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Tech Sheet w10787418 Revd

Uploaded by

Declan Jones
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© © All Rights Reserved
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0% found this document useful (0 votes)
19 views

Tech Sheet w10787418 Revd

Uploaded by

Declan Jones
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

FOR SERVICE TECHNICIAN’S USE ONLY

NOTE: This sheet contains important Technical Service Data


Tech Sheet Do Not Remove Or Destroy

DANGER WARNING

Electrical Shock Hazard Electrical Shock Hazard


Only authorized technicians should perform diagnostic Disconnect power before servicing.
voltage measurements.
Replace all parts and panels before operating.
After performing voltage measurements, disconnect
Failure to do so can result in death or electrical shock.
power before servicing.
Failure to follow these instructions can result in death
or electrical shock.

Voltage Measurement Safety Information


When performing live voltage measurements, you must
do the following:
■ Verify the controls are in the off position so that the
appliance does not start when energized.
■ Allow enough space to perform the voltage
measurements without obstructions.
■ Keep other people a safe distance away from the
appliance to prevent potential injury.
■ Always use the proper testing equipment.
■ After voltage measurements, always disconnect power
before servicing.

No-Load Performance, Controls in Normal Position


Kw/24 hr/± 0.4 Percent Run Time Cycles/24 hr/± 10 Refrigerator Freezer
± 10% Compartment Compartment
Average Food Average Food
Temperature ± 4°F Temperature ± 4°F
Ambient °F 70° 90° 110° 70° 90° 110° 70° 90° 110° 70° 90° 110° 70° 90° 110°
1.0 1.50 - 35 70 - 30 30 - 38 38 - 0 0 -

Temperature Relationship Test Chart


Evaporator Evaporator Suction Line Average Total Suction Pressure Head Pressure
Outlet ± 3°F Inlet ± 3°F ± 10°F Wattage ± 20% ± 3 PSIG ± 5 PSIG

Ambient °F 70° 90° 70° 90° 70° 90° 70° 90° 70° 90° 70° 90°
-19 -16 -18 -15 85 105 110 120 -2 0 95 135

1
Component Specifications
Component Specifications all parts
115 VAC/60Hz unless noted
Compressor BTUH............................................................................................ 700 / EM3Z60HLT
Watt.............................................................................................. 60 Hz/99 W
Current lock rotor......................................................................... 11.7 A
Current full load............................................................................ 0.9 A ± 7%
Resistance run windings.............................................................. 4.7 Ω ± 15%
Resistance start windings............................................................ 4.7 Ω ± 15%@77°F
Relay TSD2/5sP
Electric Damper Control Maximum closing time................................................................. 8 seconds
Temperature rating....................................................................... 20°F - 110°F
RPM.............................................................................................. 5
Thermistor Temperature................................................................................. Resistance
77°F.............................................................................................. 10,000 Ω ± 1.8%
36°F.............................................................................................. 29,500 Ω ± 1.0%
0°F................................................................................................ 86,300 Ω ± 1.8%
Condenser Motor Rotation (facing end opposite shaft) ........................................... Clockwise
RPM.............................................................................................. 1120 RPM
Watt............................................................................................... 3.4 ± 15% W @ 115 VAC
Current ......................................................................................... 0.085 A ± @ 115 VAC
Overload/Relay Ult. trip A @ 158°F (70°C) ........................................................... 2.74 A ± 15%
Close temperature ....................................................................... 142°F ± 16°
Open temperature ....................................................................... 248°F ± 9°
Short time trip (seconds) ............................................................. 10 seconds ± 5
Short time trip (A @77°F (25°C)) .................................................. 12 A ± 2 A
Thermostat (Defrost) Volt................................................................................................ 120/240 VAC
Watt.............................................................................................. 495 W
Current.......................................................................................... 5.8/3.8 A
Resistance across terminals: 56 K Ω
Above 42°F ± 5°........................................................................... Open
Below 12°F ± 7°........................................................................... Closed
Evaporator Heater Volt............................................................................................... 115 VAC
(19 Cu. Ft) Wattage........................................................................................ 395 ± 5% W @ 115 VAC
Resistance.................................................................................... 33 ± 5% Ω
Evaporator Heater Volt................................................................................................ 115 VAC
(22 Cu. Ft) Wattage......................................................................................... 435 ± 5% W @ 115 VAC
Resistance.................................................................................... 30 ± 5% Ω
Evaporator Heater Volt.............................................................................................. 115 VAC
(20, 25 Cu. Ft) Wattage...................................................................................... 470 ± 5% W @ 115 VAC
Resistance.................................................................................... 28 ± 5% Ω
Control Board Volt................................................................................................ 120 VAC, 60Hz
See control board for diagnostics.
Water Valve, Volt.............................................................................................. 120 VAC
dual (if equipped) Wattage........................................................................................ 35 W (Brown Coil)
20 W (Yellow Coil)
Light Switch Type ............................................................................................. SPDT NC
Volt............................................................................................... 125/250 VAC
Current ......................................................................................... 8/4 A
Light Switch/Interlock Type.............................................................................................. SPDT NO/NC
Volt............................................................................................... 125/250 VAC
Current.......................................................................................... 8/4 A

2
Control Board Troubleshooting
Programming Mode: 4. The control will display F- d to confirm entry into the Forced
NOTE: The Program Code is located on the Serial Plate on this Defrost Mode.
unit after the word Code. 5. Entry is confirmed by pressing the Refrigerator Temperature
1. Open the Fresh Food door and hold the Fresh Food door DOWN /- key once more. The unit is off and in the Defrost
light switches closed while pushing the Freezer Temperature Mode.
DOWN /- Key pad 3 times consecutively. NOTE: All control functions will be turned off (Compressor,
NOTE: The 3 keystrokes must be done consecutively and Defrost, Evaporator Fan, the damper will remain in its current
within 10 seconds. position).
2. Release the Fresh Food door light switch. 6. The control will default to the short run period test.
NOTE: You can toggle between the S Short and L Long test
3. The control will display P - E to confirm entry into the mode by pressing the Refrigerator Temperature UP /+ Key.
programming mode. Long Test mode is used for factory test and should not be
4. Entry is confirmed by pressing the Freezer Temperature used in the field.
DOWN /- key once more. 7. Once the desired mode is displayed, confirm the forced
NOTE: All control functions will be turned off (Compressor, defrost by pressing the Refrigerator Temperature
Defrost, Evaporator Fan, the damper will remain in its current DOWN /- Key once. The defrost will begin immediately and
position). the display will return to a normal operating display with set
5. The control will display the current Program Code. This value point values.
should be validated with the Program Code printed on the unit 8. Close the Refrigerator door(s). You are in the defrost mode.
serial plate.
NOTE: If the Program Code is correct, the Programming NOTE: Forced Defrost mode can be exited at any time prior to
Mode is exited by closing the Refrigerator door(s). step 7 by closing the Refrigerator Door(s).
6. To set the desired Program Code number press the Freezer Service Test Mode:
and Refrigerator UP /+ keys. The corresponding digit will be The service test functions are performed using the Refrigerator
advanced with each key press. Temperature Display and Keypad. Enter the Service Test Mode by
7. Once the desired Program Code is displayed, press the performing the following sequence of events:
Freezer Temperature DOWN /- Key until the Program Code 1. Hold the refrigerator door light switch closed.
begins flashing indicating it has been saved.
NOTE: If you attempt to enter an invalid Program Code 2. Press the Refrigerator Temperature UP /+ keypad 3 times
the control will not save the new code, but will flash the old consecutively.
code and this will be displayed. (The unit will NOT run with a NOTE: The 3 keystrokes must be done consecutively and
within 10 seconds.
Program Code of OO).
3. Release the refrigerator door light switch.
8. Once the Program Code has been saved the Programming
Mode is exited by closing the Refrigerator door(s). If the new 4. The control will display S - E to confirm entry into the service
code is incorrect this process should be repeated after closing mode.
the Refrigerator door(s). 5. Entry to the Service Menu is confirmed by pressing the
The Programming mode can be exited at any time by closing Refrigerator UP /+ key once more.
the Refrigerator Door(s). 6. The control will display its software version for 3 seconds.
Defrost Operation: 7. Following the software revision display the freezer display
The Control Board adapts the compressor run time between will read the first test number in the diagnostic tree. The
defrosts to achieve optimum defrost intervals by monitoring the refrigerator display will be blank.
length of time the defrost heater is on. NOTE: All control functions will be turned off (Compressor,
Defrost, Evaporator Fan, the damper will remain in its current
After initial power up, defrost interval is 4 hours compressor run position).
time. Defrost occurs immediately after the 4 hours.
8. You are now in the SERVICES TEST operational mode and
NOTE: Once unit is ready to defrost there is a 4 minute wait time may use the diagnostic tests.
prior to the beginning of the defrost cycle. Optimum defrost is
The Service Test Mode can be exited at any time by closing the
15 minutes. Each additional minute the defrost thermostat Refrigerator Door(s).
remains closed, 1 hr. is subtracted from the previous defrost inter-
val. Each minute the thermostat opens prior to optimum defrost, The Freezer Temperature UP /+ DOWN /- keys allow selection of
it extends the next defrost interval 1 hr. When defrost thermostat the test to be performed.
opens there is a 4-6 minute drip time before compressor restarts Service Test 1 - Defrost Thermostat & Defrost Circuit Test
or Control Board will terminate defrost at When selected this test will display the state of the defrost
25 minutes if defrost thermostat has not opened and will reset the thermostat. In order to perform this test the defrost heater will be
defrost interval to the 8 hr. minimum setting. energized. The test is activated and deactivated using the Refrig-
4 hours of continuous compressor run resets the next defrost erator Temperature UP /+ key. Once activated, this test must be
interval to 8 hours and will initiate a defrost, if 8 hours of compres- deactivated to move to another test number.
sor run time has also occurred. This test also allows observation and measurement of proper
Forced Defrost Mode: defrost function. You can observe defrost heat and voltages while
The forced defrost function is performed using the refrigerator the test is activated. For Defrost Thermostat (Open), freezer dis-
display and keypad. Enter the Forced Defrost Mode by performing plays 1 and refrigerator displays O.
the following sequence of events: For Defrost Thermostat Shorted (Closed), freezer displays 1 and
1. Hold the refrigerator door light switch closed. refrigerator displays S.
2. Press the Refrigerator Temperature DOWN /- keypad 3 times
consecutively.
NOTE: The 3 keystrokes must be consecutively and within
10 seconds.
3. Release the refrigerator door light switch.
3
Service Test 2 - Compressor/Condenser Fan Test Service Test 6 - Open Damper Test
When selected and activated this test will operate the Compres- When selected and activated this test will indicate the current
sor/Condenser Fan circuit. You should evaluate proper operation position O / C (OPEN / CLOSED) of the refrigerator damper. The
of the compressor and condenser fan. The Refrigerator Tempera- Refrigerator Temperature UP /+ key will toggle the damper open
ture UP /+ key will toggle between O / F (ON & OFF) the compres- and closed. You must allow 1 minute for each attempt to change
sor drive circuit. The test must be “deactivated” or in the OFF po- the damper position. You should observe proper damper function.
sition to move to another test selection. Observe Compresser and Freezer displays 6 - Refrigerator will be O or C.
Condenser Fan Function, Freezer displays 2 Refrigerator displays NOTE: Adjustments of Service Test 7 or Service Test 8 will alter
0 (ON) or freezer displays 2 and refrigerator displays F (OFF). the performance of the unit.
Service Test 3 - Evaporator/Freezer Fan Test Service Test 7 - FF Performance Adjustment
When selected and activated this test will operate the freezer fan. This test will allow adjustment of the control performance points.
The Refrigerator Temperature UP /+ key will toggle between Each step will incrementally change the Refrigerator performance
O / F (ON & OFF) the fan drive circuit. You will have to inspect warmer 1° towards 1 or colder 1° towards 9 as adjusted. The
the fan for proper function. The test must be “deactivated” or in default value is 5. The Refrigerator Temperature UP /+ and
the OFF position to move to another test selection. Observe Fan DOWN /- keys are used to adjust the Performance Offset value.
Operation, Freezer displays 3 - Refrigerator displays O or F. WARMER <(1 2 3 4 (5) 6 7 8 9)> COLDER
The last FF Performance Offset value displayed before leaving
Service Test 4 - Fresh Food Thermistor Test test 7 will be saved when the refrigerator door(s) is closed.
When selected the refrigerator displays P=Pass, O=Open, Service Test 8 - FZ Performance Adjustment
S=Short result for a test on the Fresh Food Thermistor circuit. The
test is activated and de-activated via the Refrigerator Temperature This test will allow the adjustment of the control performance
UP /+ key, and must be de-activated to move to another selec- points. Each step will incrementally change the Freezer
tion. Freezer displays 4 - Refrigerator will be P, O or S. performance 1° warmer towards (1) or 1° colder towards (9).
The default value is 5. The Refrigerator Temperature UP /+ and
Service Test 5 - Freezer Thermistor Test DOWN /- keys are used to adjust the Performance Offset value.
When selected the refrigerator displays P=Pass, O=Open,
S=Short result for a test on the Freezer Thermistor circuit. The test WARMER <(1 2 3 4 (5) 6 7 8 9)> COLDER
is activated and deactivated via the Refrigerator Temperature The last FZ Performance Offset value displayed before leaving
UP /+ key, and must be deactivated to move to another test se- test 8 will be saved when the refrigerator door(s) is closed.
lection. Freezer displays 5 - Refrigerator will be P, O or S. Service Test 9 - Defrost Adjustment
This test will allow the adjustment of the defrost interval from
adaptive defrost time to a fixed defrost time. The Refrigerator
Temperature UP/+ key will toggle from (A) Adaptive to
(F) Fixed, 6 hour defrost time. Default setting is Freezer displays
9 - Refrigerator displays A. For Fixed Defrost Freezer displays
9 - Refrigerator displays F.

W10787418D
10/20
©2020 All rights reserved.
FOR SERVICE TECHNICIAN’S USE ONLY
W10787418D
Montage : W10787416D
Wiring Diagram Schematic
GROUND
WIRE NOT FUSE
EVAPORATION
REQUIRED FAN DEFROST
FOR ECM TERMINATOR
MOTOR
BK
ALTERNATE
CONECTION
RD BU RD DEFROST
115 VAC
3 3 BK / RD
WH WH BK BR OR
HEATER
2 2

H
S

GND
BU GN / YL P
1 1 1 2 1 2 OR
L BK
RD I

WH
COMP

N
WH C

BK / RD
E 1 2
FAN
HARNESS - REF DOOR
SHIELD
OR BK
220 KOHM RESISTOR
ALTERNATE TSD

GN / YL
GN / YL
OVERLOAD
PTC RELAY

AMP AUTOMATIC
RELAY

RD
CONNECTOR ICE MAKER
WH WH
1 4 WH
L

L
N

WH WH TN L2 ( N )
1 1 TN

1
1
3 2

WH
VT / WH VT / WH VT / WH BK
2 2 4 FUSE 3
BU
WH

2
2
GN / YL GN / YL GN / YL GN / YL
RUN
CAP

3 3 2 1 OR
BK / RD BK / RD D - SENSE

3
3
4 4 RD / WH
RD
WH

BR BR VT / WH 1
FF LIT

OR
J1

4
4
5 5

OR
BR
TN TN 2 BR
6 6 WH WH ALTERNATE STAT

5
5
WH
BU

OR OR 3

WH
TERM
AUTOMATIC RD

DEF
7 7 GN / YL 4 GN / YL

HTR

FUSE
DEF
RD RD ICE MAKER L1 (H)

6
6
RD SPLICE 8 8 5 BU
TN TN COMP

7
7
9 9 HARNESS - EVAP / HEATER 6

ALTERNATE TSD
THERM

PTC RELAY
FRESH
FOOD
RD

JAZZ PCB

RELAY
WH / OR WH WH
CONDENSER FAN

OVERLOAD
FZ THERMISTOR

COMP
VT / WH

BK / RD
GN / YL

WH / YL
MOTOR

OR
RD

RD

BR
TN

THERM
WH
WH / OR

FRZ
SEE ALTERNATE TH 1
WH / YL

1
1
CONNECTION

BU
WH

WH / YL

S
WH RD GN / YL GN / YL WH TH 2

CAP
3 3 3 3

2
2
WH WH GN / YL
1 WH WH WH WH / OR

C
1

R
SPLICE 2 2 2 2 TH COM
BK RD BU / YL BU / YL BU / YL

3
3
2 2 BU / YL
1 1 1 1

WH
GN / YL GN / YL
3 3

4
4
BU BU
WH
WH

J2
BU 4 4

BU
YL YL HARNESS - REF DOOR MULLION HEATER

5
5
5 5
TN TN YL / RD

COND

WH
MTR
6 6 HARNESS - FZ MODULE DMPR OPEN NO TR1

6
6
WH WH

MULLION
WH

RD / WH
NC
BU / RD
RD

DMPR CLOSE NC TR2

MTR
S

7
7
VT / WH VT / WH VT / WH
220 KOHM
RESISTOR

FZ LT SW

BU / YL
P NO
WH

BK / RD
GROUND

L S RD RD RD C
GN / YL
COMP

P EVP FAN

8
8
I L

BU
C I FZ
E
GN / YL

C RD / WH LIGHT

WH
S E
WH
RD

BU

BU / RD
P WH

ENERGY
SWITCH
L
I
RD

RD / WH
C
BK

NC NO
E
BASEPAN
BASE PAN
GROUND

YL HARNESS - FF
GN / YL

C
BK
RD
BU DAMPER MODULE

YL / RD
RIBBED

WH
DAMPER
BK

LIGHT
YL / RD YL / RD
BK

BK

DAMPER
SWITCH

FF
1 1
BU / RD BU / RD NN
2 2 CO

RD / WH

LIGHT
RD RD C

FF
SERVICE

115 VAC

3 3 MOTORIZED
60 HZ

L2

L1

GN / YL GN / YL GN / YL DAMPER
4 4

WH
GN / YL

JAZZ PC BOARD
BK / RD

WH / YL
WH / OR

WH WH

RD
FF

BK / RD
BR
OR

WH
BU
YL

RD

HARNESS - MC THERMISTOR WH J2
WH

RD / WH
FF LIGHT
1 1 TH 1

EVAP

SWITCH
FAN
WH / YL WH / YL WH / YL WH / YL
1 1 2 2 TH 2

YL
WH / OR

SOL
BU / RD BU / RD BU / RD
WH

2 2 SPLICE 3 3 TH COM
WH / OR WH / OR WH / OR
WH

WH
TN
YL

3 3 4 4

DISPENSER
YL / RD YL / RD YL / RD
5 5

SWITCH
4 4

WATER
BK / RD BK / RD BK / RD YL / RD

RD / WH
RD
5 5 6 6 TR 1
WH WH WH BU / RD
6 6 7 7 TR 2
GN / YL GN / YL GN / YL BK / RD
WATER

ICE

7 7 8 8 EVP FAN
BR BR BR
WH RD 8 8
RD RD RD
SOLENOID

9 9 J1
VALVE

BU BU BU WH

RD / WH
RD
10 10 1 1 L2 ( N )
RD / WH RD / WH RD / WH
11 11 2 2

FF LIGHT
1
2
3

SWITCH
OR OR OR OR
12 12 3 3 D - SENSE
BK BK RD / WH
BU / YL BU / YL BU / YL

LIGHT
1 1 4 4 FF LIT

FRZ
BR
BU / YL 5 5 STAT
RD
BASEPAN

BU 6 6 L1 ( H )
BU
RIBBED

BU

NC NO
7 7 COMP

RD / WH

WH
GN / YL

C FRZ LIGHT
RD
YL RD / WH LIGHT
HARNESS - CABINET HOUSING

SWITCH

VT / WH
L2

L1

ENERGY
SWITCH
RD RD RD RD / WH
1 1

MAKER

WH
SERVICE

115 VAC

YL RD / WH
60 HZ

RD RD RD

ICE
2 2 WH
RD / WH RD / WH 3 RD / WH

BK
3

SOL
WH WH

FUSE
RD / WH
ALTERNATE POWER CORD

RD / WH RD / WH 4 4

WH
TN
S RD / WH RD / WH
P
L
WATER I
C RD / WH
DISPENSER S E REFRIG
P LT SW
SWITCH L RD
I REFRIG REFRIG
C
E LIGHT LIGHT
RD / WH
REFRIG
RD LT SW
W10518332 REV : A PRINTED IN U.S.A
HARNESS - FF LINER HARNESS - FF CONTROL

W10787418D
©2020 All rights reserved.

10/20

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