Model: 30EORZDB

25EFORZDB
Diesel

Mobile/Commercial
Generator Set
Engine Features
D Heavy-duty construction
D Engine is compliant with the Environmental Protection
Agency (EPA) requirements
D Water-cooled design
D Diesel fueled
D Four cylinders
D Four cycle
D Frequency regulation of ±0.5%
D Electric fuel lift pump
Generator Weights and Dimensions D Lifting eye
Remote Inline
Radiator Radiator Generator Features
Weight—dry, kg (lbs.) 490 (1080) 526 (1160) D CSA certified, file #LR 955
D Remote start 12-pin connector
Length, mm (in.) 1184 (46.6) 1434 (56.5)
D Class H insulation
Width, mm (in.) 610 (24.0) 650 (25.6)
D Voltage regulation of ±1.5%
Height, mm (in.) 818 (32.2) 922 (36.3)
D Radio suppression
See the drawings on the last page for detailed dimensions. D Outstanding motor-starting capability
D Sustained short-circuit capability
Generator Ratings D Four-point mounting with vibration isolators
Amps kW/kVA D Prototype-tested, factory-built, and production-tested
Model 25_C 25_C design
Series Alternator Voltage Hz (77_F) (77_F) Ph
120/208 60 104.1 30/37.5 3 ADC 2100 Advanced Digital Control
120/240 60 113.0 27/27 1 Features
4P5 120/240 60 90.2 30/37.5 3 D Designed for today’s most sophisticated electronics
127/220 60 98.4 30/37.5 3 D Easy to read alpha-numeric display
30EORZDB D Compact, integrally mounted control
139/240 60 90.2 30/37.5 3
D Potted boards/sealed connectors for maximum
220/380 60 57.0 30/37.5 3
corrosion protection
277/480 60 45.1 30/37.5 3 D SAE J1939 CANbus output
4Q5 120/240 60 125.0 30/30 1 D Remote monitoring of up to 13 fault conditions
110/190 50 95.0 25/31.3 3 D Membrane keypad for configuration and adjustment
110/220 50 100.0 22/22 1 D Programmed crank cycle
110/220 50 82.0 25/31.3 3
4P5 115/230 50 96.0 22/22 1
220/380 50 47.5 25/31.3 3
25EFORZDB 230/400 50 45.1 25/31.3 3
240/416 50 43.4 25/31.3 3
110/220 50 113.6 25/25 1
115/230 50 108.7 25/25 1
4Q5
220 50 113.6 25/25 1
240 50 104.2 25/25 1
RATINGS: All single-phase units are rated at 1.0 power factor. All three-phase units are rated at 0.8 power factor. Mobile continuous ratings per ISO 3046 and ISO 8528-1. Obtain technical information
bulletin (TIB-101) on ratings guidelines for complete ratings definitions. GENERAL GUIDELINES FOR DERATING: ALTITUDE: Derate 1.0% per 100 m (328 ft.) elevation above 200 m (656 ft.).
TEMPERATURE: Derate 2.0% per 10_C (18_F) temperature above 25_C (77_F).
Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local
Kohlerr generator set distributor for availability.

G3-45 (30EORZDB) 5/13e

 Application Data
Engine Lubrication
Engine Specifications 60 Hz 50 Hz Lubricating System 60 Hz 50 Hz
Manufacturer Yanmar Type Pressure
Model 4TNV98 Oil pan capacity with filter, L (qt.) 10.2 (10.8)
Type 4 cycle, Oil filter Full flow, cartridge
naturally aspirated
Cylinder arrangement 4, inline Operation Requirements
Bore and stroke, mm (in.) 98 (3.86) x 110 (4.33)
Air Requirements 60 Hz 50 Hz
Displacement, L (cu. in.) 3.319 (202.5)
Engine combustion air requirements,
Compression ratio 18.5:1 m3/min. (cfm) 2.7 (95) 2.2 (79)
Combustion system Direct injection Alternator min. cooling air requirements,
Main bearings Replaceable sleeve m3/min. (cfm) 15.6 (550) 13.0 (460)
Rated rpm 1800 1500 Radiator min. cooling air requirements,
m3/min. (cfm) 87.8 (3100) 82.1 (2900)
Rated HP, continuous 49.9 41.8
Exhaust flow requirements,
Cylinder block material Cast iron
m3/min. (cfm) 9.6 (339) 7.7 (272)
Cylinder head material Cast iron
Crankshaft Horizontal Fuel Consumption 60 Hz 50 Hz
Connecting rod material Forged carbon steel Diesel, Lph (gph), at % load
Governor, type Isochronous electronic 100% 9.9 (2.69) 7.8 (2.05)
Injection pump Yanmar YPES 75% 7.5 (1.99) 5.9 (1.56)
Frequency regulation 50% 5.5 (1.46) 4.2 (1.10)
No-load to full-load . . . . . . . . . . . . . . . . ±0.5% 25% 3.6 (0.96) 2.8 (0.74)
Steady state . . . . . . . . . . . . . . . . . . . . . ±0.33%

Engine Electrical Engine Features

Engine Electrical System 60 Hz 50 Hz D One-side serviceability—air filter, fuel filter, lube oil filter, oil
fill, oil drain, oil check
Ignition
D Special alloys minimize noise and vibration
Battery voltage . . . . . . . . . . . . . . . . . . . 12
D Air intake heater, cold starting aid (option)
Battery recommendation, min. . . . . . . 800 cold cranking amps,
100 amp/hr. D Battery charging alternator (70 amp)
Starter motor .................... 2.3 kW D Lifting eye
D Heavy-duty, dry-type air cleaner
Cooling D Low oil pressure shutdown
D High engine temperature shutdown
Cooling System 60 Hz 50 Hz
Type Liquid D Belt guard

Capacity, engine only, L (qt.) 4.2 (4.4) D Disposable oil filter

Capacity with unit-mounted radiator, D Oil drain valve and hose

L (qt.) 15 (16)
Heat rejected to cooling water at rated Generator Features
1640 1370
kW, Btu/min.
D Rotor and stator are vacuum impregnated and coated with
high-bond epoxy varnish. Varnish helps prevent corrosion in
Fuel high-humidity areas.
D Rotors are dynamically balanced to minimize vibration.
Fuel System 60 Hz 50 Hz
D Copper windings ensure minimal heat buildup. Insulation meets
Fuel pump Electric NEMA standards for class H insulation.
Maximum lift, m (in.) 1 (39) D Direct connected to the engine, the generator has sealed
Fuel type Diesel fuel ASTM D975 precision ball bearings with a precision-machined steel sleeve
No. 2--D in the end bracket to prevent shaft misalignment and extend
bearing life.

G3-45 (30EORZDB) 5/13e

 Application Data
ADC 2100 Control Features Generator Features
4Q5 4P5
Specifications (1-phase) (3-phase)

Manufacturer Kohler
Output reconnectable Broad range
Number of leads 4 12
Generator type Rotating field
Voltage regulator Solid State
Insulation—NEMA MG1-1.66
Material Class H
Temperature rise* 130_C
Bearing, number, type 1
Coupling Flexible disc
Amortisseur windings Full
D LED display:
Voltage regulation
d Runtime hours no load to full load -- % ±1.5% maximum
d Crank cycle status One step load acceptance
d Diagnostics/fault codes/data % of rating per NFPA-110 100
D Keypad: Peak motor starting kVa 60 Hz 140
d Secure access, password protected Peak motor starting kVa 50 Hz 72
d Voltage, gain, and speed adjustment
d Controller configuration (system voltage, phase, and D Designed and built within NEMA, IEEE and ANSI standards for
frequency settings, battery voltage, and generator set model) temperature rise.
D Master control switch: run/off-reset/auto (engine start)
D Skewed rotor for smooth voltage waveform.
D Remote two-wire start/stop capability
D EORZDB/EFORZDB: brushless generator.
D Potted electronics and sealed connections
D Voltage regulation ±1.5% D Vacuum impregnated epoxy varnish—fungus resistant per
MIL-I-24092.
D Cyclic cranking: 15 seconds on, 15 seconds off (3 cycles)
D Faults with shutdown: D Sustains short circuit current at 300% of rated current up to
10 seconds.
d High engine temperature
d Low oil pressure * In 25_C Ambient
d Loss of coolant
d Overcrank safety
d Overspeed
Accessories
d Over/under voltage D Remote Start Kit:
d Over/under frequency d Remote digital gauge
d Auxiliary fault d Oil pressure sender (required to make digital gauge functional)
D Faults with warning: D Remote Cooling Systems:
d Low battery voltage d Radiator with 12-volt DC fan
d High battery voltage D Remote Panel Harnesses:
D Power requirements: d Remote harness (pigtail), 305 mm (12 in.)
d 12 VDC with fuse protection d Harness, 4.6 m (15 ft.)
d 200 mA @ 12 VDC d Harness, 7.6 m (25 ft.)
D Exhaust Systems:
d Silencer
d Flex. stainless steel exhaust connector, 305 mm (12 in.)
d Blanket, exhaust manifold and turbo
D Cooling Systems:
d Block heater
D Engine and Generator:
d Line circuit breakers
d Airbag mounts
d Preheat kit
D Isochronous Electronic Governor:
d ±0.25% steady state frequency regulation

G3-45 (30EORZDB) 5/13e

 KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com

ADV-7392-B

DISTRIBUTED BY:

NOTE: Dimensions are shown in mm [in.].

NOTE: This drawing is provided for reference only and is not

intended for installation planning. Contact a local
distributor for more detailed information.

E 2010, 2011, 2012, and 2013 by Kohler Co. All rights reserved.

G3-45 (30EORZDB) 5/13e