TDW Service Manual
TDW Service Manual
TDW SERIES
MODELS: TDW-3000, TDW-6000
CONTENTS
1. INTRODUCTION
2. SPECIFICATIONS
2.1 SYSTEM BLOCK DIAGRAM
2.2 PHYSICAL LAYOUT OF ELECTRICAL CONNECTION
2.3 GENERAL SPECIFICATIONS
3. INITIAL SETUP
3.1 INTERNAL FUNCTION AND SETTING METHODS
3.2 CALIBRATION
3.3 DISABLE CALIBRATION WITH mini jumper (JP2)
3.4 OFFSET AND SPAN VALUE DATA
3.5 FLOW CHART
4. TROUBLE SHOOTING
4.1 TROUBLE SHOOTING LOOP
4.2 PARTS AND COMPONENTS TROUBLE SHOOTING
5. ELECTRICAL CIRCUITRY
5.1 SCHEMATICS
5.2 PCB LAYOUT
6. BILL OF MATERIAL
7. APPENDIX
NOVEMBER 2003
1
1. INTRODUCTION
The TDW series is designed according to IP-63 protection requirements
that can give wash down ability to meet special applications.
Should a load cell has been replaced, make surethat the protection
devices are properly set.
2
2. SPECIFICATION
2.1 SYSTEM BLOCK DIAGRAM
LED DISPLAY
DISPLAY
DRIVER
CIRCUIT
E+
E- A/D UNIT CPU with ROM
S+
S-
POWER SUPPLY:
1. AC ADAPTOR KEYBOARD
(9V 500mA) (4 KEYS)
2. RECHARGEABLE
BATTERY(6V 4Ah)
Description:
When an article is placed on the platter, the load of the article is
applied to the load cell inside the scale.
The resistance to the excitation current in the strain gauge will then
changed and the analog output signal varies.
It is amplified and digitized continuously by the A/D converter into
a digital signal. Subsequently, the resulting count is processed and
managed by the CPU. The CPU refers to the instructions from the keyboard,
and then conveys the output data to LCD driver, which formats the data
into readout on the display panels.
3
2.2 PHYSICAL LAYOUT OF ELECTRICAL CONNECTION
DC JACK
LOAD CELL
A/D BOARD
AD7705-52-1
RECHARGEABLE
BATTERY
6V 4Ah
J1
MAIN BOARD
TDW-10-X
TO BATT.
J2
AC IN
J5 J1
4
2.3 GENERAL SPECIFICATION
5
2.3.2 Overall Dimension:
200 X 170 mm
6
3. INITIAL SETUP
3.1 INTERNAL FUNCTIONS AND SETTING METHODS
7
c. Press ON/ZERO to save setting and back to normal oper
ation status.
3.2 CALIBRATION
Auto Calibration Procedures:(If the span value is not within +/- 10%
Range of the latest calibration, Auto calibration will be prohibited)
1. Turn scale off
2. Press and hold MODE, then turn scale on.
3. Scale displays CAL?
4. Press MODE
5. Scale displays LOAD XXXX or XXXX
8
6. Load calibration load according to above table.
7. For single point calibration, choose the heavier one of two
calibration load. Otherwise, after 1ST stage calibration is
completed, load extra calibration load as requet and press MODE.
8. Wait until the scale display DONE and starts count down.
9. Calibration completed and scale is ready for operation.
3.3 DISABLE CALIBRATION AND AVOIRDUPOIS WEIGHT UNITS WITH MINI JUMPER.
(JP2)
The mini jumper(JP2) is used to control calibration and avoirdupois
weight units. Insert a mini jumper between ON position to disable
calibration.
9
3.5 FLOW CHART
START
DISPLAY
PRESS "MODE" "YES"
& "ON/ZERO"
DISPLAY
DISPLAY "LOAD"
LCD
PANORAMA FULL SCENE
DISPLAY
"XXXX"
RELEASE
"ON/ZERO" KEY
DISPLAY
"or"
DISPLAY
CALIBRATING? "CAL.?"
DISPLAY
"XXXX"
RELEASE
"MODE" KEY
PUT A ASSIGNED
WEGHT ON PLATTER
"MODE"=YES PRESS "MODE"
"ZERO" =NO OR "ZERO" KEY
NO CORRECT WEIGHT
YES ASSIGNED?
CALIBRA-
TING?
YES
NO DISPLAY
"DONE"
DISPLAY
"no"
DISPLAY
"999999"
DISPLAY
"999999"
DISPLAY
DISPLAY "000000"
"000000"
DISPLAY NO
WEIGHT STILL
" 0" ON THE PLATTER?
YES
STANDBY FOR DISPLAY "XXXX"=ASSIG-
OPERATION "XXXX" NED WEIGHT
10
3.5.2 Function Test (for technicians only)
START
PRESS "TARE"
& "ON/ZERO"
LCD PANOR-
AMIC VIEW
RELEASE
"ON/ZERO"
KEY S
RELEASE
"TARE" KEY
999999
COUNT DOWN
F1
111111
F1
000000
"TARE"
l STANDBY FOR
F2 OPERATION
F2
11
l
D ISPLAY
xxxx:Show offset "X X X X ".
CALIB R A T IO
N
DISPLAY
"LOAD"
NO
SW IT C H O FF ?
DISPLAY
"XXXX" YES
END
DISPLAY
"or"
j
DISPLAY
"XXXX"
NO
CORRECT WEIGHT
ASSIGNED?
PUT ON THE
ASSIGNED
WEIGHT
NO
JP2 (CAL.) SINGLE POINT
IS ON? CALIBRATION ?
NO YES
DONE 2'ST POINT
j
S
PRESS "MODE"
12
F2
F2
Other "TARE"
s PRESS KEY?
"MODE"
XXXX X X X X :SOFTW A R E
VERSIO N
L.C.D
PANORAMIC
VIEW F3
"M O D E "
PRESS KEY? other
S
F3
"TARE"
other "TARE"
F3 S PRESS K E Y ? F4
other "TARE"
S PRESS K E Y ? F4
13
F4
F4
"M ODE
A uto shut-off
w hen notin
4_oFF use for 4 m in.
other "TARE"
F9
S PRESS K E Y ?
14
F9
F9
"M ODE
15
4. TROUBLE SHOOTING
4.1 TROUBLE SHOOTING LOOP
POWER ON
NORMAL OPERATION
16
4.2 PARTS AND COMPONENTS TROUBLE SHOOTING
Description:
1) AC Adaptor: This AC Adaptor provides power of DC9~12V,500mA
5) Auto-off:
If the scale is set on 4_oFF or even under LO-BAT situation, after
17
few minutes the CPU will release a low potential signal to draw
down Q2, then Q1 cuts off, the scale will be shut down immediately.
4.2.3.1 Check that every LED module is soldered properly onto the main
board.
4.2.4.1 Check that all pins are seated properly into the sock
et.
4.2.5.1 Check that the +5VA & +5V powers are correctly fed to the
A/D unit.
18
When no error is found with the above checking procedures, the trouble
can be caused on the loadcell or the PCB itself. Replace a new one
could be better to identify the defective.
In this way, the readout of weight would be varied because of the output
voltage of loadcell and different span value, so re -calibration is
required after this replacement.
19
5. ELECTRICAL CIRCUITRY
5.1 SCHEMATICS
20
21
22
5.2 PCB LAYOUT
23
TDW-10-2 TOP OVERLAY
24
7705-52-1 TOP LAYER 7705-52-1 BOTTOM LAYER
25
6. BILL OF MATERIAL
STRUCTURE
Parts No. Description Specification Qty Remark
E1TDW000010 P.C.B. KIT TDW-10-X MAINBOARD 1
E1AD0000000 P.C.B. KIT 7705-52-X A/D BOARD 1
A0071****** LOAD CELL 1022 TYPE CAPACITY = 5KG 1 TDW-3000
CAPACITY = 7KG 1 TDW-6000
G0001TDW000 UPPER CABINET TDW SERIES (WHITE) 1
G0001TDW002 UNDER CABINET COVER TDW SERIES,197*144*1.5t 1
F0003TDW001 S/S L/C SUPPORT TDW SERIES,135*128*6 1
F0002QM0000 S/S PLATTER QM SERIES,202*172*27 1
G0002QM0000 PLASTIC PLATTER QM SERIES,200*170*25 1
G0006TDW000 PLASTIC BATTERY HOUSING TDW SERIES 1
G0009EM0002 BATTERY CAP EM SERIES 1
G0004DW0001 ADJUSTABLE FEET RUBBER DW SERIES, £ 16x3.5t 4
G0004DW0000 PLASTIC ADJUSTABLE FEET DW SERIES,M8x£ 28x28 4
A1600060400 RECHARGEABLE BATTERY GP4-6/6V 4Ah 1
C1GW0000000 PANEL PC GW SERIES,135.5x45.5x0.8 1
C1TDW030000 OVERLAY TDW SERIES 1
A0906003430 D.C. JACK DC-343(BLACK) 1
A1202020151 WIRE ARRAY 2PIN 15cm,SINGLE HOUSING 1
A1208020251 BATTERY WIRE 2PIN 25cm 1
G0030DW0002 RUBBER PLUG DW SERIES, £ 27x11 1 FOR DC JACK
A60******** ADAPTOR ***V/9V 500mA 1
F0006000004 ALUMINUM WASHER,NO.4 30*22*2t, £ 7 HOLE*2 2
TDW-10-X MAINBOARD
E0TDW000010 P.C.B. TDW-10-X 1
A0202093462 I.C. 93LC46 1 U7
A0201089582 I.C. SM8958AC25P 1 U5
A0204742441 I.C. 74LS244 1 U8
A0103000001 7 SEGMENTS LED DISPLAY 14.22mm HEIGHT,3 DIGITS 2 DISP1,2
A0207029300 VOLTAGE REGULATOR I.C. LM2930-5 1 U6
A0300000040 I.C. SOCKET 40 PIN 1 U5
A0401009450 TRANSISTOR 2SC945 3 Q2,3,7
A0401015150 TRANSISTOR A1515 9 Q1,8-13,
22-23
A0401007330 TRANSISTOR A733 2 Q4,6
A0401010610 TRANSISTOR C1061C OR D880 1 Q5
A0501004148 DIODE 1N4148 3 D1,2,9
A0501004002 DIODE 1N4002 1 D10
A0503020082 ZENER DIODE 1/2W 8V2(9A3) 1 ZD1
A0625050000 L.E.D. ROUND,5mm,(RED,GREEN) 1 LED1
A0605050000 L.E.D. ROUND,5mm,(GREEN) 1 D4
A0603050000 L.E.D. ROUND,5mm,(ORANGE) 8 LEDB1-3,D3
,5
A0602030000 L.E.D. ROUND,3mm,(RED) 3 D6,7,8
A0701227017 CAPACITOR (EC) 220uF/16V (SS TYPE) 3 C30,44,52
A0701107017 CAPACITOR (EC) 100uF/16V 2 C38,39
A0701106017 CAPACITOR (EC) 10uF/25V (SS TYPE) 4 C24,37,50,
53
26
A0730104050 CAPACITOR (MLC) 104Z 10 C25-28,
31-34,49,51
A0740030050 CERAMIC CAPACITOR (CC) 30pF 2 C42,43
A0802010305 RESISTOR NETWORK 10K£ 5 PIN 1 NR8
A0802022109 RESISTOR NETWORK 220£ 9 PIN 1 NR7
A0802047209 RESISTOR NETWORK 4.7K£ 9 PIN 1 NR7
A0802110108 RESISTOR NETWORK 100£ 8 PIN B-TYPE 2 NR1,2
A0802127208 RESISTOR NETWORK 4.7K£ 8 PIN B-TYPE 2 NR5,6
A0804041503 METAL FILM RESISTOR 150K£ 1/4W 1 R48
A0804045003 METAL FILM RESISTOR 500K£ 1/4W 1 R49
A0805020120 CARBON FILM RESISTOR 1.2£ 1/2W 1 R41
A0805021101 CARBON FILM RESISTOR 100£ 1/2W 1 R38
A0805041102 CARBON FILM RESISTOR 1K£ 1/4W 2 R19,45
A0805041103 CARBON FILM RESISTOR 10K£ 1/4W 5 R17-18,43,
47,57
A0805041153 CARBON FILM RESISTOR 15K£ 1/4W 1 R42
A0805041221 CARBON FILM RESISTOR 220£ 1/4W 1 R39
A0805041223 CARBON FILM RESISTOR 22K£ 1/4W 1 R50
A0805041272 CARBON FILM RESISTOR 2.7K£ 1/4W 2 R44,51
A0805041471 CARBON FILM RESISTOR 470£ 1/4W 1 R40
A0805041472 CARBON FILM RESISTOR 4.7K£ 1/4W 1 R58
A0805041473 CARBON FILM RESISTOR 47K£ 1/4W 1 R46
A0901010020 CONNECTOR 2PIN WAFER 1 J1
A0901010060 CONNECTOR 6PIN WAFER 1 J5
A0907010030 CONNECTOR(PIN PLUG) 1 * 3 PIN 180¢ 1 JP2
A0910110020 CONNECTOR 2 PIN ,MINIJUMP 1 JP2
A1100311059 CRYSTAL 11.0592MHZ 1 X1
A1306000003 TACT SW KPT-1104B 4 SW1-4
A1500000004 BUZZER OBO-15210 1 BZ1
A1500000004 HEAT SINK MB-217-22+PIN 1 U6
27
A1100249153 CRYSTAL 4.9152MHZ/us 1 X2
F0015000012 ANTI EMI PROTECTION BOX 58.8*51*10(UPPER) 1
F0015000013 ANTI EMI PROTECTION BOX 58.8*51*3(UNDER) 1
============================================================================
28
7. APPENDIX
PARTS EXPLOSION:
29
TEM PART NAME DESCRIPTION QTY
1 UPPER CABINET TDW SERIES (WHITE) 1
2 LOAD CELL 1022 TYPE OR EQUIVALENT 1
3 S/S HEX. SCREW M6 x 1P x 20 4
4 S/S WASHER ¡ 12*¡ 6*1t 2
5 ALUMINUM WASHER,NO.4 30*22*2t,¡ 7*2 2
6 S/S SCREW TAPPED,¡ 3*16L 1
7 S/S FLAT SCREW M4*0.7P*20L 1
8 S/S L/C SUPPORT TDW SERIES,135*128*6 1
9 S/S SCREW TAPPED,¡ 3*10L 6
10 PLASTIC PLATTER QM SERIES,200*170*25 1
11 S/S PLATTER QM SERIES,202*172*27 1
12 PANEL PC GW SERIES,135.5x45.5x0.8 1
13 OVERLAY TDW SERIES 1
14 PLASTIC ADJUSTABLE FEET DW SERIES,M8x£ 28x28 4
15 ADJUSTABLE FEET RUBBER DW SERIES, £ 16x3.5t 4
16 UNDER CABINET COVER TDW SERIES,197*144*1.5t 1
17 PLASTIC BATTERY HOUSING TDW SERIES 1
18 P.C.B. AD7705-52-X 1
19 D.C. JACK DC-343(BLACK) 1
20 SCREW M2 x 6,TAPPED 2
21 RUBBER PLUG DW SERIES, £ 27x11 1
22 RECHARGEABLE BATTERY GP4-6/6V 4Ah 1
23 BATTERY CLAMP SP-III 1
24 S/S SCREW M3 x 12,TAPPED 2
25 PLASTIC BATTERY CAP EM SERIES 1
26 P.C.B. TDW-10-X 1
27 SCREW TAPPED,¡ 3*10L*¡ 8 2
28 S/S BUBBLE LEVEL SUPPORT 50*16*10 1
29 BUBBLE LEVEL D14 1
30
31
32
33
7 SEGMENT LED DISPLAY(14.22mm HEIGHT,3 DIGITS)
34