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International Journal of Innovative Technology and Exploring Engineering (IJITEE)
ISSN: 2278-3075 (Online), Volume-9 Issue-3, January 2020
Advantages of Pre-Engineered Building over
Conventional Building Rajnandan Verma, Raghvendra Singh Abstract: In these days, the cost and time of construction is in Although pre- engineered steel building are widely used for more priority for the client with the large working area for any industrial purpose building or non-residential building various uses. For the economically and minimum loss of construction globalized, In India, it is now new structural material, pre-engineered building system (PEBs) has many concept.[Ref.3and4].Now a days, large spaced area is the advantage, because it gives more column free space at low cost. uttermost requirement for any type of industry and with the Pre-engineered metal buildings are more reliable for various uses like complex industrial facilities, warehouses and approach of computer software’s it is now easily possible. distributioncenters, stock-house, shopping malls, resort, motor With the improvement in technology, computer software’s court, office, cabin, service complex, aircraft-hanger, athletics have contributed immensely to the enhancement of quality and fun stadium, study places, temples, hospitals, and any types of life through new researches. Pre-engineered building of industrial structures. In the pre-engineered metal building (PEB) is one of such revolution. “Pre-engineered buildings” system, the rigid frame consists of slab, wall are connected with are fully fabricated in the factory in the robotic manner after primary member (beam and column). This frame can spanlarge designing, then transported to the site directly in completely spacing without any intermediate columns. The frameswidths are knocked down (CKD) condition and all components are spaced at spacing between 15 m to 60 m and span can increase assembled and erected with connection like, nut-bolts, hence with column-free up to 300 m in proposed building structures. Therefore in this paper, an attempt has been made to analyze a it reducing the time of completion[Ref.1 and 7]. pre-engineered metal building with a span of 40 m with the help With increased significance on the green buildings ensuring of finite element based software ETABS (2013). For the sustainable construction, the PEB structures are designed comparison, for the same span of 40 m length a conventional with a high proportion of recycled content making them steel building is analyzed in same software. The results were lighter in weight by about 30% to 40% than the found from both analysis indicated the pre-engineered steel conventional steel buildings (CSB). Since the PEB system building is economic with the conventional steel building as well based construction technique is contributing the ultimate as stablealso. modernization with high-technology and faster methods of Keywords: Pre-engineered metal building, Conventional construction ensuring efficient, cost effectiveness and building, ETAB speedy completion of projects [Ref.3, 4 and 6]. As a result today the PEB system is the most favored choice among the I. INTRODUCTION consultant, architects, builders, developers, and The efficient and economic construction over conventional industrialists. method of building construction Pre-engineered building A. PEBs Structural Members Concept (PEB) system were induced. the concept of pre-engineered Pre-engineered buildings use a prearranged supply of raw steel metal building systemmade over all structural materials in lighter weight that has verified over time to component like, beam, column, purlin, rafter as well as roof satisfy a broad range of structural and unique esthetic design wall sheeting, primary members, secondary members, requirements. This flexibility allows PEBs to fulfill and almost unlimited range of building configurations, custom connected with each other and different structural design, requirements and applications. The pre-engineered components [Ref.8 and 9]. Thistechnology is a built, steel building is a building shell utilizing three distinct structure with precast and prefabricated members which are product categories as: erected at site. Pre-engineered steel buildings are mainly low Built-up “I” shaped primary structural framing height buildings which are useful for residential building, members(columns and rafters) Refer fig. 1 Cold-formed “Z” show-rooms, shopping malls etc.[Ref.2].The PEBs system and “C” shaped secondary structural members (roof purlin, are very economical and faster to application for the low eave struts and wall grits) Refer fig. 2Roll formed profiled sheeting (roof and wall panels) Refer fig 3 height buildings, with this system the construction time is reduced about half than conventional Steel building.
Revised Manuscript Received on January 30, 2020.
* Correspondence Author Rajnandan Verma*, Computer Aided Structural Designing and Drafting, Civil Engineering Department, Ujjain Engineering College, Ujjain, M.P. India. Dr.Raghvendra Singh, Professor of Civil Engineering Department, Ujjain Engineering College, Ujjain, M.P. India.
Sciences Publication (BEIESP). This is an open access article under the CC-BY-NC-ND license http://creativecommons.org/licenses/by-nc-nd/4.0/
DOI: 10.35940/ijitee.C8954.019320 Blue Eyes Intelligence Engineering Journal Website: www.ijitee.org 2564 & Sciences Publication Advantages of Pre-Engineered Building over Conventional Building
B. Comparison Between Pre-Engineered Building
System And Conventional Building System (Table 1 and fig.4)
Fig.4 Difference between PEBs and Conventional steel
building Table 1: Comparison between PEBs and Conventional steel building Function Pre-engineered Conventionalbuilding Type Building system system(PEBs) (CSBs) Fig.1 Built-up “I” shaped primary structural framing Cost and time of They are 20% more members. construction are expensive than PEBs. calculated based Building construction 1.Construction upon extensive cost and time are not cost and time experience with estimated accurately in similar building. advance. 30% cost is reduced in overall. In PEBs, Section and members Primary framing have constant cross- member are section, are selected Fig.2 cold-formed “Z” and “C” tapered, so the from standard hot system is about rolled I-section as the 30 to 40% Primary steel members advantages for so they are heavier 2.Building the main rigid than what is actually weight frame than required conventional hot rolled section as primary member 3.Delivery to Approx.42 to 56 Approx. 140 to 182 site days days.
designis Simple Extensive, foundation
4.Foundation and easily required is heavy in constructed with weight light weight foundation Fig.3 Roll-formed profiled sheeting Shaped secondary member
DOI: 10.35940/ijitee.C8954.019320 Blue Eyes Intelligence Engineering Journal Website: www.ijitee.org 2565 & Sciences Publication International Journal of Innovative Technology and Exploring Engineering (IJITEE) ISSN: 2278-3075 (Online), Volume-9 Issue-3, January 2020
The less-weight Do not perform well in Importance factor 1.5
5.Eartquake flexible frames seismic zones because Response reduction factor 5 produced higher of heavy in weight and resistance resistance rigid seismic forces.
Aesthetic Architectural design
architectural required for each 6.Architectural design and project in the appearance appearancecan consideration of be achieved at esthetic appearance. low cost. Building is Many source of supply supplied is required to co- 7.Source of material and complete with ordinates suppliers and cladding and all contractors. component accessories, from one single Fig.5 Pre-engineered building with tapered member source Designed and It is not possible to Table3:Pre-engineered building members fabricated at control the quality S.no Structural steel member Section 8.Quality control single in-house because there are properties unit with strict many sources and 1 Frame rafter Tapered I quality control many manufactures. 1(prismatic1200_750mm) section 2 Frame Tapered I II. PROCESS OF MODELLING rafter2(prismatic750_900mm) section In the present attempted a three dimensional single storey 3 Frame Tapered I industrial frame havingsymmetry along X and Y direction rafter3(prismatic900_750mm) section and rectangle (110m X 40m) in shape is considered (Table 2: Description of building). Steel frame having tapered “I” 4 Frame rafter4 I section section is used in pre-engineered frame model 750mm (Table 3:Pre-engineered building members)and standard hot 5 Frame purlin and gable end purlin ISMC_350 rolled “I section” constant cross section are used in 6 End column(prismatic350_900mm) Tapered I conventional steel frame model (Table 4: Conventional steel section building members).For the bracings (X-type) 25mm diameter of steel rod is used in both of the model. The 7 Centre column ISMB350 structure having fixed support and all joints designed 8 Bracings (X-Type) 25mm dia of asperfectly rigid.IS: 875-1987 (Parts – I to V),IS: 1893- steel rod 2002, andIS: 800-2007 are used in the process of calculating forces and load (national codes). Table 2:Description of building Location Ujjain Length 110m Width 40 Eave height 9 Seismic zone II Wind speed 39m/s Wind terrain category 2 Wind class C Life span 50years Fig.6 conventional steel building
DOI: 10.35940/ijitee.C8954.019320 Blue Eyes Intelligence Engineering Journal Website: www.ijitee.org 2566 & Sciences Publication Advantages of Pre-Engineered Building over Conventional Building
Table 4: Conventional steel building members Outer 184.9 1015.902 26 26413.452
S.no Structural steel member Section properties frame column 1 Frame rafter ISLB900 Center 101.2 714.891 13 9293.583 2 Purlin ISLB500 frame 3 End column ISWB6002 column
4 Centre column ISWB450 Gable 101.2 579.856 4 2319.424
end 5 Bracings (X-Type) 25x200mm Rec. column1 steel Plate Gable 101.2 659.288 4 2637.154 LOAD COMBINATIONS end column2 In the limit state design of steel structure, load combination istaken as per clause no. 6.3.1.1of IS 1893(Part I):2002 and Gable 95.5 374.791 6 2248.751 IS800:2007. end purlin1 (DL+LL) (DL+WL/EL) Gable 95.5 378.142 4 1512.570 (DL+0.8LL+0.8WL/EL) end 1.5(DL+LL) purlin2 1.5(DL+WL/EL) Gable 95.5 375.631 4 1502.526 (0.9DL+1.5WL/EL) end 1.2(DL+LL)+0.6WL/EL purlin3 1.2(DL+LL+WL/EL) (1.2DL+0.5LL+2.5EL) Gable 95.5 451.991 4 1807.966 (0.9DL+2.5EL) end 1.7 (DL+LL) rafter 1 1.3 (DL+LL +EL_X) Gable 95.5 527.324 8 1.3 (DL+ LL –EL_X) 4218.598 end 1.3 (DL+ LL +EL_Y) rafter 2 1.3 (DL+ LL –EL_Y) 1.7 (DL+EL_X) Bracings 50 - - 27022.68 1.7 (DL–EL_X) Truss 83.1+21.1 1831.691 22 40297.20 1.7 (DL+EL_Y) 1.7 (DL–EL_Y) (DL denotes (Dead Load) and EL_X/EL_Y denotes Earthquake load in X-direction and Y-direction Total weight (kg) 311879.68
WL, wind load respectively
Table 6:Pre-engineered building steel take off III. RESULTS AND DISCUSSION Structu Cross Weight Of Cumulativ Number Table5 and table6 shows the design weight of structure and re Section Single e total steel take off and reduction of steel in pre-engineered Membe Area Member Of Weight building(Table 6:Pre-engineered building steel take r (cm2) (kg) Member (Kg) off)comparison with conventional steel building(Table 5: Conventional building steel take off). Tapere d rafter 295.25 1552.447 22 34153.836 Table 5:Conventional building steel take off 1 Structure Cross Weight Number Cumulative Tapere Member Section Of Of Weight d rafter 275.75 1449.914 22 31898.121 Area Single Member (kg) 2 (cm2) Member (kg) Tapere d rafter 275.75 725.065 22 15951.441 Frame 335.5 1764.084 44 77619.726 3 Rafter1 Frame 335.5 882.174 44 38815.656 Tapere Rafter2 d rafter 266 699.428 22 15387.428 4 Frame 95.5 749.58 90 67462.55 purlin
DOI: 10.35940/ijitee.C8954.019320 Blue Eyes Intelligence Engineering Journal Website: www.ijitee.org 2567 & Sciences Publication International Journal of Innovative Technology and Exploring Engineering (IJITEE) ISSN: 2278-3075 (Online), Volume-9 Issue-3, January 2020
Frame 7 Maximum column 342.94 573.88
53.7 421.49 90 37934.444 purlin force (kN) Tapere d outer 151.14 830.413 26 21590.750 IV. CONCLUSION column Basically in pre- engineered building the sections used are built up sections and built-up member are specified by the designer when the desired properties or configuration cannot Center 89.4 631.534 13 8209.946 be obtained in a single hot-rolled section. In this pre- column engineered steel building 38.47% steel weight is reduced. Gable 266 1258.950 4 5035.802 Built-up section can be bolted or Welded, in general it is end less expensive because much less handling is required in the rafter1 shop and because of more efficient utilization ofmaterial. Gable 266 1468.779 8 11750.233 The clean lines of welded members also produce a better end appearance. rafter REFERENCES Gable 89.4 512.24 4 2048.97 1. Anderson J.P & MARC, “Guide for the Design &construction of Pre- engineered Building”, The Association for Iron & steel Technology, end 2003, technical report 13. coulmn1 2. Anbuchezian A, Dr. Baskar. G, “Experimental Study on Cold Formed Steel Purlin Section”, IRACST-Engineering Science and Technology: Gable 89.4 582.414 4 2329.659 An International journal (ESTIJ), ISSN: 2250-3498, Vol.3, No.2, end April 2013 coulmn2 3. Bradley A.k, “pre-engineered building”, JFE Civil Engineering & Construction, Vol-2, 1970, pp. 25-46. Gable 53.7 210.746 6 1264.481 4. G. Sai Kiran, A. Kailasa Rao, R. Pradeep Kumar- “Comparison of end Design Procedure for PEBs”. purlin1 5. Muhammad Umair Saleem, “Minimum Weight Design of Pre- engineered steel building structures using Built-up Section and Cold Gable 53.7 212.630 4 850.523 Formed Sections”, Advanced Material Research Vol 684 (2013) PP end 125-129 6. Lipson S.L, “History of Pre-engineered Building”, JFE Civil purlin2 Engineering & construction, Vol-1, 1962,pp. 9-25. 7. Wei-Wen Yu , “Cold Form Steel Structure”, Mc Graw Hill Book Gable 53.7 211.218 4 844.875 Company, 1973,pp.25-46. end 8. C.M. Meera, “Pre-engineered building Design of an Industrial purlin3 Warehouse”, International Journal of Engineering & Emerging Technologies, June 2013 Volume 5, issue 2, pp 75-82 Bracings 4.9 - - 2647.901 9. Dr. A. N. Sarkar “Innovations in designing Pre- engineered Building part 1” Asia-Pacific Institute of Management, New Delhi. Total weight (kg) 191898.41 The structural design and comparative analysis of a NATIONAL CODES industrial steel frame has been done with very effective and 1. IS: 875-1987 (Parts – I to V), Indian Code of Practice for user friendly software ETAB. A typical steel frame is evaluating loads excepting earthquake load, BIS New analysed with both the concept (PEBs and CSB) in all Delhi. 2. IS: 1893-2002, Criteria for the Seismic design of structural and loading criteria and the results were obtained structures subjected to earthquake loads, BIS New Delhi. as following in table7. 3.IS: 800-2007, Indian Code of Practice for general construction in steel, BIS New Delhi. Table 7: ETAB Software analysis results comparison Sl. Structural PEBs CSBs AUTHORS PROFILE No. description Rajnandan verma, PG Scholar, Doing his Master of Engineering (ME) in Computer Aided Structural Design 1 Total steel take off 191898.41 311879.68 & Drafting (CASDD) at Ujjain Engineering, College, (kg) Ujjain. Teaching Experience 2years, Research paper:1 national conference, Email id: [email protected] 2 Maximum 5.2 9.4 deflection (mm) Dr Raghvendra Singh (M Tech, PhD (Geotechnical 3 Maximum shear 463.23 546.41 Engg.), IIT Kharagpur) Professor, Department of Civil force (kN) Engineering 22 years teaching experience, 12 year research experience, Guide: 20 B Tech., 20 M Tech., 4 Maximum moment 160.45 204.71 02 PhD students, Research papers: 25 national & nternational journal, 35 national & international (kN-m) conferences. One ASCE paper was nominated for final selection. Email 5 Axial force (kN) 387.78 542.43 id:[email protected]