE mark.
1. Find: 2x – 𝑥 + 𝑥 3 𝑑𝑥.
𝑑𝑥
2. Find: .
3𝑥+7
𝑑𝑥
3. Find: .
25−𝑥 2
4. Find: 7 + 𝑥 2 dx.
PART-B
Instructions: 1. Answer ALL questions. 02 × 03 = 06
2. Each question carries THREE marks.
3
5(a) Evaluate: 𝑠𝑖𝑛 𝑥 𝑑𝑥.
OR
𝑐𝑜𝑠 2𝑥
5(b) Evaluate: 𝑑𝑥.
2𝑥
3𝑥 2
6(a)Evaluate: 𝑑𝑥.
4+𝑥 6
OR
6(b)Evaluate: 𝑥 2 + 2𝑥 + 5 𝑑𝑥.
PART- C
Instructions: 1. Answer ALL questions. 02 × 05 = 10
2. Each question carries FIVE marks.
𝑑𝑥
7(a) Evaluate: .
4𝑠𝑖𝑛 2 𝑥+9𝑐𝑜𝑠 2 𝑥
OR
7(b) Evaluate: 𝑠𝑖𝑛7 𝑥. 𝑐𝑜𝑠 3 d
2𝑥+5
8(a)Evaluate: 𝑑𝑥.
𝑥 2 −2𝑥+2
OR
𝟏
8(b)Evaluate: 𝑑𝑥.
4𝑠𝑖𝑛𝑥 +3𝑐𝑜𝑠𝑥 +6
STATE BOARD OF TECHNICAL EDUCATION & TRAINING, TELANGANA
DIPLOMA EXAMINATIONS (C - 24)
SC-301
SEMESTERIII,MID –II EXAM, MODEL PAPER
APPLIED ENGINEERING MATHEMATICS
(Open Book System)
Duration: 1: 00 Hour Max. Marks: 20
PART-A
Instructions: 1. Answer ALL questions. 04 × 01 = 04
2 Each question carries ONE mark.
2𝑥
1. Find: 𝑒 𝑠𝑖𝑛3𝑥 𝑑𝑥.
2. Find: 𝑒 𝑥 cot 𝑥 + log sin 𝑥 𝑑𝑥.
1 4
3. Find: 0
(𝑥 + 1 ) 𝑑𝑥
𝜋
4. Find: 2
𝜋 𝑥 𝑐𝑜𝑠 𝑥 2 𝑑𝑥.
−
2
PART-B
Instructions: 1. Answer ALL questions. 02 × 03 = 06
2. Each question carries THREE marks.
5(a) Evaluate: sinh 2𝑥 . 𝑠𝑖𝑛2𝑥 𝑑𝑥.
OR
5(b) Evaluate: 𝑥 3 𝑠𝑖𝑛2𝑥 𝑑𝑥 by using Bernoulli’s rule.
𝜋
𝑠𝑖𝑛 2025 𝑥
6(a) Evaluate: 2 𝑑𝑥.
0 𝑠𝑖𝑛 2025 𝑥+𝑐𝑜𝑠 2025 𝑥
OR
2𝜋
6(b) Evaluate: 0
𝑐𝑜𝑠 2 7𝑥 𝑑𝑥.
PART C
Instructions: 1. Answer ALL questions. 02 × 05 = 10
2. Each question carries FIVE marks.
𝑥2
7(a) Evaluate: 𝑑𝑥.
𝑥 2 +7𝑥+10
OR
𝑥𝑐𝑜𝑠 −1 𝑥
7(b)Evaluate: 𝑑𝑥.
1−𝑥 2
𝜋 𝑥
8(a) Evaluate: 0 25𝑐𝑜𝑠 2 𝑥+16𝑠𝑖𝑛 2 𝑥
𝑑𝑥.
OR
1 𝑐𝑜𝑠 −1 𝑥
8(b) Evaluate: 0
𝑑𝑥.
𝑥
STATE BOARD OF TECHNICAL EDUCATION & TRAINING, TELANGANA
DIPLOMA EXAMINATIONS (C - 24)
SC-301
SEMESTER III, SEMESTER END EXAM, MODEL PAPER
APPLIED ENGINEERING MATHEMATICS
(Open Book System)
Duration: 2 hours [Total Marks: 40]
PART-A
Instructions: 1. Answer ALL questions. 08 ×01 = 08
2 Each question carries ONE mark.
1. Find (𝑎0 + 𝑎1 𝑥 + 𝑎2 𝑥 2 + ⋯ + 𝑎𝑛 𝑥 𝑛 ))dx.
1
2. Find −1
𝑥 2 𝑠𝑖𝑛 𝑥 3 𝑑𝑥.
3. Find the area bounded by the curve y = 𝑥 2 , the x – axis and the ordinates x = 1and x = 3.
1
4. Find 𝑑𝑥.
𝑥𝑐𝑜𝑠 2 (𝑙𝑜𝑔𝑥 )
1
9(a) Evaluate: 𝑑𝑥.
𝑠𝑖𝑛 −1 𝑥 1−𝑥 2
OR
9(b) Find the area bounded by the curve y = cos x in (0, π).
5 𝑥
10(a) Evaluate: 0 𝑥+ 5−𝑥
𝑑𝑥.
OR
10(b) A swimming pool is 100 feet wide and the depth d in meters at a distance x meters from
bank is given by the following table:
x 0 20 40 60 80 100
d 0 7 9 15 8 2
1
Find the cross-section area of the swimming pool using Simson’s 3 -rule.
11(a) Find the area included between the parabola 𝑥 2 = 16y and its latus rectum.
OR
11(b) Find the volume of the solid by rotating one arc of the curve y = sin 3x about x – axis.
12(a) Find the RMS value of i = 3 sin x over the half wave.
OR
12(b) Find the Mean value of 𝑥 2 − 5𝑥 + 4 between the values of x,where the expression
vanishes.
PART C
Instructions: 1. Answer ALL questions 04 × 05 = 20
2. Each question carries FIVE marks
5𝑥+3
13(a) Evaluate: 𝑑𝑥.
𝑥 2 +4𝑥+10
OR
13(b) Find the area enclosed between the curve 𝑦 2 = 8𝑥 and the line 2𝑦 = 𝑥.
1
14(a) Evaluate: 𝑑𝑥.
𝑥 4 −1
OR
14(b)The velocity of a train which starts from rest is given by the following table. The time is
recorded in minutes from the start and speed in miles per hour.
Minutes 0 2 4 6 8 10 12 14 16 18 20
Miles/hour 0 10 18 25 29 32 20 11 5 2 0
1
Estimate approximately the total distance run in 20 meters using Simson’s 3 - rule.
15(a) Find the area between the two parabolas 𝑦 2 = 4𝑥 and 𝑥 2 = 12y.
OR
15(b) Find the volume of the right circular cone of height h and semi vertical angle α.
16(a) Determine the Root Mean Square value of the function y = 𝑥 2 𝑒 3𝑥 in the range between
x = 0 and x =2.
OR
2𝜋
16(b)Find the Mean value of 𝑠𝑖𝑛2 𝜔𝑡 in the interval 0, .
𝜔
PK-302 STRENGTH OF MATERIALS
Pre requisites
Knowledge of basic mathematics and Applied Science
Course Outcomes
CO1 Explain the mechanical properties and describe the different types of stress, strains and
elastic constants and compute the factor of safety in sustainability of material aspects
CO2 Compute the strain energy developed in bodies subjected to gradual / sudden / impact
loads
CO3 Interpret the Variation of moment of inertia for different Mechanical Engineering
Sections
CO4 Compute the hoop and longitudinal stresses in thin cylindrical shells
CO5 Draw and Compare the shear force and bending moment diagram on beams
CO6 Compute the bending stresses in the beams
Course Content
UNIT 1: SIMPLE STRESS AND STRAINS Duration: 12 Periods.
Application of static’s, to identify the nature and effect of tensile, compressive and shear forces, To
define the terms stress, strain, modules of elasticity, poison’s ratio, To draw typical stress vs strain
curve for a M.S Specimen, To mention the significance of factor of safety, To compute stress,
strain, values on uniform sections and composite sections. To write the relation between elastic
constants E,N,K & 1/m.
To know the meaning of resilience, To write an expression for resilience. To compute instantaneous
stress developed in bodies subjected to gradual / sudden / impact loads.
Recommended Books
1 Strength of Materials -singer
2 Mechanics of structure - S.B junnarkar
3 Strength of materials -Khurmi
4 Strength of Materials - Ramamrutham.
7.Study and think an pneumatic circuit for an application beyond the syllabus and Draw
the circuit diagram , submit hand written report of 500 words.
8. Quiz
9.Group discussion
10. Surprise test
Suggested e-Resources:
1. www.nptel.iitm.ac.in/courses/.../IIT.../lecture%2023%20and%2024htm
2. www.wikipedia.org/wiki/Shear_and_moment_diagram
3. www.freestudy.co.uk/mech%20prin%20h2/stress.pdf
4. www.engineerstudent.co.uk/stress_and_strain.html
5. https://www.iit.edu/arc/workshops/pdfs/Moment_Inertia.pdf
CO-PO Mapping Matrix
CO1 Explain the mechanical properties and describe the R/U 1,2 12
different types of stress, strains and elastic constants
and compute the factor of safety in sustainability of
material aspects
PART –A MARKS: 4 X 1 = 4
NOTE: Answer ALL questions. Each question carries ONE marks.
1. Define stress
2. State Hooke’s law?
3. Define moment of inertia
4. Define strain energy and explain how it is stored in a body
PART –B MARKS:2 X3 = 6
NOTE: Answer ALL questions. Each question carries THREE marks.
5 (a).Draw stress – strain diagram for mild steel and explain the silent points on it
(OR)
5 (b).A steel rod of 20mm diameter 600 mm long is subjected to an an axial pull of 40 kN.
Determine the stress.
6 (a).Define centroid and centre of gravity
(OR)
6 (b).Write short notes on
i . Resilience ii. Proof resilience iii. Modulus of resilience
PART –C MARKS:2 X5 =10
NOTE: Answer ALL questions. Each question carries FIVE marks.
17(a).A bar 3 m long and 50 mm diameter hangs vertically and has a collar securely attached to the
lower end. Find the maximum instantaneous stress induced when a
i) Weight of 2500 N falls through a height of 130mm on to the collar.
ii) Weight of 25000 N falls through a height of 13mm on to the collar.
Take E = 2 x 105 N/mm2
(OR)
7(b).A bar of varying section is loaded as shown in Fig. Determine the total elongation.
Take E= 2.0 x 105N/mm2
(OR)
8(b).Calculate the M.I of the given section
MODEL QUESTION PAPER
BOARD DIPLOMA SEMESTER END EXAMINATIONS (C-24)
D.PKGT – III - SEMESTER EXAMINATION
PKG-302 STRENGTH OF MATERIALS
PART –A MARKS: 8 X1 = 8
NOTE: Answer ALL questions. Each question carries ONE marks.
PART –B MARKS:4 X3 =1 2
(OR)
10(b).Draw the circuit symbols of various types of Accumulators
113(a).A m.s. bar of length 2m and has a diameter of50mm, hangs vertically. A load of 20kN falls
on a collar attached to the lower end. Find the maximum stress when.
(a). Height of falls is 100mm
(b) Load is applied suddenly without impact
(c ) The load is applied gradually. Assume E = 2 x 105 N/mm2.
(OR)
13(b).Two reservoirs are connected by a 5000 m long and 1.5 m diameter C. I. pipe with f =0.01.
The difference in water levels in two reservoir is 25 meters.Determine the increase in discharge if
the C. I. pipe is replaced with a smooth steel pipe of same size with f = 0.005
14(a).Draw the SF and BM diagram of simply supported Draw the SF and BM diagram of simply
supported beam 1.2 m long for the given loading
(OR)
14(b).Draw schematic diagram of external gear pump and explain its construction and working.
15(a).In a hydraulic power system, water is available at a head of 150 m and is to be carried through
a pipe of length 500 m. Determine the minimum size of the pipe that will convey water for an
output of 1000 kW at 90% efficiency. Take f =0.006
(OR)
15(b).The pressure at the inlet of a pipe is 7000 kPa and the pressure drop is 700 kPa. The line is 15
km. Long. If 75 kW power is to be transmitted through this pipe line, find the diameter of the pipe
and efficiency of transmission. Take f =0.006 w = 9.81 k N/m3
16(a).Draw the line diagram of a screw pump and explain its working
(OR)
16(b).Explain the principle of operation of centrifugal pump with a sketch
PKG-302 STRENGTH OF MATERIALS
QUESTION BANK
PART –A
1. Define malleability and Ductility.
2. What do you mean by Hardness.
3. Write different properties of materials and explain briefly.
4. Define Strength,
5. Define of Modulus of elasticity
6. Define Brittleness and Toughness:
7. Define Fatigue strength and Creep.
8. What is Stress and Strain ?
9. List out the types of loads ?
10. What are the types of stresses?
11. What is meant by modulus of elasticity ?
12. What are the units for POISSON’S RATIO?
13. Define Young’s modulus?
14. What is bulk modulus?
15. Define centroid and centre of gravity
16. Define moment of inertia
PART-B
1. A steel rod of 20mm diameter 600 mm long is subjected to an an axial pull of 40 kN.
Determine the stress.
2. A steel rod 30 mm diameter 800 mm long is subjected to an axial pull of 50 kN. Determine
the Stress?
3. A specimen of 40x60 mm cross section is subjected to a load of 35 kN. The specimen has
800 mm in length. Calculate the stress induced in the member.
4. A steel rod 20mm dia and 600mm long is subjected to an axial pull of 40kN.Determine the
elongation of the rod if E = 2 x 105 N/mm²
5. A square steel rod 20mm x 20 mm in section is to carry an axial load (compressIVe) of 200
kN. Calculate the shortening in a length of 60 mm. Taken E = 2.1 x 108 KN/m2
6. Calculate the elongation of a steel rod of 25mm diameter and 2mm in length when subjected
to an axial pull of 40kN. Take young's modulus of steel is 2x105 N/mm2
7. Draw stress- strain diagram for mild steel and show the silent points
8. State (a) Hook’s Law (b) Factor of Safety
9. Explain Elastic Constants.
10. Define strain energy.
11. Write short notes on
a . Resilience b. Proof resilience c. Modulus of resilience
12. Calculate the strain energy stored in a bar of 2000mm long, 50mm wide and 40mm thick,
when it is subjected to a tensile load of 58860 N. Take E = 1.96x105 N/mm2.
13. An axial pull of 100 kN is gradually applied on a circular steel rod 3m long and 40mm
diameter. Find the strain energy that can stored in the rod. If E for rod material is 2.0 x 105
N/mm2.
14. A circular bar of diameter 50 mm and 3 m long is subjected to gradually applied load of 100
kN. Find the strain energy absorbed by the bar. Also find the strain energy if the same bar
is turned down to a diameter of 25 mm over half of its length from one end.
Take E = 2 x 105 N/mm2.
15. A compressIVe load of 40 kN is suddenly applied to a bar of 30 mm diameter and 4 m long.
What is the work done on the bar ? What is the resilience per unit volume ? Take E = 200
kN/mm2
16. An axial pull of 50 kN is suddenly applied to steel rod of 2m long and 1000 mm2 in cross-
section. Calculate the strain energy that can be absorbed, if E = 200 kN/mm2
17. An axial pull of 50 kN is suddenly applied to steel rod of 2m long and 1000 mm2 in cross-
section. Calculate the strain energy that can be absorbed, if E = 200 kN/mm2
18. Find the instantaneous extension produced by a suddenly applied load of 20 kN, in a bar of
625 mm2 cross-sectional area and 1500mm long. Also determine the resilience.
Take E = 2 x105 N/mm2.
19. A steel rod of 30mm diameter is 3 m long. If it is subjected to a axial pull of 80 kN suddenly
applied to it, find the maximum instantaneous stress and elongation produced. Take E =
200 kN/mm2
20. A 10mm mild steel bar of length 1.6m is stressed by a weight of 150 N freely dropped
through a height of 20mm before commencing to stretch the bar. Find the instantaneous
stress and elongation produced in the bar. Take E = 2 x 105 N/mm2.
21. A weight of 2kN is dropped on to a collar at the lower end of a vertical bar 3m long and
28mm in diameter. Calculate the height of drop if maximum instantaneous stress is not to
exceed 120N/mm2. Take E = 2 x 105 N/mm2.
PART-C
1. What is linear strain?
2. Draw stress- strain diagram for mild steel and explain the silent points on it.
3. A bar 3 m long and 50 mm diameter hangs vertically and has a collar securely attached to the
lower end. Find the maximum instantaneous stress induced when a
Weight of 2500 N falls through a height of 130mm on to the collar.
Weight of 25000 N falls through a height of 13mm on to the collar.
Take E = 2 x 105 N/mm2
4. A bar 3 m long and 50 mm diameter hangs vertically and has a collar securely attached to
the lower end. Find the maximum instantaneous stress induced when a
Weight of 2500 N falls through a height of 130mm on to the collar.
Weight of 25000 N falls through a height of 13mm on to the collar. Take E =
2 x 105 N/mm2.
5. A 10 mm diameter mild steel bar of length 1.5 m is stressed by a weight of 120 N dropping
freely through 20mm before commencing to stretch the bar. Find the maximum
instantaneous stress and the elongation produced in the bar. Take E =2x105 N/mm2.
6. A steady load of 10 kN produces a stretch of 1.6 mm in a bar of 12.5 mm diameter. What
stress would be produced in the bar if a load of 700 N falls freely through a height of 70 mm
before commencing to stretch the bar ? Take E = 2 x 105 N/mm2
7. A m.s. bar of length 2m and has a diameter of50mm, hangs vertically. A load of 20kN falls
on a collar attached to the lower end. Find the maximum stress when.
(a). Height of falls is 100mm
(b). Load is applied suddenly without impact
(c ). The load is applied gradually. Assume E = 2 x 105 N/mm2.
8. Find the centroid of a channel section given in the fig.
10. Find the moment of inertia of a rectangle with 20 mm wide and 30 mm deep about axis.
11. Find the moment of inertia of the section shown in fig. about its centroidal axis parallel to the
base.
12. Find the moment of inertia as shown in fig about centroidal axis XX perpendicular to the web.
.
100 mm
20m m
20m m
100m m
20m m
200m m
13. A bar of T- section has flange 50 mm wide and 10 mm thickness web is 80mm deep and 10 mm
thick as in fig gIVen below. find the moment of inertia of the section about centroidal axes, XX
and YY
14. Determined M.I of a channel about the centroidal axes. The dimensions are in mm of following
fig.
PK-303-PRINCIPLES AND APPLICATIONSOF THERMODYNAMICS
Course Title : Principles and Applications of Course Code PK-303
Thermodynamics
Semester III Course Group Core
Teaching Scheme in 60:15:0 Credits 2.5
Hrs(L:T:P)
Methodology Lecture + Assignments Total Contact
Periods: 75
CIE 60 Marks SEE 40 Marks
Pre requisites
Knowledge of basic mathematics and Applied Science
Course Outcomes
Course Content
UNIT 1 - FUNDAMENTALS AND LAWS OF THERMO-DYNAMICS Duration: 12
Periods
Define the various terms associated with the Thermo dynamic system. Define the ‘State and
System’. Name the types of thermo-dynamic systems. Explain the closed, open and Isolated system
with examples. List the Thermo-dynamic properties of a system. Define the various Thermo-
dynamic properties. Write examples for each type of property. State the Zeroth law of thermo-
dynamics. State the First law of Thermo-dynamics. Second law of thermo-dynamics. Solve
problems dealing with conversion of heat into work and Vice-versa.
3) Tidal energy: Identify the energy available in tides and its usefulness in conversion. State the
working principle of tidal power plant. State the different operation methods of utilization of tidal
energy. State the site requirements for installation of tidal power plant. State the advantages of tidal
power generation.
4) Bio- Gas: Understanding the meaning of bio-mass and bio-gas. State the principle of bio-gas
generation. State the chemical composition and properties bio-gas. State the applications of bio-gas.
List out the different types of bio-gas plants. Explain the construction details and working principle
of fixed dome type and floating dome type bio-gas plants with sketches.
Reference Books
1. Thermal Engineering. by Mathur & Mehta.
2. Heat Engines by Pandya & Shah.
3. Heat Engines by R.C. Patel & Karamchandani.
4. Thermal Engineering I by M. Zakria Baig.
5. Applied Thermo – Dynamics by R.S.Khurmi.
6. Non-Conventional energy sources by G.D Roy
Suggested e-Resources:
1. http://nptel.ac.in
2. www.packagingclinic.com
3. www.iip.in.com
4. https://pcri.org
5. http://www.nptel.iitm.ac.in/video.php?subjectId=112105123 (IIT-B Video lectures)
6. http://www.thermofluids.net/
7. http://www.learnerstv.com/Free-Engineering-Video-lectures-ltv301-Page1.htm
8. http://www.grc.nasa.gov/WWW/k-12/airplane/thermo.html
9. http://www.youtube.com/watch?v=Xb05CaG7TsQ
10. http://www.youtube.com/watch?v=aAfBSJObd6Y
11. http://www.youtube.com/watch?v=DHUwFuHuCdw
12. http://www.youtube.com/watch?v=kJlmRT4E6R0
13. http://www.youtube.com/watch?v=GKqG6n6nAmg
PART –B MARKS:2 X3 = 6
NOTE: Answer ALL questions. Each question carries THREE marks.
8(a) A closed vessel contains 2 kg of carbon dioxide at temperature 200 C and pressure 0.7 bar. Heat
is supplied to the vessel till the gas acquires a pressure of 1.4 bar. Calculate a)Final temperature b)
Work done on or by the gas c) Heat added d)Change internal energy
Take specific heat of the gas at constant volume as 0.657kJ/kg K
(OR)
8(b). A gas, having initial pressure, volume and temperature as 275 kN/m2, 0.09 m3 and 1850 C
respectively, is compressed at constant pressure until its temperature is 150 C. Calculate the amount
of heat transferred and work done during the process. Take R = 290 kJ/kg k and Cp = 1.005 kJ/kg k
MODEL QUESTION PAPER
BOARD DIPLOMA SEMESTER END EXAMINATIONS (C-24)
D.PKGT – III – SEM, SEMESTER END EXAMINATION
24PKG-303C – Principles and Applications of Thermodynamics
TIME: TWO HOURS MAXIMUM MARKS:
40
PART –A MARKS: 8 X1 = 8
NOTE: Answer ALL questions. Each question carries ONE marks.
1. Classify a thermodynamic system
2. Write any two limitations of Carnot cycle ?
3. What is an I.C Engine – Define?
4. Write any two uses of compressed air?
5. Define the term solar radiation ?
6. Define the Wind energy
7. What are the different types of dryers
8. What is biogas?
PART –B MARKS:4 X3 =1 2
Answer ALL questions. Each question carries THREE marks.
9 (a).A closed system undergoes a process change in which 2 KJ of heat energy is supplied to
system. Find the change in internal energy under the following conditions.
10(a).Draw the P-V and T- diagrams for Otto cycle and explain the salient points ?
(OR)
10.(b).Describe the Working of Natural Circulation Water Heater with a sketch.
11(a).Explain the working principle of diesel cycle with the P-V and T- diagrams ?
(OR)
11(b).Explain the working of a 4-stroke C.I engine with a neat sketch?
13 (a).In constant pressure process, the change in enthalpy is 20KJ and work done is 15 KJ, what is
the heat transfer ?
(OR)
13 .(b).Draw a P-V diagram for an ideal reciprocating single stage air compressor without clearance
14(a).A certain gas occupies a space of 0.3 m3 at a pressure of 2 bar and a temperature of 770 C. It is
heated at a constant volume until the pressure is 7 bar. Determine a)Temperature at the end of
process.
b) Mass of the gas. c)Change in internal energy.Assume Cp = 1.005 KJ/Kg K, Cv = 0.718 KJ/Kg
K.
(OR)
14 .(b).What do you mean by adiabatic drying
15(a).Find the air standard efficiency of engine working on otto cycle for the compression ratios 6,
7, and 8. ( take = 1.4 ).
(OR)
15(b).Analyze the stages in drying for a solution being dried in a spray dryer.
16 (a). What are the factors to be considered for selection of site for tidal power plant
(OR)
16 .(b).Explain about the construction and working principle of floating type digester with neat
sketch
24PKG-303C – Principles and Applications of Thermodynamics
QUESTION BANK
PART –A
1. Define system and classify a thermodynamic system with examples.
2. Define state, property of thermodynamic system?
3. What is intensive property of a system?
4. What is extensive property of a system?
5. Define the terms pressure and volume
6. State first law of thermodynamics?
7.State thermodynamics Second law ?
8. State boyle’s law and Charles's law.
9.Represent the constant volume process on p-v diagram.
10.Represent the constant pressure process on p-v diagram
11.Represent the isothermal process on p-v diagram for expansion and compression
12.Define entropy related to thermodynamic system.
13.State Clausius’ theorem.
14.Describe the concept of entropy
15. What is cycle?
16. What are the conditions for reversible cycle?
17. What is the application of Carnot cycle ?
18.Name the processes involved in Otto cycle ?
19. State the assumptions made in the analysis of otto cycle ?
20. Draw the P-V and T- diagrams for Otto cycle ?
21.What is an I.C Engine – Define?
22.Draw a P-V diagram for an ideal reciprocating single stage air compressor without clearance
23. What do you mean by adiabatic drying
24.What are the renewable energy sources?
25..State the need of using renewable energy sources
26. State the advantages of Solar air heater.
27. State the applications of Solar air heater.
28.List the deferent Solar Appliances
29.Define the terms a) Wind b) Wind energy.
30.What are the causes of wind ?
31. Define wind mill ?
32.Give the classification of wind mill
33. Write about bio mass,bio energy and bio gas
34. Write about chemical composition,properties and applications of bio gas
35. Explain briefly the uses of biogas
36. Explain about tidal range with a sinusoidal curve.
PART –B
1.Write the statement of Zeroth law of thermodynamics and explain with suitable examples?
2.What do you mean by thermal equilibrium, explain?
3.A System executes a cyclic process during which there are four transfers, namely, Q1 = 20 kJ,
Q2= -4 kJ,Q3 = 15 kJ, Q4 = 4 kJ. At four points work is done three of which are W1 = 306 kJ, W2 =
-2.6kJ and W 3=4 kJ. What is the fourth quantity ? State whether work is done by the system or on
the system.
4.A closed system undergoes a process change in which 2 KJ of heat energy is supplied to system.
Find the change in internal energy under the following conditions.
(a) 0.5 kJ of work is done on the system.
(b) 0.75 kJ of work is done by the system.
5.A tank containing air is stirred by a paddle wheel. The work in put in to the tank is 1000 KJ, and
heat transferred from the tank is 400 KJ. Calculate the change of internal energy.
6.A gas when original pressure and volume were 400 kN/m2 and 0.15m3 is expended until its new
pressure is 75 kN/ m2 while its temperature remain constant what is its new volume ?
7.The value of adiabatic index of a certain gas is 1.41and its specific heat at constant volume is
0.65kJ/kg k Determine the gas constant
8.In constant pressure process, the change in enthalpy is 20KJ and work done is 15 KJ, what is the
heat transfer ?
9.During constant pressure process at 10KN/m2 , the volume changes from 1m3 to 5m3. What is the
work done ?
10.0.1m3 of air at a pressure of 1.5 bar is expanded isothermally to 0.5m3. Calculate the final
pressure of the gas and heat supplied during the process
11.Draw P-V diagrams for
isochoric process
isobaric process
isothermal process
Isentropic process
12.What are the assumptions made in Carnot cycle ?
13.What are the limitations of Carnot cycle ?
14.An engine produces 10kJ as work while 80kJ enters the engine cycle as heat . Determine
the energy rejected and the thermal efficiency of cycle.
15.A Carnot cycle operates between 9000C and 1000C. Determine the efficiency of cycle, the heat
rejected and the useful work out put, if 100kJ enters the cycle as heat.
16.A carnot cycle operates between the source temperature 5350C and sink temperature of 350C. If
the engine is to have an out put of 40kW, determine the heat supplied, efficiency of engine, and heat
rejected.
17.Find the efficiency of an engine working an the Carnot cycle if heat is taken at 5400C and
rejected at 450C.
18.Explain the working principle of Otto cycle with P-V and T-s diagrams ?
19. Write the formula for the air standard efficiency of Otto cycle and explain each term in it.
20.Draw the P-V and T- diagrams for diesel cycle and explain the salient points ?
21.Explain the working principle of diesel cycle with the P-V and T- diagrams ?
22.Write the thermal efficiency equation of diesel cycle and explain each term in it.
23.Give the comparison between Carnot cycle and Otto cycle.?
24.How I.C engines are classified basing on cycle of operation ?
25.What are the advantages of I.C Engines over E.C Engines?
26.Draw the line diagram of general arrangement of compressor.
27.What are the uses of compressed air?
28.How do you classify air compressors?
29.Explain the working principal of a single stage reciprocating air-compressor with a neat sketch.
30.What are the different types of dryers
31.How will the drying rate curve change if the wet solid is dried in a fluidized bed dryer instead of
a tray dryer?
32.Write influenced by the drying process in a tray dryer.
33.How drying foods preserve
34.Explain the working principle of Solar air heater.
35.What is Solar Collector ? List the deferent types of Solar Collectors.
36.Describe the Working of Cylindrical Parabolic Collector.
37.List the deferent Methods of Storing Solar Energy.
38.Explain the Working of Solar Pond with a Sketch. State the Applications
39.What are the Applications of Solar Water Heaters
40.State the Advantages and Dis-Advantages of Solar Cooker
41.Explain Working of Solar Still with a sketch.
42.Describe the Working of Solar Dryer with neat figure.
43 Explain the Working of Box Type Solar Cooker with a sketch.
44. What are the advantages and disadvantages of wind energy ?
45.What are the factors to be considered in selection of a site for wind energy conversion system ?
46.What are the components of wind mill and explain them in brief ?
47.What is tide? And Explain about principle of tidal power generation
48. What are the main components of tidal power plant.
49.What are the factors to be considered for selection of site for tidal power plant
50. List out four advantages and four limitations of tidal power
PART –C
1.Air at initial pressure of 1.3 bar has specific volume of 0.9 m3/kg and temperature 1350C. Find the
gas constant.
2.An ideal gas has a mass 1.5kg and occupies 2.5m3 while at a temperature of 270 and pressure of
200 kN/m2 Determine the gas constant
3.A closed vessel contains 2 kg of carbon dioxide at temperature 200 C and pressure 0.7 bar. Heat is
supplied to the vessel till the gas acquires a pressure of 1.4 bar. Calculate a)Final temperature b)
Work done on or by the gas c) Heat added d)Change internal energy
Take specific heat of the gas at constant volume as 0.657kJ/kg K
4.A gas, having initial pressure, volume and temperature as 275 kN/m2, 0.09 m3 and 1850 C
respectively, is compressed at constant pressure until its temperature is 150 C. Calculate the amount
of heat transferred and work done during the process. Take R = 290 kJ/kg k and Cp = 1.005 kJ/kg k
.
5.One kg of ideal gas is heated from 18.30 C to 93.40C. assuming R = 0.264 kJ/kg k and = 1.18 for
the gas, find 1)specific heat 2)change internal energy.
6.For certain ideal gas R = 0.278 kJ/kg k and = 1.25 determine Cp, Cv
7.One kg of air is heated in a closed rigid vessel such that its temperature changes from 270C to
4270C. Find the heat transferred and change in internal energy. Assume R=0.287KJ/Kg k and
Cp=1.005KJ/Kg k.
8.A certain gas occupies a space of 0.3 m3 at a pressure of 2 bar and a temperature of 770 C. It is
heated at a constant volume until the pressure is 7 bar. Determine a)Temperature at the end of
process. b) Mass of the gas. c) Change in internal energy.
Assume Cp = 1.005 KJ/Kg K, Cv = 0.718 KJ/Kg K.
9.0.4 kg of air at a pressure of 1 bar and 200C is compressed isothermally until its volume is 0.08
m3. Determine the work done on the air during compression. Also find the final pressure of the gas.
Take R=0.287kJ/kgk
10.A Carnot engine is operating between two reservoirs at temperature 7500C and 350C .Ifthe
engine receives 220 KJ of heat from the source , Calculate the heat rejected, efficiency and
work done.
11.Find the air standard efficiency of engine working on otto cycle for the compression ratios 6, 7,
and 8. ( take = 1.4 ).
12.Find the increase in the percentage of air standard efficiency of Otto cycle if the compression
ratio increased from 6 to 7. ( take = 1.4 ).
13.Find the air standard efficiency of engine working on Otto cycle if the compression ratio is 5.
Also find the percentage increase in ASE if the compression ratio is increased to 7. Take = 1.4
14.Compare carnot, otto and diesel cycles with each other?
15. Explain the working of a 4-stroke C.I engine with a neat sketch?
16. Explain the working of a 2-stroke C.I engine with a neat sketch?
17. With a neat sketch explain the working of a four stroke S.I engine?
18. Explain the working of a two stroke petrol engine with a neat sketch
19. Write the comparison of 4-stroke engines and two stroke engines.
20. Compare S.I engines and C.I engines.
21. A Single stage reciprocating air compressor is required to compress 60m3 of air from 1bar abs to
8 bar abs. find the work to be supplied if law of compression is PV1.25 = constant
22. Find the amount of work required to compress and discharge 1m3 of air at 150c and 1bar to 7 bar
abs, when the compression is isothermal. Take R= 0.29 KJ/Kg K
23. Asingle stage air compressor has an effective swept volume of 5m3/min and delivers to a
receiver at a pressure of 6.5bar. The index of compression n=1.25, and the temperature at the end of
suction stroke is 350c and pressure is 1.03 bar.
24. Explain constant rate period, drying)
25. Explain constant Falling rate period drying)
26. Analyze the stages in drying for a solution being dried in a spray dryer.
27. How the distribution of a water-soluble drug in a wet granulation
28. What is the optimum temperature for drying . Explain briefly
29. Write different types of dehydraters.
30. Explain Working of Solar Flat Plate Collector.
31. Describe the Working of Natural Circulation Water Heater with a sketch.
32. Explain Working of Forced Circulation Water Heater.
33. Explain the Working of Solar Vapour Absorption Refrigeration system.
34. Explain the working principle and constructional details of Horizontal Axis Wind Mill.
35. Explain about the vertical axis wind mill with a neat sketch.
36. State the differences between HAWM and VAWM.
37. Explain about the construction and working principle of floating type digester with neat sketch
38. Explain the construction details and working principle of fixed dome type bio-gas plant with
neat sketch.
39. Explain briefly the working of tidal power plant with neat sketch.
PK-304 CONVENTIONAL PACKAGING MATERIALS
Pre requisites
This course requires the basic knowledge of Basics of packaging technology and Elements of
packaging Technology
On completion of the course, the student will be able to :
Course Outcomes
Course Content
UNIT 1 - PAPER
Duration: 12 Periods(L:7-T:5)
Properties of paper and paper board, nomenclature of paper products - Main Packaging papers –
Structural and general properties , definitions, physical characteristics - Mechanical properties,
surface properties and optical properties - Manufacturing process.
UNIT 5 - WOOD
Duration: 13 Periods(L:8-T:5)
The nature of wood, wood for box making - defects in wood - plywood, Fibre building boards
– board types and manufacture - processing and using techniques
Packaging Metals, Black plate, Tin free steel, Aluminum foil -Metal cans construction, types
of seam & joints, types of closures - Aluminum cans. Advantages, disadvantages and uses of
steel and aluminum cans - Aluminum collapsible tubes, Advantages, disadvantages and use,
outline of manufacturing process,
Reference Books
1. Packaging – An Introduction. - Stanley Sacharow
2. Fundamentals of Packaging - F.A. Paine
3. The Packaging Users Hand Book - F.A. Paine
4. Hand Book of Package Engineering - J.F. Hanion
SUGGESTED LEARNING OUTCOMES
1.0 PAPER
Definition of paper and selection of raw materials for paper manufacturing. Types of paper
and analyze the properties for suitability. able to know about Applications and advantages of
paper and paper board in packaging.
5.0 WOOD
Analyze the properties of wood with moisture contents and Identify the Defects in wood.
Categorize types of wooden boxes, cases and crates, barrels and baskets.
Suggested e-Resources:
1. http://nptel.ac.in
2. www.packagingclinic.com
3. www.iip.in.com
4. https://pcri.org
CO-PO Mapping Matrix
PART –A MARKS: 4 X 1 = 4
NOTE: Answer ALL questions. Each question carries ONE marks.
PART –B MARKS:2 X3 = 6
NOTE: Answer ALL questions. Each question carries THREE marks.
5 (a).Explain the manufacturing process of Paper with the help of neat sketch.
(OR)
5 (b).Explain about chemical pulping methods.
6 (a).What are the different closing methods of corrugated board and explain.
(OR)
6 (b).Draw two-fly and three-fly corrugated board and indicate the parts.
PART –C MARKS:2
X5 =10
NOTE: Answer ALL questions. Each question carries FIVE marks.
7(a).Explain the manufacturing process of Paper with the help of neat sketch.
(OR)
7(b).What are the different pulping processes and explain them.
8(a).How the moisture effect on the properties of “wood”, explain ?
(OR)
8(b).Explain the manufacturing process of metal containers.
MODEL QUESTION PAPER
BOARD DIPLOMA SEMESTER END EXAMINATIONS (C-24)
D.PK – III - SEMESTER EXAMINATION
24PKG-304 - CONVENTIONAL PACKAGING MATERIALS
PART –A MARKS: 8 X1 = 8
NOTE: Answer ALL questions. Each question carries ONE marks.
1. What are the secondary Raw materials used for paper making ?
2. Draw two-fly and three-fly corrugated board and indicate the parts.
3. What are the defects in glass container explain with neat sketch ?
4. What are the disadvantages of composite container.
5. What are the physical properties of wood ?
6. What are the Mechanical properties of “Wood” ?
7. What are the applications of natural Fibres ?
8. What are the raw materials used for metallic containers ?
PART –B MARKS:4 X3 =1
2
QUESTION BANK
24PKG-304 - CONVENTIONAL PACKAGING MATERIALS
PART –A
1. What are the secondary Raw materials used for paper making ?
2. What is Deinking process, explain ?
3. Define cellulose and draw it’s molecular structure ?
4. What is Mechanical pulping method explain briefly?
5. What is cellulose and draw molecular structure ?
6. What are the chemical pulping methods explain briefly.
7. What are the Raw materials used for paper making ?
8. What are the applications of G and G paper ?
9. Draw two-fly and three-fly corrugated board and indicate the parts.
10. What are the functions of flute in corrugated board ?
11. Draw three-fly and five-fly corrugated board and indicate the parts.
12. Write down about the components of corrugated board and explain ?
13. What are the components of corrugated board and explain ?
14. Draw three-fly and five-fly corrugated board and indicate the parts.
15. What are the functions of liners in corrugated board ?
16. Draw 5-fly and 7-fly corrugated board and indicate the parts.
17. What are the defects in glass container explain with neat sketch ?
18. What are the different glass neck finish methods ?
19. Explain the Glass terminology with neat sketch.
20. What are the raw materials used in glass manufacturing process ?
21. What are the properties of Glass ?
22. Write applications of glass container
23. Write applications of glass container.
24. What are the advantages of composite container.
25. What are the components of composite container explain with neat sketch.
26. What are the disadvantages of composite container.
27. What are the physical properties of wood ?
28. What are the Mechanical properties of “Wood” ?
29. What are the applications of natural Fibres ?
30. What are different types of “Tin plate” Containers and explain ?
31. What are the raw materials used for metallic containers ?
32. What are different types of Tin plate Containers and explain ?
PART –B
1. Explain the manufacturing process of Paper with the help of neat sketch.
2. Explain about chemical pulping methods.
3. Explain about continuous and batch digesters, explain with the help of neat sketch.
4. Write down the types of “papers” used in packaging and properties of Tissue paper.
5. What are the defects in glass container explain with neat sketch ?
6. Explain Glass terminology with neat sketch.
7. Write the steps to be followed for manufacturing of glass containers.
8. what are the glass container testing methods and explain ?
9. what are the glass container testing methods and explain ?
10. What are the defects in glass container explain with neat sketch ?
11. Write the steps to be followed for manufacturing of glass containers.
12. Explain Glass terminology with neat sketch.
13. Write down the applications of composite container.
14. Explain involute winding composite containers.
15. What are the different types of defects in timber ?
16. What are the advantages and applications of aluminum collapsible tubes?
17. Write properties and applications of metal containers.
18. Write the properties and applications of Aluminum foil.
PART –C
1. Explain the manufacturing process of Paper with the help of neat sketch.
2. What are the different pulping processes and explain them.
3. Write down the types of papers used in packaging and there properties.
4. What are two different digesters and explain with the help of neat sketch.
5. (a) What are the different closing methods of corrugated board and explain.
(b) What type of adhesives are used in corrugation process.
6. Explain the two-fly corrugated board manufacturing process with help of neat sketch.
7. (a) What is Minimum Blank Area.
(b) What are the closing methods of corrugated board and explain.
8. Explain the two-fly corrugated board manufacturing process with help of neat sketch.
9. What are the two different type of composite containers and there manufacturing processes.
10. (a) Explain spiral winding composite containers.
(b) Write down the applications of composite container.
11. How the moisture effect on the properties of “wood”, explain ?
12. Explain the manufacturing process of metal containers.
13. Write properties and applications of metal containers.
14. What are the advantages and applications of aluminium collapsible tubes?
15. Write the properties and applications of Aluminum foil.
PK-305 ANCILLARY PACKAGING MATERIALS
Pre requisites
24PKG-105C, 24PKG-206C
On completion of the course, the student will be able to :
Course Outcomes
CO1 Define the types of adhesives and apply the concept of adhesion in the packaging.
CO2 List out the types of Labels and compare with their applications.
CO3 Define bar coding and significance of barcodes in packaging.
CO4 Define dispensing devices and describe the types for specific packaging application.
CO5 Name cushioning materials and explain their properties.
CO6 What are the functions of closures, discuss the properties and give their application.
Course Content
UNIT 1 - ADHESIVES
Duration: 12 Periods
Principles of adhesion - definition, theory of adhesion, factors affecting strength of bond (setting
time, open time, tack). Adhesive systems - Aqueous, solvent, emulsion, pressure sensitive, heat
sensitive - Classification of adhesives – animal, vegetable, mineral, inorganic, organic – their origin,
nature, general properties, advantages & disadvantages, applications & uses.
UNIT 5 - CUSHIONING
Duration: 12 Periods
Fundamentals of cushioning-physical concept in cushioning, impact load, energy & concept of shock
at complex , rate of declaration & impulse time, distribution of shock, shock absorption - Package
cushioning systems & materials - Consideration of nature of product to be protected, properties of
cushioning materials fatigue & thickness loss, creep, moisture content, water absorption, corrosive
effect, mould growth & dusting-Space fillers – powders & granules, wrapping materials, shredded
materials - Less resilient materials: wood wool - expanded polystyrene, moulded filing - corrugated
fibreboard - Resilient materials – rubberized hair, crimped rubberized hair, polyurethane foams
(flexible), bonded polyurethane chip foams, expanded polyethylene air bubble film - Corner pieces
,Selection of bulk cushions & others factors - Cushioning devices: Bonded rubber shock mounts –
shear mounting, conical mounts, metalistic buckling mounts, tabular mounting, delta mounting
(silent block) - Sheet spring systems – coil springs, leaf-lote springs. ‘PNEUCUSH’ mounts
(Wilmount).
.
UNIT 6 - SEALS, CLOSURES Duration: 15 Periods
Seals - general requirements, for a good seal, mechanics of good seal, the importance of thread
engagement & thread pitch, applying the correct turning torque to screw caps, the importance of
vacuity & ullage, Closures & dispensing devices - Types of closures, selection of closures, normal
seals, vacuum tight seals, pressure tight seals, secondary function of seals, inviolability, non refill
ability, dispensing & measuring, pouring devices, child resistance - sales appeal - Manufacture of
closures – metal caps, moulded caps made from thermosetting plastics, moulded caps made from
thermoplastic plastics - Choosing right type of closures liners, compatibility between closure & the
contents of the containers, facing materials, closure design, methods of application of closures,
sealing methods, combination closures.
Reference Books
1. Packaging – An Introduction. - Stanley Sacharow
2. Fundamentals of Packaging - F.A. Paine
3. The Packaging Users Hand Book - F.A. Paine
4. Hand Book of Package Engineering - J.F. Hanion
1.0 ADHESIVES:
1.1 Principles of adhesion-definition,
1.2 Theories of adhesion,
1.3 Factors affecting adhesion
1.4 Classification of adhesives
1.5 Manufacture, properties
2. LABELS , LABELING
2.1 Definition ,Purpose of label ,Types of labels
2.2 Regulations
2.3 End use and importance of labels
2.4 Labels for freight containers
5.0 CUSHIONING
5.1 Introduction
5.2 Functions of cushioning materials
5.3 Selection of cushioning materials
5.4 Properties of cushioning materials
5.5 Classification of cushioning materials
5.6 Cushioning curves
5.7 Spring system mounts
6.0 SEALS,CLOSURES
6.1 Seals: General requirements for a good seal closure system.
6.2 Functions of a closure system.
6.3 Concepts involved in efficient closure system ,closure materials.
Suggested e-Resources:
1. http://nptel.ac.in
2. www.packagingclinic.com
3. www.iip.in.com
4. https://pcri.org
CO-PO Mapping Matrix
PART –B MARKS:2 X3 =
6
NOTE: Answer ALL questions. Each question carries THREE marks.
(OR)
5(b).Define unitizing. bales.
(OR)
6(b).What are the types of closures?
PART –A MARKS: 8 X1 = 8
NOTE: Answer ALL questions. Each question carries ONE marks.
(OR)
PART-A
Pre requisites
18PKG-205C
On completion of the course, the student will be able to:
Course Outcomes
Course Content
UNIT-4 - PALLETISING
Duration: 12 Periods(L:7-T:5)
Methods of palletizing & utilization, equipment for handing pattetized & utilized load, wooden pallet
construction & specification Pallet & securing unit loads – High level palletizers, low level
palletizers, bulk palletizers, robotic palletizers.
Plastic crates - Materials – plastic crates for milk, for beer & for soft drinks, for agricultural products
& foodstuff –
Mailing bags & sacks Plastic film sacks – development & advantages of plastic sacks for fertilizer,
heavy duty polyethylene sacks – valve, laminated, co-extruded laminated cross ply laminated sacks.
Sacks of other materials – woven plastic.
Reference Books
1. Packaging – An Introduction. - Stanley Sacharow
2. Fundamentals of Packaging - F.A. Paine
3. The Packaging Users Hand Book - F.A. Paine
4. Hand Book of Package Engineering - J.F. Hanion
SUGGESTED LEARNING OUTCOMES:
I. BULK PACKAGING
IV. PALLETISING
4.1. Identify the Test Methods of palletizing & unitization,
4.2. Recommend equipment for handling palletized
Suggested e-Resources:
1. http://nptel.ac.in
2. www.packagingclinic.com
3. www.iip.in.com
4. https://pcri.org
CO-PO Mapping Matrix
PART –A MARKS: 4 X 1 = 4
PART –B MARKS:2 X3 = 6
(OR)
5(b).Define unitizing, bales.
(OR)
6(b).What are the types of closures?
PART –A MARKS: 8 X1 = 8
NOTE: Answer ALL questions. Each question carries ONE marks.
1. Define palletizing
2. Define adhesive? Give examples of natural adhesives?
3. Define Seal, Closure?
4. List out any four types of shipping packages.
5. Define marking and identification marks
6. What is waterproof lining and materials?
7. What are the molded caps?
8. Define child resistance caps.
PART –B MARKS:4 X3 =1 2
Answer ALL questions. Each question carries THREE marks.
PART-A
Pre requisites
This course requires the basic knowledge of Engineering Drawing.ie.24PKG-107 and 24PKG-207
Questions for
Unit No Unit Name Periods SEE Marks Weightage Weightage
R U A 5M 40M total (%)
PART-A
Introduction,
9 3 3 15 10%
1 Fastening Devices,
Piping Layouts and
Joints, Welding
6 1 1 5 10%
Fabrication Drawing
2 symbols
PART-B
ASSEMBLY-1
Assembly drawings of
Gib and Cotter joint
15 1 1 40 40%
,Knuckle Joint, Muff
couplings ,universal
3 coupling, Screw Jack
PART-C
ASSEMBLY-II
Assembly Drawings of
Bearings(Foot step
15 1 1 40 40%
Bearing, Plummer
block), Stuffing Box,
4 Eccentric
Total 45 100 100%
COURSE CONTENT
1.0 Introduction
Importance of Machine Drawing - Brief revision of 1st and 3rd angle projections - Understand
the concepts of Orthographic projections and Sectional views.
Fastening Devices
Temporary and Permanent fastenings and their areas of application-thread nomenclature, forms
of screw thread profiles, metric, B.A., Acme, Knuckle, etc.
Bolts and Nuts: Specification of bolts and nuts, Different types of bolted joints (like using
through bolts, studs, screws etc.,) in different applications. Purpose of lock nuts and their
Types - Keys and cotters: Types of keys and cotters: Difference between key and cotter uses.
Rivets and Riveted joints: Types and proportions and specification of rivets: Different types of
riveted joints: Lap, butt-single row, double row etc., chain riveting – calculation of diameter of
rivet: Pitch and arrangement of rivets in row – use – of standard proportions.
Exercises:1
1. Thread Nomenclature and forms of screw thread profiles.
2. Exercises in drawing – bolted connections using standard proportions.
3. Drawing of various types of lock nuts & types of keys indicating their proportionate
dimensions.
4. Exercise in drawing riveted joints using standard proportions: Single row, double row
(chain) in lap and butt joints (single & double strap).
Classification of pipes and tubes- Components of pipes lay-out.-Screw fitting bend, elbow, tee,
lateral Cross-nipple, reducing socket and plug - Unions: Screwed ground and flanged - Valves:
Gate valve: angle valve, check valve - Various conventional symbol used for the above
components.
Exercises: 2
1. Single line diagram of pipe layout one exercises.
2. Double line diagram of pipe layout one exercise.
Welded fabrication drawings
Different types of weld and their basic symbols including sectional representation as per table
of I.S. standards, fillet, square butt, single V-Butt, double V-Butt, single bevel butt, double
bevel butt, stud, bead (edge or seal) spot, seam. - Elements of welding symbol and their
standard location the symbol as per IS standards reference code arrow head, weld symbol
supplementary symbol dimensions of welds, method of welding process, special reference -
Significance of arrow & position of arrow head significance of reference line as per I.S.
standards with reference to fillet, V-Butt an stud welds.- Supplementary symbols and special
instructions: surface of reference line; as per I.S. standards with reference to fillet, V-Butt an
stud welds.- Dimensions of welds: length, location and spacing of welds as per I.S., B.I.S.,
standards with showing dimensions required on a welding - Need of special reference
Exercises: 3
1. Drawing tables and figs. Referred in the contents above taking form I.S. standards.
2. Dimensioning a given welding drawings as per I.S., SP-46-1988.
3. Preparing working drawing of welding fabrication from given data.
Need and functions of assembly and detailed drawings - Steps in preparing assembly drawings -
- Exercises in preparing assembly drawings of commonly available engineering components.
Exercises: 4
With the knowledge gained by the above exercises the students shall be able to draw
exercises on Bearings, protective type flanged coupling ,eccentric, flexible coupling, sleeve
and cotter joint, , foot step bearing, Plummer block, Stuffing box.
REFERENCE BOOKS
1. T.S.M & S.S.M in respect of Technical Drawing by TTTI, Madras
2. Machine Drawing by A.C. Parkinson.
3. Machine Drawing by Jones & Jones.
4. Machine Drawing by N.D. Bhatt.
State Board of Technical Education, Telangana State
C-24-MID 1 Examination
Model Paper-
PKG-307 MACHINE DRAWING
TIME : 1 Hours Max. Marks: 20
(3) Answer should be neat & clear with all the necessary Dimensions.
3. double v-butt weld(c)seam weld(d) single v-butt weld(e) single J-butt weld
(a) Tee (b) plug (c) Gate valve (d) Lateral (e) Union
(a) coupling (b) cap (c) Tee (d) plug (e) union
State Board of Technical Education, Telangana State
C-24-MID 2 Examination
Model Paper-
PKG-307 MACHINE DRAWING
1. Assemble all the parts of the KNUCKLE JOINT and Draw the Sectional Front View
2.Assemble all the parts of universal coupling and draw the sectional front view.
State Board of Technical Education and Training, Telangana
PART-A 4 X 3 = 12
3. Draw a double riveted chain lap joint connecting two plates of 6mm Thick.
(a) concave fillet Weld (b) single v-butt weld (c) Spot weld
(a)coupling(b)cap(c)Tee(d)plug(e)union
PART –B Marks: 28
5. Assemble all the parts of the KNUCKLE JOINT and Draw the
Pre requisites
This course requires the basic knowledge of 24PKG-304
Total 45
Course outcomes
CO1 Measure the thickness and GSM of the given paper. R/U/A 1,2,3,4,7,9,10
CO2 Evaluate the moisture absorption capacity of non- R/U/A 1,2,3,4,7,9,10
observing type paper, Moisture and Ash content of
given paper.
CO3 Estimate the coefficient of friction/ surface frictional R/U/A 1,2,3,4,7,9,10
forces of the given poly film.
CO4 Evaluate the folding endurance of paper R/U/A 1,2,3,4,7,9,10
CO5 Determine the water vapour transmission rate of R/U/A 1,2,3,4,7,9,10
given paper.
CO6 Measure the Dart-impact strength of Poly film. R/U/A 1,2,3,4,7,9,10
CO7 Examine the Melt flow index of different poly R/U/A 1,2,3,4,7,9,10
materials.
Course Contents
1. Thickness of Paper
2. Grammage of paper(GSM)
3. Water proof ness/Cobb test for paper & paper board IS (4006-1966)
4. Moisture content of paper - Dry
5. Ash content of paper - Dry
6. Stack load test for CFB
7. Friction test
8. Folding endurance test of paper(IS 1060-1996) paper/paper board
9. Water vapour transmission rate test (WVTR)
10. Bond/Heat seal strength test
11. Dart-impact test for poly films
12. Melt Flow Index test
State Board of Technical Education and Training, Telangana
BOARD DIPLOMA EXANIMATIONS
MID-I Model Question Paper, 24PKG-308- Packaging Materials Testing Lab
Duration: 1 hour Max.Marks:20
----------------------------------------------------------------------------------------------------------------
Instructions to the Candidate:
(i) Answer any One of the following Questions.
(ii) Record the results on a graph sheet if required and conclude
your observation ofthe experiment
(iii) Draw the diagram for illustration & choose
appropriate values when notmentioned in the
question
1. Thickness of Paper
2. Grammage of paper(GSM)
3. Water proof ness/Cobb test for paper & paper board IS (4006-1966)
4. Moisture content of paper - Dry
5. Ash content of paper - Dry
6. Stack load test for CFB
7. Friction test
8. Folding endurance test of paper(IS 1060-1996) paper/paper board
9. Water vapour transmission rate test (WVTR)
10. Bond/Heat seal strength test
11. Dart-impact test for poly films
12. Melt Flow Index test
Note: Mid Exam should be conducted from the experiments in which student undergone
training only, as classes are conducted on rotation basis
State Board of Technical Education and Training, Telangana
BOARD DIPLOMA EXANIMATIONS
MID-II Model Question Paper, 24PKG-308- Packaging Materials Testing Lab
Duration: 1 hour Max.Marks:20
----------------------------------------------------------------------------------------------------------------
Instructions to the Candidate:
(i) Answer any One of the following Questions.
(ii) Record the results on a graph sheet if required and conclude
your observation ofthe experiment
(iii) Draw the diagram for illustration & choose
appropriate values when notmentioned in the
question
1. Thickness of Paper
2. Grammage of paper(GSM)
3. Water proof ness/Cobb test for paper & paper board IS (4006-1966)
4. Moisture content of paper - Dry
5. Ash content of paper - Dry
6. Stack load test for CFB
7. Friction test
8. Folding endurance test of paper(IS 1060-1996) paper/paper board
9. Water vapour transmission rate test (WVTR)
10. Bond/Heat seal strength test
11. Dart-impact test for poly films
12. Melt Flow Index test
Note: Mid Exam should be conducted from the experiments in which student undergone
training only, as classes are conducted on rotation basis
State Board of Technical Education and Training, Telangana
------------------------------------------------------------------------------------------------------------------------
(ii)Record the results on a graph sheet if required , and conclude your observation of the
experiment
(iii) Draw the diagram for illustration ,choose appropriate values when not mentioned in the
question
1. Thickness of Paper
2. Grammage of paper(GSM)
3. Water proof ness/Cobb test for paper & paper board IS (4006-1966)
4. Moisture content of paper - Dry
5. Ash content of paper - Dry
6. Stack load test for CFB
7. Friction test
8. Folding endurance test of paper(IS 1060-1996) paper/paper board
9. Water vapour transmission rate test (WVTR)
10. Bond/Heat seal strength test
11. Dart-impact test for poly films
12. Melt Flow Index test
Note: 1) 30 marks for the experiment and 10 marks for viva-voice.
2) Student must attend both labs, and if the student fails one of the labs, it is presumed that
he fails the lab.
PK-309-ANCILLARY PACKAGING MATERIAL TESTING LAB
Course Title : Ancillary Packaging Material Course Code PK-309
Testing Lab
Semester III Course Group : Practical
Pre requisites
This course requires the basic knowledge of 24PKG-305C
Total 45
Course outcomes
Course Contents
1. Shear resistance of an adhesive on a tape/label.
------------------------------------------------------------------------------------------------------------------------
(ii)Record the results on a graph sheet if required , and conclude your observation of the
experiment
(iii) Draw the diagram for illustration, choose appropriate values when not mentioned in the
question
3. Compute the tack of self-adhesive tape or a label by rolling ball tack test.
Rationale:
The course is designed to impart listening skills and life skills to the students of diploma
which will help them a great deal in personal and professional fronts.
Prerequisites:
The course requires the basic knowledge of vocabulary, grammar, and four language
learning skills, viz. Listening, Speaking, Reading and Writing.
Course Contents
1. Listening Skills - I Duration: 6 (L 2 P 4)-
• A paragraph
• A song
• A recipe
• A dialogue
4. Creativity
Flexibility
Curiosity
Determination
Innovative ideas
6. Human Values
• Honesty and integrity
• Work Ethics
• Ego and Respect
• Trust and Truthfulness
• Social Responsibility
• Character formation
• Designing Destiny
6. Life Skills- IV Duration: 9 (L 3 P 6)
Course Outcomes
At the end of the course the students will have the ability to:
CO
Comprehend factual information and infer the required details after listening to
CO 1 auditory input and respond to the given context.
Comprehend factual information and infer the required details after listening to
CO 2 auditory input and respond to the given context.
Set goals using SMART features for life and get inspired to get success in
CO 4 professional and personal life. Create innovative things and think out of the
box.
Apply various time management techniques and prioritize tasks effectively, and
CO 5 learn to be creative and innovative in thinking and maintain core human values in
personal life and professional life.
CO PO 1 PO 2 PO 3 PO 4 PO 5 PO 6 PO 7 Mapping
POs
- - - - 3 2 3 5,6 and 7
CO 1
- - - - 3 2 3 5,6 and 7
CO 2
- - - - 3 3 3 5,6 and 7
CO 3
- - 2 2 3 5,6 and 7
CO 4
2 2 3 5,6 and 7
CO 5
2 2 3 5,6 and 7
CO 6
References:
a. Flint, Chris and Jamie Flockhart is ending: A2 (Collins English for Life: Skills)
Collins.2013
b. Brown, Stephen E. English in Everyday Life. McGraw-Hill Education.2008
c. Mohanraj, Jayashree. Let Us Hear Them Speak: Developing Speaking-Listening
Skills in English. Sage. 2015
d. Susan Earle—Carlin. Q Skills for Success: Listening and Speaking 5: Student
Book with Online Practice. Oxford University Press. 2013
e. Kumar, Sanjay and Pushpa Latha. Communication Skills: A Work Book. Oxford
University Press. 2018
f. Carnegie, Dale. The Leader in You. Simon & Schuster:1995
g. Carnegie, Dale. The Art of Public Speaking. Prabhat Prakashan. New DeIhi. 2013
h. Kaye, Martin. Goal Setting (Work book Included): Goals & Motivation:
Introduction to A Complete & Proven Step – By – Step Blue print For
Reaching You Goals (Goal Setting Master Plan 1). Kindle Edition. MK
Coaching. 2016.
i. West, Steven. Critical Thinking Skills: Practical Strategies for Better Decision
making,
j. Tracy, Brain. Goals. Berret – Koehler Publishers Inc. San Francisco. 2017
k. Tracy, Brain. Master your Time Master your Life. Penguin Random House Inc.
New York.2017
1. Sean Covey. The 7 Habits of Highly Effective Teens. Simon andSchuster,2011
E-Learning Resources:
a. http://www.bbc.co.uk/wor1dservice/1eamingeng1ish/youmeus/1earnit/learnitv39.shtm1
b. https://www.exameng1ish.com/1eveltes/1istenin leveltest.htm
c. https://www.oxfordon1ineenglish.com/1istening?utmreferrer=https%3A%2F%2Fround-lake.dustinice.workers.dev%3A443%2Fhttps%2Fwww.goo
gle.co.in%2F
d. https://takeie1ts.britishcounci1.org/prepare-test/free-ie1ts-practice-tests/listening-practice-
test-1
e. https://learnenglish.britishcounci1.org/en/listening
f. https://www.cambridgeeng1ish.org/learning-english/activities-for-
learners/?ski11=1istening
g. https://www.businesseng1ishsite.com/business-english-listening.html
BOARD DIPLOMA EXAMINATION (C-24)
MID SEMESTER EXAMINATION - I
HU-310 COMMUNICATION SKILLS AND LIFE SKILLS
Part – A 10 Marks
Emperor Ashoka was an emperor in ancient India. He was also called Ashoka the
Great. He lived a long time ago, around 304 BCE. When he was young, he became the
king of a big part of India after a fight for power.
At first, Ashoka wanted to win more land and power. He fought many wars and won
many battles. But one day, during a battle in a place called Kalinga, Ashoka saw a lot of
people suffering and dying. This made him feel very sad and sorry for what he had done.
He decided he didn't want to fight anymore.
After this, Ashoka became a follower of Buddhism, a peaceful religion. He started to
teach people about being kind and not hurting others. He wrote down his ideas on big
stone pillars and put them all over his kingdom. These were called the "Edicts of
Ashoka."
Ashoka did many good things for his people. He built hospitals for sick people and
shelters for travelers. He also helped spread Buddhism to other countries.
Ashoka's time as king was a peaceful and happy time for India. He is remembered as a
great leader who wanted everyone to be happy and peaceful.
Questions:
a. Who was Ashoka?
b. Why did Ashoka stop fighting wars?
c. What religion did Ashoka follow after he stopped fighting?
d. What were the "Edicts of Ashoka"?
e. Name one good thing Ashoka did for his people.
Part – B 10 Marks
2. How can maintaining a positive attitude in the face of challenges contribute to personal and
professional growth?
3. Give an example of a situation where you had to adapt to unexpected changes or
circumstances. How did your adaptability skills help you navigate through the situation
effectively?
BOARD DIPLOMA EXAMINATION (C-24)
MID SEMESTER EXAMINATION - II
HU -310 COMMUNICATION SKILLS AND LIFE SKILLS
Time: One Hour Total Marks: 20
Part – A 10 Marks
Prithviraj Chauhan was a courageous emperor who ruled parts of northern India during
the 12th century. He was born into the Chauhan dynasty, a family known for its valor and
leadership. Prithviraj ascended to the throne at a young age after the death of his father,
Someshwar Chauhan.
Prithviraj's reign was marked by numerous military conquests and battles to defend his
kingdom against rival Rajput clans and foreign invaders. He was renowned for his
exceptional skill in warfare, especially archery and horse riding. His bravery and strategic
prowess earned him the admiration of his allies and the fear of his enemies.
One of the most famous events in Prithviraj's life was his legendary rivalry with the
Afghan ruler, Muhammad Ghori. The two clashed in a series of battles for supremacy in
northern India. The most notable of these battles was the Battle of Tarain, fought in 1191
CE. Despite being outnumbered, Prithviraj displayed remarkable leadership and tactical
brilliance, leading his forces to victory and capturing Muhammad Ghori. However, the
tide turned in the subsequent battle at Tarain in 1192 CE. Due to a betrayal by one of his
allies and underestimating Ghori's tactics, Prithviraj faced defeat and was captured. He
was taken as a prisoner to Ghori's capital, where he met his tragic end.
Prithviraj Chauhan's legacy remains etched in the annals of Indian history as a symbol
of bravery, resilience, and honor. His valorous deeds continue to inspire generations, and
his name is remembered with reverence as one of India's greatest warriors and emperors.
Questions:
1. Who was Prithviraj Chauhan?
2. What dynasty did Prithviraj Chauhan belong to?
3. What were Prithviraj Chauhan's notable skills in warfare?
4. Describe the rivalry between Prithviraj Chauhan and Muhammad Ghori.
5. What happened to Prithviraj Chauhan after the Battle of Tarain in 1192 CE?
PART-B 10 Marks
1. Instruction: Answer any one of the following questions in 150 words.
2. Why is it important to set clear and achievable goals in both personal and professional life?
give an example of a goal you have set for yourself and explain how you plan to achieve it.
3. How do you use a ‘pen’ in ten different ways apart from using it for writing?
BOARD DIPLOMA EXAMINATION (C-24)
SEMESTER END EXAMINATION
HU-310 COMMUNICATION SKILLS AND LIFE SKILLS
Part – A 10 Marks
Gautama Buddha, also known simply as the Buddha, was a spiritual leader who
lived in ancient India around the 6th century BCE. Born into a noble family in Lumbini,
now located in present-day Nepal, Siddhartha Gautama, as he was originally named, led a
life of luxury and privilege.
However, Siddhartha's life took a profound turn when he encountered the realities
of human suffering. Despite being sheltered from the harshness of the world, he
witnessed old age, sickness, and death, which deeply troubled him. Determined to find
answers to the mysteries of life and alleviate human suffering, Siddhartha renounced his
princely status and embarked on a spiritual quest.
For years, Siddhartha wandered the forests of India, seeking enlightenment through
meditation and ascetic practices. After undergoing rigorous self-discipline and
introspection, he finally attained enlightenment under a Bodhi tree in Bodh Gaya, Bihar.
It was during this transformative moment that Siddhartha became the Buddha, meaning
the "Enlightened One."
Following his enlightenment, the Buddha dedicated his life to teaching others the
path to liberation from suffering. He expounded the Four Noble Truths and the Eightfold
Path, which form the core teachings of Buddhism. The Four Noble Truths explain the
nature of suffering, its causes, its cessation, and the path to its cessation, while the
Eightfold Path outlines the ethical and spiritual practices necessary to achieve liberation.
Throughout his lifetime, the Buddha traveled extensively across northern India,
preaching his message of enlightenment and compassion to people from all walks of life.
His teachings transcended social barriers and cultural boundaries, attracting followers
from diverse backgrounds.
Gautama Buddha's legacy endures as one of the most influential spiritual figures in
human history. His teachings continue to guide millions of people around the world on
the path to inner peace, compassion, and liberation from suffering.
Comprehension Questions:
PART-B 15Marks
Instruction: Answer any one of the following questions in 150 words.
PART- C 15Marks
3. Viva Voce