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Forging Sheet Iik 2

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13 views6 pages

Forging Sheet Iik 2

Uploaded by

azoozbnimarie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Faculty of Engineering

Department of Mechanical Engineering

“Open Die Forging”

Group: C

Student Name: Abdulazeez Khaled Bni Marie

Student ID: 320200101049

Experiment NO.: 2

Instructor Name: Dr. Ahmad Mostafa

Date: 28/10/2024
Contents
1. Calculations.....................................................................................................................................................................2

2. Discussion........................................................................................................................................................................5

1
1. Calculations

Brass Di=10mm E=113Gpa K=381.873(Mpa)n=0.325119


Displacement Load (KN) A(m^2) S (pa) e s ( pa)  Log s Log
0 0 7.85375E-05 0 0 0 0 0 0
0 4.5 7.85375E-05 57297.46936 0 57297.46936 0 10.95601 0
0 9 7.85375E-05 114594.9387 0 114594.9387 0 11.64916 0
0.01 9 7.85375E-05 114594.9387 0.001 114709.5337 0.001 11.65016 -6.90826
0.01 14 7.85375E-05 178258.7936 0.001 178437.0524 0.001 12.09199 -6.90826
0.01 19.5 7.85375E-05 248289.0339 0.001 248537.3229 0.001 12.42335 -6.90826
0.01 25.5 7.85375E-05 324685.6597 0.001 325010.3454 0.001 12.69161 -6.90826
0.01 31.5 7.85375E-05 401082.2855 0.001 401483.3678 0.001 12.90292 -6.90826
0.01 31.5 7.85375E-05 401082.2855 0.001 401483.3678 0.001 12.90292 -6.90826
0.01 38.5 7.85375E-05 490211.6823 0.001 490701.894 0.001 13.10359 -6.90826
0.01 46 7.85375E-05 585707.4646 0.001 586293.1721 0.001 13.28158 -6.90826
0.01 54 7.85375E-05 687569.6323 0.001 688257.202 0.001 13.44192 -6.90826
0.01 54 7.85375E-05 687569.6323 0.001 688257.202 0.001 13.44192 -6.90826

π
A= 4 ∗D2
π
= 4 ∗102 =78.54 mm2

F
SE = A

4.5
= −6 = 57295.65 Pa
78.54∗10

∆d 0.01
ES = di = 10 =0.001

st = SE*(1+ ES )

= 57296.65*(1+ 0.001) = 57352.9412 Pa

T = Ln (1+ ES)
= Ln (1 + 0.001) = 0.001

2
3
True diagram
1800000000
1600000000
1400000000
1200000000

True stress
1000000000
800000000
600000000
400000000 376080133.694095
200000000
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
True strain

Log diagram
20.1

20

19.9
Log stress

19.8
19.7605981591688
19.7

19.6

19.5
-3.2 -3 -2.8 -2.6 -2.4 -2.2 -2
Log strain

The value of n is the slope

n= 0.32512

The value of K is found by taking the ln of the intersection with the y-axis

ln k = 19.7606

K = 381.1874 Mpa

4
2. Discussion

A) Calculation of n and k:
1. Conducting the Compression or Tensile Test
I began by performing a compression or tensile test on the material of interest. Stress (σ) and strain
(ϵ) data were recorded across a range of strains relevant to the forging process conditions.

2. Taking Logarithms to Linearize the Equation


This data allowed for a linear relationship to be established between ln(σ) and ln(ϵ), where the slope
of the line represents (n), and the intercept corresponds to ln(k).

3. Plotting to Derive a Straight Line


By plotting ln(σ) against ln(ϵ), I obtained a straight line:
- The slope provided the value of (n).
- The intercept gave ln(k), from which I determined (k)

B) Testing the Sample Under Tension and Compression


When the sample was tested under increasing compressive displacement, it showed a steady increase
in compressive stress, consistent with a typical stress-strain relationship. This response indicated that
the material could withstand compressive loads without immediate failure. However, the sample
fractured before reaching a necking point, indicating that it is brittle. This early fracture suggests the
material’s high hardness but limited ductility.

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