Residual Offset in Silicon Hall-Effect Sensor Analytical Formula Stress Effects and Implications For Octagonal Hall Plate Geometry
Residual Offset in Silicon Hall-Effect Sensor Analytical Formula Stress Effects and Implications For Octagonal Hall Plate Geometry
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11284 IEEE SENSORS JOURNAL, VOL. 20, NO. 19, OCTOBER 1, 2020
given by SI = G qnt r
[10], [11]. Here, G is a geometric factor
Fig. 2. Equivalent electrical circuit of 4-terminal Hall sensor.
that depends on the shape of the Hall plate and the relative
size of the contact regions and r is the Hall scattering factor,
a number close to unity [8], [10]. Moreover, n is the density of The magnetic field induced by the bias current through the
carriers, t is the thickness of the Hall plate and q is electronic Hall sensor leads (self-induced Hall voltage) and the thermo-
charge. voltage-related sensitivity SV is given by SV =
The electric effect due to the temperature gradient from resistive
Gr μ W L e f f [8], [10] where μ is the mobility of carriers heating in the Hall plate (Seebeck effect) also result in addi-
(electrons for n-type Hall plate), W and L are width and length tional offset [16] (pp.32-33), [20]. However, a fourfold SCT
of the Hall plate as shown in Fig. 1 and W L e f f is the effective results in a complete cancellation of the induced offset due to
width to length ratio in an arbitrary Hall plate geometry. thermo-electric effect and partial cancellation of self-induced
Compared to SI which depends on Ibias due to junction Hall voltage [20]. In the specific case of [20], 26μT offset
thickness modulation, SV is quite independent of the bias. is induced for a bias current of 5mA per Hall device which
The equivalent electrical circuit model for four-terminal implies that quantitatively self-induced Hall voltage becomes
Hall sensor is given by a Wheatstone bridge-like network significant only at very high bias current. Furthermore, these
of 6 resistors (Fig. 2) [12], [13]. In spite of the geometrical effects can be reduced through careful and symmetric layout
symmetry, Hall sensors suffer from large offset voltage due considerations [16], [20]. However, in this paper we focus
to inevitable reasons such as doping gradient, lithographic on the effect of electrical nonlinearity on residual offset and
mismatch, and stress etc. and these effects can be modeled ignore the thermal effects.
as the mismatch in the resistances of the equivalent circuit. Stress in the Hall plate induces mismatches in the resistors
Two widely-employed offset cancelling techniques in typical of the Wheatstone bridge model through piezo-resistive effect
Hall sensors with 90◦ rotational symmetry are orthogonal cou- and the induced resistor mismatch results in offset [14], [16],
pling (OC) and spinning current technique (SCT) [14]. Both [21], [22]. It has also been shown in these references, that
these techniques use the fact that for a linear resistor mismatch, to a first order, the stress-induced offsets cancel when a SCT
offsets of two orthogonal current directions exactly cancel each is employed. However, the effect of stress on residual offset
other. OC uses spatial averaging by electrically connecting in the presence of nonlinearity of the Hall plate resistance
multiple (typically four) Hall elements for orthogonal current has not been investigated. The primary reason for stress in
directions. SCT uses time averaging where current directions silicon Hall sensor devices is the thermo-mechanical stress in
are switched at a constant frequency called spinning frequency the package due to the difference in the coefficients of thermal
( f spin ) and the corresponding outputs are averaged to obtain expansion of the packaging materials [23]. The stress in the
the final Hall output. The offset obtained after applying SCT molded Hall sensors changes over time due the temperature
is known as the residual offset (RO). effects as well as humidity affecting the material properties
The origin of offset and the factors affecting the residual of the mold materials [24], [25]. Thus, the offset drifts over
offset have been investigated previously in many literatures the lifetime of the packaged Hall sensor degrading the overall
[12]–[22]. It has been shown that in Hall sensors employing offset performance.
SCT, the voltage nonlinearity of the Hall plate resistance and The shape of the Hall plate influences the Hall sensitivity
the mismatch in the resistors of the equivalent circuit result through the geometrical factor G. There have also been
in residual offset. The voltage nonlinearity may arise due to simulation and experimental studies to understand the impact
the PN junction thickness variation between the Hall plate and of Hall plate geometry, size and contacts on the residual offset
substrate [10], [13]. This origin of RO has been demonstrated [8], [26], [27]. However, the results on the effects of Hall
via simulation of both physics-based model [13], [17], [18] and geometry remain mostly inconclusive and further lack any
statistical model [19]. It has also been shown that the SCT is insight. Octagon-shaped Hall sensor employing eight-phase
more effective in the constant current bias (Ibias ) mode [17], spinning has been demonstrated to obtain low offset [4], [28].
[19]. However, no closed form expression of residual offset However, octagonal Hall sensor has not been popular in the
exists in the literature that provides a 1st -order dependence on industry and literature due a few reasons. Firstly, the geometric
the key contributing factors. factor G of octagonal Hall sensor is slightly smaller and results
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POLLEY et al.: RESIDUAL OFFSET IN SILICON HALL-EFFECT SENSOR: ANALYTICAL FORMULA, STRESS EFFECTS, AND IMPLICATIONS 11285
in lower sensitivity. More importantly, the 8-phase spinning at zero terminal voltages (i.e. R120 , R230 , R340 , and R140 ) is
reduces the bandwidth available from an octagonal Hall sensor Rs0 whereas the nominal value of the diagonal resistances
to half of that from a four-phase spinning Hall sensor. Finally, at zero terminal voltage (i.e. R130 , and R240 ) is Rd0 . The
in spite of the experimental evidence, the reasons for better equivalent circuit is valid for single Hall device as well as
offset performance of octagonal Hall sensors have not been for typical composite Hall sensor with multiple Hall devices
addressed. connected in parallel. In the case of composite Hall sensor,
In this paper we have addressed the above three issues – the equivalent resistor between terminals of the composite
a) a closed-from expression for residual offset due to electrical Hall sensor is simply the parallel equivalent of the resistors
non-linearity b) an analysis of residual offset in the presence of constituent Hall devices. The nominal values scale and the
of stress and c) an explanation for the superior residual offset mismatches statistically reduce in the case of a composite Hall
performance of octagonal Hall sensor. We perform a paper- sensor in comparison to the single Hall device.
pencil analysis of the residual offset using the Hall sensor The network of nonlinear resistors is solved for terminal
equivalent circuit with six nonlinear resistors and provide a voltages for the case of constant current bias (Ibias ). Initially,
closed-form expression for the residual offset. The results are the solution is found for α = 0. The 0th order (α = 0) offset
described in section II. In section III, we describe measure- V42,0 for the example configuration shown in Fig. 2 is given by
ment results and modeling efforts to validate the analytical R130 R240 (R140 R230 − R120 R340 )
results of section II. Then we further extend the analysis to V42,0 = Ibias (3)
D0
incorporate the effect of stress on residual offset in section
IV. In section V, we use the results in section IV to show where the denominator D0 is given by
that the RO of octagonal Hall sensor employing eight-phase
D0 = R130 R240 (R120 + R230 + R340 + R140 )
spinning provides significant immunity to the stress effects.
In section VI we show the measurement results demonstrating + R130 (R120 + R140 ) (R230 + R340 )
superior offset performance of octagonal Hall sensors with + R240 (R120 + R230 ) (R140 + R340 )
eight-phase spinning compared to four-phase spinning. The + (R120 R230 R340 + R230 R340 R140 + R340 R140 R120
paper is concluded in section VII.
+R140 R120 R230 )
II. R ESIDUAL O FFSET IN S EMICONDUCTOR ≈ 4Rs0 (Rs0 + Rd0 )2 (4)
H ALL S ENSOR It is evident from Eq. (3) that the residual offset with zero
The 6 nonlinear resistors in the Hall sensor equivalent circuit nonlinearity is zero as expected from any network of linear
(Fig. 2) are R12 , R23 , R34 , R14 , R13 , and R24 . The terminal resistors.
voltages are V1 , V2 , V3 and V4 . The output V42 (= V4 -V2 ) is The 0th order (α = 0) results are used to find the changes in
sensed across terminals 4 and 2 for the bias current input Ibias the terminal voltages (V 42 ) due to the nonlinearity (α =0) to
at terminal 3 and ground reference at terminal 1. The residual a 1st order approximation. Using these changes in the terminal
offset voltage, V R O , is defined as, voltages, the 1st order approximate solution of residual offset
(V42 + V13 + V24 + V31 ) V R O with α =0 is obtained.
VR O = (1)
4 α Ibias
2 R
1
where, V24 , V13 , V31 are the sensed differential voltages corre- VR O = (5)
4D02
sponding to bias currents at terminals 1, 4 and 2 respectively
(Fig. 2). where R1 is a resistance mismatch factor given by
One of the sources of nonlinearity of the resistors in the R1 = R130 R240 (R140 R 230 − R 120 R340 )
Hall model is the PN junction thickness variation along the
Hall plate. The exact expression for that type of nonlinearity × [R130 R 240 (R140 − R230 ) (R120 − R340 )
can be obtained from the physics-based model incorporating + (R130 − R240 ) (R120 R230 R340 + R230 R340 R140
the junction thickness dependence on voltage as given by +R340 R140 R 120 + R140 R 120 R230 )] . (6)
Eq. (10)-(12) in [13]. However, to simplify the analysis and
to obtain a tractable result, a 1st order nonlinearity coefficient Eq. (5) and (6) constitute the first reported closed-form expres-
α is assumed [19]. Eq. (2) shows the form of nonlinearity for sion for the residual offset of a silicon Hall-effect sensor.
all resistors in the network A few illuminating facts can be readily observed. Firstly,
it shows that the residual offset in voltage is proportional to
Rab = Rab0 1 + α (Va + Vb ) 2 (2) the nonlinearity factor and square of the bias current. For a
where Rab is the resistance between terminals a and b with perfectly matched Hall sensor (R0 = 0), the residual offset
terminal voltages Va and Vb respectively. Rab0 is the resistance even in the presence of nonlinearity is zero. Therefore, residual
for zero terminal voltages. Guided by Eq. (2) the resistances offset can be significantly improved by careful layout practices
at zero terminal voltages are R120 , R230 , R340 , R140 , R130 , that reduce the overall mismatch effects.
and R240 for the corresponding resistors in Fig. 2. The exact The voltage bias Vbias = Ibias Rin , where Rin is the Hall
resistor values include deviations due to mismatch from the biasing resistance. Using (2) the zero terminal
voltage value of
Rin0
nominal resistances. The nominal value for the side resistances Rbias can be rewritten as Rin ≈ Rin0 1 + α 2 Ibias where
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11286 IEEE SENSORS JOURNAL, VOL. 20, NO. 19, OCTOBER 1, 2020
Rin0 = Rs0 Rd0 /(Rs0 + Rd0 ). Thus the offset in magnetic field
unit can be written as: Fig. 4. Representative residual offset vs. bias current/voltage.
α Ibias R1 TABLE I
BR O = . (7)
E XTRACTED M ODEL PARAMETERS OF H ALL S ENSOR
4D02 SV R in0 1 + α Rin0
2 I bias
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POLLEY et al.: RESIDUAL OFFSET IN SILICON HALL-EFFECT SENSOR: ANALYTICAL FORMULA, STRESS EFFECTS, AND IMPLICATIONS 11287
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11288 IEEE SENSORS JOURNAL, VOL. 20, NO. 19, OCTOBER 1, 2020
TABLE III
C HANGE IN R ESISTOR OF E QUIVALENT
C IRCUIT M ODEL OF F IG . 6
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POLLEY et al.: RESIDUAL OFFSET IN SILICON HALL-EFFECT SENSOR: ANALYTICAL FORMULA, STRESS EFFECTS, AND IMPLICATIONS 11289
TABLE IV
C HANGE IN R ESISTOR OF E QUIVALENT C IRCUIT M ODEL OF F IG . 7b
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11290 IEEE SENSORS JOURNAL, VOL. 20, NO. 19, OCTOBER 1, 2020
and standard deviation of RO for 21 Hall sensors are shown [9] R. G. Mani and K. von Klitzing, “Hall effect under null cur-
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POLLEY et al.: RESIDUAL OFFSET IN SILICON HALL-EFFECT SENSOR: ANALYTICAL FORMULA, STRESS EFFECTS, AND IMPLICATIONS 11291
Arup Polley (Senior Member, IEEE) received Baher S. Haroun (Fellow, IEEE) received the
the B.Tech. degree in electronics and electrical B.Sc. degree in EE and the M.Sc. degree from
communication engineering from the Indian Insti- Ain Shams University Cairo, Egypt, and the Ph.D.
tute of Technology Kharagpur, Kharagpur, India, degree from the University of Waterloo, ON,
in 2003, and the M.S. degree in physics and the Canada, in 1990.
Ph.D. degree in electrical engineering from the He is an elected Senior Fellow with Texas
Georgia Institute of Technology in 2008. Instruments Inc., and the Director of the Signal
He is currently a Research Engineer with Path at Kilby Labs at TI. He over his years at
Kilby Research Labs, Dallas at Texas Instru- TI has led multiple Research and Development
ments. From 2003 to 2008, he was a member projects in high-performance wireless systems,
of the Ultrafast Optical Communications Labora- ADCs, DACs, mmWave/THz RF, high-precision
tory, Georgia Institute of Technology, where he researched on holistic clocks/PLLs, Gbps SerDes, efficient RF digital power amplifiers and
approaches for low-cost, high-speed multimode optical link involving co- ultrasonic, and optical and mmWave radar sensing circuits and systems.
development of transceiver and plastic optical fiber. In 2009, he joined From 1998 to 2009, he has lead Worldwide design teams for Analog,
the Storage Product Group at Texas Instruments, Dallas, where he power management and RF CMOS integration in TI Wireless BU over
developed advanced fly height sensing system for Hard Disk Drives. six digital CMOS processes (from 0.18 μm to 28 nm) nodes for billions
He joined Kilby Research Labs in 2012, where he first developed a of wireless devices in the market. Since 2009, he has helped create and
low-power sensor platform for wearable devices. He is currently working direct multiple teams in TI Kilby Labs. He joined Texas Instruments with
on non-contact magnetic current sensor systems and development of the Mixed Signal Group, in 1995, after being an Assistant Professor and
high-speed, integrated CMOS Hall-effect sensor. He also leads TI’s an Associate Professor with Concordia University, Montreal, Canada,
internal and collaborative research on the applications of two dimensional from 1989 to 1995. He has over 150 issued patents and more than
materials. His current research interests include sensor systems and 50 published IEEE articles and was presenter. He has served as
electronic applications of two dimensional materials. He has authored a session chair, given invited talks and has been a panel speaker,
and coauthored over 30 journal and conference publications, and holds a member of technical committees and a Reviewer for multiple IEEE
20 granted U.S. patents. conferences including ISSCC and ESSIRC.
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