Dialogsystem

DiaSys 2.xx

MTU Training Center

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Dialog system DiaSys 2.xx
Table of contents
01. Purpose 15. Extras/Settings
02. Terms and definitions 16. Protocol/Changes
03. Preconditions 17. Additional functions with ECU-7
04. Pre Check 18. Unit type ADEC
05. Starting DiaSys 19. Unit description
06. Unit description 20. Connection to ECU-7
07. Connection to CAN bus 21. Central database (CDB)
08. Selecting unit 22. Connection to CDB
09. Recording Measuring Points 23. Data transfer
10. Editing parameters 24. Special parameters
11. Extras/Export 25. Extras/Display engine number
12. Extras/Hardware key 26. Protocols
13. Extras/Start-up<>Initial value 27. Erasing and resetting governor data
14. Extras/Selecting language 28. ECU-7 in SAM project

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Dialog system DiaSys 2.xx
Purpose

The DiaSys software is required to communicate with MTU components such as ECU-7,
SAM, AKC and ignition system. Main functions of the DiaSys software:

 Data exchange with central database

 Setting governor parameters

 Recording data

Note: This PowerPoint presentation mainly contains information regarding the use of
DiaSys in connection with engine governors. The functions described require a level 1B
(customer service/distributors) or level 1C (test stand) dongle.

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Dialog system DiaSys 2.xx
Terms and definitions (1)
ADEC  Advanced Diesel Engine Controller
This term is not used in the document at hand. Instead
"ECU-7" is used.

MDEC  MTU Diesel Engine Controller

EMU  Engine Monitoring Unit

SAM  System Automation Modul

DILA  Diagnostiklampe

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Dialog system DiaSys 2.50
Terms and definitions (2)
FSW  Functional software. Governor operating software.
DiaSys cannot be set to online mode unless FSW has
been downloaded to the governor.
MPS  Engine parameter set. These are engine governor
operating parameters.
Local database  Files or databases relating to an engine number which
have been stored locally on the PC. This data can be
intended for the governor or the central database.
Central database  Data (FSW and MPS) for each engine number is stored
in a central database in Friedrichshafen. This database is
also referred to as "governor database".
CCS  Compatibility Check System. Allows checking of
interactions between objects (software and/or hardware)
and visualization of object characteristics.
Hardware key (dongle) Contains various user-specific information and has an
expiry date. Starting three months prior to that date, a
reminder to this effect is displayed after each DiaSys
start-up.

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Dialog system DiaSys 2.xx
Terms and definitions (3)
Online mode  The PC's serial / CAN interface is
connected to the governor and a
data connection with the governor
has been established.

Offline mode  1. The governor is not connected

to the PC's serial / CAN interface.
Data connection to the governor has
been interrupted (office mode).

2. The governor is connected to the

PC's serial / CAN interface but the data
connection to the governor has
been interrupted (programming mode).

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Dialog system DiaSys 2.xx
Preparing CF card for SAM (1)
1. Preparing card:
a) Format CF card (select card and format by right-clicking (FAT)
b) Create "New folder" on CF
c) Re-name this folder to BDM
d) Copy the BDM….exe file into the BDM folder
e) Double-click on BDM_4000….exe IMPORTANT!!

2. Inserting card:
a) Switch SAM power supply off (remove fuse)
b) Insert CF card
c) Switch SAM power supply on
d) Download starts automatically

3. Setting PARAMETERS (via MINIDIALOG):

a) Switch SAM power supply off (remove fuse)
b) Press "ESC" and "ENTER" and simultaneously switch on power supply
c) Set parameters as per menu

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Dialog system DiaSys 2.xx
Preparing CF card for SAM (2)
Open My Computer

Click on the right mouse and

select format

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Dialog system DiaSys 2.xx
Preparing CF card for SAM (3)

Importantly CF map must be formatted

in FAT.

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Dialog system DiaSys 2.xx
Preparing CF card for SAM (4)
Go after formatting on the CF
Card and provide a new file.
Importantly: It must be called
BDM (largely written).

Be involved into the BDM file

and insert the necessary files.
(BDM-EXE and diasys.dat).
Do not forget to unpack the
BDM-EXE to with a double-click.

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Preparing CF card for SAM (5)
After the double click the file will
unpacked itself

Put the CF Card into the SAM

after unpack the files.
The CF Card is operational.

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Dialog system DiaSys 2.xx
Prerequisite for Hardware and Software

SAM phys. connection Dialog cable (MTU) CAN converter

DIASYS 2.xx
Dongle (level 1b, 1c)
Notebook with installed DIASYS 2.xx software
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Dialog system DiaSys 2.xx
Pre Check (1)
1. Set CAN card to tinCAN or CAN-to-USB:
a) START  Settings  Control Panel  IXXAT (double-click)

b) BOARDS: Highlight tin CAN or USB-to-CAN  Default HW (set as standard)

 TEST  message: Hardware test was successful (CARD is OK! )

Note: The card is only detected when booting the PC

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Dialog system DiaSys 2.xx
Pre Check (2)
2. Carry out MINIMON 32 test:
a) START  Programs  IXXAT  VCI 2.6  MINIMON (double-click)

b) Board type: Select tin CAN or USB-to-CAN (confirm with "OK")

Board: e.g. CAN-to-USBII Protocol: Standard
Chip: CAN 1
 "OK"  VCI start (only possible when DIASYS is closed)

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Dialog system DiaSys 2.xx
Starting DiaSys (1)
Starting
DIASYS 2.50:

Double-click on
DIASYS icon

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Starting DiaSys (2)
The DIASYS
window opens.
Start program by
clicking "OK"

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Starting DiaSys (3)
Note warning and
confirm by
clicking "OK".

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Starting DiaSys (4)
The content of
this window
depends on the
dongle level.
Level 0 Customer
Level 1A OEM

Level 1B Service

Level 1C Test stand

In our case
Level 2 Super User
(dongle level 1b)
we select the
button:
Product support.
support.

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Dialog system DiaSys 2.xx
Starting DiaSys (5)
The content of
this window
depends on the
dongle level.

In our case
(dongle level 1b)
we select the
Service button.

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Starting DiaSys (6)
In the next window
the desired unit
can be selected.

Note:
Clicking on the
camera button opens
a window with a
picture of the
corresponding unit.

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Dialog system DiaSys 2.xx
Starting DiaSys (6)
To establish a
connection with SAM
select the

MCS-5/RCS-5/SAM
button.

To establish a
connection with ECU-
7 select the

ECU-7 Diesel (ADEC)

button. Select the button highlighted in red to proceed!

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Dialog system DiaSys 2.xx
Unit description (1)
As a first step the
unit description
must be created!

To do this click on

Create new unit

description

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Unit description (2)
In the next window
the order number /
plant number must be
entered!

In addition an index
number can be
assigned.

Click
Create
to continue.

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Unit description (3)
In the next
window select
the
Read unit
description…
description…

button.

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Unit description (4)
In order to read the
unit description
DiaSys requires the
following file:
DIASYS.dat
(This file is usually
located in the BDM
folder or in the
project folder:
C:\DIASYS\CAN\Projektxyz\
diasys.dat

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Unit description (5)
After successful
readout the following
window is displayed.

Confirm by clicking
"OK".
Note: Stating the
engine number is not
required for the SAM
(contrary to ECU-7).

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Dialog system DiaSys 2.xx
Unit description (6)

If a unit description has

already been created, it
can be opened by
clicking on

Open units assembly

description

In that case a window

opens in which the
relevant unit
description must be
selected.

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Unit description (7)

Indication of DiaSys version Indication of unit selected and connected CAN

with service pack and build cable.
No.

Indication of hardware key

serial No.

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Establish Data Link to CAN bus (1)
In order to establish
an online connection
click the button:

Éstablish data link

to CAN-bus…

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Dialog system DiaSys 2.xx
Establish Data Link to CAN bus (2)
To establish a data
circuit select the field
bus (FB).
Choose FB (fieldbus)

The connection must

be established!
(Button: Connect/Disconnect)

Confirm by clicking
"OK"!

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Dialog system DiaSys 2.xx
Establish Data Link to CAN bus (3)
Once connection to
the CAN bus has been
established, the
display changes from
OFFLINE to ONLINE!

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Dialog system DiaSys 2.xx
Selecting unit (1)
In the next step you
need to select the unit
with which you want
to exchange data. To
do this click on the
button.

Select unit…

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Selecting unit (2)
Open the tree structure
and select the relevant
unit (here: SAM).

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Dialog system DiaSys 2.xx
Recording measuring points (1)
To record measuring points select the
"Start data recording" button. A dialog
window will be displayed in which
individual or all measuring points can
be selected for recording.

Select the required measuring points.

To add to selection:
>> select all
> highlight individually
To remove from selection:
< highlight individually
<< select all
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Recording measuring points (2)
The selected measuring points are
displayed in the right-hand box. If the
same measuring points are frequently
used, it makes sense to combine these in
groups.

To do this click on the "Save as" button

and enter a name for the group in the
window that opens.
The pulldown menu contains a list of all
groups and allows selection of the groups.

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Recording measuring points (3)

First you need to confirm the

selection in the above window.
Then select the measuring
points that are to be displayed
in the measured value list.

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Recording measuring points (4)
The measured value list is displayed
in the background together with a
window for the selection of the
measuring points (graphic). Confirm by
clicking "OK" if you wish to see the
graphic display; otherwise click
"Cancel".

Measured value list and graphic

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Dialog system DiaSys 2.xx
Recording measuring points (5)

The measuring point

recording window is split
into four sections:
a) Abscissa = time line
b) Ordinate = Meas. value(s)
c) Meas. point indication
d) Graphic area (measured
value recording)
b)
d)
Right-clicking on the
individual sections opens a
sub menu with setting a)
possibilities for the selected c)
section (here e.g. for
section c).

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Dialog system DiaSys 2.xx
Recording measuring points (6)

Example for previous page

(activation of the
measuring point
identification).
Helpful when printing on
B/W printer!

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Dialog system DiaSys 2.xx
Recording measuring points (7)

Using this option all

adjustable values of the
abscissa (time line) can
be set.

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Recording measuring points (8)

Using this option all

adjustable values of the
ordinate (measured
values) can be set.

It is for example possible

to select the optimum
scale or to set a display
range.

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Dialog system DiaSys 2.xx
Recording measuring points (9)

Using this option all

adjustable values in the
graphic can be changed.

It is for example possible

to zoom in on the time or
measured value line.
An interesting feature
here is the
"Measured value at cursor
position"

option (see next slide).

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Dialog system DiaSys 2.xx
Recording measuring points (10)

The top window shows

the values for 2 cursor
positions.
If the cursor is moved, the
values change
accordingly. In addition
the difference is
calculated and displayed
in the last column. This
tool is ideal for qualitative
assessment of a limit
violation.

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Dialog system DiaSys 2.xx
Recording measuring points (11)

Invalid values are highlighted by red arrows.

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Dialog system DiaSys 2.xx
Recording measuring points (12)

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Dialog system DiaSys 2.xx
Recording measuring points (13)

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Dialog system DiaSys 2.xx
Modify Single Parameters (1)

Editing individual parameters

 Select button

Modify single
PARAMETERS 1D

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Dialog system DiaSys 2.xx
Modify Single Parameters (2)

Parameter selection is done

the same way as measurand
selection.
The selected parameters are
displayed in the right-hand
box.
Following parameter
selection click "OK" to
confirm.

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Dialog system DiaSys 2.xx
Modify Single Parameters (3)

In this example all parameters

were selected (in the "Select
individual parameters" window).

Fields that are greyed out

cannot be changed with the
currently used dongle level.

White fields can be changed.

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Dialog system DiaSys 2.xx
Modify Single Parameters (4)

To facilitate searching /
selection DIASYS version 2.50
and upwards offers a new
feature to select parameters
using a filter. Filtering can be
done based on
Filter selection
 parameter number
 parameter
 unit
Selecting a filter allows quick
finding of the parameters
required (see following
examples).

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Dialog system DiaSys 2.xx
Modify Single Parameters (5)

Filtering by parameter number

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Modify Single Parameters (6)
Filtering by parameter name

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Modify Single Parameters (7)

Another new feature

introduced with DIASYS
version 2.50 is the Info
column.
This is where you find a
summary of the key
information for each
parameter.
Due to the character
limitation (255 characters)
still existing for the
ECU7INFO.DAT
file some content may be
abbreviated.

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Dialog system DiaSys 2.xx
Modify Single Parameters (8)

Changing parameters:
Change the desired value in
the PC value column and
transfer to SAM by clicking

SEND (F11)

Contrary to previous
versions it is now possible to
send the parameter value
directly to the unit (automatic
takeover as startup and
active value).

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Dialog system DiaSys 2.xx
Modify Single Parameters (9)
Take over the parameter by clicking
Send. To take over the parameter in all
memories the box in the upper left-hand
corner (Take over to all memories when
If this box is ticked, the value is sending) must be ticked.
taken over to all memories when
sent

Confirm transfer to all

memories with "Yes"

Check whether the parameter has been

transferred correctly
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Dialog system DiaSys 2.xx
EXTRAS/EXPORT (1)

Using this option parameter values and / or a

change protocol can be exported to an EXCEL file!

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EXTRAS/EXPORT (2)

DIASYS displays the path and

name of the created file which
can then be opened in EXCEL.

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Dialog system DiaSys 2.xx
EXTRAS/HW-Key Info
Clicking the button
Hardware key Info

provides information on
 User
 Expiry date
 Access level and
 Access rights

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Dialog system DiaSys 2.xx
EXPORT/Start-up<>Initial value

Using this function the

differences between
start-up value and initial
value can be displayed
in an Excel spreadsheet.

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Dialog system DiaSys 2.xx
EXTRAS/Selecting language

If the above box is ticked,

the language can be
confirmed/set after
program start-up.
Note: Following
activation the program
must be restarted!

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Dialog system DiaSys 2.xx
EXTRAS/Settings
This menu allows you to
activate/deactivate several settings,
e.g. whether or not the unit of the
parameter is displayed in the
graphic measured display.

Note: If in the check box a cross,

Diasys makes the scaling. No cross
inside the check box means the user
makes the scaling manual.
(Always without cross)
(My recommendation).
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PROTOCOL/Changes (1)
All changes are logged by DIASYS and can be
viewed by selecting „LOGFILES…"  „
MODIFICATION LOGFILE"

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PROTOCOL/Changes (2)
Change protocol (example)

Who carried out the changes?

Here: dongle "G-Gasmotorenschulung"

What was changed?

Parameter 3 "Start Energy" (ignition
system) was increased from 90% to 100%
The value was sent  and set as active
value and start value

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Dialog system DiaSys 2.xx
Additional functions for ECU-7

Additional DIASYS functions available with the

ADEC / ECU-7 engine governor

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Dialog system DiaSys 2.xx
Unit type ADEC
Following selection of the user group (customer service or test stand) the
unit type must be selected. Click on

ECU-
ECU-7 Gas
ADEC

The remaining steps

(create unit description,
etc.) are the same as for
the SAM.
Exception: Unit
description requires
entry of the engine
number.

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Dialog system DiaSys 2.xx
Unit description (1)

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Unit description (2)

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Dialog system DiaSys 2.xx
Erasing governor data (1)
DIASYS has a function for erasing and
reloading governor data. To do this the
first step is to establish an OFFLINE
connection.
Disconnect data connection to unit.

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Erasing governor data (2)
Once the governor is in OFFLINE mode
click on "Load governor…".

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Erasing governor data (3)
Then click "Erase governor data and
re-load governor" and confirm the
process by entering the serial number in
the next window.

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Reloading governor data (1)
Erasing and reloading are carried out automatically. The loading progress is displayed
in a separate window.

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Reloading governor data (2)
Once loading has been completed a
window is displayed stating that all data
has been loaded. Confirm by clicking
"OK".

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Dialog system DiaSys 2.xx
Hardware reset

Hardware reset
For service technicians

Note:
If a SAM with Field Data Handling (FDH) is connected, the governor
retrieves the data from the SAM following a hardware reset.

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Dialog system DiaSys 2.xx
Emergency operation
This dialog is activated The governor data can now
automatically if a fault be loaded via the
occurs during "Online "Emergency operation,
loading" (e.g. connection governor loading" option.
interrupted) Since it may no longer be
possible to establish an
online connection, the
governor data is loaded
offline.

Note:
When governor data is loaded via the emergency operation function the data is loaded
offline but data such as operating hours is not lost.

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Connection to ECU-7 (1)

Connection to ECU-7 as for SAM

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Connection to ECU-7 (2)

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Central database

Dongle (level 0, 1a, 1b, 1c)

Local database
CA Converter

Central database "MTU"

Transfer parameter set to

central database

Engine governor
ECU-7
Receive parameter set from
central database

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Dialog system DiaSys 2.xx
Connection to CDB

Note: OEM customers do not use these transfer methods but proceeds as
described below (Data transfer via files…)
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Data transfer (1)
If data cannot be transferred via LAN or
MODEM, engine data sets can also be
transferred as files. OEM cusomers are
using this method, however there is a
high risk of data sets being used in the
field which are not up-to-date.

To use this transfer method click on the

highlighted button.

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Data transfer (2)

Data transfer via files: The following options are

available:
 Export data
and
 Import data

The next steps describe

how to export data.
Data import is described
later.

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Data transfer (3)
Exporting data:

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Data transfer (4)
Importing data:

Note: Within MTU files with an ".exe"

extension are blocked for safety
reasons. If you want to send data re-
name the extension, e.g. .ex1.

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Special parameters (1)
Editing input and output settings:

Set special parameters (e.g. TOP).

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Special parameters (2)
Editing alarm parameters: The alarm parameters are set using this
menu option, e.g. whether a fault causes a
yellow or red alarm

Note:
Cannot be changed with level 1B

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Special parameters (3)
Editing protection/monitoring parameters:

This is where the protection

and monitoring parameters
are set.

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EXTRAS/Show Engine Number
Display engine number:
Option to check the engine number

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EXTRAS/Trip-Data (1)

Recording with defined measuring points which cannot be changed by the user

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EXTRAS/Trip-Data (2)

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Protocols (1)
Fault protocol:
List of faults with time stamp (time
stamp not yet available)

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Protocols (2)
Fault protocol:
The second column (+) can be used to
change the order (ascending/descending).

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Protocols (3)
Exporting fault protocol (EXCEL):
Select the highlighted button and
click "OK" in the next window to
confirm.

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Protocols (4)

The fault protocol is compiled automatically:

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Protocols (5)
Message that the EXCEL file has successfully been created (including information on
file path and name)

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ECU-7 in SAM project (1)
To avoid having to select several unit
Starting point: types DIASYS provides a function to
integrate the ECU-7 in the SAM project.

Select the
"Edit unit description…"
button

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ECU-7 in SAM project (2)
Select the desired unit description.
starting situation: Edit the unit description (new engine
number).
Select the governor type (e.g.
ECU-7 ADEC Gas)

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ECU-7 in SAM project (3)
Allocate to the existing bus
(engine number and field bus).

Re-open unit description.

Ausgangslage:

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ECU-7 in SAM project (4)

Open unit assembly description:

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Dialog system DiaSys 2.xx
ECU-7 in SAM project (5)

Possibility to carry out measured value recording and

parameter changes in the SAM project!

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Dialog system DiaSys 2.xx
Data feedback (1)
"Voluntary" data feedback
User selects all data sets that Time X
are to be included in the unlimited
feedback

Local Central
database database
Automatic, forced feedback
Engine No. 1
Data sets that are to be Time X
Engine No. 2 included in the feedback limited to 16
Engine No. 3 are selected by DiaSys. minutes
No selection by the user.

"Voluntary" and automatic, forced feedback

User can select Automatic, forced Time X

some of the data feedback limited to 16
sets that will be minutes
included in the
feedback

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Dialog system DiaSys 2.xx
Data feedback (2)
If the local database contains data sets which have not yet been reported back and a new data
set is to be downloaded from the central database, data feedback must be carried out first.
This data feedback can be "voluntary", i.e. the data sets are selected by the user, or it can be
forced automatically by DiaSys.
If the user decides to report back all data sets now that have not been reported back previously
this may be very time-consuming.
If the user decides not to report back any data sets an automatic forced feedback is carried out.
This function times out after 16 minutes.
4 minutes for ADEC data sets.
If the local database contains more data sets than can be reported back in this time (max. 4
ADEC data sets in 16 minutes), these are reported back next time the connection is established.
If the user decides not to report back all data sets designed to be reported back (partial
selection), the data sets selected by the user will be reported back first. Depending on the
remaining time X a forced feedback will be carried out nevertheless. The maximum total time for
this function is also 16 minutes.

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Dialog system DiaSys 2.50
Data feedback (3)

"Voluntary selection"

Forced feedback is carried out if

this box is NOT ticked!

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Dialog system DiaSys 2.xx
Data feedback (4)

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Dialog system DiaSys 2.xx
Create 1D Templates (1)
To provide 1D Templates click
on the To menus…button

Go in the menu on extras and then

on Singe-parameter

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Dialog system DiaSys 2.xx
Create 1D Templates (2)
Select your parameters to
reuse it in the future

Click OK

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Dialog system DiaSys 2.xx
Create 1D Templates (3)
Click on the right mouse button and
select them, then save group to of of
parameters

Designate the group and click OK

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Dialog system DiaSys 2.xx
Create 1D Templates (4)
Look after whether the new group
is present. Click then on export.

Select the correct file with

the cross and click Export

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Dialog system DiaSys 2.xx
Create recording/PV Templates (1)
To provide recording click on the
Start data recording…button

Select your PV to reuse it

in the future then click to
Save as…

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Dialog system DiaSys 2.xx
Create recording/PV Templates (2)

Designate the group and click OK

Look after whether the new group

is present. Click then on export.

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Dialog system DiaSys 2.xx
Create recording/PV Templates (3)

Select the correct file with

the cross and click Export

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Dialog system DiaSys 2.xx
EditDB (1)

Install the file after

successful export
under
C:\DIASYS\EditDB
(Double-click)

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Dialog system DiaSys 2.xx
EditDB (2)

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Dialog system DiaSys 2.xx
EditDB (3)
Change the name of the
TemplateKD file.
To the end XX (TemplateXX)

Change the names of the

TemplateMY in TemplateKD and
the TemplateXX in TemplateMY

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Dialog system DiaSys 2.xx
EditDB (4)

Now create the Templates out-half

of Diasys only with EditDB.

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Dialog system DiaSys 2.xx
EditDB (5)
Important !
Normally you do not have to
change or copy the
TemplateKD/MY.

Select the correct file with the cross and click Copy

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