OIL AND NATURAL GAS CORPORATION LIMITED
Air & Gas Pipeline Replacement Project of Mehsana Asset
(APPRP_MHN)
HDD DESIGN CALCULATION FOR RUPEN RIVER
AGPRP-MEH-PL-DO-HDD-A-07
B 30.10.2024 Issued for Approval AK SKK VG
A 18.10.2024 Issued for Approval AK SKK VG
Rev. Date Purpose of Issue Prepared By Checked By Approved By
Engineering Consultant LSTK Contractor
HDD DESIGN CALCULATION
Air & Gas Pipeline Replacement Project of Mehsana Asset (APPRP_MHN)
HDD DESIGN CALCULATIONS
LSTK CONTRACTOR : CORRTECH INTERNATIONAL PVT. LTD.
ENGINEERING CONSULTANT: LYONS ENGINEERING PVT. LTD.
RUPEN RIVER CROSSING, BALOL DC-II TO LANWA GGS III AT CH: 00+000.00 TO 00+700.00, (AIR INJECTION LINE)
RIVER CROSSING CH: (00+571.39 KM)
Outside Diameter Do 21.9 cm Refe. Drg.
Inside Diameter Di 18.7 cm Calaculated
Wall Thickness T 1.59 cm Refe. Drg.
Pipe Grade X 46 Refe. Drg.
SMYS of Materials SMYS 3234.9 Kg/cm2 Given
SECTION MODULUS Z 480.4 cm3 Calaculated
Weight of Empty Pipe in Air Wp 0.05 Kg/cm Calaculated
Weight of Water filled Pipe in Air Ww 1.23 Kg/cm Calaculated
Modulus of Elasticity E 2038902 Kg/cm2 Given
Radius of Curvature R 30500 cm Refe. Drg.
2
Co-efficient of Drag fs 0.00352 Kg/cm Standard
Density of Mud Db 0.00115 Kg/cm3 Standard
Proposed Length L 21559.00 cm Refe. Drg.
Entry Angle Q1 8.0000 Deg
Exit Angle Q2 8.0000 Deg
Maximum Depth of Profile H 813.60 cm Refe. Drg.
Design Pressure P 138.00 Kg/cm2 Given
Hydrotest Pressure (1.5 X Design Pressure) Pre Pre Teast 207 Kg/cm2 Calaculated
Hydrotest Pressure (1.5 X Design Pressure) Post Post Teast 207 Kg/cm2 Calaculated
Length of one Drill Pipe Ld 3.00 m
Weight of one Drill Pipe Wd 11.74 Kg/m
Total weight of Drill pipe to be used - 253083.90 Kgs Calaculated
Co-efficient of friction down hole μf 0.36 Standard
Static friction co-efficient on roller μs 0.2 Standard
Remer Weight (Maximum Considered) Rw 750 Kg Standard
Soil density Ds 0.00185 Kg/cm2
water density Dw 0.001 Kg/cm3 Standard
B
Rig Capacity 45 Tons Given
REFERENCE :-
I)ALIGNMENT SHEET CH. 0+000.00 TO 0+700.00 KM
II) SOIL REPORT DOCUMENT NO - VGPL/24-25/0523/R4
III) PIPELINE DESIGN BASIS DOCUMENT NO- AGPRP-MEH-PL-DO-DBS-A-01
IV) DATA SHEET SEAMLESS LINE DOCUMENT NO - ADPRP-MEH-PL-DS-SML-A-10
V) RIG CAPACITY M/S CIL MAIL DATED 17/10/2024
Air & Gas Pipeline Replacement Project of Mehsana Asset (APPRP_MHN)
HDD DESIGN CALCULATIONS
LSTK CONTRACTOR : CORRTECH INTERNATIONAL PVT. LTD.
ENGINEERING CONSULTANT: LYONS ENGINEERING PVT. LTD.
RUPEN RIVER CROSSING, BALOL DC-II TO LANWA GGS III AT CH: 00+000.00 TO 00+700.00, (AIR INJECTION LINE)
RIVER CROSSING CH: (00+571.39 KM)
1.0 CROSS AREA SEECTIONAL
2 2
AS = π/4(Do -Di )
2
= 101.40 cm
2.0 MOMENT OF INERTIA
4 4
I= π/64(Do -Di )
4
= 5260.42 cm
3.0 BUOYANT WEIGHT OF PIPE
W= WEIGHT OF WATER FILLED PIPE - BUOYANCY OF PIPE
= 0.840 Kg/cm
COMBINED STRESS LIMITATION
= 90%SMYS
= 204.7 Kg/cm2
HOOP STRESS + TENSILE STRESS
= 90%SMYS
= 204.7 Kg/cm2
4.0 OVERBURDEN PRESSURE & COLLAPSE PRESSURE
COLLAPSE PRESSURE (Pc) = 2E/{(1-μ2)*(D/T)*(D/T‐1)2 D/T = 13.77
= 2060 Kg/cm2
VBERBURDEN PRESSURE (Po) = HDb+HsDs+HwDw
= 10 Kg/cm2
Pc/Po = 206 PIPE IS SAFE
5.0 BUOYANCY OF PIPE
2
B= π/4(Do )*Db
= 0.43 Kg/cm
6.0 NET BUOYANCY
= B-Wp
= 0.38 Kg/cm
7.0 MAXIMUM TENSILE STRESS
T= 45/163.27*1000
= 443.8 Kg/cm2
13.7 % OF SMYS
8.0 MAXIMUM BENDING STRESS
ROC = 25000 cm
Bending Stress = EY/R
2
893.04 Kg/cm
27.61 % OF SMYS
9.0 COMBINED TENSILE & BENDING STRESS
= (ft/0.9*SMYS)+(fb/0.9*SMYS
= 0.44 SMYS < 1.00
IS SAFE
Air & Gas Pipeline Replacement Project of Mehsana Asset (APPRP_MHN)
HDD DESIGN CALCULATIONS
LSTK CONTRACTOR : CORRTECH INTERNATIONAL PVT. LTD.
ENGINEERING CONSULTANT: LYONS ENGINEERING PVT. LTD.
RUPEN RIVER CROSSING, BALOL DC-II TO LANWA GGS III AT CH: 00+000.00 TO 00+700.00, (AIR INJECTION LINE)
RIVER CROSSING CH: (00+571.39 KM)
10.0 BEFORE INSTALLATION DURING HYDROTEST
HOOP STRESS = PD/2T
= 1425.6 Kg/cm2
44.1 % OF SMYS
11.0 BENDING MOMENT FOR PIPE
800 cm Support
= WwL2/12
= 65600 Kg/cm
BENDING STRESS = 65600/480.4
2
136.55 Kg/cm
TOTAL STRESS = HOOP STRESS + BENDING STRESS
2
= 1562.1 Kg/cm
COMBINED LONGITUDIONAL STRESS
= ϒ(Hoop Stress)-Ea(T1-T2)+Bending Stress
2
= 634 Kg/cm
Equ. STRESS
2 2
= √Hoop Stress +Long. Stress -Hoop Stress*Long Stress
2
= 1237.09 Kg/cm
38.2 % OF SMYS
12.0 AFTER INSTALLATION
Hoop Stress = 1425.6 Kg/cm2
Bending Stress (Tb) = 893.04 Kg/cm2
COMBINED LONGITUDIONAL STRESS
= ϒ(Hoop Stress)-Ea(T1-T2)+Bending Stress
= 1419 Kg/cm2
Equ. STRESS
2 2
√Hoop Stress +Long. Stress -Hoop Stress*Long Stress
= 1422 Kg/cm2
44 % OF SMYS
13.0 DURIND OPERATION
Hoop Stress = 950.4 Kg/cm2
COMBINED LONGITUDIONAL STRESS
= ϒ(Hoop Stress)-Eb+Ea(T1-T2)
= 1252 Kg/cm2
Equ. STRESS
= 2 2
√Hoop Stress +Long. Stress -Hoop Stress*Long Stress
= 1571 Kg/cm2
49 % OF SMYS
Air & Gas Pipeline Replacement Project of Mehsana Asset (APPRP_MHN)
HDD DESIGN CALCULATIONS
LSTK CONTRACTOR : CORRTECH INTERNATIONAL PVT. LTD.
ENGINEERING CONSULTANT: LYONS ENGINEERING PVT. LTD.
RUPEN RIVER CROSSING, BALOL DC-II TO LANWA GGS III AT CH: 00+000.00 TO 00+700.00, (AIR INJECTION LINE)
RIVER CROSSING CH: (00+571.39 KM)
14.0 PULL FORCE
πDLfs+fwL+DbHA (A= π/4*D2)
= (3.14*21.9*215.59*0.0035)+(0.36*21559*0.38)+(0.00115*813.6*376.5)
= 5218.49 + 6519.44 + 352.26
= 12090.20 Kg
= 12.09 Tons CONSIDERING SAFETY FACTOR 2 TIME
= 24.18 Tons
53.7 % of Force Required to Rig Capacity B
