Engine Manual-Workshop Isuzu Tier 4
Engine Manual-Workshop Isuzu Tier 4
Table of Contents
About Isuzu Diagnostic Service System User Guide...................................................................................... 1
Engine Support .......................................................................................................................................... 1
PC Requirements........................................................................................................................................... 3
Hardware ...................................................................................................................................................... 5
Installation Instructions ................................................................................................................................ 7
Language Selection Screen ....................................................................................................................... 7
Preparing Setup Screen............................................................................................................................. 8
Installation Requirement .......................................................................................................................... 8
Destination Location Screen ..................................................................................................................... 9
Registration ............................................................................................................................................. 10
Uninstall Instructions .................................................................................................................................. 17
IDSS Registration Method ........................................................................................................................... 21
Hardware Connections ............................................................................................................................... 25
MX2 LEDs ................................................................................................................................................ 27
PTA (Powertrain Adapter) LEDs .............................................................................................................. 28
IDSS Main Screen ........................................................................................................................................ 31
IDSS Main Screen .................................................................................................................................... 31
How To Use ......................................................................................................................................... 31
Version Information ............................................................................................................................ 32
Select Engine ....................................................................................................................................... 33
IDSS Web Updater....................................................................................................................................... 37
Manual Updating .................................................................................................................................... 37
Configuring Automatic Updates.............................................................................................................. 38
DVD Updates ........................................................................................................................................... 39
Recent Engines Loaded ............................................................................................................................... 41
Recent Service Bulletins .............................................................................................................................. 43
IDSS Firmware Update ................................................................................................................................ 45
IDSS Overview ............................................................................................................................................. 47
Table of Contents .................................................................................................................................... 47
Toolbar ........................................................................................................................................................ 49
Service Information..................................................................................................................................... 51
Service Information................................................................................................................................. 51
Electrical Schematics ........................................................................................................................... 51
iii
E-IDSS User Guide
iv
Table of Contents
v
About Isuzu Diagnostic Service System User Guide
Welcome to the Isuzu Diagnostic Service System (IDSS)
This document is intended to be a step-by-step process guide for operators using IDSS for diagnosing
various control modules on vehicle and data capturing.
Engine Support
IDSS is designed to support Isuzu Motors. Engine configurations and controller systems will be
supported for future engines.
*IDSS: This is an abbreviation for Isuzu Diagnostic Service System. Included in IDSS is “E-IDSS,” exclusive
software for Isuzu Industrial engines and “G-IDSS,” exclusive software for Isuzu vehicles. The file name
during installation is called G-IDSS.
1
PC Requirements
The PC that the Isuzu Diagnostic Service System (IDSS) program is installed on must meet the following
minimum operating requirements or the program may not properly install or operate:
1. Standalone Laptop PC or Desktop PC with hard drive partitioned
2. Windows XP Professional operating system. Windows Vista and Windows 7 32-bit operating
systems are also supported.
3. Over 1.0 GHz Pentium Processor
4. 40 GB Hard Drive Minimum (80 GB Hard Drive Recommended)
5. Over 10 GB of free Hard Drive space
6. 512 MB RAM
7. DVD 16X Drive
8. 2.0 USB Port
9. Hi-Speed Internet Connection
10. PC screen resolution set to at least 1024x768 in order to ensure proper functionality. Use the
Control Panel PC Display Settings to change your screen resolution, if required.
3
Hardware
The E-IDSS system is composed of the following hardware:
DVD -----
5
E-IDSS User Guide
6
Installation Instructions
NOTE: Please do not connect to the IDSS Interface Device when installing the IDSS DVD. The IDSS
program will not properly install if the IDSS Interface Device is connected to the PC during installation.
During installation, it is necessary to be connected to the internet in order to configure the user
settings. Please perform the installation in an internet-enabled environment. Please make sure to have
the IDSS registration number information (dealer code and serial number) which will be required for
authentication.
Instructions for installing the Isuzu Diagnostic Service System (IDSS) DVD:
1. Insert the Isuzu Diagnostic Service System (IDSS) SETUP DISC into the DVD drive on the PC.
NOTE: The IDSS DVD has a feature that will begin the installation process upon inserting the DVD
in the DVD Drive.
2. You will be reminded to ensure the IDSS Interface Device is not connected to the PC during
installation.
3. Follow the on screen installation instructions to perform the installation.
7
E-IDSS User Guide
Installation Requirement
8
Installation Instructions
9
E-IDSS User Guide
Registration
You must register the program before you can use it. The dealer code and serial number need to be
input In order to activate the IDSS user registration. This registration information is included with the
delivered product.
A registration key is assigned to each IDSS disc. This registration key can only be used once (it can only
be used on 1 PC).
10
Installation Instructions
If you have problems with registration please refer to the "Registration" section
4. Once the registration is complete follow the on screen installation instructions:
11
E-IDSS User Guide
12
Installation Instructions
6. Make sure the interface device is not connected to the computer. Then click the OK button.
The device drivers will begin installation.
7. Once the device drivers are installed, the web updater window will display. Click the OK button
to check for any updates.
13
E-IDSS User Guide
The Web Updater configuration window will open and any updates will automatically be installed.
14
Installation Instructions
NOTE: If the PC is not connected to the internet you will receive an error message.
15
Uninstall Instructions
Go to Start ->Settings ->Control Panel ->Add or Remove Programs. Then, select the E-IDSS program and
follow the on screen instructions.
17
E-IDSS User Guide
18
Uninstall Instructions
19
IDSS Registration Method
You must register the program before you can use it.
A registration key is assigned to each IDSS disc. This registration key can only be used once.
Instructions for registering the IDSS software:
NOTE: You must be connected to the internet to complete registration.
1. Enter your dealer code and the registration key which was issued at the time of purchase.
If a portion of the serial number entered is invalid, the window will prompt you to correct the
problem.
Please keep this information in a safe place.
When the dealer code or serial number combination entered is invalid the following message will
appear:
21
E-IDSS User Guide
When a valid registration number is entered, the Activate button in the Activation window will
enable. Click the Activate button.
The dealer code and serial number below are just samples. The actual dealer code and serial
number will be in the IDSS kit at the time of purchase.
If the Cancel button is clicked at any time during the registration the following message will
display:
If you are connected to the internet, registration will take place and your IDSS program will be
registered.
22
Registration
If you are not connected to the internet, the following message will appear:
If the registration key you are using has already been used, the following message will appear:
23
Hardware Connections
WARNING: You must use the correct cables with the IDSS module. Do not modify the cables in any way.
Ensure all connections are correct and secure prior to using the IDSS program.
NOTE: Install the Isuzu Diagnostic Service System (IDSS) software before connecting the IDSS Interface
Device to the PC. The IDSS program will not properly install if the IDSS Interface Device is connected to
the PC during installation. Prior to using the IDSS for on-the-machine diagnostics, the system parts must
be correctly connected. There are different connection methods depending on Diagnostic use or
Reflash use for E-IDSS. Please use the correct connection method dependent on usage.
Before IDSS can be used to diagnose a vehicle, the following system components must be connected
together:
Laptop PC that has IDSS program installed
IDSS Interface Device
Powertrain Adapter
25
E-IDSS User Guide
USB Cable
DLC Cable
Appropriate power supply (12V or 24 V)
Appropriate battery cable (only used when power is supplied from a battery)
26
Hardware Connections
MX2 LEDs
27
E-IDSS User Guide
28
Hardware Connections
29
IDSS Main Screen
IDSS Main Screen
How To Use
The IDSS main screen will be displayed at the start of every Isuzu Diagnostic Service System (IDSS)
session. The main screen consists of the following:
Select OEM, Model Year, Engine Model and Engine Type drop down menus
Enter Engine Serial Number window
Internet Updater button
Recent Engines Loaded window
Recent Service Bulletins window
From the main screen, the user can perform the following:
Manually select the engine model, etc . through a series of drop-down menu boxes click Load
Engine.
Manually enter the Engine Serial Number or click Find Engine button.
Automatically read the Engine Serial Number by clicking the Request Serial Number button.
Click one of the 30 most Recent Service Bulletins listed.
Click one of the listed Recent Engines Loaded selections.
31
E-IDSS User Guide
Version Information
Clicking the Help icon, then selecting “About” from the drop-down menu will open a window
containing the current Software and Firmware versions, Release Date, Dealer Code and
Registration Code.
32
IDSS Main Screen
Select Engine
Manually enter the Engine Serial Number and click Find Engine.
33
E-IDSS User Guide
Automatically read the Engine Serial Number by clicking the Request Serial Number.
NOTE: In order to acquire information from the ECM, the device must be connected to an ECM
for the Request Serial Number to function.
Once the Load Engine, Find Engine or Request Serial Number button has been selected, a new window
will open with the Table of Contents on the left and an active toolbar on the top.
You can access the following service information which supports the selected engine type. You can also
use each function listed below:
• Service Information
• Diagnostics
• Programming
• Utility Functions
34
IDSS Main Screen
Caution: When you access all the service information and each function, make sure you access the
correct engine information (engine type and serial number). If you access with the incorrect engine
information, it will not function properly. In addition, when the engine information (engine type and
serial number) do not yield the search results, you can access that from "Select Engine," on the left side
of the screen.
35
E-IDSS User Guide
36
IDSS Web Updater
IDSS update information will be provided by the IDSS web updater using the internet.
The Web Updater is included in your PC’s startup processes.
If you leave your PC on and connected to the internet, the updater will run automatically at midnight.
If you want the updater to run automatically you must do the following:
You must be logged on to your PC
Your PC cannot be in standby mode
Go to Start ->Settings ->Control Panel ->Power Options and ensure that your "System Standby"
and "System Hibernate" settings are set to "Never"
Your PC battery must be fully charged
Manual Updating
At any time, you can open the Web Updater by clicking on the "Internet Updater" button in the IDSS
Application. If you are connected to the internet, IDSS will check for updates and download them to
your PC.
1. Connect to the internet.
2. Launch IDSS (double click on the IDSS icon).
3. Click on the Internet Updater icon from the IDSS Main Screen.
4. Close IDSS (click on the orange X in the upper right corner of the IDSS screen) if open.
5. Click on Check Updates Now in the Web Updater box.
6. If no updates are available, text will appear with the message, "Your system is up to date. No
updates are available.”
7. If there are updates available, the updates will automatically be loaded to the PC after you click
the Check Updates Now button.
8. After the updates have been downloaded to the PC, select "Install Updates." The updates will
then be installed to the IDSS application.
37
E-IDSS User Guide
38
Internet Updater
DVD Updates
Even if you are not connected to the internet, it is possible to perform updates using the DVD that is
sent out periodically.
39
Recent Engines Loaded
The engines listed on the main screen are the most recent engines loaded. Double-click on any of the
previously opened engines and IDSS will return to the criteria pertaining to that selected engine. This
option allows the user to save time when working on the same engine(s) on more than one occasion.
41
Recent Service Bulletins
The bulletins listed on the main screen are the most recent bulletins released. Double-click on any
bulletin and it will open for review.
43
IDSS Firmware Update
If there is an update required for the IDSS Interface Device, IDSS will detect that an update is available
and will perform the update the first time it is connected to the machine or an ECM.
If an update is required, the following screen will appear and the update will begin:
45
IDSS Overview
Table of Contents
The Table of Contents (TOC) is located on the left side of the screen in the gray area. The TOC provides a
structured view of all available IDSS options.
The TOC level colors can be changed, refer to Utility Functions.
47
Toolbar
The Toolbar allows the user to select desired actions or program functions from various screens. As you
progress through the IDSS program, the active Toolbar buttons will change.
The Toolbar buttons that are used throughout the program are as follows:
HOME
Return to the main screen
SERVICE INFORMATION
View Service Information for the engine selected
DIAGNOSTICS
View scan tool data for the engine selected
PROGRAMMING
ECM Part Number search and update
UTILITY FUNCTIONS
View Saved Snapshot / Freeze Frame Failure Record and
other function information
TABLE OF CONTENTS
Minimize or restore the TOC view. The icon on the toolbar
and the arrows on the vertical split bar perform the same
functions to close and open the TOC
PRINT
Prints the screen you are currently viewing
STATUS
These icons indicate your connection status. The icons will
change color from Gray to Yellow when connections are
established
HELP
Opens the IDSS Help File and IDSS Version Information
EXIT
Exits the application
PREVIOUS - NEXT
Provides navigation within the service information displayed.
49
E-IDSS User Guide
ENHANCED DIAGNOSTICS
The Enhanced Diagnostics functions allow you to view "live"
values of selected parameters. This function may not be
available on all screens
50
Service Information
Service Information
IDSS contains service information for the engine selected. Navigate through the Table of Contents (TOC)
by clicking on titles to find information you would like to view. When a title in the TOC is selected, the
associated information will display on the right side. Scroll down to view all text and graphics for the
title selected.
Electrical Schematics
IDSS contains electrical schematics/ETM for the engine selected. Navigate through the Table of
Contents (TOC) by clicking on titles to find information you would like to view. When a title in the TOC is
selected, the associated information will display on the right side. Scroll down to view all text and
graphics for the title selected.
The Schematics section lists all schematics for the engine.
Click on the image displayed to open it in an image viewer. When the image viewer opens it has a
toolbar at the top.
51
E-IDSS User Guide
The toolbar allows the user to select desired actions or functions from within the viewer.
The toolbar buttons that are used in the image viewer are as follows:
52
Service Information
NAVIGATION
Use to move to the area of the illustration to be viewed
ZOOM
Used to Zoom in/Zoom out on the viewer image
PREVIOUS/NEXT FRAME
Moves to the previous or next frame in the direction selected
SEARCH
Used to searches for and highlight text
ETM Links
There are linked areas within the ETM image viewer that, when selected, will open a window with
information pertaining to that area of the ETM.
This function is primarily available for component and connector views.
53
E-IDSS User Guide
Enhanced Diagnostics
The Enhanced Diagnostics function allows you to view "live" values of parameters mentioned in the
diagnostic charts of the service manual. If Enhanced Diagnostics capability is available for the diagnostic
chart you are viewing, an "Enhanced Diagnostics" icon will be present at the top left corner of the
service information toolbar. In Enhanced Diagnostics, during diagnostics, it is possible to display a data
parameter which is related to the DTC. For Enhanced Diagnostic DTCs, the “Enhanced Diagnostics” icon
will be displayed in the upper left of the service tool bar.
54
Service Information
When you click the "Enhanced Diagnostics" icon, a new window will open. This window will display
"live" values from the engine for all parameters discussed in the diagnostic chart. This window will also
display DTC status for the ECM diagnosed by that chart.
NOTE: You must be connected to the machine to view Enhanced Diagnostics live data. If you are not
connected to the machine when you click the "Enhanced Diagnostics" link, or if you lose your connection
55
E-IDSS User Guide
to the machine while viewing Enhanced Diagnostics, IDSS will inform you to correct your connection to
the engine and/or IDSS interface device.
If you are not connected to the machine, you can still view service information without the Enhanced
Diagnostics live data.
56
IDSS Diagnostic Functions
IDSS Diagnostic Functions
Diagnostics
When you select the Diagnostics option from the TOC, IDSS will attempt to connect to the engine. Refer
to Hardware Connections to review how to connect IDSS to the engine.
If all IDSS Interface Device and engine controller connections are ok, IDSS will connect to the engine
controller and display current engine controller information.
Once a connection to the vehicle has been established, the following functionality is accessible:
DTC(s)
Data List
Actuator Test
Programming
Special Functions
57
E-IDSS User Guide
DTC(s)
58
IDSS Diagnostic Functions
If Freeze Frame / Failure Records are available for the module that is selected, a button will be displayed
in the lower right hand corner.
The Freeze Frame / Failure Record function allows the user to request and view current Freeze Frame /
Failure Record information. The user will immediately see the View Snapshot screen once the data
collection process is complete.
1. Click the Freeze Frame / Failure Record button to request and view Freeze Frame / Failure
Record information.
2. Upon completion of collecting data, the View Freeze Frame / Failure Record screen will appear.
NOTE: Freeze Frame / Failure Record information is not available for all components. This button
will only be active for components that support Freeze Frame / Failure Records.
Data List
59
E-IDSS User Guide
Zoom View
Live Data
You can view Live Data information for a machine by selecting the Data List title in the TOC.
Information for each data list is displayed on a tab along with a Search tab. Click each tab to view the
data list information.
Requested DTCs
The Requested DTCs information is displayed in the upper right corner of the data list page. By clicking
the "Request DTCs" button, the DTCs that are set will display in the list.
Click on the DTC title to go to the DTC Info screen for the DTC selected.
Zoom Windows
When you click the Zoom Window within a parameter a new window will open. This window will display
"live" values from the engine. Multiple parameters can be selected for viewing.
60
IDSS Diagnostic Functions
Graph Display
When you click the Graph icon within a parameter a new window will open. This window will display
"live" values in graph form.
The IDSS graph function can be used as follows:
Data List information can be graphed "Live" when viewing a data list on the engine.
Snapshot information can be graphed.
Graphs can display in an "Individual" graph format or "Overlay" graph format for viewing multiple
parameters. Each graph parameter will display in a different color. The graph colors can be changed,
refer to Graph Colors in Utility Functions.
61
E-IDSS User Guide
Quick Snap
The Quick Snap function allows the user to capture and record data and then analyze it while viewing
the data list.
Data collection begins by clicking the following button..
1. Begin Data Collection: Click the “Quick Snap” button to trigger to start collecting data.
2. End Data Collection: Click the “Stop Snapshot” button to stop data collection. The user can also
add a comment to the snapshot data when it is saved.
3. 3. Upon completing of collecting the data, the Quick Snap view will appear and the recorded
data will be displayed. Please see the following “Snapshot and Quick Snap/Snapshot Display”
topics for information regarding how to view data.
62
IDSS Diagnostic Functions
Quick Snap/Snapshot can be used to collect/record data for each of the currently selected data list
items.
Snapshot
The Snapshot function is used in the same way as Quick Snap to analyze data that is collected and
recorded. However, the Snapshot function is different from Quick Snap in that, depending on the
situation, it is possible to change the setting conditions for the data being collected
1. The Snapshot Setup window will be displayed by clicking the “Snapshot” button. In this
window, it is possible to set the Trigger Type (Trigger Type), the Trigger Location (Trigger Point),
the total number of frames to be collected as well as the total collection time.
63
E-IDSS User Guide
2. After selecting the settings or continuing with the current settings, click the “Continue” button
to display Snapshot viewer or click the “Return” button to return to live data. (Please reference
“Snapshot Setup” for information regarding settings.)
64
IDSS Diagnostic Functions
3. When Manual Trigger Type is selected, and the Trigger button is clicked, frame recording will
begin. If a DTC is set (DTC is detected) and DTC Trigger is selected, the Trigger function will
automatically start almost simultaneously.
4. When the “Stop Snapshot” button is clicked, data collection or recording will stop, no matter
what point they are at.
The data list information for the Quick Snap / Snapshot will display in the Quick Snap/Snapshot window.
The collected data for the module and the data list name will be displayed in the upper left corner of
the screen (above the data list).
In order to view or analyze the recorded data, use the buttons located in the lower area of the screen to
transition to different data locations (frames).
The functionality for the Quick Snap/Snapshot data screen are listed below:
65
E-IDSS User Guide
Save: Opens the Manage Saved Snapshot screen, where selected data can be
saved.
Snapshot Settings
Trigger Types
66
IDSS Diagnostic Functions
Manual Trigger
When the manual trigger function is used, you can freely move from data collection to recording. When
the “Stop” button is pressed during data collection, data collection will end and it is possible to view the
collected data. This function is helpful for DTCs that are not set and for determining what data to record
while looking at Live Data.
Independent of Trigger Type, Trigger Point will always be displayed as Frame 0. Frames recorded before
the trigger will have negative numbers while frames recorded after that will have positive numbers. In
addition, even if you are already in Snapshot, you can exit Snapshot without using the trigger function.
The manual trigger function allows the user to immediately record live data (frames) when the TRIGGER
button is pressed. When the STOP button is pressed, it will end the manual trigger function. This
captured data can now be reviewed. This function is helpful if a problem is detected that is not
supported by a DTC.
The user will record a trigger point in the snapshot by pressing the Trigger button on the Live Data
screen . The trigger point is recorded by the software as Frame 0. Data frames recorded before the
trigger will have negative frame numbers. Data frames recorded after the trigger will have positive
frame numbers. Frame number 0 indicates the manual trigger point. This features exists for the user to
mark a point in the snapshot data where they may observe a condition with the vehicle or engine that
cannot be detected by software. The user may stop the snapshot without recording a trigger.
Depending on the investigation conditions and analysis of data content, it is possible to change the
Trigger Point.
Beginning: Designated data is collected from the Trigger Point.
Center: Half of the data collection will be on each side of the Trigger Point. (The amount of data stored
before the trigger point may be less than half of the specified data amount if the trigger occurs in a short
period of time after entering the Snapshot function.)
End: Collect data prior to the Trigger Point. (The amount of data stored before the trigger point may be
less than half of the specified data amount if the trigger occurs in a short period of time after entering
the Snapshot function.)
67
E-IDSS User Guide
The Snapshot data collection amount can be changed by changing the number of frames or the
collection time. (It is not possible to change both the number of frames and the collection time at the
same time.)
Total Snapshot Frames: In Snapshot, sets the total number of frames to be collected and recorded.
However, even if the setting is for more than the maximum number of frames, only the maximum
number of frames will be recorded.
Total Snapshot Time: In Snapshot, sets the total amount of time that data will collected and recorded.
Even if the setting is for more than the maximum recording time, only the maximum amount of time
can be recorded.
The parameter data related to each actuator test is displayed and it is possible to display this data during
the test.
Test Criteria
The engine condition information that is necessary to perform the test is displayed on the screen.
Please perform the test using these displayed conditions.
Test Buttons
68
IDSS Diagnostic Functions
The buttons that control the test are on the bottom of the screen. Click the appropriate button to
perform the output test selected.
The Quit button must be selected to stop the current test before selecting another test or a new
selection from the TOC. To end the test, please select the Quit button. There are many different types
of buttons. To review the details regarding buttons, please see the explanation in the Test Mode
section.
ECM Information
ECM Information contains the ECM information for the machine that is connected.
69
E-IDSS User Guide
This function gathers the ECM history data which is stored in the ECM.
To run ECM History Data there are preconditions that must be met (Engine Speed must be 0).
70
IDSS Diagnostic Functions
After preconditions are met, the user will be asked if they would like to save the ECM History Data.
When the Yes button is pressed, the ECM history data is saved to the PC.
71
E-IDSS User Guide
Downloading `
72
IDSS Diagnostic Functions
A confirmation screen will appear to let the user know the data has been downloaded successfully
73
E-IDSS User Guide
The file that will be stored in the PC will be stored in the following location: C:\Program Files\G-
IDSS\Data\History Data Download
Injector ID Code
By selecting the Injector ID Code from the TOC, it is possible to use the Injector ID change function.
Once you select Fuel Injector Flow Rates, IDSS will communicate with the ECM and display current
Injector ID Code.
74
IDSS Diagnostic Functions
75
E-IDSS User Guide
7. Once correct values are accepted, proceed by following the on screen instructions.
76
IDSS Diagnostic Functions
77
Programming
Programming allows you to update and reprogram ECMs based on part numbers . You can access the
following Programming selections by selecting Programming from the TOC:
When Programming, please follow the appropriate connection set-up in the diagram below.
Note:
Select the voltage which is appropriate for the voltage specified in the ECM specifications.
In order to protect the ECM and the IDSS Interface Device, when connecting the device, connect the
power source last. When disconnecting the IDSS Device, disconnect the power source first.
79
E-IDSS User Guide
Programming can also be accessed by selecting the Reflash Icon from the IDSS tool bar:
Preconditions
To avoid programming failures, you should first clear all Diagnostic Trouble Codes in Diagnostic Mode
before proceeding with a Programming event.
Permission
In order to access Programming your dealership will need to have permission from Isuzu Motors. If you
have not been granted permission, you may request it by selecting the “Request Programming
Permission” button. Please perform programming permission on a periodic basis.
80
Programming
ECM Reflash
Normal Reflash
Select this for normal situations. The current ECM Part Number is read from the connected ECM and it
is possible to program (reflash) with the automatically searched latest compatible part number.
81
E-IDSS User Guide
82
Programming
83
E-IDSS User Guide
Note: You may return to the previous screen or cancel the reflash process at any time by selecting the
“Back” or “Cancel” buttons.
84
Programming
Information is selected in order to search for the compatibility information for the ECM that will be
reflashed. The information to be selected is as follows: Engine Model, Engine Type, OEM Name, Engine
Serial Number.
85
E-IDSS User Guide
A pop-up notification will appear displaying the available file name that the new ECM part number will
be reflashed with. To begin programming, select the “OK” button for reflash to begin. Select the
“Cancel” button to not perform the reflash.
*Please do not perform any other operation on the same computer while reflash is in progress as this
may cause a reflash error.
Reflash Processing
During programming, the following two progress bars will be displayed:
Reflash progress display.
86
Programming
Note: It is important to not perform any other operations on the PC during this time.
87
E-IDSS User Guide
After Reflash is complete, both the Old ECM Part Number and the New ECM Part Number will be
displayed. Please confirm that the new Part Number is correct and then select the “Next” button.
88
Programming
Result Confirmation
The following screen displays information about the new ECM calibration. Included are: Part Number,
Engine Model, Engine Type, and OEM Name.
After completing the reflash process, the new (current) ECM Part Number information will be displayed.
Press the “OK” button to exit.
Note: After connecting the reflashed ECM to the machine, make sure to perform DTC memory clear
(erase diagnostic trouble codes).
89
E-IDSS User Guide
This is used when returning to an older type of part number for an accompanying hardware change.
Please be sure to check the information from the machine manufacturer.
In Engine Replacement Mode, it is possible to create an ECM with an old ECM Part Number
specification. This mode is primarily used when replacing the engine in order to reprogram the new
ECM specification into an older specification requirement so that the correct ECM specification can be
used on the machine.
90
Programming
91
E-IDSS User Guide
92
Programming
If a Part Number cannot be found for the engine replacement you will receive the following pop-up
message:
93
E-IDSS User Guide
Enforce Update
Update with any designated part number. A separate, special password is required for this.
Preparation
Enforce Update allows you to specify an arbitrary Part Number for an update. However, a special
password is needed in order to access this function. Before proceeding, be advised to prepare a label
for the new Part Number to attach to the ECM. Also, please check the new Part Number in advance.
94
Programming
Selection Menu
Select the ECM Condition:
• On the machine: When the ECM is part of the machine.
• Off the machine: When the ECM is not part of the machine; for example, on a desk.
95
E-IDSS User Guide
96
Programming
For the Enforce Reflash mode, the current ECM Part Number information will be displayed on the left
side of the screen and the Part Number information for the ECM you want to create can be input on the
right side of the screen.
97
E-IDSS User Guide
A pop-up notification will appear displaying the available file name that the new ECM part number will
be reflashed with. To begin programming, select the “OK” button for reflash to begin. Select the
“Cancel” button to not perform the reflash.
*Please do not perform any other operation on the same computer while reflash is in progress as this
may cause a reflash error.
98
Programming
After the total reflash operation has completed, it is necessary to attach the new ECM Part Number
Label to the ECM. That procedure will be displayed on the screen.
*The actual printing process will not be performed here.
The following screen will request confirmation of the Engine Serial Number to be programmed. Please
confirm that the displayed Engine Serial Number is correct and then select the “Next” button.
99
E-IDSS User Guide
Result Confirmation
The following screen displays information about the new ECM calibration. Included are: Part Number,
Engine Model, Engine Type, and OEM Name. After completing the reflash process, the new (current)
ECM Part Number information will be displayed. Press the “OK” button to exit.
Note: After connecting the reflashed ECM to the machine, make sure to perform DTC memory clear
(erase diagnostic trouble codes).
100
Programming
Campaign Update
The Campaign Update function is used when a “Campaign Notice” is announced by ISUZU. Select the
“Next” button to proceed to the next screen, or select the “Exit” button to return to the ECM Reflash
main menu.
101
E-IDSS User Guide
Select the “OK” button to return to the ECM Reflash main menu.
Injector ID Code
The Injector ID Code for factory setting can be selected or the user can manually input the Injector ID
Code setting. When using the Injector ID Code from the factory setting, select “No Injector
Replacement History.” When changing the Injector ID Code, select “Injector Replacement History
Available/Unknown.”
102
Programming
Before downloading factory settings, first confirm that the values are correct, then click the “Download"
or "Next" button.
103
E-IDSS User Guide
After downloading is complete, the new Injector ID will be displayed. Confirm that these settings are
correct and then select the “Next” button to exit Reflash.
The Replace ECM function allows you to upload information from an ECM and then download the
information to a newly replaced ECM.
Select Process
If uploaded data from the past already exists you will need to confirm whether to download this data to
the currently connected ECM or delete this data and proceed to upload new data from the currently
connected ECM.
104
Programming
Selection Menu
Select the ECM Condition:
• On the machine: When the ECM is part of the machine.
• Off the machine: When the ECM is not part of the machine; for example, on a desk.
105
E-IDSS User Guide
106
Programming
107
E-IDSS User Guide
Before reflashing, you will be asked to confirm the Part Number to be programmed. If the displayed
Part Number is incorrect, select the “Back” button to return to the previous screen or the “Exit” button
to return to the main menu. Check the new ECM Part Number that is to be reflashed. If the displayed
New Part Number is correct, select “Reflash with upward compatible information.” and press the “Next”
button. When performing reflash to an upward compatible part number with accompanying hardware
modification, select “Proceed to upward compatible with accompanying hardware modification.” If the
displayed Part Number is correct, first choose if you would like to reflash with the displayed criteria or
proceed to upward compatible information with hardware modification. Then select the “Next” button.
Process Confirmation
Please connect the new ECM to be programmed and select the “Next” button. If for any reason you
would like to cancel this process, select “Return to Process Menu.”
108
Programming
After disconnecting the power supply to the ECM, replace with the new ECM.
If the ECM has not yet been replaced, the following pop-up will appear:
Please confirm the information for the Current ECM and ECM prior to changing the connection . After
data is downloaded, you will transition to the ID code setting.
109
E-IDSS User Guide
After the Injector ID code setting is performed, the current Injector ID data will be displayed. Select the
“Next” button to exit Replace ECM and return to the Programming main menu.
110
Programming
Injector ID
Injector ID Code
The Injector ID Code function is used to reprogram Injector ID Code after fuel injectors have been
replaced.
You can modify the Injector ID Code using the following methods:
• Modify by Injector View
• Modify by Valve Cover View
111
E-IDSS User Guide
112
Programming
Factory Setting
The Factory Setting function allows you to view and download the original QR code from an ECM at any
time.
Selection Menu
Select the ECM Condition:
• On the machine: When the ECM is part of the machine.
• Off the machine: When the ECM is not part of the machine; for example, on a desk.
113
E-IDSS User Guide
114
Programming
115
E-IDSS User Guide
ECM Information
The ECM Information function allows you to use the current ECM Part Number to check the Engine
Model and Engine Type that is specified.
116
Programming
Select the “Check” button to generate the current Engine Model and Engine Type for the current ECM
Part Number. When finished, select the “Exit” button to return to the Programming Main Menu.
117
IDSS Utility Functions
IDSS Utility Functions
IDSS Utility Functions allow you to access previously saved information. You can check the following
files by selecting Utility Functions from the TOC:
Manage Saved Snapshot files
Manage Saved Freeze Frame Failure Record files
Scan Tool Preview
Graph Colors
Table of Contents Colors
You can view saved Snapshots by selecting the Manage Saved Snapshot Files title in the TOC.
The Manage Saved Snapshot Files screen will display all the Snapshot files currently saved for viewing.
Select the file you want to "manage" by clicking in the box in the far left column. Then click on one of
the options below (user options). To select all files, click the box in the title row.
The user options are as follows:
Open
1. Select the Snapshot you would like to open by clicking in the box in the row.
119
E-IDSS User Guide
The Scan Tool Preview function allows you to view Data Display and Output Control Test content,
without engine data, for all engines supported by IDSS.
Click the Scan Tool Preview selection in the TOC and then use the drop-down menus to select the engine
you would like to view. Once all engine information has been selected, choose to view the Data Display
for that engine and click Continue.
120
IDSS Utility Functions
The data display for the engine you selected will display. You can select all data display and scroll to
view all parameters included in each tab.
121
E-IDSS User Guide
Click the Return button on the bottom of the screen to return to the previous page.
Graph Colors
Click the Graph Colors selection in the TOC to customize the colors of the graph you are viewing. Select
the line or background you want to change.
Clicking the color icon and a color screen display a pop up that will allow you to select the color you
want for the background or graph line.
122
IDSS Utility Functions
Click the Table of Contents Colors selection in the TOC to customize the colors of the TOC levels. Select
the level you want to change.
123
E-IDSS User Guide
Click the color icon and a color screen will display a pop-up that will allow you to select the color you
want for that level.
124
IDSS Utility Functions
With the PC connected to the printer, prepare a label sheet. Click the Utility Icon in the tool bar. Click
the “Options – Part Number Label Print” button on the screen to advance to the “Parts Number Label
Print” screen. This screen displays the history data of reflashing. Select the item you want to print
(enter a check in the box) and then click the “Next” button to advance to the print preview screen.
125
E-IDSS User Guide
Choose the appropriate printer. Click the “Print” button to begin printing.
126
Troubleshooting Tips
This area is intended to provide a few quick troubleshooting tips that the user can perform prior to
contacting the technical support staff.
Important Notes
Altering or replacing the IDSS USB Cable or DLC Cable with non-Isuzu cables may cause the IDSS
Interface Device to malfunction.
The Isuzu Diagnostic Service System Setup DVD is provided in case the system needs to be
recovered. There are times when the system needs to be recovered with the DVD that was
distributed. Please store the DVD in a safe place..
Engine to IDSS Interface Device connection – Verify the engine can start. The power for the IDSS
Interface Device is obtained from the engine battery supply.
Make sure that power is supplied to the Interface Device.
Ensure the IDSS Interface Device connections are secure.
Ensure the engine battery is fully charged.
Ensure the most recent IDSS version has been installed.
Properly follow any disconnect instructions as provided during a programming event.
127