125mm Air Hammer

Model No.:RP17621

INSTRUCTION MANUAL

IMPORTANT:
Upon receipt of the product,
read and follow all safety rules,
operating instructions before first use it.
And retain this manual for future reference.

Contain:
Technical Data
Important safety rules
Operating Instructions
Maintenance
Parts List 2013
※ Technical Data
Shank………………………………………………………………………………………….2/5”(10.2)mm
Bore diameter…………………………………………………………………………………3/4”(19.0mm)
Blow per minute……………………………………………………………………………………4500bpm
Avg.air consumption.………………………………………………………………………2.8cfm(80 l/min)
Operating pressure……………………………………………………………………………...90psi(6.3bar)
Weight…………………………………………………………………………………………………1.05kg
Air inlet size……………………………………………………………………………..………….1/4”NPT
Air hose……………………………………………………………………………………………….3/8” ID
(According to EN ISO 4871 and EN ISO 15744)
A weighted sound pressure level LPA…………………………………………………. 84.0dB(A), KPA=3 dB
Sound power level LWA………………………………………………………………95.0 dB(A) , KWA=3 dB
(According to EN 28662, EN ISO 8662 and EN 12096)
Vibration in the handle………………………………………………………….………..9.5m/s2, K=1.4m/s2

※ Important Safety Rules

1. Always wear safety goggles , face mask or respiratory equipment.
2. Always ensure machine is switched off before connecting to air supply.
3. Disconnect any machine from the air supply before changing chisels and before servicing any type of machine.
4. Always keep your air tool clean and lubricated. Daily lubrication is essential to avoid internal corrosion and
possible failure.
5. Do not wear watches, rings bracelets or loose clothing when using air tools.
6. Using only light weight coil hoses from a tool to the wall or compressor coupling.
7. Do not overload the machine. Allow the tool to operate at its optimum speed for maximum efficiency.
8. Do not increase the air pressure above the manufacturers recommended level, as excessive overload can cause
the machine casing to split. Also this creates excessive wear on moving parts and possible failure.
9. In the interests of safety and possible damage to the machine/operator, always ensure that the machine has
stopped before putting it down after use.
10. Always ensure that the work piece is firmly secured leaving both hands free to control the machine.
11. Always ensure that the accessories such as blades, discs, sockets, etc. are rated/designed for use with the
machine. Also correctly and securely fastened before connecting the machine to the air supply.

※ Operating Instruction
Warnings:
-- that power tools are not generally insulated for coming into contact with electric power sources;
-- that power tools shall not be used in explosive atmospheres unless specially designed for that purpose;
-- that unexpected tool movement or breakage of cutters may cause injuries;
-- that unsuitable postures may not allow counteracting of normal or unexpected movement of the power
tool;
-- if the power tool is fixed to suspension device make sure that the fixation is secure;
-- against cutting or severing;
-- against ejection of metal cuttings;
-- of the risk of a whipping compressed air hose.
-- to observe that only lubricants recommended by the manufacturer shall be used
-- to release the start and stop device in the case of an interruption of the energy supply
Description

Hardened steel barrel and piston for less wear and longer life, lightweight aluminum pistol-grip housing,Front
exhaust ,150mm air hammer set includes the 4 most popular chisels(round&hex),a retainer spring and a quick
coupler,190mm air hammer includes 5 chisels(round&hex), a retainer spring and a quick coupler,Ideal for general
cutting,chipping and scraping.

Air supply
1. Ensure air valve (or trigger) is in the “off” position before connecting to the air supply.

2. You will require an air pressure of 90psi, and an air flow according to specification.

3. WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tool.

Too high an air pressure and unclean air will shorten the product life due to excessive wear, and

may be dangerous causing damage or personal injury.

4. Drain the air tank daily. Water in the air line will damage the tool.

5. Clean air inlet filter weekly.

6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).

The hose diameter should be 3/8” I.D.

7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all

connections are secure.

Lubrication
An automatic in-line filter-regulator-lubricator is recommended (Fig4) as it increases tool life and keeps the tool in
sustained operation. The in-line lubricator should be regularly checked and filled with air tool oil.
Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the exhaust ports and
holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects
on the paper. Excessive amounts of oil should be avoided.

In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it
should receive a generous amount of lubrication at that time. The tool should be run for approximately 30 seconds
to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and dry
environment.

 It is most important that the tool be properly lubricated by keeping the air line lubricator filled and correctly
adjusted. Without proper lubrication the tool will not work properly and parts will wear prematurely.

 Use the proper lubricant in the air line lubricator. The lubricator should be of low air flow or changing air flow
type, and should be kept filled to the correct level. Use only recommended lubricants, specially made for
pneumatic applications. Substitutes may harm the rubber compounds in the tools O-rings and other rubber
parts.
IMPORTANT!!!

If a filter/regulator/lubricator is not installed on the air system, air operated tools should be lubricated at least once
a day or after 2 hours work with 2 to 6 drops of oil, depending on the work environment, directly through the male
fitting in the tool housing.

Loading and operation

WARNING: Ensure you read, understand and apply safety instructions before use.

1. Connect the tool to the air hose.

2. Press the trigger to operate the tool.
3. The flow of air may be regulated by adjusting flow valve at the base of the handle.
4. Ensure the air supply is clean and does not exceed 90psi while operating the tool. Too high an air
pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous
causing damage or personal injury.
DO NOT use any additional force upon the tool.
DO NOT allow tool to free run for an extended period of time as this will shorten its life.

※ Maintenance
WARNING: Disconnect tool from air supply before changing accessories, servicing or performing

maintenance. Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous

1. Lubricate the air tool daily with a few drops of air tool oil dripped into the air inlet
2. DO NOT use worn, or damaged tool.
3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors.
To remedy check the air supply.
b) Grit or gum deposits in the tool may also reduce performance. If your model has an air strainer (located in the
area of the air inlet), remove the strainer and clean it.
5. When not in use, disconnect from air supply, clean tool and store in a safe, dry, childproof location.
※ Trouble Shooting
The following form lists the common operating system with problem and solutions. Please read the form
carefully and follow it.
WARNING: If any of the following symptoms appears during your operating, stop using the tool
immediately, or serious personal injury could result. Only a qualified persons or an authorized service center can
perform repairs or replacement of tool.
Disconnect tool from air supply before attempting repair or adjustment. When replacing O-rings or Cylinder,
lubricate with air tool oil before assembly.

PROBLEMS POSSIBLE CAUSES REMEDIES

Tool runs at normal speed ■Cam clutch worn or sticking ■ Lubricating clutch housing.
but loses under load due to lack of lubricant. ■ Check for excess clutch oil. Clutch cases need

only be half full. Overfilling can cause drag on

high speed clutch parts, ie. a typical
oiled/lubricated wrench requires 1⁄2 ounce of
oil.
GREASE LUBRICATED:NOTE: Heat
usually indicates insufficient grease in chamber.
Severe operating conditions may require more
frequent lubrication.
Tool runs slowly. Air flows ■ Power regulator in closed ■ Check air inlet filter for blockage.
slightly from exhaust position ■ Pour air tool lubricating oil into air inlet as

■ Air flow blocked by dirt. per instructions.

■ Operate tool in short bursts quickly reversing

rotation back and forth where applicable.

■ Repeat above as needed.

Tools will not run. Air flows ■ One or more motor vanes ■Pour air tool lubricating tool into air inlet.
freely from exhaust stuck due to material build up. ■ Operate tool in short bursts of forward and/or
reverse rotation where applicable.
■ Disconnect supply.

Tool will not shut off ■„O‟ rings throttle valve ■ Replace „O‟ ring .
dislodged from seat inlet valve.

Note: Repairs should be carried out by a qualified person.

※ Exploding view Issue date:25.07.2012
Version number:V1

No. Description No. Description

1 Chisel 12 Lockage pin spring

2 Retain spring 13 Lockage pin seat

3 Air deflector 14 O-ring

4 Cylinder 15 O-ring
5 Piston 16 O-ring

6 Valve plate 17 Lockage pin

7 Valve block 18 Pin

8 valve seat 19 Pin

9 Housing 20 O-ring
10 Washer 21 Air inlet
11 Trigger
 EC DECLARATION OF CONFORMITY

Business name of the manufacturer: Zhejiang Rongpeng Air Tools Co., Ltd.
full address of the manufacturer: Shuiquetou Village, Pengjie Town, Luqiao District, Taizhou City, Zhejiang 318057,
P.R. China
We declaring that the machinery
product name: Air Hammer
model: RP17621
type: Pneumatic

fulfils all the relevant provisions of Directives

2006/42/EC
based on EC type-examination of
Name, address and identification number of the notified body:
TÜV Rheinland LGA Products GmbH
Tillystrasse 2, 90431 Nürnberg, Germany
0197
and tested in accordance with below standards
EN ISO 11148-4:2011