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25 views18 pages

LOTO

Uploaded by

ashwinshrivastava07
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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www.hseprof.com FROM HSEPROF.COM

Lock Out & Tag Out (LOTO)


HSE Presentation
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Introduction of HSE Presentation FROM HSEPROF.COM

Approximately 3 million workers service equipment and face the


greatest risk of injury if lockout/tagout is not properly implemented.
Compliance with the lockout/tagout standard (29 CFR 1910.147)
prevents an estimated 120 fatalities and 50,000 injuries each year.

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Introduction of HSE Presentation FROM HSEPROF.COM

• "Lockout/Tagout (LOTO)" refers to specific practices and procedures to


safeguard employees from the unexpected energization or startup of
machinery and equipment or the release of hazardous energy during
service or maintenance activities.

• This requires that a designated individual turns off and disconnects the
machinery or equipment from its energy source(s) before performing
service or maintenance and that the authorized employee(s) either lock
or tag the energy-isolating device(s) to prevent the release of hazardous
energy and take steps to verify that the energy has been isolated
effectively.

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The “Fatal Five” Main Causes of DOWNLOAD HSE DOCS
Lockout/Tagout Injuries FROM HSEPROF.COM

• Failure to stop equipment


• Failure to disconnect from
power source
• Failure to dissipate (bleed,
neutralize) residual energy

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The “Fatal Five” Main Causes of DOWNLOAD HSE DOCS
Lockout/Tagout Injuries FROM HSEPROF.COM

• Accidental restarting of
equipment
• Failure to clear work areas
before restarting

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Responsibilities DOWNLOAD HSE DOCS
FROM HSEPROF.COM
• Authorized Employee - one who locks out
machines or equipment in order to perform the
servicing or maintenance on that machine or
equipment.

• Affected Employee - one whose job requires


him/her to operate or use a machine or
equipment on which servicing or maintenance
is being performed under lockout, or whose job
requires him/her to work in an area in which
such servicing or maintenance is being
performed.

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Definition DOWNLOAD HSE DOCS
• Energy Isolating Device - A mechanical device that
FROM HSEPROF.COM
physically prevents the transmission or release of
energy.

• Tagging System – identification tag provided in the


valve together with the lock to identify the users of
tag, the purpose, duration of activities, contact
number or location, etc…

• Energy Control Procedure - A safety program


adopted by the employer that includes energy
control procedures plus provisions for inspecting
the procedures and training employees for
lockout/tagout.
Definition DOWNLOAD HSE DOCS
• Energy Isolating Device - A mechanical device that
FROM HSEPROF.COM
physically prevents the transmission or release of
energy.

• Tagging System – identification tag provided in the


valve together with the lock to identify the users of
tag, the purpose, duration of activities, contact
number or location, etc…

• Energy Control Procedure - A safety program


adopted by the employer that includes energy
control procedures plus provisions for inspecting
the procedures and training employees for
lockout/tagout.
www.hseprof.com Types of Lockout Devices DOWNLOAD HSE DOCS
FROM HSEPROF.COM

• Electrical • Potential
- Generated - Pressure
- Static - Hydraulic
• Mechanical - Pneumatic
- Transitional - Vacuum
- Rotational • Springs
• Thermal • Gravity
- Machines or Equipment
- Chemical Reactions
www.hseprof.com Types of Lockout DOWNLOAD HSE DOCS
Devices FROM HSEPROF.COM

• Plug Locks

• Ball Valve Lockout


www.hseprof.com Types of Lockout DOWNLOAD HSE DOCS
Devices FROM HSEPROF.COM

• Gate Valve Lockout

• Group Lockout Hasp


Lockout Procedure DOWNLOAD HSE DOCS
FROM HSEPROF.COM

• Inform the operator (s) that power is


being disconnected.
• Preparation for Shutdown
• Equipment Shutdown
• Equipment Isolation

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Lockout Procedure
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FROM HSEPROF.COM

• Application of Lockout Devices


• Control of Stored Energy
• Equipment Isolation-Verification
• Periodic Inspection of LOTO

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Removal of Lockout

• Ensure equipment is safe to operate

• Safeguard all employees

• Remove lockout/tagout devices. Except in

emergencies, each device must be

removed by the person who put it on.

• Last person to take off the lock

• Follow checklist

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FROM HSEPROF.COM
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Temporarily Reactivating Equipment FROM HSEPROF.COM

• Remove unnecessary tools from the work area and make sure everyone is
clear of the equipment

• Remove lockout/tagout devices and re-energize the system

• As soon as the energy is no longer needed, isolate the equipment and re-
apply lockout/tagout, using the procedure.

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Special Situations FROM HSEPROF.COM

• Servicing lasts longer than one shift.


• Contractors are performing service or maintenance at your workplace
• Worker who applied lock is not available

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SUMMARY OF THE HSE PRESETATION

• Never attempt lockout/tagout procedures unless you have been trained


and certified by your employer under an approved Energy Control
Program.

• Never loan or share your lock, combination, or key with anybody else.

• Always be sure all lockout/tagout devices are compatible with the


environment in which they will be used i.e. corrosive, humid, etc.

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