Self-Service

Systems
Cash Media Dispenser Version 5

Service Manual
Questions and suggestions

Do you have ...

... any questions or suggestions

regarding this manual?

Please contact the following address

giving the order number of this manual
in your message:

Address:
WINCOR NIXDORF International GmbH
Handbuchredaktion R&D ACT 12
D - 33094 Paderborn
Germany

Fax: +49 (0) 52 51 693-62 09

E-mail: [email protected]

Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Cash Media Dispenser Version 5

Service Manual

June Edition 2013

Copyright © Information and trademarks

© WINCOR NIXDORF International GmbH 2013

All rights, including rights of translation

and rights of reproduction by reprinting,
copying or similar methods, even of
parts, are reserved.
Any violations give rise to a claim for
damages.

All rights, including rights created by

patent grants or registration of a utility
model or design, are reserved. Delivery
subject to availability; right of technical
modifications reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.

This manual was

produced using paper
treated with chlorine-free bleach.

Cash Media Dispenser Version 5 - Service Manual 01750214538 A

I Contens/Abbreviations ..................
1 Introduction .....................................
2 Cash Components ..........................
3 Sensors/actuators/transport paths
4 Troubleshooting .............................
5 Removal/Installation .......................
6 Maintenance and Service ...............
7 Appendix .........................................
II Index ................................................

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0-2 Cash Media Dispenser Version 5 - Service Manual 01750214538 A
Contents
Introduction .................................................................................................. 1-1
Symbols used in this manual ......................................................................... 1-1
Important safety precautions.......................................................................... 1-2
Installation note ........................................................................................ 1-2
General safety precautions....................................................................... 1-2
Structure of the manual.................................................................................. 1-5
Outline ...................................................................................................... 1-5
Supplementary documentation ................................................................. 1-6
Manual release ......................................................................................... 1-6
Description of the device................................................................................ 1-7
Service functionings ....................................................................................... 1-9
HW Inventory ............................................................................................ 1-9
Complex components ....................................................................... 1-10
Simple Components .......................................................................... 1-11
CrypTA ................................................................................................... 1-12
Testsoftware for systems with ProBase ............................................ 1-12
Access protection for T/SOP functions and test software ................. 1-12
D&S ........................................................................................................ 1-13
Trusted computing / Safe channel .......................................................... 1-13
TPM Simulation ................................................................................. 1-14
Procedures ........................................................................................ 1-15
Initial start-up ............................................................................... 1-15
Complete PC replacement ........................................................... 1-17
Replacement of the system board (motherboard) ....................... 1-18
Hard disk replacement ................................................................. 1-18
Component replacement (e.g. RM3 Controller) ........................... 1-18
Smart card replacement .............................................................. 1-19
Importing the truststore ................................................................ 1-20
Basekey replacement .................................................................. 1-21
Handling the TPM ............................................................................. 1-22
BIOS setting ................................................................................. 1-22
Affected PCs ................................................................................ 1-24
Qualifying Plus ............................................................................. 1-24

Device Overview and operation.................................................................. 2-1

View of Rearload unit with horizontal output .................................................. 2-1
View of Frontload unit with horizontal output ................................................. 2-2
View of Frontload unit with vertical output ..................................................... 2-3
View of Rearload unit with vertical output ...................................................... 2-4

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 Contents

Important safety precautions ......................................................................... 2-5

CINEO cassettes ........................................................................................... 2-6
Overview .................................................................................................. 2-6
CINEO cassettes concept ........................................................................ 2-7
Manipulation monitoring ........................................................................... 2-8
Status messages of the LED .................................................................... 2-8
Standard cassette Basic/Midrange........................................................... 2-9
Standard cassette Basic/Midrange opened ...................................... 2-10
Compact cassette Basic/Midrange ......................................................... 2-11
Compact cassette Basic/Midrange opened ...................................... 2-12
Standard cassette High End................................................................... 2-13
Standard cassette High End opened ................................................ 2-14
Compact cassette High End ................................................................... 2-15
Compact cassette High End opened ................................................ 2-16
Reject / retract cassette.......................................................................... 2-17
Banknote toning technique ..................................................................... 2-18
Banknote toning technique processes .............................................. 2-19
Description of processes ............................................................. 2-20
In Branch (at the branch outlet) .............................................. 2-20
CIT (armored transport company) .......................................... 2-20
CIT with case (armored transport company with case) .......... 2-20
Standard drum (Standard)...................................................... 2-20
Limiting value ............................................................................... 2-21
Timer ........................................................................................... 2-22
Transport timer ....................................................................... 2-22
Open safe timer ...................................................................... 2-22
Alarm timer ............................................................................. 2-22
Case timer .............................................................................. 2-23
Modes of the banknote toning technique - High End CINEO
cassette............................................................................................. 2-24
OFF mode (cassette configuration = In Branch *) ....................... 2-25
OFF mode (cassette configuration = CIT, CIT with Case)........... 2-27
Transport mode ........................................................................... 2-28
Open shutter mode ...................................................................... 2-29
Open safe mode .......................................................................... 2-30
Safe mode ................................................................................... 2-31
Trustee mode .............................................................................. 2-32
Inking mode ................................................................................. 2-33
Service note ................................................................................. 2-34
LED display – Power supply ................................................................... 2-35
Handling the CINEO cassettes .................................................................... 2-36
Safety instructions .................................................................................. 2-36
CINEO cassette...................................................................................... 2-37

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Contents

Removing cassettes .......................................................................... 2-38

Inserting cassettes ............................................................................ 2-39
Reject / retract cassette ............................................................... 2-39
CINEO cassettes ......................................................................... 2-40
Inserting cassettes into the docking station ...................................... 2-41
Removing cassettes from the docking station................................... 2-42
Opening the reject/retract cassette ................................................... 2-43
Emptying the reject/retract cassette .................................................. 2-44
Closing the reject/retract cassette ..................................................... 2-45
Opening the cassette ........................................................................ 2-46
Closing the cassette .......................................................................... 2-46
Removing/refilling banknotes ............................................................ 2-47
Refill notes ........................................................................................ 2-49
Preparing banknotes .................................................................... 2-49
Cassette initialization .............................................................................. 2-55
Settings ........................................................................................................ 2-56
Fundamentals ......................................................................................... 2-56
Setting the CINEO cassettes to the needed banknote size.................... 2-57
Setting the banknote width in the CINEO cassettes ............................... 2-59
Setting the banknote height in the CINEO cassettes ............................. 2-61

Description of the components ................................................................ 2-65

Memory chip (EEPROM) ........................................................................ 2-65
CMD controller ............................................................................................. 2-66
Responsibilities and interfaces of the master controller ......................... 2-68
Responsibilities and interfaces of the collector slave controller (1) ........ 2-68
Microcontroller ........................................................................................ 2-69
Connector arrangement on the CMD controller ...................................... 2-70
Measurement of the banknotes with the multiple-note detection unit..... 2-72
Component control ................................................................................. 2-73
Dispensing unit control ...................................................................... 2-73
Cassette control ................................................................................ 2-73
Acoustic warnings, status LEDs, security switches, safe door
switches .................................................................................................. 2-74
Safety switch .......................................................................................... 2-75
Stacker ......................................................................................................... 2-76
Stacker EEPROM for the CMD V5 ......................................................... 2-78
Output transport ........................................................................................... 2-79
Shutter ......................................................................................................... 2-80
Shutter Anti Cash Trapping.......................................................................... 2-81
VBK shutter .................................................................................................. 2-82
Dispensing unit ............................................................................................ 2-83
Dispensing unit EEPROM for CMD V5 ................................................... 2-83

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 Contents

Quadruple rack without dispensing units ..................................................... 2-84

Quadruple rack with double dispensing units and distributor board ............ 2-85
Rack EEPROM for CMD V5 ................................................................... 2-86
Double dispensing unit with DDU ................................................................ 2-87
Adjustment eccentric .............................................................................. 2-89
Photosensors in the dispensing unit ....................................................... 2-90
Pressure sensor ..................................................................................... 2-90
Dispensing unit EEPROM for CMD V5 .................................................. 2-90
Cassette handling ........................................................................................ 2-91

Start-up ....................................................................................................... 2-93

Initial start-up ............................................................................................... 2-93
Start-up after component replacement ........................................................ 2-94
CMD-V5 adjustments ................................................................................... 2-94
Setting the banknote size of the cash-out cassettes ................................... 2-95
Fill the cassettes with genuine money and push them in ............................ 2-95
Update the banknote parameters and cassette filling data.......................... 2-95
Genuine money test ..................................................................................... 2-95

Sensors and electromechanical components .......................................... 3-1

CMD-V5 with horizontal output transport RL ................................................. 3-1
CMD-V5 with horizontal output transport FL.................................................. 3-2
CMD-V5 with vertical output transport ........................................................... 3-3
Meaning of abbreviations and symbols ......................................................... 3-4
Stacker and output transport .................................................................... 3-4
Components of dispensing unit and cassette........................................... 3-6

Processes in the CMD V5 (schematic) ....................................................... 3-7

Dispensing in the direction of the customer vertical Frontload ...................... 3-8
Bundle reject .................................................................................................. 3-9
Single reject ................................................................................................. 3-10
Bundle retract if the notes were not removed .............................................. 3-12

Processes in the CMD V5.......................................................................... 3-15

Start-up behavior ......................................................................................... 3-15
Controller test ......................................................................................... 3-15
Firmware test .......................................................................................... 3-15
Memory reset ......................................................................................... 3-15
Determination of the device type ............................................................ 3-16
Checking the cassettes .......................................................................... 3-16
Checking the transport paths ................................................................. 3-16
Checking the shutter .............................................................................. 3-16
Dispensing ................................................................................................... 3-17

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Contents

Checking the basic condition .................................................................. 3-17

Multiple dispense/note dimensions outside the tolerance values ........... 3-17
Undefined notes ..................................................................................... 3-18
Dispensing of notes not possible ............................................................ 3-18
Banknote jam.......................................................................................... 3-18
Transport...................................................................................................... 3-19
Transport in standby position ................................................................. 3-19
Bundle reject........................................................................................... 3-19
Single reject ............................................................................................ 3-20
Cash presentation (incl. waiting for the removal), cash output ............... 3-20
Cash retract with storage ........................................................................ 3-20
Cash retract without storage ................................................................... 3-21

Troubleshooting ........................................................................................... 4-1

Checking the cash paths................................................................................ 4-2
Release lever blocked .............................................................................. 4-3
Checking the vertical transport ...................................................................... 4-4
Checking the dispensing areas ...................................................................... 4-5
Checking the stacker and output transport .................................................... 4-6
Stacker wheel area ................................................................................... 4-6
Single reject area...................................................................................... 4-6
Gear tracks of the stacker and output transport ....................................... 4-8
Horizontal output ................................................................................. 4-8
Vertical output ..................................................................................... 4-8
Shutter ........................................................................................................... 4-9

Removing / installing the components ...................................................... 5-1

Pulling out/pushing in the CMD V5 ................................................................ 5-2
CMD controller ............................................................................................... 5-3
Stacker ........................................................................................................... 5-4
Dispensing units............................................................................................. 5-5
Adjustment of the dispensing unit............................................................. 5-8
Controller of the dispensing unit ............................................................... 5-9

Maintenance and service ............................................................................ 6-1

Maintenance .................................................................................................. 6-1
Maintenance Intervals .............................................................................. 6-1
Performing maintenance .......................................................................... 6-1
Stacker ................................................................................................ 6-3
Output transport .................................................................................. 6-3
Transport routes .................................................................................. 6-3
Shutter ................................................................................................. 6-4
Cash-out cassettes ............................................................................. 6-4

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 Contents

Reject/retract cassette or reject cassette ............................................ 6-4

General ............................................................................................... 6-5
Approved maintenance materials ............................................................. 6-6

Appendix ...................................................................................................... 7-1

Technical data ............................................................................................... 7-1
Cash Media Dispenser CMD V5 without output transport ........................ 7-1
CMD V5 stacker ....................................................................................... 7-2
Output transport CMD V4/V5 ................................................................... 7-2
Shutter CMD-V4/V5 .................................................................................. 7-5
CMD-V5 Controller ................................................................................... 7-6
Standard cassette Basic/Midrange ................................................................ 7-7
Compact cassette Basic/Midrange ................................................................ 7-7
Standard cassette High End .......................................................................... 7-8
Compact cassette High End .......................................................................... 7-8
Reject / retract cassette ................................................................................. 7-9
Returning, recycling and disposing of used units and consumables ...... 7-11
Pin assignments .......................................................................................... 7-12
Power supply unit connector (supply voltage) ........................................ 7-12
Safety switch .......................................................................................... 7-12
Main motor M1 ....................................................................................... 7-13
Single dispensing unit ............................................................................ 7-13
Double dispensing unit ........................................................................... 7-15
Cassette connector ................................................................................ 7-18
Door switch connection .......................................................................... 7-19
CMD controller ....................................................................................... 7-19

Index ............................................................................................................. II-1

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Abbreviations

C I
CAN Controller Area Network ID Identification
CCMS Cash Cycle Management ISO International Organization
Solutions for Standardization
CL Clutch
CMD-V5 Cash Media
M
Dispenser Version 5 MA Magnet
CPU Central Processing Unit
N
D
NRZ Non return to zero
DCM Direct Current Motor
DDU Double Note Detection O
Unit
OCCT OEM Component
DES Data Encryption Standard conversion table
DPS Digital photosensor OEM Original Equipment
Manufacturer
E
EEPROM Electrical
P
Erasable Programmable PROM Programmable Read Only
Read Only Memory Memory
EMA Intruder alarm system PS Photosensor
EU European Union PUT Power up test

F R
FCK Firmware Compatibility RAM Random Access Memory
Key
RL Rearload
FL Frontload
FRU Field Repair Unit S
G SELV Safety Extra-Low Voltage
SM Stepper Motor
GmbH Limited liability company

01750214538 A Cash Media Dispenser Version 5 - Service Manual I-VII

 Abbreviations

ST Connector
SW Switch

U
UPS Uninterruptible Power
Supply
USB Universal Serial Bus

W
WN Wincor Nixdorf
International GmbH

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Introduction
This service manual has been compiled for authorized service personnel only.
The operating and installation instructions and the service manual of the base
device should also be read since certain details are only described in these
instructions.

Symbols used in this manual

Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
Text following this symbol describes actions to be performed in the
specified order.

Text following this symbol should be given special attention in order to

avoid damage and injury.

i Text following this symbol contains general information to facilitate use

of the device and help avoid operating errors.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 1-1

Important safety precautions Introduction

Important safety precautions

Please read the following notes carefully before doing any work on the
device.

Installation note
When installing the device and/or doing any work on it, make sure that it is
disconnected from power.
Remove the shipping restraints inside the unit which secure its components
during transportation if necessary for the installation (see enclosed
information sheet).

General safety precautions

This device complies with the relevant safety regulations for information
processing equipment.
When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation.
Only use the original packaging material to transport the device.
Note the warning and information labels on the device.
Unless otherwise stated, grasp the components only by the green ledge
when handling them.
The device is equipped with a safety-tested power cable which must be
connected only to a suitable grounded outlet.
Always hold the plug when removing the power cable. Never pull the cable
itself.
Install cables in such a way that they will not be stepped on or tripped over
or damaged or crushed in any way.
Have damaged power cables replaced immediately.
Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.

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Introduction Important safety precautions

In case of an emergency (e.g. damaged cabinets, controls or power cables,

liquids or foreign objects in the device) take the following steps:
Deactivate the device immediately by:
Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation;
Disconnecting the plug connector of the power supply cable from the
grounded socket in the building installation;
Switching off the ON/OFF switch on the power distributor;
Interrupting the power connection, if there is one, between the UPS
(uninterruptible power supply) and the device (see section "General
power interrupt");
During a thunderstorm, data transmission lines must not be connected or
disconnected.
Always keep the device's vents free from obstruction to ensure proper air
circulation and to prevent malfunctions resulting from overheating.
Only use accessories and extension components that have been approved
by us. Nonobservance can result in damage to the device or violations of
regulations concerning safety, radio interference and ergonomical
requirements.
Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e. g. EMA connection, relay panel for external
features).
To clean and maintain the device only use cleaning agents approved by
WINCOR NIXDORF International GmbH (see chapter "Maintenance and
service").

Repairs

Repair work may only be carried out by authorized personnel.

Unauthorized opening of the device or repair work carried out

improperly could result in considerable danger to the user.

In case of noncompliance, WINCOR NIXDORF International GmbH

excludes all liability.

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Important safety precautions Introduction

Lithium batteries

The handling and the replacement should only be performed by

authorized service personnel who were trained by the
WINCOR NIXDORF International GmbH.

There is danger of fire or explosion if the batteries are handled

improperly. It is therefore important to note the following points:

– Avoid short circuits

– Never recharge the battery
– Avoid temperatures above +100 °C (+212 °F).
– Do not try to open the battery by force
– Do not allow the battery to come in contact with water or fire

The battery should only be replaced with the same or an equivalent

type recommended by WINCOR NIXDORF International GmbH (see
chapter “Appendix,” section “Consumables”).
Dispose of used batteries in compliance with national regulations and
the manufacturer's specifications.

Start-up

i Before operating the device, remove all parts inside of it which secure
its components during transportation or check whether they have been
removed (see info sheet supplied with the device).

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Introduction Structure of the manual

Structure of the manual

Outline
The chapter "Introduction" describes the important safety precautions. It also
gives an overview of the Cash Media Dispenser.
The features of the CMD are described in the chapter "Appendix" in the
section "Technical data".
In the chapter "Description of the components" is a description of the essential
functions of the individual components of the Cash Media Dispenser.
The in the chapter "Device Overview and operation" describes inter alia how
you can replace the cash-out cassette and the reject/retract cassette and how
you can fill the cash-out cassette and set the banknote size.
The chapter "Start-up" is about the initialization of the CMD V5.
In the following, there are chapters which always describe available or optional
components or which give information about them.
In the chapter "Troubleshooting" are possible actions listed which are
necessary to eliminate a malfunction properly.
The next chapter "Removal/Installation of Components" provides information
on how to replace components.
The chapter "Maintenance and Service" contains information on maintenance
work to be carried out regularly.
In the chapter "Appendix", the "Pin assignments" are listed.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 1-5

Structure of the manual Introduction

Supplementary documentation
Instruction manuals in several languages are available for the operation of the
base devices, which contain also a description about the CMD.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.

Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology, cost reduction).
Often the hardware replacement does not result in a changed construction of
the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. removal/installation, preventive maintenance,
etc.).

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Introduction Description of the device

Description of the device

Function and use

The most important component of a cash-out automated teller machine is the

Cash Media Dispenser (CMD). The CMD in version 5 (V5) makes it possible to
accept the cassette versions basic (BC), midrange (MR) and high end (HE) of
the new CINEO product family. It is not compatible to the old CMD cash-out
cassettes of the CMD V4. Only the reject/retract cassette is compatible to the
CMD V4, but this eliminated the option to use the reject/retract cassette of the
CINEO product family.
The CMD V5 needs for the most part the same installation space as the CMD
V4.
A banknote toning technique can be realized via the high end cassette. There
are several manuals available for this. The ink staining system of the CMD V4
environment cannot be installed in the CMD V5.

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Description of the device Introduction

In the following are essential features of the Cash Media Dispenser listed:
High level of functional reliability (low reject rate, double dispenses
recognition)
High level of user-friendliness and maintainability:
Electrical and mechanical adjustments were minimized
Maintenance intervals of two years or after 200.000 transactions
All known requirements of environmentally compatible recycling and
disposal were met.

The CMD can be customized in the respective device version to the needs of
the users because of the different model versions (Frontload/Rearload) and
because of a variable number of dispensing units (up to 6 cash-out cassettes
and one reject/retract cassette).
The CMD V5 consists of the following components depending on the features
in the device:
Stacker with or without single reject
Output transport horizontal/vertical Rearload/Frontload
4-cassette housing with a double dispensing unit or two double dispensing
units
1-cassette with single dispensing unit
CMD controller
Cash-out cassette BC or MR or HE
Reject / retract cassette
Shutter

i The single reject function can only be delivered in countries out of the
European Union.

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Introduction Service functionings

Service functionings
i The tests of the components are performed via the Diagnostics &
services plattform (D&S) or via the T/SOP.
KDIAG Qualifying plus is only used transitionally or for test tool
specialists.

HW Inventory
A considerable increase of efficiency in the service processes is the goal of
the HW Inventory function (electronically readable inventory data of the FRU).
Nearly all field-replaceable units (FRU) are electronically identifiable via the
stored data in the component.
HW Inventory data should be available for operators or technicians in remote
supervised systems as well as on-site at the system.
The data quantity depends on the type and on the manufacturer of the
component.
This data or a subset of it is also printed on the new module label as plain text
/ 1D barcode and 2D data matrix code. The WNS 60414 standard describes
the new FRU module labels.
The data is saved on the system unit (PC) in the form of an encrypted xml file.
This file can be displayed on the device via T/SOP and is used for data
transmission to the CRM system.

With respect to HW Inventory data, a distinction is made between two FRU

groups:

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Service functionings Introduction

Complex components
These FRUs are preponderantly of WN manufacture, e.g. electromechanical
RM3 cash components, main and component electronics, etc.
An EEPROM with defined structure is integrated here with correspondingly
extensive data that is primarily generated during production. The EEPROM is
located either directly on the control logic or with components on the chassis
that do not have logic boards of their own and is wired with the rest of the
sensors and actuating elements.
The so-called data triple of the FRU is the core component.
Part number
Serial number
Revision level
Other data such as operating data, repair data, manufacturer parameters or
configuration data is stored, depending on the FRU.
If FRUs are loaded and operated with the WN firmware, there is always a
Firmware Compatibility Key (FCK) in the EEPROM that displays the
mechanics and electronics configuration of the FRU. This means the firmware
can react to specific features of the electronics and mechanics.

With exception of the content

Module State (revision level)
Allocation Number (allocation code when there are several POS/ATS at
one control computer)
Position Code (allocation code for sidecars)
HW Inventory data in the field cannot be modified.

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Introduction Service functionings

Simple Components
These FRUs are preponderantly OEM purchased parts, e.g. card readers,
monitors, scanners, etc.
The minimum requirement is the availability of the data triple of the FRU.
Part number
Serial number
Revision level
The data triple is generated from the manufacturer information saved in the
module. If the manufacturer does not save the WN part number directly in the
EEPROM, it will be generated for inventorying using a reference table (OCCT).
Die OEM Component Conversion Table (OCCT) is saved on the system unit
(PC) of the basic system. It needs to be updated with every new release of
FRUs. This is processed at the system by the D+S platform or T/SOP, if
required.
Only the revision level of the Simple Components in the HW Inventory data
can be updated in the field.

The electronic readability is based on the functioning of the D&S platform that
is delivered with each system as a standard component of the platform
software. The interface to the D+S platform is implemented through the T/SOP
in conjunction with a graphic screen.

To guarantee matches between the electronic data and the module

i label data, no electronics or EEPROMs in the FRU in the field should
be removed or replaced if they are not themselves defined or available
as an FRU.
The FCK that as a result no longer matches the hardware/electronics
can lead to a failure or undefined erroneous function of the FRU.

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Service functionings Introduction

CrypTA

Testsoftware for systems with ProBase

With the introduction of the CINEO systems, the previous software structure
with CSC/W as lowest driver layer is replaced by the program package
ProBase.
ProBase includes the functioning of the CSC/W and J/DD as well as the XFS
layer. As a service-relevant function serves the D&S platform which is a base
for all service functions. On top of that is the T/SOP, which acts as a local user
interface between system and technician. It consists all the necessary
functions for testing and diagnostics. So the T/SOP replaces the usage of
KDIAG which was necessary in the predecessors.
T/SOP and D&S platform are integral parts of each installation.

Access protection for T/SOP functions and test software

With the introduction of the CINEO and ProCash 8xx0 series of products, the
fusing of the test function against unauthorized usage was also introduced.
All functions regarding to the test software are encrypted with the CrypTa
security system.
This is based on a USB dongle called CrypTA stick as a key for the technician.
In this CrypTA stick are the for the technician because of his level of training
important individual rights for the usage of the available test functions saved.
The rights management is processed centralized by Wincor Nixdorf.

Authorization in the T/SOP

A test function for the operator which is not protected by CrypTA is available
for all components. Further test functions need an authorization of the user for
the T/SOP as well as a assignment of the corresponding rights.

Usage of offline test tools like KDIAG or Qualifyingplus

This tools are always encrypted and need in every case the authorization
through CrypTA as well as the assignment of the corresponding rights.

Further information to the CrypTA security systems are avaiable in the intra
and partner net under the keyword "CrypTA".

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Introduction Service functionings

D&S

Trusted computing / Safe channel

In the case of the CINEO systems in the self-service environment,
communication between the components provided for this option (e.g. RM3
Controller, card reader CHD V3x (CHD V2CU)) and the system unit (PC) can
be optionally secured with the "safe channel".
To accomplish this, the components suitable for this function (e.g. RM3
controller with installed chip card) and the PC provide each other with
certificates for reciprocal authorization. In order to ensure that the certificates
on the PC side cannot be used and copied at will, they are protected by a key
in the TPM module on the system board of the PC.
In order for this to work, the PCs are customized at the factory, which means
that the key in the TPM chip and the necessary certificates are created.
For security reasons, the key never leaves the TPM chip.

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Service functionings Introduction

TPM Simulation
A special version for the safe channel exists for the CMD-V5 that manages
without a TPM. This version is available exclusively for older systems in which
the CMD-V5 is retrofitted.
In technical terms, this version is marked by two main differences. First, a
different certificate chain is used, which means that a different chip card has to
be installed in the CMD-V5 as well. The chip card for the TPM Simulation is
orange in color, while the standard chip card for the safe channel is white.
Second, the cryptographic keys and certificates on the PC side are not
protected via the TPM, but rather via specific characteristics of the PC, as a
result of which the key memory cannot be copied to other PCs.
This TPM Simulation is available exclusively on Nixdorf PCs without TPM. No
installed Infineon Professional Package is necessary for the installation for this
reason.
The Restore procedure is nevertheless necessary, even if no data is retrieved
from the flash memory of the main board of the PC, because the computer-
specific alignment of the key memory takes place during this procedure. It is
for this reason that the procedures are also not changed in comparison with
the standard solution with TPM in the event of servicing.

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Introduction Service functionings

Procedures
To guarantee the operability of the safe channel, it is necessary that
mandatory defined procedures be observed during initial operation and
servicing.

Initial start-up
The following graphic shows the general process at the time of initial start-up
of an RM3 device with the safe channel.

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Service functionings Introduction

The following steps are necessary

Where Step Comment
Field ProSetup (OS + First the operating system with all
driver + IPP) necessary drivers are installed at the
customer site. This also includes the
Infineon Professional package. This
takes place preferably integrated via
ProSetup.
Field Installation and ProBase is installed and (on the basis
configuration of of HWCONF) configured.
ProBase
During configuration, the keystore is
retrieved from the flash of the PC by
default and the necessary configuration
of the IPP is executed.
Any keystore that may possibly already
be present is not overwritten.
Field T/SOP import As an alternative to the precious point,
keystore, TPM Restore information can also be
config from flash selected from the flash via the T/SOP.
Field T/SOP BKR The basekey replacement with the
respective component (e.g. RM3) is
initiated via a T/SOP function.
Communication with the respective
component will function afterwards.
Depending on the configuration and
device, the basekey replacement can
also take place automatically without
the support of the T/SOP.

For other cases of installation, e.g. installation via image tanking, the
processes must be modified accordingly.

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Introduction Service functionings

Complete PC replacement
The "Complete PC replacement" use case requires the same handling as with
the first installation.

The popular shortcut performed during the service process for replacing the
PC in the field, by which the old hard disk is reinstalled in the new PC,
corresponds to the service process "Replacement of the system board
(motherboard)".

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Service functionings Introduction

Replacement of the system board (motherboard)

After the replacement of the system board. the keystore that matches the
system board must be restored from the flash. After a second basekey
replacement, the safe channel also runs to the respective component (e.g.
RM3).
This procedure also applies if the whole PC is replaced WITHOUT the hard
disk.

Hard disk replacement

The "Hard disk replacement" use case requires the same handling as with the
first installation.

Component replacement (e.g. RM3 Controller)

If the component (e.g. RM3 controller) is replaced, then the Smartcard is
removed from the defective component and installed in the new component.
The keys remain unchanged, so there are no dependencies on the safe
channel.

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Introduction Service functionings

Smart card replacement

When a Smartcard is replaced, only the basekey replacement needs to be

performed before operation is resumed. The basekey replacement takes place
automatically with some devices (e.g. CHD V3x (CHD V2CU) and
configurations.

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Service functionings Introduction

Importing the truststore

The PC becomes personalized with individual certificates during production.
These certificates are stored in a truststore. This truststore cannot be used
except with the TPM of the same PC.
The truststore is stored in the flash memory of the system board in order to
ensure that the it is not lost after a disk fault or a reinstallation of the operating
system. In order for it to be able to be used, it must be evacuated back to the
hard disk and introduced to the software; this procedure is called "restore".
There are two ways for this
Way Meaning
With If ProBase/C or ProBase/J is stalled and the following
ProBase/C or conditions are fulfilled, the restore runs automatically during
ProBase/J the installation:
installation - TPM=YES is set in the HW_CONF.INI and the automatic
configuration is active and
- the Infineon Professional package is installed
via T/SOP After the authorization at the T/SOP, Restore can be
selected in the device functions.
Automatic at ProBase/C1.1/30 can also be configured in such a way that
the time of the restore automatically takes place if necessary at the
system start time of system start.

The Restore must also be carried out when TPM Simulation is used, although
the above steps do not take place.

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Introduction Service functionings

Basekey replacement
In the following situations, a basekey replacement must be performed so that
the two communication partners (component (e.g. RM3 controller) and system
PC) can exchange current cryptographic keys and converse with one other:

At the time of initial start-up

After a restore procedure, e.g. after a reinstallation of the operating system

After a chip card replacement in the component (e.g. RM3 controller).

After utilization of the component (e.g. RM3) from a different PC.

After the authorization at the T/SOP, the BKR can be selected among the
device functions with some devices (e.g. RM3).

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Service functionings Introduction

Handling the TPM

BIOS setting
When the PC leaves the factory, the TPM chip is in the "Enabled and
Activated" state.

Any change in this status (in the BIOS as well as via the Infineon Professional
package) will cause the deletion of the secret key in the TPM, so that the PC is
no longer usable for capacity protection between RM3 and system PC. A
change of this status can also occur if the TPM itself assumes that it is under
attack and deletes its content for security reasons.
If someone deactivates or clears the TPM and reactivates it afterwards, a
secret key will again be in the TPM, but this one will no longer match the
certificates in the flash memory of the system board. A check to see whether
the key is still correct can currently only take place at the time of the initial
operation of the component with the safe channel.

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Introduction Service functionings

Every PC has a individual key in the TPM. This means that the key and
certificate memory on the hard disk also require an update in the event of a
system board replacement. To accomplish this, the restore function that is
included in the product range of ProBase 1.1/10 or higher must be used to
copy the key and certificate memory to the hard disk from the flash of the
system board, see section "Importing the truststore".
An update of the BIOS or a battery replacement has no influence on the
personalization and the state of the TPM.

i The correct time must be set again after a battery replacement.

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Service functionings Introduction

Affected PCs
Personalization applies at a minimum to the following EPC_A4, EPC A4 AMT
and EPC_4G PCs/MBs:

Swap PC EPC_A4 Cel440 TPMen 01750171737

Swap PC EPC_A4 DualCore-E5300 TPMen 01750190275

Swap PC EPC_A4 Core2Duo-E8400 TPMen 01750171740

Swap PC EPC_A4 DualCore-E2160 TPMen 01750171738

Swap PC EPC_A4 Core2Duo-E6400 TPMen 01750171739

System board EPC A4 Q45 (TPM) 01750186510

Swap-PC EPC_4G E1500 TPMen 01750225840

Swap-PC EPC_4G E8400 TPMen 01750225841

Swap-PC EPC_4G E7400 TPMen 01750225842

Swap-PC EPC_4G E5300 TPMen 01750225843

System board D305 (TPM) 01750221392

i An additional model with the same performance data, but without

personalization and without an active TPM chip, exists for some of the
PCs listed above.

Qualifying Plus
The TPM is not relevant for the utilization of Qualifying Plus. A special CrypTA-
encrypted key memory is used for this purpose.

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 Device Overview and operation

View of Rearload unit with horizontal

output

1
6

2
7

8
3
9
4
10
5
11

12

1 Output transport horizontal RL 7 Reject / retract cassette

2 CMD controller 8 Release lever
3 Double dispensing unit with DDU 9 Cash-out cassette 1
4 Quadruple rack 10 Cash-out cassette 2
5 Double dispensing unit 11 Cash-out cassette 3
6 Stacker 12 Cash-out cassette 4

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View of Frontload unit with horizontal output Device Overview and operation

View of Frontload unit with horizontal

output

1
5
6
7
2
8
9
10
3
11

12

1 CMD Controller 7 Release lever

2 Double dispensing unit withDDU 8 Cash-out cassette 1
3 Double dispensing unit 9 Quadruple rack
4 Stacker 10 Cash-out cassette 2
5 Reject / retract cassette 11 Cash-out cassette 3
6 Output transport horizontal FL 12 Cash-out cassette 4

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Device Overview and operation View of Frontload unit with vertical output

View of Frontload unit with vertical output

8
1
9
2
10
3
11

12

1 Double dispensing unit with DDU 7 Reject / retract cassette

2 Quadruple rack 8 Release lever
3 Double dispensing unit 9 Cash-out cassette 1
4 Output transport vertical FL 10 Cash-out cassette 2
5 Stacker 11 Cash-out cassette 3
6 CMD controller 12 Cash-out cassette 4

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View of Rearload unit with vertical output Device Overview and operation

View of Rearload unit with vertical output

8
1
9
2
10
3
11

12

1 Double dispensing unit with DDU 7 Reject / retract cassette

2 Quadruple rack 8 Release lever
3 Double dispensing unit 9 Cash-out cassette 1
4 Output transport vertical RL 10 Cash-out cassette 2
5 Stacker 11 Cash-out cassette 3
6 CMD controller 12 Cash-out cassette 4

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Device Overview and operation Important safety precautions

Important safety precautions

To operate the CINEO cassette the safety criteria about the
accommodation and disposal course (cash cycle) should be known.
The cash cycle is customer-specific and is defined by the application
program – Cash Supply Manager (CSM).
The CINEO high end cassette should only be operated by authorized
people.
For the correct operation of the CINEO high end cassette, regard mode of
the banknote toning technique shown on the LCD display.
If the CINEO high end cassette is not operated correctly, the banknote
toning technique is triggered.
If ink should leak during staining out of the CINEO high end cassette, avoid
skin contact and inhaling the vapors.
If contact with your eyes or mouth occurs, immediately flush eyes and rinse
mouth with plenty of water. Seek medical advice if problems sustain and
follow the instructions in the annexed safety data sheet!
Wash skin or clothing with soap and plenty of water immediately in the
event of contact with ink from the CINEO high end cassette.
If the ink staining device is triggered, ensure the room is well ventilated.
Avoid all skin contact with marked bank notes and with any components
that have come into contact with the ink from the CINEO cassettes.
Dispose of the ink out of the CINEO high end cassette in compliance with
national regulations and the manufacturer's specifications. Also follow the
instructions in the annexed safety data sheet!

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CINEO cassettes Device Overview and operation

CINEO cassettes

Overview
CINEO cassettes can be used across systems within the CINEO product
family. Different functions of the CINEO cassettes come into effect within the
various systems, which are specified in the following section.
CINEO cassettes are used for storing deposited banknotes and for storing
banknotes for withdrawal. The CMD-V5 only uses the withdrawal function of
the CINEO cassettes.
Different cassettes are available in various versions:
Standard cassette
Compact cassette
Both cassette versions are available in a Basic, Midrange or High End
configuration.

The CINEO Basic cassette includes the following functions:

Recycling function
Withdrawal function
Deposit function
With / without lock
Lead-sealable
Optional fill level measurement

The CINEO Midrange cassette includes the following functions:

All functions of the CINEO cassette Basic
Shutter and cover monitoring
Tamper indicator
Optional Cash Management

The CINEO High End cassette includes the following functions:

All functions of the CINEO Midrange cassette
Banknote toning technique

Starting with the Midrange cassette, two insertions without pin are permitted; a
pin must be present from the 3rd insertion.

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Device Overview and operation CINEO cassettes

If a cassette is inserted into the same system three times without the
respective pin and then inserted a fourth time with the respective pin, it is
designated "tampered with".

Midrange cassettes should not be inserted into unpowered systems,

as the shutter monitoring function evaluates this process as
tampering.

In addition, a reject/retract cassette is also used. This can only be used in the
Cash Media Dispenser.

CINEO cassettes concept

Lockable Shutter monitoring Ink integration

Lead-sealable + Cover monitoring +
Fill level meter PC
(optional) Cash Management

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CINEO cassettes Device Overview and operation

Manipulation monitoring
deactivated Cash Management
Shutter monitoring with time stamp *) Manipulation on the shutter are
Cover monitoring with time stamp always rated as manipulation, lid
openings are just documented with
time stamps, the manipulation
feature is the lead seal or the seal!
A manipulation is displayed by a
flashing LED.

with active Cash Management

Shutter monitoring with time stamp *) Manipulations on the shutter are
Cover monitoring with time stamp rated analogically as the
deactivated Cash Management,
Lid openings are rated as
manipulations, because a lid
opening is only permitted in an
authorized environment (D1000
with CSM).
A manipulation is displayed by a
flashing LED.

*) not for the reject/retract CAT3 (the CAT3 is not always a configuration
option).

Status messages of the LED

Status Periode Pulse Duration
manipulated 2000 ms 20 ms 1d
Status iO in the permanently on
device

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Device Overview and operation CINEO cassettes

Standard cassette Basic/Midrange

2
3
4
5
6

1 Cover
2 LED display - Status display (Midrange only)
3 Space for the rating / cassette label
4 Handle
5 Release lever with lead seal possibility
6 Lock (optional)

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CINEO cassettes Device Overview and operation

Standard cassette Basic/Midrange opened

1 2

3 4 5 6 7

1 Holding-down clamp on the dispensing side

2 Height limiter in the cassette lid
3 Height limiter in the pressure carriage
4 Release of the height limiter in the pressure carriage
5 Release button for the setting of the pressure carriage
6 Pressure carriage
7 Banknote rails

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Device Overview and operation CINEO cassettes

Compact cassette Basic/Midrange

2
3
4
5
6

1 Cover
2 LED display - Status display (Midrange only)
3 Space for the rating / cassette label
4 Handle
5 Release lever with lead seal possibility
6 Lock (optional)

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CINEO cassettes Device Overview and operation

Compact cassette Basic/Midrange opened

1 2

3 4 5 6 7

1 Holding-down clamp on the dispensing side

2 Height limiter in the cassette lid
3 Height limiter in the pressure carriage
4 Release of the height limiter in the pressure carriage
5 Release button for the setting of the pressure carriage
6 Pressure carriage
7 Banknote rails

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Device Overview and operation CINEO cassettes

Standard cassette High End

2
3
4
5
6

1 Cover
2 LCD display – Mode of the banknote toning technique
3 LED display – Power supply
4 Interface to the transport containment (infrared interface)
5 Space for the rating / cassette label
6 Handle
7 Release lever
8 Lock

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CINEO cassettes Device Overview and operation

Standard cassette High End opened

1 2

3 4 5 6 7
8

1 Holding-down clamp on the dispensing side

2 Height limiter in the cassette lid
3 Height limiter in the pressure carriage
4 Release of the height limiter in the pressure carriage
5 Release button for the setting of the pressure carriage
6 Pressure carriage
7 Banknote rails
8 Ink cartridge

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Device Overview and operation CINEO cassettes

Compact cassette High End

1
2
3
4
5
6
7
8

1 Cover
2 LCD display – Mode of the banknote toning technique
3 LED display – Power supply
4 Interface to the transport containment (infrared interface)
5 Space for the rating / cassette label
6 Handle
7 Release lever
8 Lock

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CINEO cassettes Device Overview and operation

Compact cassette High End opened

1 2

3 4 5 6 7 8

1 Holding-down clamp on the dispensing side

2 Height limiter in the cassette lid
3 Height limiter in the pressure carriage
4 Release of the height limiter in the pressure carriage
5 Release button for the setting of the pressure carriage
6 Pressure carriage
7 Banknote rails
8 Ink cartridge

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Device Overview and operation CINEO cassettes

Reject / retract cassette

Banknotes from failed or trial dispensing are generally stored in an unordered
manner in the reject box of the reject/retract cassette.
Banknotes from the customer, e.g. banknotes not removed by the customer,
are stored in the reject box of the reject/retract cassette.
The reject/retract cassette is available in different versions.
Cassette versions
Reject/retract cassette with locking/release lever and lead-sealed (see
illustration)
Reject/retract cassette with lock and lead-sealed

1 2
3
4
5
6
7
8
9

1 Gearwheel to drive the banknote 6 Reject box

transport 7 Blue/green tamper indicator
2 Note input 8 Cassette handle
3 Cassette lid 9 Locking/release lever or
4 Lever for retract box Lock
5 Retract box

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CINEO cassettes Device Overview and operation

Banknote toning technique

The banknote toning technique is only installed in the CINEO High End
banknote storages.
The current mode of the banknote toning technique of the CINEO High End
banknote storage is symbolically shown on the LCD display.
LCD display (1) on the
- standard high end cassette
- compact high end cassette

The mode of the banknote toning technique signals the current security level in
the CINEO High End banknote storage.

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Device Overview and operation CINEO cassettes

Banknote toning technique processes

The processes define the various ways in which the CINEO High End cassette
and the CINEO High End reel storage (CINEO High End banknote storage)
can be transported from one location to another.
The transport of the CINEO High End banknote storage can, for example, be
carried out by an armored transport company without or in a special transport
case.
The process and/or the parameters for the set process are stored in the
memory of the CINEO High End banknote storage:
The possible processes for the CINEO High End cassette can be
i selected or defined, respectively, with the help of the application
program - Cash Supply Manager (CSM).
The process for the CINEO High End reel storage is fixed and cannot
be altered.
The following processes are possible:

Processes for the CINEO High End cassette

In Branch (at the branch outlet)

CIT (armored transport company)
CIT with Case (armored transport company with case)

Processes for CINEO High End reel storage

Standard Drum (Standard)

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CINEO cassettes Device Overview and operation

Description of processes

In Branch (at the branch outlet)

The ink protection is activated only in the safe of the device. This process is
used in order to fill or empty the CINEO High End cassette directly at the outlet
and no transport protection is needed.

CIT (armored transport company)

The CINEO High End cassette is transported by an armored transport
company to and from a cash center.

CIT with case (armored transport company with case)

The CINEO High End cassette is transported by an armored transport
company in a special transport case to and from a cash center.

Standard drum (Standard)

The CINEO High End reel storage is transported by an employee inside a
store or inside an outlet.
A transport timer can be set in order to limit the time for transport from one
point to another.

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Device Overview and operation CINEO cassettes

Limiting value
The banknote toning technique is activated or deactivated, respectively, when
the set limiting value of a CINEO High End banknote storage is exceeded or
fallen short of.
If the amount (the value of the money) in the CINEO High End banknote
storage is below the previously defined limiting value, the banknote toning
technique will be deactivated. If the amount exceeds this limiting value once
again at a later time, the banknote toning technique will be reactivated.
The limiting value for the CINEO High End banknote storage can be
i defined with the help of the application program - Cash Supply
Manager (CSM).
The limiting value can be configured for different currencies.
The limiting value 0 means that the banknote toning technique will always
remain active, even when the CINEO High End banknote storage is empty.
Defining a limiting value can help to prevent an inadvertent triggering of the
banknote toning technique.

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CINEO cassettes Device Overview and operation

Timer
The following timers can be defined:

Transport timer
This timer defines the maximum time permitted for the transport of the CINEO
High End banknote storage from one location to another, e.g. from the CINEO
D1000 to the automated teller machine, before the banknote toning technique
is triggered.
You can set the transport timer with the application program - Cash
i Supply Manager (CSM).
A timer time of 0 means that the timer is set to indefinite, and thus will
never run out.

Open safe timer

The timer is activated when the safe door of the cash device is opened.
It defines the time that a user has to close the safe door once again in order to
set or remove the CINEO High End banknote storage before the banknote
toning technique is triggered.
You can set the Open Safe timer with the application program - Cash
i Supply Manager (CSM).
The Open Safe Timer is deactivated as standard.

Alarm timer
An acoustic signal is audible shortly before the banknote toning technique is
triggered.
The timer defines the time during which this signal is audible before the
banknote toning technique is triggered.
You can set the alarm timer with the application program - Cash
i Supply Manager (CSM).

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Device Overview and operation CINEO cassettes

Case timer
The case timer is adjustable only during the "CIT with Case" process.
The time for the transport of the CINEO High End cassette after removal from
a transport safety container (case) is set at this timer.
It shows how much time remains for returning the CINEO High End cassette to
a safe environment (e.g. to slide it into a safe or into the CINEO D1000
Docking Station) after removal from the transport safety container before the
banknote toning technique is triggered.
It describes the maximum time that the cassette can remain in an unsafe area.
The standard setting of the timer is 90 seconds.
You can set the case timer with the application program - Cash Supply
i Manager (CSM).
In some countries it is mandatory that statutory regulations be
observed with respect to the setting of the case timer and with respect
to the limits within which this can be altered.

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CINEO cassettes Device Overview and operation

Modes of the banknote toning technique - High End

CINEO cassette
The following modes are possible on the standard High End cassette and on
the compact High End cassette:
OFF mode (cassette configuration = In Branch)
OFF mode (cassette configuration = CIT, CIT with Case)
Transport mode
Open shutter mode
Open safe mode
Safe mode
Trustee mode
Inking mode
Service note

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Device Overview and operation CINEO cassettes

OFF mode (cassette configuration = In Branch *)

Symbol for the OFF mode for cassette
configuration = In Branch.
OFF mode in factory defaults.

The High End CINEO cassette is configured at the factory in such a way that
the banknote toning technique is only active inside of the Cash Media
Dispenser Version 5.

* The cassette switches to the safe mode after you have inserted the
cassette in the Cash Media Dispenser Version 5 or after you have
closed the safe door.

For additional protection of the High End CINEO cassette outside of

i the Cash Media Dispenser Version 5, e.g. during transport, the
cassette will need to be reconfigured.
You can change the configuration with the application program – Cash
Supply Manager (CSM).
Please refer to your responsible WNI branch office or to your
responsible cash-in-transit courier for further information about the
configuration adjustment of the High End CINEO cassette.

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CINEO cassettes Device Overview and operation

OFF mode / In Branch –

Display when sliding in the High End CINEO cassette

The transport arrow and the three bars

on the left blink alternately in the LCD
display when the High End CINEO
cassette is slid into the Cash Media
Dispenser Version 5.

This symbolizes that the cassette

shutter is opened in the current
cassette position.

OFF mode / In Branch –

Display with the High End CINEO cassette slid in up to the stop

When the High End CINEO cassette is

slid in up to the stop in the Cash
Media Dispenser Version 5, the LCD
display will show the symbol of the
OFF mode in the factory defaults once
again.

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Device Overview and operation CINEO cassettes

OFF mode (cassette configuration = CIT, CIT with Case)

Symbol for the OFF mode when
cassette configuration = CIT and CIT
with Case.

OFF mode after new cassette

configuration has been accomplished.

The High End cassette is configured with the corresponding parameters and
ready for operation.
The High End cassette can be locked, unlocked or opened.
In this OFF mode, all of the sensors of the banknote toning technique are
switched off.
Only in OFF mode can the High End cassette be opened regularly. No other
opening outside of the OFF mode is allowed, and any such opening will be
assessed as an attack and will trigger the banknote toning technique.

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CINEO cassettes Device Overview and operation

Transport mode
Symbol for the transport mode

The timer bar on the right side displays

the remaining time.
The current expiring part of the time
bar blinks.

In the transport mode, the sensors are so configured that the High End
cassette can be moved or transported within a defined time frame.
In this time frame (transport timer), the High End cassette must be transported
back into a safe environment (e.g. transport safety container, safe).
A signal tone is triggered by the alarm timer 15 seconds before the transport
timer finishes (15 seconds = factory setting of the alarm timer).
If the High End cassette is not deployed in a system (e.g. safe, trustee
shelves) after the transport timer is expired, then the banknotes toning
technique will be triggered.
The time window for the transport timer and the alarm timer can be set
i with the application program - Cash Supply Manager (CSM).
Statutory requirements are to be observed for setting the timer in
countries where these apply.
To switch from the OFF mode to the transport mode, the lock of the
High End cassette must be locked.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.

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Device Overview and operation CINEO cassettes

Open shutter mode

Symbol for the open shutter mode

The left and right parts of the transport

arrow blink one after the other.
The timer bar on the right side displays
the remaining time.
The current expiring part of the time
bar blinks.

The open shutter mode secures the High End cassette during removal from
the Cash Media Dispenser Version 5 rack and during insertion in the Cash
Media Dispenser Version 5 rack.
The open shutter mode is displayed:
During removal, after pressing the lock/release lever.
During insertion, after pushing into the rack of the Cash Media Dispenser
Version 5.
The time window of the open shutter timer is 30 seconds.
A signal tone is triggered by the alarm timer 15 seconds before the open
shutter timer finishes (15 seconds = factory setting of the alarm timer).
The time window for the alarm timer can be set with the application
i program - Cash Supply Manager (CSM).
Statutory requirements are to be observed for setting the timer in
countries where these apply.
Recommendation:
The High End cassette should be removed and inserted in one pull.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.

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CINEO cassettes Device Overview and operation

Open safe mode

Symbol for the open safe mode

The timer bar on the right side displays

the remaining time.
The current expiring part of the time
bar blinks.

The open safe mode is active if the High End cassette is completely inserted in
a Cash Media Dispenser Version 5 und and the safe is open at the same time.
If the safe is close regularly, the High End cassette switches into the safe
mode.
The banknote toning technique switches to the transport mode when the High
End cassette is removed.
The open safe mode is fitted with a timer which causes the triggering of the
banknotes toning technique if it expires. This is a protection against unlocked
safes.
A signal tone is triggered by the alarm timer 15 seconds before the open safe
timer finishes (15 seconds = factory setting of the alarm timer).
The time window for the open safe timer and the alarm timer can be
i set with the application program - Cash Supply Manager (CSM).
The Open Safe Timer is deactivated as standard.

Please handle the cassette carefully – in this mode, the banknote

toning technique is active.

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Device Overview and operation CINEO cassettes

Safe mode
Symbol for the safe mode

The safe mode is the normal mode of the High End cassette in a Cash Media
Dispenser Version 5 with a closed safe.
In the safe mode, cash will be withdrawn and deposited from the High End
cassette.
In the safe mode, all of the sensors of the banknote toning technique are
switched to armed.

The safe mode can be exited only by opening the safe regularly or when the
threshold value is fallen short of.
You can set the threshold value with the application program - Cash
i Supply Manager (CSM).

Please handle the cassette carefully – in this mode, the banknote

toning technique is active.

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CINEO cassettes Device Overview and operation

Trustee mode
Symbol for the trustee mode

In order to implement an intermediate storage of the High End cassette within

the transport and logistics chain, it is possible to switch the High End cassette
to a trustee mode. These trustees can be in cash centers, in the management
area of bank outlets and retail stores as well as in vehicles for the value
transport. The trustee mode is represented in addition by secure transport
containers.
The following device types switch the High End cassette to the trustee mode:
– CINEO D1000 (Docking station)
– Transport container (case)
– Rack in the cash center / back office
– Rack in the WTU vehicle (soft vehicle)
– WTU vehicle docking station

Communication between the trustee and the High End cassette is achieved
partly through the pin and the command or through an infrared interface with a
defined protocol.
In the CINEO D1000, the High End cassette is prepared for transport with a
command by the OFF mode. After the High End cassette is completely
removed, the transport mode is directly displayed.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.

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Device Overview and operation CINEO cassettes

Inking mode
Symbol for the inking mode

All symbols in the LCD display blink.

The inking mode is displayed if the banknote toning technique was triggered.
After the banknote toning technique has been triggered, refrain from
all acts or omissions which could worsen the damage to the affected
hardware and/or to its immediate vicinity.
In order to prevent any worsening of the damage, you should use the
Staining Emergency Pack from Wincor Nixdorf (see chapter
"Appendix", section "Consumables").
Wincor Nixdorf recommends having a Staining Emergency Pack
stored at all times in the vicinity of a Cash Media Dispenser Version 5
in which CINEO Inking Hardware is used.

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CINEO cassettes Device Overview and operation

Service note
Symbols for the service note

The service not is not a direct mode, but it is displayed during all other modes.
A spanner is displayed in addition in the LCD display.
The service note is shown if:
– a battery replacement is necessary
– an ink tank replacement is necessary
– sensors are defective
– no modes are switchable

If the service note is shown, you should read out and eliminate the
i reason as soon as possible with the application program - Cash
Supply Manager (CSM) - or via the TSOP.

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Device Overview and operation CINEO cassettes

LED display – Power supply

The LED shows the power supply status of CINEO high end cassette.
The cassette status is shown by the
LED display (1).

Meaning of the LED display:

LED off:
No power supply from the system
power supply unit.

LED shines (red):

Power supply from the system power
supply unit.

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Handling the CINEO cassettes Device Overview and operation

Handling the CINEO cassettes

This section describes the following procedures:
Removing and inserting cassettes
Opening and closing cassettes
Filling and emptying cassettes
Resetting the tamper indicator (version-dependent)
Setting the banknote width and height

Safety instructions
Make sure that cassettes are not damaged or dropped during transport.
When cassettes are transported in vehicles they must be secured to
prevent them from sliding and being damaged by other objects.
Protect the cassettes against moisture during transport.
Allow cassettes which have been in a cold environment sufficient time to
acclimatize before they are used to prevent condensation.
Caution: Danger caused by moving parts. Keep fingers and other parts of
the body away from the designated danger zones.
Insert the cassettes in one uninterrupted motion until you can hear them
lock into position. Do not push them in jerkily, as this could damage the
cassettes or the cassette guide.
Never pull a cassette out while the system is in operation, because this will
immediately result in a banknote jam.
Consider the weight of cassettes prior to removal.

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Device Overview and operation Handling the CINEO cassettes

Never stack more than 6 cassettes on

top of one another for storage and
transport.
Only store the cassettes in the same
orientation as they are inserted into
the Cash Media Dispenser Version 5,
in other words not on their ends or
standing on one side.

CINEO cassette
Handling is described in the following section by means of illustrations which
display standard CINEO cassettes. Compact CINEO cassettes are handled in
the same way unless otherwise stated.

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Handling the CINEO cassettes Device Overview and operation

Removing cassettes

i Before cassettes can be removed, the current transaction must be

terminated as defined.
The procedure for removing CINEO cassettes and the reject/retract
cassette is identical for the most part.
Before removing a CINEO cassette always remove the reject/retract
cassette first.

Activate the product-specific software (see chapter "Basic Operation" in the

operation manual).

Open the safe door (see chapter "Basic Operation" in the operating
manual).
Wait until the removal standby is established by the product-specific
i software.

To remove the cassettes from the CMD-V5:

Press the green releasing tab on the
right side for the reject/retract cassette
or the green release lever on the left
side for the CINEO cassette (1). The
released cassette is automatically
pushed out of the dispenser by several
centimeters. Raise the cassette
handle (2) and pull the cassette out of
the CMD-V5 by the handle (3). While
pulling the cassette, support it from
underneath with your free hand.
i When removing cassettes, do
not pull them out jerkily so as
not to damage them or the
guide.

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Device Overview and operation Handling the CINEO cassettes

Inserting cassettes

Reject / retract cassette

i Normally the tamper indicator (1) is green. If the indicator is blue, the
cassette has been tampered with or has been forced open.

To switch the tamper indicator to green, proceed as follows:

Unlock the reject/retract cassette using the key and/or turn the
locking/release lever to the left. Open the lid (see section "Opening the
cassette").
Close the cassette lid and turn the locking/release lever to the left or lock
the cassette with the key (see section "Closing the cassette").
Push the cassette back into the CMD
V5 in one uninterrupted motion until it
audibly latches into place.

When installing cassettes, do

i not push them in jerkily so as
not to damage them or the
guide.

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Handling the CINEO cassettes Device Overview and operation

CINEO cassettes
Push the cassette back into the CMD
V5 in one uninterrupted motion until it
audibly latches into place. Wait for two
in the melody ascending beeps, which
confirm the correct pressure build-up in
the cassette.
1
When installing cassettes, do
i not push them in jerkily so as
not to damage them or the
guide.

If four decreasing beeps sound instead of two ascending beeps, remove

the cassette again and check the contents of the CINEO cassette (see
section "Refill notes").
Then try to insert the cassette again.

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Device Overview and operation Handling the CINEO cassettes

Inserting cassettes into the docking station

i Before inserting the cassettes please check to ensure the docking

station is set to the appropriate cassette version (see corresponding
section (in the CINEO D1000 operating manual)).
The handling process is described here for the standard cassette,
however, it is also applicable for the compact cassette as well as the
Reject/Retract/Cat 3 cassette.

Insert the cassette into the docking

station (1).

Insert the cassette as far as possible (2).

i Detailed instructions for handling the cassettes are displayed via the
"Cash Supply Manager (CSM)" software application and the PC.
These instructions must be observed for correct handling of the
cassette!

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Handling the CINEO cassettes Device Overview and operation

Removing cassettes from the docking station

i The handling process is described here for the standard cassette,

however, it is also applicable for the compact cassette as well as the
Reject/Retract/Cat 3 cassette.

Close the cassette lid (1).

Pull the cassette from the docking

station (2).

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Device Overview and operation Handling the CINEO cassettes

Opening the reject/retract cassette

Remove the cassette (see section "Removing the cassette").

Cassette without lock
Remove the sealing if there is one (1).
Turn the green locking/release lever in
the direction of the arrow (2) and lift
the cassette lid in the direction of the
arrow (3).

2 1

Box with sealable lock

Remove the sealing if there is one (1).
Insert the cassette key into the
cassette lock, turn the key to the right
as far as possible (2) and lift the
cassette lid in the direction of the
arrow (3).

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Handling the CINEO cassettes Device Overview and operation

Emptying the reject/retract cassette

Remove and open the cassette (see section "Opening the cassette").
Remove the banknotes from the
cassette's reject compartment.

To empty the retract box, push the

green lever in the direction
indicated (1) as far as possible and
hold it down. You can remove the
banknotes from the retract box with
your other hand (2).

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Device Overview and operation Handling the CINEO cassettes

Closing the reject/retract cassette

Cassette without lock
Close the cassette lid (1) and turn the
green locking lever (2) to the left. The
cassette lid then engages in the lock,
and the lever (2) automatically returns
to its original position.

Box with sealable lock

Close the cassette lid (1) and turn the
key (2) to the left as far as possible.
Pull the key from the cassette lock.

Seal the cassette if necessary.

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Handling the CINEO cassettes Device Overview and operation

Opening the cassette

i You should only open the CINEO high end cassette in the docking
station CINEO D1000 and in the OFF mode.
Without the docking station CINEO D1000 the opening is not possible,
if a transport mode is used during the process.

Cassette with lock

Insert the cassette key into the
cassette lock and turn the key to the
right as far as possible (1).
Push the green release lever upwards
(2) and open the cassette lid (3).
Cassette without lock
Push the green release lever upwards
(2) and open the cassette lid (3).

Closing the cassette

i You should only close the CINEO high end cassette in the docking
station CINEO D1000 and in the OFF mode.
Without the docking station CINEO D1000 the closing is not possible,
if a transport mode is used during the process.

Cassette with lock

Close the cassette lid until the release
lever engages, turn the cassette key in
the lock to the left (1) as far as
possible, and remove it.
Cassette without lock
Close the cassette lid until the release
lever engages.

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Device Overview and operation Handling the CINEO cassettes

Removing/refilling banknotes
Use the loading aid shown in the
picture below to remove or fill the
banknotes or the docking station
CINEO D1000.

The docking station is necessary for

high end cassettes.
The loading aid facilitates the
procedure and prevents the banknotes
from falling over.

(Loading aid order number:

7595300720)

i You should only remove and refill the banknotes in the high end
cassette in the OFF mode.
Insert the cassette in the docking station CINEO D1000 or put it on the
loading aid.

Switch the high end cassette to the OFF mode.

Open the cassette.

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Handling the CINEO cassettes Device Overview and operation

Press the green release button (1)

downwards and push the pressure
carriage as far as possible towards the
cassette handle side (2).
Remove the banknotes or place the
banknotes in the middle of the
cassette.

When filling the cassettes, refer

i to the information and notes in
the section "Refill notes“.

i If bank notes are to be refilled, remove the remaining notes from the
cassette and re-insert them into the bundle in accordance with the refill
notes.

After filling banknotes, depress the

green release button (1) and push the
pressure carriage in the direction of
the arrow (2) until it is in front of the
banknotes, preventing them from
falling over. The inserted banknotes
do not need to be pressed.

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Device Overview and operation Handling the CINEO cassettes

Refill notes

Preparing banknotes
Check the banknotes for damage before you put them into a cassette.
Sort out damaged banknotes and/or remove clips, needles or other foreign
objects.
Banknotes that have been torn,
i taped, dog-eared, creased,
stapled or clipped may not be
used.

Remove any bank wrappers made of

paper, plastic or rubber before
inserting the banknotes.

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Handling the CINEO cassettes Device Overview and operation

If you use new banknotes, you must

separate the banknotes at the cut
edges. Carefully fan the banknote
bundles and bend them several times
in various directions.

General instructions for filling the cassette

When inserting the banknotes into the

cassette always start at the dispensing
side.
Always place the following bundle on
the banknotes already inserted.
Make sure the silver strips or other
raised embossing of the individual
bundles point alternately to the left and
to the right.

New and used banknotes

If you use new and used banknote

bundles in one cassette, always insert
the bundles with the used banknotes
into the cassette first.
Then insert the bundles with the new
banknotes after you have separated
them at the cut edges (see section
"Editing banknotes").

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Device Overview and operation Handling the CINEO cassettes

To prevent a note jam no banknotes should be inserted in the

banknote dispensing area or in the middle of the stack, as this could
result in individual banknotes sliding under the stack.

If banknotes are to be refilled, the

notes being inserted must always be
located between the pressure carriage
and inserted stack.

Deformed banknote bundles

Insert banknote bundles which were

deformed by packaging (bands with
paper, plastic or elastic bands) as
follows:
Split the bundles and turn the first half
of the bundle so that the bulging side
is pointing towards the pressure
carriage.
Insert the two bundle halves into the
cassette as shown in this picture.
Please do not use any extremely
deformed banknotes.

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Handling the CINEO cassettes Device Overview and operation

Always insert banknote bundles which

have been bent horizontally by their
packaging in such a way that the
bulging side of the bundle is pointing
towards the pressure carriage.
Take the banknote bundles from the
packaging, fan the banknotes and put
them into the cassette as shown in the
picture.

The banknotes are now positioned in

1
the cassette as shown in Figure (1).
Stroke across the banknotes towards
the pressure carriage as shown in
Figure (2).

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Device Overview and operation Handling the CINEO cassettes

Special comments for deformed banknotes

Possible deformation of banknotes

Type A: Type B: Type C:

Bulge near the hologram S shape Wavy shape

Type A:
Turn the bundle so that the deformed
corner of the banknote is pointing
towards the cassette end from which
the banknotes are dispensed and not
to the pressure carriage.

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Handling the CINEO cassettes Device Overview and operation

Type B:
Bundles with a pronounced S shape
exceeding 5 mm (0.2") should not be
used.
If no other banknote bundles are
available, the entire bundle needs to
be formed to a U shape as to be fit for
use. Insert these bundles so that the
deformed corners are pointing towards
the cassette end from which the
banknotes are dispensed and not
towards the pressure carriage.

Type C:
If the bundle has a wavy shape as a
result of being tied, turn it so that the
deformed corners are pointing towards
the end from which the banknotes are
dispensed and not towards the
pressure carriage.

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Device Overview and operation Handling the CINEO cassettes

The following illustration shows in which order deformed banknotes have to be

inserted.
Note that the deformed corners of the banknotes must always point to the side
from which the notes are dispensed. The bulging side always has to point to
the pressure carriage/cassette handle.

Cassette initialization
The initialization of the cassettes is necessary in case of new types of
banknotes or cassettes. This is established by the product-specific software.
Please observe the product-specific and bank requirements. Please obtain this
information from the bank's administration.

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Settings Device Overview and operation

Settings

Fundamentals
The adjusting dimensions regarding the banknotes as well as the setting
procedures for the CINEO cassettes are described in this section.
You can use the CINEO cassettes of the CINEO portfolio across
systems within the CCMS. You need to set the cassettes like recycling
cassettes, so you can use the CINEO cassette via the CMD V5.

If the CINEO device is configured with preset cassettes, they will be

adjusted to the ordered currency in the factory and then delivered.
If there are changes, for example a new banknote format is introduced
or if the device shall be operated with another additional currency, the
settings need to be check and, if necessary, changed.
The reliability for the CINEO device is only guaranteed if the setting is
changed as stated in this manual. If not, banknotes could be damaged
or banknote jams could occur.

Banknotes in the following formats can be processed in CINEO devices with

CMD V5:
Banknote thickness: 0.08 mm (0.003") 0.12 mm (0.005")
Banknote width: 105 mm (4.13") 182 mm (7.16")
Banknote height 58 Mm (2.28") 85 mm (3.35")

Furthermore, this restriction applies:

Greatest banknote width – smallest banknote width 60 mm (2.36")

The banknote width has to be set before the cassette is used for the
i first time or when a different currency or denomination is used in a
cassette.
Remove any banknotes before you set the banknote width.

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Device Overview and operation Settings

Setting the CINEO cassettes to the needed

banknote size

i The setting of the CINEO cassette depends on the respective

configured cassette type.
The following cartridge types of the CINEO cassettes are possible:
– Recycling cassette
– Deposit cassette
– All-deposit cassette

You cannot insert an all deposit box or a deposit box in the CMD V5.

If the bank's administrative staff did not classify the cassette type,
configure the CINEO cassettes like a recycling cassette.

Setting depending on the banknote width

The side limits in the cassettes can be set to 11 positions:

pos. 0 = outer (max. width 196 mm (7.72")) to pos. 10 = inner (min. width
116 mm (4.57")).
The width you need to set depends on the biggest banknote of the
currency that the device need to process. After this banknote, all CINEO
cassettes that are used in a network are set to this width.

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Settings Device Overview and operation

Actual banknote Width setting in the Width setting in the CINEO

width up to CINEO cassette in cassette
mm (inch) mm (inch)
105 (4.13") 116 (4.57") 10
110 (4.33") 124 (4.88") 9
118 (4.65") 132 (5.20") 8
126 (4.96") 140 (5.51") 7
134 (5.28") 148 (5.83") 6
142 (5.59") 156 (6.14") 5
150 (5.90") 164 (6.47") 4
158 (6.22") 172 (6.77") 3
166 (6.54") 180 (7.09") 2
182 (7.16") 188 (7.40") 1
196 (7.72") 0

Setting depending on the banknote height

Banknote height Recommended

up to setting
63 mm (2.48") A
67 mm (2.64") B
71 mm (2.8") C
74 mm (2.91") D
78 mm (3.07") E
82 mm (3.23") F
85 mm (3.35") G

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Device Overview and operation Settings

Setting the banknote width in the CINEO

cassettes
Set the banknote width using the left
and right banknote rails. The value
shown on the scale after the banknote
rails have been set corresponds to the
set banknote width.
The following descriptions for
releasing and inserting the banknote
rails apply equally to the right and left
banknote rails.

To release and insert the banknote

rails, first press the green release
button (1) downwards and push the
pressure carriage as far as possible
towards the dispensing side (2).

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Settings Device Overview and operation

Releasing banknote rails

Release the rail by pulling up the

horizontal tab (1) at the end of the
banknote rail until the catch is above
the crosspiece. At the same time push
against the lug (2), and push the rail in
the direction of the cassette handle.
Remove the rail upwards (3).

Inserting banknote rails

First, position the rail on the

dispensing side (2) in the required
locking position (1) with the lug
pushed under the edge of the
pressure carriage.
Then insert the rail on the cassette
handle side so that the required value
is shown on the scale for the banknote
width. Press the rail downwards in the
direction of the scale and, at the same
time, push it towards the dispensing
side (3). Then push the tab down until
it snaps into place and is positioned
horizontally.

i Make sure that both banknote rails are set to the same scale value at
all four positions.

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Device Overview and operation Settings

Setting the banknote height in the CINEO

cassettes

i Remove any banknotes before you set the banknote height.

Three settings need to be entered for the banknote height in the cassette:
1. Setting the holding-down clamp on the dispensing side
2. Setting for the height limiter on the pressure carriage
3. Setting for the height limiter in the cassette lid
Each of the three adjustment options has a lettered scale from A to G.

i Make sure that all the settings have the same letter value.

To set the banknote height on the

dispensing side and on the pressure
carriage, first press the green release
button (1) downwards and push the
pressure carriage to the middle of the
cassette (2).

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Settings Device Overview and operation

Dispensing side

Press the green release buttons (1) underneath the left and the right
holding-down clamp as far as possible in the direction of the cassette side
wall and set the holding-down clamps to the required banknote height (2).

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Device Overview and operation Settings

Pressure carriage

Use one finger to hold the release for the height limiter and press it in the
direction of the arrow (1). Set the height limiter in the direction shown by
the arrow (2) to the required banknote height.

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Settings Device Overview and operation

Cassette lid

Press the release lever (1) inwards and press the height limiter in the
direction of the arrow (2) out of the mounting.

Push the height limiter (1) at the required banknote height into the
mounting until the release levers engage.

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Description of the components

Memory chip (EEPROM)

In order to ensure the highest level of compatibility between the individual
hardware components and the firmware, the relevant components have been
equipped with an EEPROM that contains information about the mechanical
(FCKM) and electronic (FCKE) hardware variant. These are physically
mounted to the respective component.
If the single hardware or firmware levels are incompatible, the CMD controller
reports that to the product-specific software. The software decides if a
firmware update or a hardware replacement is necessary.

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CMD controller Description of the components

CMD controller
The CMD controller (without cover in the illustration) controls all of the
processes in the CMD V5 and the communication to the higher-order system
unit.
The following functions are integrated on the CMD controller:
Measurement of banknotes
Photosensor control
Motor control and module supervision for up to two double dispensing units
and one single dispensing unit
Cassette control

The CMD controller contains a master controller and two slave controllers
which are connected via the CAN bus. The master controller is the central
control unit and runs the process control and the USB communication to the
PC. The slave controller runs the time-critical tasks.

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Description of the components CMD controller

Two slave controller are deployed to run the actuators and the sensor tasks.
A slave controller is for the most part provided for the tasks in the stacker
(collector) and another slave performs in principle the tasks of the dispensing
units/separators. The responsibilities may be intermingled due to resource
considerations. The shutter electronics and the electronics in the dispensing
units are addressed discretely, i.e. they don't have an additional controller or
slave.

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CMD controller Description of the components

Responsibilities and interfaces of the master

controller
Running the process control
Communication with the PC via the USB interface
Communication with the slaves via CAN. A reset signal and the signal of
the safety switch are reported continuously to all slaves.
Communication with the external memories (Flash and SRAM)
Evaluation of the shutter and transport coding
Optional I²C – Interface with the cassettes

Responsibilities and interfaces of the collector

slave controller (1)
Communication with the master via CAN
Actuator control: DCM1 (main drive), SM1, SM2, SM3, SM9 (stepper
motors), magnets/couplings
Evaluation of the hybrid photosensors / digital sensors
Control and evaluation of the path monitoring photosensors / analog
photosensors (AD converter) in the stacker and in the shutter
Evaluation of the digital hall sensors
Control of the routing disks (DCM2 and DCM3)
Evaluation of the double note detector
Control of the shutter motor (SM7 or DCM7)

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Description of the components CMD controller

Microcontroller
Two types of 32-bit microcontrollers share the responsibilities on the CMD
controller.
The STR710FZ2T6 microcontroller is deployed here as a central control unit. It
has the following properties:
ARM7TDMI 32-bit RISC CPU
256 Kbytes Flash program memory with 10 000 write cycles
16 Kbytes Flash data memory with 100 000 write cycles
64 Kbytes RAM
3.3 V voltage supply
Several serial communication interfaces, i.a. CAN and USB.

The STR730FZ2T6 microcontroller is a slave CPU for all time-critical tasks. It

has the following properties:
ARM7TDMI 32-bit RISC CPU
256 Kbytes Flash program memory with 10 000 write cycles
16 Kbytes RAM
5 V voltage supply
Several serial communication interfaces, i.a. CAN.

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CMD controller Description of the components

Connector arrangement on the CMD controller

Connector Description
X1 Mechanical thickness sensor
X2 Shutter
X3 Transport module
X5 USB interface on the PC
X6 Door switch and security switch in the safe
X7 V.24 interface for the shutter trapping device detection
X9 24 V voltage supply
X11 Main drive motor M1
X12 Additional motor for single reject (optional)
X13 Clamp motors
X14 Actuators on the stacker / left and right side cover
X15 I2C interface for EEPROM on the stacker
X16 Hall sensors on the stacker

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Description of the components CMD controller

Connector Description
X17 Photosensors on the single reject
X18 Photosensors on the stacker / left side cover
X19 I2C interface for EEPROM on the housing
X20 Safe – signals
X32 Photosensors on the stacker / right side cover
X40 Cassettes 1 and 2
X41 Cassettes 3 and 4
X42 Cassettes 5 and 6
X50 Dispensing unit 1
X51 Dispensing unit 2
X52 Dispensing unit 3

The assignments of the pins are listed in the "Appendix" chapter, "Pin
assignment" section.

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CMD controller Description of the components

Measurement of the banknotes with the multiple-

note detection unit
The multiple-note detection unit (DDU) in the CMD V5 is located in the upper
dispensing unit. The dispensed notes deflect two tracer levers equipped with
magnets during the transport. The oppositely arranged hall sensors generate a
signal analogous to the note thickness during this process.
The CMD controller obtains the banknote length and the banknote thickness of
new note types from a banknote table stored in the JDD.
With the multiple-note detection unit, it is possible to recognize good single or
valid double banknotes. Notes with measured values that vary too greatly from
the nominal values for single or double notes are recognized as faulty and may
not be issued to the customer. A faulty note is temporarily stored in the single
reject switch compartment in such cases (if available). Notes that are too
crooked (more than 11°) or long-fanned multiple dispenses are no longer
permitted to be stored in the single reject boxes. These are directly transported
via the stacker wheel into the clamp and subsequently trigger a bundle reject.
In systems without a single reject function, each bad note triggers a bundle
reject.

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Description of the components CMD controller

Component control

Dispensing unit control

The dispensing unit control is divided into:
Logic for dispensing clutches, retaining spring magnets and cassette
stepper motors
Photosensors for dispensing sensors and cassette empty sensors
Pressure measurement including cassette available sensor
The control for a maximum of three double dispensing units or for two double
dispensing units and one single dispensing unit or for a maximum of three
single dispensing units is to be found on the CMD controller.

Cassette control
Note contact pressure

The pressure is generated by a stepper motor. After the required value is

achieved with a current of approx. 0.8 A, it switches to the holding current of
approx. 0.3 A.

Cassette ID

Every cash-out cassette has a serial EEPROM 64 x 16 bit in the connector

housing to share parameters. Only one cassette is selected during data traffic.
Serial data traffic can proceed after the supply voltage is switched on for the
selected EEPROM.

Control of the shutter module

An optional shutter module can be connected to the controller. The control of

the shutter is integrated on the CMD controller. It is comprised of the following
parts:
Shutter motor driver
Receiver for the two shutter sensors
Control of the photosensors in the shutter

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CMD controller Description of the components

Acoustic warnings, status LEDs, security

switches, safe door switches
1 Status display

All status messages can be output with acoustic warnings.

A red and a green LED are provided for displaying the status that are
controlled by the master controller. The display of the green and red LEDs can
be interpreted together as an error code. The LEDs are connected in such a
way that they become illuminated by default after each reset and must be
switched off through the firmware.
During the development period, a pair of LEDs is connected to each of the two
slave microcontrollers for purposes of simpler error analysis.
LED display interpretations for the slave controllers
Red LED Green LED Controller status
ON ON Initial status, no booter and FW
available or no operable booter
and/or FW available
OFF ON Booter and FW available
Blinking ON Booter available, no FW
2 x short blinks ON Incompatible release entry in
the EEPROM
Blinking Blinking FW/booter download
(one after another) (one after another)
OFF ON, briefly OFF PDO message received

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Description of the components CMD controller

Safety switch
The safety switch monitors the start position of CMD; if the CMD is pulled out
of the safe, the supply voltage will be disconnected.

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Stacker Description of the components

Stacker
The stacker with retract function is on the upper rack. The stacker serves all
output types. The configuration depends on the output transport. The single
reject function is installed in countries outside of the European Union.

The stacker collects impeccable notes in the stacking position of the clamp. If
the Single-Reject function is present, then rejected notes will be removed
individually (a maximum of two 'bad note' per transaction). In the absence of a
Single-Reject function, the rejected note will be removed by a Bundle-Reject
function and placed into the Reject/Retract cassette.

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Description of the components Stacker

A bundle output from the stacking position of the clamp is controller by the
routing disk. The clamp is closed with the help of the routing disk.
The clamp transports the bundle, guided in gear tracks, to the respective
position. The drive motor for the drive system is mounted on the clamp.
The routing disk determines the path of the clamp. It aligns itself in accordance
with the requirements. If the clamp reaches the customer cash-out position,
the bundle is transported somewhat out of the clamp. This takes place with the
help of the installed belts which are controlled by a separate drive motor on the
clamp.
A bundle of notes can be transported from the customer cash-out position and
into the retract box of the reject/retract cassette by the retract function. The
stacker can transport bundles from the stacking position to the customer cash-
out position or into the reject/retract cassette or from the customer cash-out
position back into the retract box of the reject/retract cassette, where they are
stored unsorted. The number of storage events is counted (presuming there is
a corresponding output transport).
Optionally, a bundle can be retracted and stored in the stacking position of the
clamp. If this option is used, however, no further device operations are
possible until the bundle is removed by an operator and the software has
canceled the lock.
The drive system of the transport belts in the stacker (except for the clamp) is
provided by the main motor that also drives the dispensing units.
The reject/retract can be simply be pushed into the stacker. It engages in
place and is locked in the final position. The cassette position is checked by a
switch. To remove the cassette, it must be released with a lever on the
stacker.
The main motor can be swung away for the purpose of accessibility to the
single reject compartment.

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Stacker Description of the components

Stacker EEPROM for the CMD V5

The EEPROM is physically mounted to the stacker (in the area of the stacker
wheel).
The device version (e.g. single reject) is stored in it, if it cannot be stored
electronically.
The information reaches the EEPROM during production.

The following information is stored in the EEPROM:

Version of the EEPROM structure
Checksum
Firmware name
Serial number
Type
Hardware configuration of the CMD V5
Single reject configuration
Routing disks positions
Offset routing disk

i The EEPROM must always remain on the stacker.

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Description of the components Output transport

Output transport
The output transport differs, depending on the device version. The following
illustration shows a output transport for a Rearload device with horizontal
output. The output transport is secured to the stacker (only with horizontal
output) and is controlled via the CMD controller.

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Shutter Description of the components

Shutter
The shutter is a cash cover flap that is controlled with the CMD controller.

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Description of the components Shutter Anti Cash Trapping

Shutter Anti Cash Trapping

The Anti Cash Trapping shutter is a cash cover flap that is controlled with the
CMD controller. The shape of the shutter flap is intended as a mechanical
measure to prevent the attachment of a trapping device in front of the cash
cover flap.

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VBK shutter Description of the components

VBK shutter
The shutter is a cash cover flap which is controlled with the CMD controller.
The attachment of a trapping device in front of the cash cover flap is intended
to be detected by means of sensor systems. Two different procedures are
deployed for this purpose. The first procedure depends on a transmitter
positioned outside of the shutter area, the second on a distance sensor that is
installed inside the shutter.

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Description of the components Dispensing unit

Dispensing unit
With the CMD-V5, each user can select the right device configuration for his
requirements by choosing between different models (Indoor/Outdoor,
Frontload/Rearload) and among a variable quantity of dispensing units (1-6).
The multiple-note detection unit must be positioned in the top dispensing unit.
It checks whether double or overlapping notes have been dispensed.

Racks

Each of the racks can be configured with a single dispensing unit or with a
double dispensing unit. They become a operable component only in
conjunction with the dispensing units.

Dispensing unit EEPROM for CMD V5

The EEPROM is physically installed in the logic board of the dispensing unit.
The information reaches the EEPROM during production.

The following information is stored in the EEPROM:

Version of the EEPROM structure
Checksum
Firmware name
Serial number
Type
Hardware configuration of the CMD V5

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Quadruple rack without dispensing units Description of the components

Quadruple rack without dispensing units

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Description of the components Quadruple rack with double dispensing units and distributor board

Quadruple rack with double dispensing

units and distributor board

Each quadruple rack consists of four cassette mountings and at least one
double dispensing unit with a multiple-note detection unit. The second double
dispensing unit without a multiple-note detection unit is then used if more than
two cassettes are configured.
The multiple-note detection unit must always be in the upper dispensing unit.
The pressure of the banknotes on the extractor shaft is evaluated with a
pressure sensor. The note dispensing proceeds by means of downward
friction. The dispensing unit extracts only one note at a time from the bank
note cassette and transports it to the stacker. Two sequential notes have a
defined minimum distance from one another during this process. Subsequent
notes are held back by a retaining shaft that is actuated by a magnet.

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Quadruple rack with double dispensing units and distributor board Description of the components

Rack EEPROM for CMD V5

The EEPROM is physically mounted to the chassis (in the area of the CMD
controller).
The device configuration (i.e. quadruple rack) is stored in it.
The information reaches the EEPROM during production.

The following information is stored in the EEPROM:

Version of the EEPROM structure
Checksum
Firmware name
Serial number
Type

i The EEPROM must always remain on the rack.

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Description of the components Double dispensing unit with DDU

Double dispensing unit with DDU

A pendulum dispensing shaft is installed for the note dispensing. The drive of
the extractor shaft is provided by the central motor as well as a magnetic
coupling for each extractor shaft. At one end of the extractor shaft there is a
pressure sensor through which the note contact pressure and the message
'Cassette pushed in' are checked. A forward motion of the notes is brought
about by an additional roller in the cassette. Preliminary separation is achieved
by means of an extended inlet slope in the cassette.
The cassette can readily be pushed into the rack with dispensing unit(s). They
engage in place and are locked in the final position. The cassettes can be
unlocked with the release lever on the rack.
Voltages and signals from the controller to the cassette are redirected through
the cassette connector.

The following components are addressed in the dispensing unit.

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Double dispensing unit with DDU Description of the components

Dispensing clutch
Retaining magnet
'Cash dispensing' photosensor
'Cassette empty message' photosensor
Pressure sensor for 'Cassette pushed in' and 'Note contact pressure'
Position photosensor of the paddle

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Description of the components Double dispensing unit with DDU

Adjustment eccentric
The adjustment eccentric is part of the dispensing unit with which the
dispensing gap (V gap) can be set.
There are three settings for the
eccentric: Setting A, B and C.
In new deliveries, they are always set
to position A. If a replace dispensing
unit is supplied, its maximum setting
is B.

If the double dispenses from a single cassette in the CMD V5 become more
frequent, the V gap on the corresponding dispensing unit can be decreased by
increasing both eccentrics (respectively to left and right of the shaft) by one
step, e.g. from A to B. If the V gap is set too high, than no dispensing from the
corresponding cassette will be possible.

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Double dispensing unit with DDU Description of the components

Photosensors in the dispensing unit

The message DMx_PS2 (Photosensor empty (cassette empty message)) is
triggered if there are no longer any banknotes in the cassette. The
photosensor ray is guided back to the receiver in the dispensing unit through a
prism in the pressure carriage of the cassette.

Pressure sensor
The pressure sensor (DMx_PS1) provides the position as an analog value and
thus the pressure of the extractor shaft.

Dispensing unit EEPROM for CMD V5

The EEPROM is physically installed in the logic board of the dispensing unit.
The information reaches the EEPROM during production.

The following information is stored in the EEPROM:

Version of the EEPROM structure
Checksum
Firmware name
Serial number
Type

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Description of the components Cassette handling

Cassette handling
If a new cassette was inserted, the dispensing pressure should be build after
that. If the dispensing pressure is not possible, you can hear an acoustic
signal three times.
After this, the data of the cassette memory is read.

The following data is stored in the cassette:

Cassette ID
The 7-digit value contains the serial number of the cassette if it gets
delivered. It can be set customer-specific by the system.
Currency characteristic
This is a 3-digit currency characteristic acc. to ISO 4217 (codes for
representation of currencies and funds) e.g. EUR.
Release date
The release date of the bank notes contains an additional 4-digit ID (YYMM
of the edition). This allows the CMD to process notes with the same
nominal value but different note properties.
Denomination
This value determines the denomination of the bank note (8-digit).
After cassettes were replaced, the new cassettes need to be confirmed by the
system software. If this is not happened, the dispensing commands for the
corresponding cassette positions will be rejected (the state of the cassette
remains 'new inserted').

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Cassette handling Description of the components

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Start-up

Initial start-up
During the initial start-up of the CMD V5 (Cash Media Dispenser), perform the
following operations in the stated sequence:
1. Set the bank note cassettes to the bank note size if they were not preset in
the factory
2. Fill the cassettes with genuine money and push them in
3. Key initialization for secure channel if this was not carried out at the factory
4. Update the banknote parameters and cassette filling data
5. Initialization of the cassettes
6. Genuine money test

i Performance of items one, two, four, five and six is described in the
chapter "Device Overview and operation"; performance of item three is
described in the chapter "Introduction", section "Service functionali-
ties".

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Start-up after component replacement Start-up

Start-up after component replacement

Start-up after component replacement is not directly required. Depending on
the components replaced, an adjustment of the different components must be
carried out (see following section).

CMD-V5 adjustments
Photosensor Deletion of the Cassette
calibration persistent initializa-
measurement tion **
point data (T-
SOP)
Installation X
Maintenance X
Stacker replaced X
CMD controller replaced *** X X
Dispensing unit with multiple- X X
note detection unit replaced
Dispensing unit without multi- X
ple-note detection unit re-
placed
Cash-out cassette replaced X
Setting the bank note cas- X
settes to the bank note size
New note type deployed X
New firmware loaded
Shutter replaced X

* Calibration of the photosensors with removed cassettes, the photosen-

sors should not be covered (T-SOP)
** Initialization of the cash-out cassettes
*** Smart Card must be applied from the old controller

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Start-up Setting the banknote size of the cash-out cassettes

Setting the banknote size of the cash-out

cassettes
Read chapter "Device Overview and operation", sections "Width adjustment in
the cassettes" and "Height adjustment in the cassettes".

Fill the cassettes with genuine money and

push them in
After the device was switched on and no error occurred, the cash-out cas-
settes need to be filled with genuine money. Read chapter "Device Overview
and operation", section "Refilling banknotes".

Update the banknote parameters and cas-

sette filling data
Please refer to chapter "Device Overview and operation", section "Cassette
initialization", to obtain information about this.

Genuine money test

To do so, please read chapter "Device Overview and operation", section
"Function test."

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Genuine money test Start-up

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Sensors and electromechanical
components

CMD-V5 with horizontal output transport RL

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CMD-V5 with horizontal output transport FL Sensors and electromechanical components

CMD-V5 with horizontal output transport FL

SHU_PS28 SHU_PS27

D D D

OM_HS4 COM_DCM2-3

SW4

SW5 SHU_DCM7

SHU_DPS10-11

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Sensors and electromechanical components CMD-V5 with vertical output transport

CMD-V5 with vertical output transport

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Meaning of abbreviations and symbols Sensors and electromechanical components

Meaning of abbreviations and symbols

Stacker and output transport

Component Description Location
D Permanent magnets (3 units) – Clamp
without sensors
COM_DPS2 Stacker wheel position query Stacker wheel input
COM_DPS4 Sensor: position of retract box RR box
COM_DPS5 Sensor: home position Routing disk drive, left
COM_DPS6 Sensor: home position Routing disk drive, right
COM_DPS7 Home position of sliding Single reject
surface
COM_DPS8 Sensor: Position Routing disk drive, left
COM_DPS9 Sensor: Position Routing disk drive, right
SHU_DPS10 Hybrid photosensor Shutter
SHU_DPS11 Hybrid photosensor Shutter
COM_DPS14 Home position of switch Single reject
COM_DPS15 Switch position: single reject Single reject
COM_HS1 Home position (Hall sensor) Clamp positioning
COM_HS2 Initial RR position (behind the Clamp positioning
routing disk) (Hall sensor)
COM_HS3 Reversal in FL direction (if Clamp positioning
required) (Hall sensor)
COM_HS4 Stop over position and final Clamp positioning
position of clamp (Hall sensor)
COM_PS1 Stacker wheel input Stacker wheel input
COM_PS2 'Tray empty' check Single reject
COM_PS18 Tray monitoring/ input Swivel drive for clamp
monitoring 'clamp empty' flap/RR box
SHU_PS27 Removal photosensor Clamp positioning
SHU_PS 28 Bundle rear edge control Clamp positioning
COM_DCM1 Main drive motor Stacker wheel input
COM_DCM2 Traction motor + planetary Clamp
gears
COM_DCM3 Belt drive + planetary gears Clamp

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Sensors and electromechanical components Meaning of abbreviations and symbols

Component Description Location

SHU_DCM7 DC motor (outdoor) Shutter
COM_SL2a-b Switch control magnet Single reject
COM_SL6 Magnet for retract box Reject box
COM_SW1 RR box inserted Reject box
SW 2 Safety switch Cassette rack
COM_SW3 Locking switch tower pushed in Release lever
SW 4 Safe door switch Safe
SW 5 Safe door switch availability Safe
COM_SM1 Pressure on sliding surface for Single reject
emptying
COM_SM2 Routing disk motor Routing disk drive, left
COM_SM3 Routing disk motor Routing disk drive, right
SHU_SM7 Stepper motor (indoor) Shutter
COM_SM9 Stacker wheel stepper motor Stacker wheel input
T1 Timing disk Stacker wheel input

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Meaning of abbreviations and symbols Sensors and electromechanical components

Components of dispensing unit and cassette

Component Description Location
EX1_DDU a-b Length measure of At the top dispensing unit
measuring station
EXx_CL1 Dispensing clutch Dispensing unit; cassette x x=1–6
EXx_DPS1 Pregap free sensor Dispensing unit; cassette x x=1–6
EXx_PS1 Pressure sensor Dispensing unit; cassette x x=1–6
EXx_PS2 Empty sensor Dispensing unit; cassette x x=1–6
EXx_PS3 Dispensing sensor Dispensing unit; cassette x x=1–6
EXx_SL1 Retaining magnet Dispensing unit; cassette x x=1–6
EXx_SM1 Stepper motor for floor Dispensing unit; cassette x x=1–6
belts
CAx_SW1 Cassette cover switch in cassette x x=1–6
CAx_SW2 Cassette contacted in cassette x x=1–6
CAx_AS1 Cassette filling level in cassette x x=1–6
sensor
CAx_SM1 Stepper motor for in cassette x x=1–6
pressure
CAx_DPS1 Cassette full in cassette x x=1–6
CH1_DPSx Cassette leading on the rack; cassette x x=1–6

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Processes in the CMD V5 (schematic)
In the following, the most important processes in the CMD V5 are shown step-
by-step and described. To do so, the shown schematic drawing of the CMD V5
with vertical transport (Frontload) is used.

b
c

l
h d
g
m j e f

i k

u Shutter g Reject box of the

b Clamp in cash-out position Reject / retract cassette
c Output transport vertical FL h Main drive motor
d Routing disk i Multiple-note detection unit
e Clamp in stacking position j Stacker wheel
f Retract box of the reject/ k Cassette 1
Retract cassette m Single reject switch
m Single reject box
n Dispensing direction (horizontal
LF)

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Dispensing in the direction of the customer vertical FrontloadProcesses in the CMD V5 (schematic)

Dispensing in the direction of the customer

vertical Frontload

b
c

l
h d
g
m j e f

i k

1. Dispensing of the requested banknote number one after another from

every cassette
(overall max. 60) (k)
2. Transport of the single notes to the multiple-note detection unit (i)
3. All 'good notes' are stored in the stacking position of the clamp (e)
4. Clamp gets closed with the routing disk
5. Routing disk takes the vertical dispensing position (d)
6. Transport of the bundle to the cash-out position (b)
7. The shutter opens
8. Transport of the bundle to the removal position
9. Note output by the customer
10. The shutter closes
11. Clamp goes back to its stacking position and switches automatically
open (e)

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Processes in the CMD V5 (schematic) Bundle reject

Bundle reject

b
c

l
h d n

m j e f g

i k

1. - 4. Process as the dispensing in the direction of the customer (vertical

Frontload)
5. Routing disk takes the horizontal dispensing position Frontload (d)
6. Clamp moves in the direction of the dispensing (horizontal
Frontload) (n)
7. Routing disk moves to the reject/retract position (d)
8. Clamps moves in the reject/retract position
9. Routing disk moves to the reject/retract position "Block the route" (d)
10. Clamps moves in the reject/retract cassette as far as possible
11. Routing disks turns in the reject/retract position and moves the
clamp to its reject/retract position by that
12. Transport of the bundle in the reject box of the reject/retract cassette
(g)

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Single reject Processes in the CMD V5 (schematic)

Single reject

b
c

l
h d n

m j e f g

i k

1. - 3. Process as the dispensing in the direction of the customer (vertical

Frontload)
3.1 If a 'bad note' gets recognized, it is controlled with the single reject
switch (i) and stored in the single reject box (m). Max. two 'bad
notes' per transaction can be stored in the single reject box. They
don't have to be from one transaction.
4. - 11. Process as the dispensing in the direction of the customer (vertical
Frontload)

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Processes in the CMD V5 (schematic) Single reject

b
c

l
h d n

m j e f g

i k

12. Bad notes are stored from the single reject box (m) via the stacker
wheel (j) in the stacking position if the clamp (e).
13. Routing disk takes the horizontal dispensing position Frontload (d)
14. Clamp moves in the direction of the dispensing
(horizontal Frontload) (n)
15. Routing disk moves to the reject/retract position (d)
16. Clamps moves in the reject/retract position
17. Routing disk moves to the reject/retract position "Block the route" (d)
18. Clamps moves in the reject/retract cassette as far as possible
19. Routing disks turns in the reject/retract position and moves the clamp
to its reject/retract position by that
20. Transport of the bundle in the reject box of the reject/retract
cassette (g)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-11

Bundle retract if the notes were not removed Processes in the CMD V5 (schematic)

Bundle retract if the notes were not

removed

b
c

l
h d n

m j e g
f

i k

1. - 8. Processes as the dispensing in the direction of the customer

(vertical Frontload)
9. Notes don't get removed in the defined waiting time!
10. Retract of the notes in the cash-out position (b)
11. The shutter closes
12. Clamps moves in the direction of the stacker ©
13. Switching reject/retract box
14. Routing disk takes the horizontal dispensing position Frontload (d)
15. Clamp moves in the direction of the dispensing
(horizontal Frontload) (n)
16. Routing disk moves to the reject/retract position (d)

3-12 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Processes in the CMD V5 (schematic) Bundle retract if the notes were not removed

b
c

l
h d n

m j e g
f

i k

17. Clamps moves in the reject/retract position

18. Routing disk moves to the reject/retract position "Block the route" (d)
19. Clamps moves in the reject/retract cassette as far as possible
20. Routing disks turns in the reject/retract position and moves the
clamp to its reject/retract position by that
21. Transport of the bundle in the retract box of the reject/retract
cassette (f)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-13

Bundle retract if the notes were not removed Processes in the CMD V5 (schematic)

3-14 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Processes in the CMD V5

Start-up behavior
With Reset or after the power up, you can check whether the CMD V5 is ready
to operate, but this can only work if the command has been executed without
errors!
After a device reset the CMD V5 is in a defined state.
After the performance of a command, the detection of the first error is
cancelled. Error causes can be detected with the D&S platform (see chapter
"Troubleshooting").

Controller test
During the reset the same routine runs as during the power up. But the
controller test will not be performed. The controller test needs approx. six
seconds.

Firmware test
The validity of the downloaded firmware is checked.

Memory reset
The internal markers are reset.
In addition to the general storage area, there are also program and parameter
areas, which contains remains even if the supply voltage fails because of a
support battery.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-15

Processes in the CMD V5 Start-up behavior

Determination of the device type

With the help of the connected components on the controller board via the
corresponding connectors, the device type gets automatically determined
(quantity of dispensing units, shutter available (yes/no), output direction).

Checking the cassettes

First type and quantity of the available cassettes are determined. The values of
the cassette storage are compared to the internal data. If there are differences,
the corresponding cassettes get marked as 'new.'
To operate correctly, the device requires a minimum of one ready cash-out
cassette and the reject/retract cassette.

Checking the transport paths

If there are or were bank notes in the customer access, at first a retract is
performed.
If there is a bundle in the clamp during the reset, a bundle reset is performed.
After the output transport was emptied, the transport motor is switched on for
approx. five seconds. All determined notes are transported to the reject
cassette.
Then an init is performed.

Checking the shutter

If one is installed, the functioning of the shutter is checked by opening and
closing of the flap.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-16

Processes in the CMD V5 Dispensing

Dispensing
Checking the basic condition
A check is run to determine if:
the transport paths are free.
all requested cassette positions are ready and logged on.

The requested number of notes is subtracted from every cassette via the
system interface. The dispensed notes are transported to the multiple-note
detection unit.
All 'good notes' are stored in the stacking position of the clamp. If a 'bad note'
is recognized during the dispensing, a bundle reject or a single reject is
performed after that (depending on the configuration). The dispensing
command gets repeated.

Dispensing ends when:

the required number of notes has been achieved.
a cassette empties during a dispense process.
the requested number of notes cannot be presented in one minute.
the note dispensing is not possible from a cassette.

Multiple dispense/note dimensions outside the

tolerance values
If the multiple-note detection unit recognizes double or overlapping notes, that
is a 'multiple dispense.' In this case the dispensing command is interrupted
until all notes have reached the clamp. Then a bundle reject is performed.
Finally, the dispensing is repeated.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-17

Processes in the CMD V5 Dispensing

Undefined notes
If more notes reach the stacking position of the clamp as were dispensed, a
bundle reject is performed. Thereafter, the original command is repeated.

Dispensing of notes not possible

If the CMD-V5 does not succeed in dispensing a note, the dispense
transaction is initiated again.

Banknote jam
A banknote jam may occur during the dispense process. If a note jam occurs,
power is applied to the transport motor for approx. another two seconds. This
ensures that transportable notes reach the stacking position of the clamp.
After this a banknote is dispensed from the bottom cassette and transported to
the stacking position of the clamp.
If the note reaches the stacking position of the clamp, the transport route is
empty again. A bundle reject is performed. In a standard dispensing, the
original command gets repeated.
If the note does not reach the clamp, this process is repeated twice.
Afterwards, a non removable banknote jam is clearly ascertained. There is no
further device operation.
But an inspection is mandatory; the note jam needs to be removed by hand.
Correction must be completed with a reset.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-18

Processes in the CMD V5 Transport

Transport
With the transport function, dispensed notes can be output or stored in the
reject/retract cassette.

The generic term 'transport' sums up the following functions:

Transport in standby position
Bundle reject
Cash presentation (incl. waiting for the removal)
Cash output
Cash retract with storage
Cash retract without storage
Shutter test / open / closed

Transport in standby position

This command is performed by the actual cash output. With it, the note bundle
is transported from the stacking position of the clamp to the standby position.
Which is right before the shutter.

Bundle reject
This function is used to transport note bundles which were not yet in customer
access, to the reject box.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-19

Processes in the CMD V5 Transport

Single reject
This function is only available, if the systems were delivered in a country out of
the European Union.
If a 'bad note' is recognized during the dispensing, this note gets rejected and
a spare note gets dispensed. Max. two banknotes per transaction can be
stored in the single reject box. After a completed transaction, the notes in the
single reject box get transported in the reject/retract cassette.

Cash presentation (incl. waiting for the removal),

cash output
Before the transport, the shutter is opened (if available). After this, the notes
which were in the parking position get provided to the customer.
The further handling is controlled by the system.
Cash out-put
In this case, the note are provided for so long until all photosensors are
free.
Cash presentation
The notes are transported until the bundle is in customer access. After this,
it waits for the removal.
After the note output, the shutter gets closed and the clamp goes back to its
stacking position. The function ends, if the shutter is completely closed and the
clamp could reach its stacking position.
If single notes were parked in the single reject switch, they get transported by
the clamp in the reject box of the reject/retract cassette.

Cash retract with storage

The bundle is transported to the parking position at first with this function. The
shutter is closed. After this the notes are stored in the retract box of the
reject/retract cassette.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-20

Processes in the CMD V5 Transport

Cash retract without storage

Function see section "Cash retract with storage"
After the closing of the shutter, the clamp moves back in the stacking position
and flips open. The note bundle remains in the clamp, so that an assignment
between customer and note bundle is possible.

The flag is also active during a power failure; it won't be reseted by a reset. So
that after the disposal of the note bundle, the CMD V5 can be still operated,
the device lock needs to be unlocked.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-21

Processes in the CMD V5 Transport

01750214538 A Cash Media Dispenser Version 5 - Service Manual 3-22

 Troubleshooting
With the product-specific software (e.g. T-SOP, in the following, only T-SOP is
mentioned), you get notes regarding the operation or regarding the
troubleshooting.
If a special state occurs during the process of one of these commands, this is
displayed in the T-SOP and remains until the next device command is made.
Additional displays can occur during the initialization, after the switch on or
after a reset.
It is also possible to check the operability of the CMD V5 with an internal test.

i If a reset should be performed after error elimination, move the clamp

to its home position (stacking position of the clamp in the stacker).

01750214538 A Cash Media Dispenser Version 5 - Service Manual 4-1

Checking the cash paths Troubleshooting

Checking the cash paths

Before checking the banknote paths, you should perform the following steps:

Activate the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

Open the safe door (see the operating manual of the base device).

Pull the CMD V5 as far as possible out of the safe by the green release
lever (see chapter "Removal/Installation of Components", section "Pulling
out/pushing in the CMD V5").

i If the release lever of the CMD V5 is blocked, you have to check on

which position the clamp is. If it is possible, push the clamp carefully
back to its initial position. Perform a reset with the T-SOP. Now check
if the CMD V5 can be pulled out (see also section "Release lever
blocked").

4-2 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Troubleshooting Checking the cash paths

Release lever blocked

If the release lever is blocked by the routing disk, as soon as the disk moves
from its home position.
If you cannot use the release lever, a reason could be that the banknote clap
is not in the stacking position or there is an error on the routing disk.

i Make sure that the banknote clamp is in the stacking position,

because if it is not, the clamp could fall down during the pulling out
and the ribbon cable could be damaged.

Remove the reject/retract cassette (see chapter "Device Overview and

operation", section "Removing the cassette") and check in which position
the banknote clamp is.

If the banknote clamp is not in the stacking position, try to move the clamp
carefully downwards in the stacking position.

If the banknote clamp is down, you can

use the emergency release (1) on the
CMD V5 and pull out the CMD V5.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 4-3

Checking the vertical transport Troubleshooting

Checking the vertical transport

Push the lock/release lever (1) or (2) of
the corresponding banknote guide of
the dispensing unit...

...upwards (1) and move the banknote

guide to the front (2).

Check the upper and/or lower area of

the vertical transport and if necessary
remove any notes (1).

4-4 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Troubleshooting Checking the dispensing areas

Move the banknote guide back to its

previous position (1).
Push the lock/release lever up-
wards (2) and press the banknote
guide in the dispensing unit at the
same time. Let go of the lock/release
lever, so it locks into place on both
sides.

Make sure that the banknote

i guide lies flush with the surface
and that the two sides of the
lock/release lever are locked in
position.

Checking the dispensing areas

i In the dispensing units the vertical transport (at the rear) and the
dispensing area (inside the device) must be checked.
The dispensing areas can only be checked when the cassettes have
been removed from the dispensing units (see section "Removing
cassettes").

Check the dispensing area of each

dispensing unit for banknotes and if
necessary remove the banknotes (see
arrow).

01750214538 A Cash Media Dispenser Version 5 - Service Manual 4-5

Checking the stacker and output transport Troubleshooting

Re-insert all cassettes that have been removed (see section "Inserting
cassettes").
Log on the cassettes using the product-specific software (see the operating
manual of the basic device).

Checking the stacker and output transport

i Do not try to open the clamp by force; you could damage it.

Stacker wheel area

Check the area round the vertical
transport and if necessary remove any
notes.

Single reject area

i The function of the single reject depends on the individual

configuration.

4-6 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Troubleshooting Checking the stacker and output transport

Press the green release levers (1)

outwards and pull the flap (2)
forwards.

Check the area and if necessary

remove the banknotes (3).

Close the flap in the direction of the

arrow (1), until it engages (2).

01750214538 A Cash Media Dispenser Version 5 - Service Manual 4-7

Checking the stacker and output transport Troubleshooting

Gear tracks of the stacker and output transport

Horizontal output
If the clamp has come to a standstill at
a position outside the stacking
position, you may need to check and
1 clean the gear tracks (1).

After checking the cash paths, proceed as follows:

After checking the cash paths push the CMD V5 by the green release lever
back into the safe as far as possible (see the operating manual of the basic
device).

Close the safe door (see the description in the basic device operating
manual).

Vertical output
Vertical output with cover only:
Remove the screws (1) and (2).
Remove the cover in the direction of
the arrow (3).

4-8 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Troubleshooting Shutter

If the clamp has come to a standstill at

a position outside the stacking
position, you may need to check and
clean the gear tracks (1).
1

Install the cover on the vertical output transport, if necessary.

After checking the cash paths, proceed as follows:

After checking the cash paths push the CMD V5 by the green release lever
back into the safe as far as possible (see the operating manual of the basic
device).

Close the safe door (see the description in the basic device operating
manual).

Shutter
Check the photosensors (1) and (2) in
the shutter area.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 4-9

Shutter Troubleshooting

4-10 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Removing / installing the components
i This chapter describes the removal and installation of components of
the Cash Media Dispenser (CMD V5) without respect to the basic
device.
The device-specific removals and installations are included in the
respective service manuals.

Note that the device should always be turned off during replacements
of components.

i After the replacement of components, the CMD V5 must be initialized

once again (see chapter "Start-up", section "Start-up after component
replacement").

01750214538 A Cash Media Dispenser Version 5 - Service Manual 5-1

Pulling out/pushing in the CMD V5 Removing / installing the components

Pulling out/pushing in the CMD V5

Open the safe door (refer to the operating manual of the basic device).
Pulling out:
Pull the CMD-V5 out of the safe by the
green release lever (1).
i Ifcannot
the release lever jams and you
pull out the CMD-V5, it is
imperative that you consult the
chapter "Troubleshooting",
section "Release lever blocked".

Pushing in:
Use the green release lever to push the CMD-V5 into the device as far as it
goes (the CMD-V5 must audibly latch into place).

5-2 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Removing / installing the components CMD controller

CMD controller
Open the safe door (see operating manual of the basic device) and pull the
CMD V5 out of the device (see section "Pulling out/pushing in the CMD V5").
Detach connectors (1) and (2).
Remove the cables from the
mountings (3) and (4).

Detach all connectors from the CMD

controller (5).

Detach the CMD controller carefully.

Installation
The controller is put on the threaded pins during installation. The controller
must audibly lock into position while doing so.
When plugging in the stacker
EEPROM, observe the 360° rotation of
the flexprint (1). The flexprint may not
protrude above the top edge of the
stacker (2).

i The photosensors and the pressure sensor must be initiated after the
CMD controller has been replaced, (see chapter "Start-up").

01750214538 A Cash Media Dispenser Version 5 - Service Manual 5-3

Stacker Removing / installing the components

Stacker
Remove the CMD controller (see section "CMD controller").

Remove the reject/retract cassette and the top cash-out cassette (see
chapter "Device overview and operation", section "Removing the
cassette").
Slide the locking/release lever to the
left (see arrow 1) until it locks into
place.
Push the stacker to the rear (arrow 2)
and remove it upwards.

Reinstall it by following the same steps

in reverse order.

i The photosensors must be initiated after the stacker has been

replaced.

5-4 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Removing / installing the components Dispensing units

Dispensing units
Two double dispensing units can be deployed in the quadruple rack. The top
dispensing unit always contains the multiple-note detection unit.
Remove the cassettes before you remove the dispensing unit!

i The two dispensing units should not be swapped.

Detach the connectors (1) and (2) from

the CMD controller.

Remove the cables from the

mountings (1) to (4).

01750214538 A Cash Media Dispenser Version 5 - Service Manual 5-5

Dispensing units Removing / installing the components

Unlock the top dispensing unit, by

turning the locking/release levers (1)
and (2) 90 degrees towards the front.

Unlock the bottom dispensing unit by

turning the locking/release levers (3)
and (4) 90 degrees towards the front.

Adjust the new dispensing unit (see section "Adjustment of the dispensing
unit").

Installation

i The top dispensing unit always contains the multiple-note detection

unit.
The two dispensing units should not be swapped.

Insert the dispensing unit and close the latching mechanism. If it cannot be
closed, check the correct seating of the dispensing unit.

If necessary, turn the gearwheels carefully so that the dispensing unit locks
into position.
Guide the cables through the
mountings (1) to (4).

5-6 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Removing / installing the components Dispensing units

Connect the cables (1) and (2) to the

CMD controller.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 5-7

Dispensing units Removing / installing the components

Adjustment of the dispensing unit

Remove the circlip (1) on the left side
and ...

... the circlip (2) on the right side. Pull

the two eccentrics (3) out slightly so
that they can be rotated.

Move the eccentric mark A, B or C to

the required setting position. The
setting position A is marked with a
arrow in the illustration.
You will find further information in the
chapter "Function and Integration",
section "Adjustment eccentric".

5-8 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Removing / installing the components Dispensing units

Controller of the dispensing unit

Detach all connectors from the
controller.

Remove the controller.

Reinstall it by following the same steps

in reverse order.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 5-9

Dispensing units Removing / installing the components

5-10 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Maintenance and service
The information required for carrying out troubleshooting and maintenance on
the individual components can be found in the various sections in this manual.
When carrying out work on components and sub-assemblies that carry
an electrical charge, these pieces of equipment must first be
disconnected from the power supply. As a result of system design, it is
not sufficient to switch off the device using the power switch on the
power distributor. In addition, the rubber plug must also be
disconnected from the power distributor.

Maintenance

Maintenance Intervals
Preventive maintenance on the CMD V5 should be carried out every two years
or no later than after 200,000 transactions.

Performing maintenance

i All of the photosensors should be cleaned only in a dry state.

The preventive maintenance is comprised of the following points:

If available, evaluate error statistics according to error sources and take

these into particular account during maintenance (replace components if
necessary).

The quality of the photosensors needs to checked with special test

commands after maintenance work has been accomplished. The quality
needs to be at least Service Level (Status * 2).

01750214538 A Cash Media Dispenser Version 5 - Service Manual 6-1

Maintenance Maintenance and service

Remove the cassettes from the CMD V5.

Clean the cassettes. Check all function parts for damage, smooth motion
and play.

Switch off the CMD V5.

Remove the stacker, if necessary with the output transport (horizontal), and
the dispensing units.

Check the correct position of the belts on the guide rollers.

Clean the stacker and the dispensing units with a brush.

Clean the photosensors/prisms and the transport rollers in the dispensing

units and in the stacker with compressed air.

The persistent measurement point data must be deleted after maintenance.

Photosensor calibration and cassette initialization are required afterwards (see
chapter "Start-up").
After that, a trial dispensing process must be carried out error-free via a test
program or using the application with at least five notes from each cassette.

The function test is carried out by the system software. (Refer to the
software documentation for further information.)

6-2 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Maintenance and service Maintenance

Stacker

Visually inspect the stacker for damage and contamination.

Clean the stacker with a vacuum cleaner, a brush, a dust cloth or with
compressed air.

Clean the photosensors using a brush, compressed air or a dust cloth. All
of the photosensors should be cleaned only in a dry state.

Check any routing disks that may be installed for smooth motion.

Output transport

Remove the output transport (see chapter "Removal/Installation of

Components").

Visually inspect the output transport for damage and contamination.

Clean the output transport with a vacuum cleaner, a brush, a dust cloth or
with compressed air.

Reinstall the output transport (see chapter "Removal/Installation of

Components").

Transport routes
The rolls and belts inside the transport route are maintenance-free.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 6-3

Maintenance Maintenance and service

Shutter

Visually inspect the shutter for damage and contamination.

Clean the photosensors using a brush, compressed air or a dust cloth. All
of the photosensors should be cleaned only in a dry state.

Release the shutter and check the mechanism for smooth motion.

Cash-out cassettes

Visually inspect the cash-out cassettes for damage and contamination.

Clean the cash-out cassettes with a vacuum cleaner, a brush, a dust cloth
or with compressed air.

Check if the correct note dimension is set (also in the cover).

Check whether the cassette pressure carriage is in the right position and
readjust it if necessary.

Reject/retract cassette or reject cassette

Visually inspect the reject/retract cassette or the reject cassette for damage
and contamination.

Clean the reject/retract cassette or the reject cassette with a vacuum

cleaner, a brush, a dust cloth or with compressed air.

Check if the gearwheel fits properly.

Check for uniform transport roller pressure in the intake of the cassette.

6-4 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Maintenance and service Maintenance

General

Check whether the components have been installed correctly.

Check all cables for safe installation and correct attachment.

Check the ground connections and replace them if necessary.

Check the functioning of locks and make contacts and adjust them.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 6-5

Maintenance Maintenance and service

Approved maintenance materials

You can order the items listed below electronically or from our service partner.
Orders: http://extranet.wincor-nixdorf.com
http://www.wincor-nixdorf.com/mediaservice
E-mail address for
logistics questions: mailto:[email protected]
E-mail address for
technical questions: mailto:[email protected]

Commercial Name / Product Name Part number

Air duster spray with extension tube 01770007430
ITS:06377122 / -WM Universal cleaning cloth 01770005406
Data medium cleaning solution 03224600952
ITS:06517714 /-WM Flat paintbrush 1 01770005440

A list of all cleaning and maintenance materials approved by Wincor Nixdorf

can be found on the Intranet and Extranet.

i Please note the manufacturer's specifications on the packaging and

on the information sheet included in the packaging.
The product can be damaged or soiled if non-approved materials are
used or if the product is handled improperly.
Dispose of the packaging and empty containers in accordance with
locally applicable regulations.

6-6 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

 Appendix

Technical data

Cash Media Dispenser CMD V5 without output

transport
Power supply:

Dimensions: The overall dimensions depend on

the configuration of the CMD V5.
Height
Four cassettes: 750 mm (29.53 ")
Five cassettes: 886 mm (34.88 ")
Six cassettes: 1022 mm (40.24 ")
Width: 340.0 mm (13.39 ")
Depth with inserted cassettes: 537.0 mm (21.14 ")
Device weight without cassettes
and without single reject:
Note dimensions in mm: 54 x 85 x 0.08 (2.13" x 3.35" x 0.003") to
92 x 182 x 0.12 (3.62" x 7.17" x 0.005")
Maximum number of banknotes per
transaction: 60
Dispensing and transport
speed: 6 - 8 notes / second
Number of dispensing units: 2 to 6

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-1

Technical data Appendix

CMD V5 stacker
Dimensions
Depth: 505 mm (19.88 ")
Width: 301 mm (11.85 ")
Height: 208 mm (8.19 ")

Weight
with single reject: 8.82 kg (19.44 lb)
without single reject: 8.50 kg (18.74 lb)

Output transport CMD V4/V5

Output transport vertical Frontload in the ProCash 2000xe / 2000xe USB
/ ProCash 8000 and ProCash 2100xe / 2100xe USB / ProCash 8100 /
CINEO C2070
Dimensions
Depth: 401 mm (15.79 ")
Width: 239 mm (9.41 ")
Height: 180 mm (7.09 ")

Weight: 1.5 kg (3.31 lb)

Output transport vertical Frontload closed in the ProCash 2000xe /

2000xe USB / ProCash 8000 and ProCash 2100xe / 2100xe USB /
ProCash 8100 / CINEO C2070
Dimensions
Depth: 416 mm (16.38 ")
Width: 239 mm (9.41 ")
Height: 197 mm (7.76 ")

Weight: 2.0 kg (4.41 lb)

7-2 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Technical data

Output transport vertical Frontload closed in the CINEO C2040

Dimensions
Depth: 368 mm (14.49 ")
Width: 246 mm (9.69 ")
Height: 219 mm (8.62 ")

Weight: 2.6 kg (5.72 lb)

Output transport vertical Rearload in the ProCash 2000xe / 2000xe USB /

ProCash 8000 and ProCash 2100xe / 2100xe USB / ProCash 8100 /
CINEO C2070
Dimensions
Depth: 410 mm (16.14 ")
Width: 239 mm (9.41 ")
Height: 180 mm (7.9 ")

Weight: 1.5 kg (3.31 lb)

Output transport vertical Rearload closed in the ProCash 2000xe /

2000xe USB / ProCash 8000 and ProCash 2100xe / 2100xe USB /
ProCash 8100 / CINEO C2070
Dimensions
Depth: 420 mm (16.54 ")
Width: 239 mm (9.41 ")
Height: 190 mm (7.48 ")

Weight: 2.0 kg (4.41 lb)

Output transport vertical Rearload closed in the CINEO C2040 /

CINEO C2080
Dimensions
Depth: 336 mm (13.23 ")
Width: 246 mm (9.69 ")
Height: 222 mm (8.74 ")

Weight: 2.6 kg (5.72 lb)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-3

Technical data Appendix

Output transport horizontal Frontload 101 mm (3.98") in the

ProCash 1500xe / 1500xe USB and ProCash 1521xe
Dimensions
Depth: 130 mm (5.12 ")
Width: 200 mm (7.87 ")
Height: 50 mm (1,97 ")

Weight: 1.0 kg (2.2 lb)

Output transport horizontal Frontload 125 mm (4.92") in the

ProCash 5000 mini, ProCash 5000 and iScan Tower Line 100
Dimensions
Depth: 130 mm (5.12 ")
Width: 250 mm (9.84 ")
Height: 70 mm (2.76 ")

Weight: 0.5 kg (1.1 lb)

Output transport horizontal Frontload 241 mm (9.49"9 in the

ProCash 2350xe / 2350xe USB / CINEO C2590
Dimensions
Depth: 250 mm (9.84 ")
Width: 200 mm (7.87 ")
Height: 50 mm (1.97 ")

Weight: 1.0 kg (2.2 lb)

Output transport horizontal Rearload 124 mm (4.88") in the

ProCash 1500xe / 1500xe USB and ProCash 5000
Dimensions
Depth: 130 mm (5.12 ")
Width: 200 mm (7.87 ")
Height: 50 mm (1.97 ")

Weight: 1.0 kg (2.2 lb)

7-4 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Technical data

Output transport horizontal Rearload 232 mm (9.13") in the ProCash

2050xe / 2050xe USB, ProCash 8050, CINEO C2550, ProCash 2054xe,
ProCash 2150xe / 2150xe USB, ProCash 8150, CINEO C2560 and in the
ProCash 2250xe / 2250xe USB
Dimensions
Depth: 345 mm (13.58 ")
Width: 227 mm (8.94 ")
Height: 57 mm (2.24 ")

Weight: 0.52 kg (1.15 lb)

Output transport horizontal Rearload 287 mm (11.3") in the

ProCash 2054xe and ProCash 2150xe / 2150xe USB, ProCash 8150,
CINEO C2560
Dimensions
Depth: 393 mm (15.47 ")
Width: 227 mm (8.94 ")
Height: 57 mm (2.24 ")

Weight: 1.0 kg (2.2 lb)

Shutter CMD-V4/V5
Dimensions Shutter vertical Rearload and vertical Frontload
Depth: 310 mm (12.2 ")
Width: 150 mm (5.91 ")
Height: 100 mm (3.94 ")

Weight: 0.5 kg (1.1 lb)

Dimensions Shutter horizontal Rearload

Depth: 305 mm (12.01 ")
Width: 126 mm (4.96 ")
Height: 67 mm (2.64 ")

Weight: 0.9 kg (1.98 lb)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-5

Technical data Appendix

Dimensions Shutter horizontal Frontload

Depth: 310 mm (12.2 ")
Width: 150 mm (5.91 ")
Height: 100 mm (3.94 ")

Weight: 0.9 kg (1.98 lb)

Dimensions Shutter with shutter support horizontal Rearload and

horizontal Frontload
Depth: 353 mm (13.9 ")
Width: 146 mm (5.75 ")
Height: 80 mm (3.15 ")

Weight: 1.2 kg (2.65 lb)

CMD-V5 Controller
Processor: ARM7TDMI 32-bit RISC CPU
Memory: 64 Kbytes RAM
256 Kbytes Flash program memory
16 Kbytes Flash data memory
Interface: USB 1.1 full speed / USB 2.0
CAN
I²C
Dimensions
Depth: 276 mm (10.87 ")
Width: 150 mm (5.91 ")
Height: 45 mm (1.77 ")

Weight: kg

7-6 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Standard cassette Basic/Midrange

Standard cassette Basic/Midrange

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm to 0.12 mm (0.0031" to
0.0047")
Stack length: 300 mm (11.81")
Storage capacity*: More than 2200***
Dimensions (L x W x H): 411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
Weight:
of an empty cassette: 3.4 kg (7.5 lb)
of a completely filled cassette*/**: 6.5 kg (14.33 lb)

Compact cassette Basic/Midrange

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm - 0.12 mm
(0.0031" to 0.0047")
Stack length: 200 mm (7.87")
Storage capacity*: More than 1000***
Dimensions (L x W x H): 313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
Weight:
of an empty cassette: 2.55 kg (5.62 lb)
of a completely filled cassette*/**: 3.96 kg (8.73 lb)
* The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-7

Standard cassette High End Appendix

Standard cassette High End

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm to 0.12 mm
(0.0031" to 0.0047")
Stack length: 240 mm (9.44")
Storage capacity*: More than 1700***
Dimensions (L x W x H): 411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
Weight:
of an empty cassette: 4.4 kg (9.7 lb)
of a completely filled cassette*/**: 8.6 kg (18.96 lb)

Compact cassette High End

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm to 0.12 mm
(0.0031" to 0.0047")
Stack length: 140 mm (5.51")
Storage capacity*: More than 800***
Dimensions (L x W x H): 313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
Weight:
of an empty cassette: 3.9 kg (8.6 lb)
of a completely filled cassette*/**: 5.3 kg (11.68 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.

7-8 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Reject / retract cassette

Reject / retract cassette

Banknote length: 85 - 182 mm (3.35" to 7.17")
Banknote height: 54 - 92 mm (2.13" to 3.62")
Banknote thickness: 0.08 - 0.12 mm (0.0031" to 0.0047")
Storage capacity*
Reject compartment: 400 banknotes
Retract box: 100 banknotes
Dimensions (L x W x H): 260 x 253 x 118 mm (10.24" x 9.96" x 4.65")
Weight:
of an empty cassette: 1.5 kg (3.3 lb)
of a completely filled
cassette*/**: 2.2 kg (4.85 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-9

Reject / retract cassette Appendix

Environmental protection

Environmentally and recycling-friendly

product development
This product has been designed according to our corporate guideline
'Environmentally and recycling-friendly product development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account. This saves resources and relieves the strain on the
environment.

Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.

Disposing of used consumables

Please dispose of printer consumables, batteries and cleaning and
maintenance materials according to national regulations (where relevant
complying with vendor specifications).

Labels on plastic case parts

Please do not stick any labels on plastic case parts since that would make
recycling more difficult.

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Appendix Reject / retract cassette

Returning, recycling and disposing of used units

and consumables

Details regarding the return and recycling of used units and

consumables can be obtained from your local branch office.

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-11

Pin assignments Appendix

Pin assignments

Power supply unit connector (supply voltage)

Connector: 2-pole AMP, pins 90°

Pin No. Signal name Meaning

1 P24 V Supply voltage +24 V
2 GNDNT Ground for +24 V

Safety switch

Connector: 3-pin DUBOX, single-row 90°

Pin No. Signal name Meaning

1 RELAY Safety cutoff relay
2 GND Ground
3 NC not used

7-12 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

Main motor M1
Elements
DCM1 Main motor

Connector: 2-pole AMP, socket 90°

Pin No. Signal name Meaning

1 M1P Main motor, Plus connection
2 M1M Main motor, Minus connection

Single dispensing unit

Elements
EXx_CL1 Electromagnetic clutch
EXx_SL1 Lift magnet retaining spring
EXx_PS1 Note pressure measurement
EXx_PS2 Photo sensor for cassette empty sensor
EXx_PS3 Photosensor dispensing sensor, regulated
EXx_DPS1 Pregap free sensor
EXx_SM1 Stepper motor for floor belts

Connector X1 interface with the controller: JST S28B-PHD

Pin No. Signal name Meaning

1 P24V 24V switched
2 P24V 24V switched
3 GND GND
4 GND GND
5 Magnet (PWM) retaining magnet hopper 1
6 Magnet (PWM) retaining magnet hopper 2
7 Magnet dispensing clutch hopper 1
8 Magnet dispensing clutch hopper 2
9 Enable Actors
10 SM_Direction

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-13

Pin assignments Appendix

Pin No. Signal name Meaning

11 SM_Clock
12 Select SM1
13 Select SM2
14 VCC 5V VCC 5V
15 GND GND
16 I2C Clock I2C Clock
17 I2C Data I2C Data
18 MUX Select 0 MUX Select 0
19 MUX Select 1 MUX Select 1
20 PS MUX Analog Signal 1
21 PS MUX Analog Signal 2
22 VCC 5V VCC 5V
23 GND GND
24 LED-Driver CLOCK
25 LED-Driver BLANK
26 LED-Driver DATA IN
27 LED-Driver MODE
28 LED-Driver XLATCH

Connector X2 Sensors & Actuators: JST S10B-PHD

Pin No. Signal name Meaning

1 VCC 5V VCC 5V
2 Hybrid photosensor 1 Receiver
3 Hybrid photosensor 1 Transmit current (Cathode)
4 NC NC
5 NC NC
6 NC NC
7 P24V 24V switched
8 Magnet (PWM) retaining magnet hopper 1
9 P24V 24V switched
10 Magnet dispensing clutch hopper 1

7-14 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

Connector X3 Sensors - Contract pressure sensor: JST S5B-PH

Pin No. Signal name Meaning

1 VCC 5V for PS_1_LED (Anode)
2 PS_1_LED_Transmit current (Cathode)
3 VCC 5V for PS_1_Receiver (Collector)
4 PS_1_Receiver (Receive signal) (Emitter)
5 NC NC

Connector X4 Stepper 1: JST S4B-PH

Pin No. Signal name Meaning

1 SM1 OUT1A
2 SM1 OUT2A
3 SM1 OUT1B
4 SM1 OUT2B

Double dispensing unit

Elements
EXx_CL1 Electromagnetic clutch
EXx_SL1 Lift magnet retaining spring
EXx_PS1 Note pressure measurement
EXx_PS2 Photo sensor for cassette empty sensor
EXx_PS3 Photosensor dispensing sensor, regulated
EXx_DPS1 Pregap free sensor
EXx_SM1 Stepper motor for floor belts

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-15

Pin assignments Appendix

Connector X1 interface with the controller: JST S28B-PHD

Pin No. Signal name Meaning

1 P24V 24V switched
2 P24V 24V switched
3 GND GND
4 GND GND
5 Magnet (PWM) retaining magnet hopper 1
6 Magnet (PWM) retaining magnet hopper 2
7 Magnet dispensing clutch hopper 1
8 Magnet dispensing clutch hopper 2
9 Enable Actors
10 SM_Direction
11 SM_Clock
12 Select SM1
13 Select SM2
14 VCC 5V VCC 5V
15 GND GND
16 I2C Clock I2C Clock
17 I2C Data I2C Data
18 MUX Select 0 MUX Select 0
19 MUX Select 1 MUX Select 1
20 PS MUX Analog Signal 1
21 PS MUX Analog Signal 2
22 VCC 5V VCC 5V
23 GND GND
24 LED-Driver CLOCK
25 LED-Driver BLANK
26 LED-Driver DATA IN
27 LED-Driver MODE
28 LED-Driver XLATCH

7-16 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

Connector X2 Sensors & Actuators: JST S16B-PHD

Pin No. Signal name Meaning

1 VCC 5V VCC 5V
2 Hybrid photosensor 1 Receiver
3 Hybrid photosensor 1 Transmit current (Cathode)
4 VCC 5V VCC 5V
5 Hybrid photosensor 2 Receiver
6 Hybrid photosensor 2 Transmit current (Cathode)
7 NC not used
8 NC not used
9 P24V 24V switched
10 Magnet (PWM) retaining magnet hopper 1
11 P24V 24V switched
12 Magnet dispensing clutch hopper 1
13 P24V 24V switched
14 Magnet (PWM) retaining magnet hopper 2
15 P24V 24V switched
16 Magnet dispensing clutch hopper 2

Connector X3 Sensors - Contract pressure sensor: JST S8B-PHD

Pin No. Signal name Meaning

1 VCC 5V for PS_1_LED (Anode)
2 PS_1_LED_Transmit current (Cathode)
3 VCC 5V for PS_1_Receiver (Collector)
4 PS_1_Receiver (Receive signal) (Emitter)
5 VCC 5V for PS_2_LED (Anode)
6 PS_2_LED_Transmit current (Cathode) (Emitter)
7 VCC 5V for PS_2_Receiver (Collector)
8 PS_2_Receiver (Receive signal)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-17

Pin assignments Appendix

Connector X4 Stepper 1: JST S4B-PH

Pin No. Signal name Meaning

1 SM1 OUT1A
2 SM1 OUT2A
3 SM1 OUT1B
4 SM1 OUT2B

Connector X5 Stepper 2: JST S4B-PH

Pin No. Signal name Meaning

1 SM1 OUT1A
2 SM1 OUT2A
3 SM1 OUT1B
4 SM1 OUT2B

Cassette connector

Connector X1: 14-pin Tyco Plug

Pin No. Signal name Meaning

1 GNDP ESD
2 GND GND for 5V
3 5V VCC 5V
4 Disable actors Safety switch
5 I²C
6 I²C
7 I²C
8 GND GND
9 Inquiry/Release Module-Select
10 Reserve
11 Reserve
12 GNDP ESD
13 P36V 36V
14 GNDP GND for 36V

7-18 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

Door switch connection

Elements
Magnetic switch Door switch for safe door
Jumper Reports that the magnetic switch is connected

Connector: 4-pole DUBOX, single-row 90°

Pin No. Signal name Meaning

1 TUERM Magnetic switch / Door switch for safe door
2 GND Ground for the magnetic switch
3 TUERB Jumper, reports the wiring of the door switch
4 GND Ground for the jumper

CMD controller
Connector on the left side of the controller:

X1 Mechanical thickness sensor

Dubox connector, 8-pole

(Series = 2466407537, Son = 2466410537)
Contact Designation
1 VCC 5 V
2 GND
3 Measuring input for the 1st analog hall sensor
4 GND
5 VCC 5 V
6 GND
7 Measuring input for the 2nd analog hall sensor
8 GND

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Pin assignments Appendix

X2 Shutter

JST pin connector Model PHD, 2 x 10-pole, S20B-PHDSS (90°)

(Series = A3C40014865, Son = A3C40014864)
Contact Designation
1 + 24 V
2 GND
3 + 12 V
4 GND
5 Release of the energizing of SM7 (24 V level) / Phase + (open)
from DCM7
6 Direction of SM7 (24 V level) / Phase - (closed) from DCM7
7 Switched input from DPS10
8 Switched input from DPS11
9 Switched input from DPS12 (Reserve)
10 Measuring input for phototransistor from PS27 or PS26
(Removal - Detection) (PS_RE_26o27)
11 Measuring input for phototransistor from PS28 or PS29
(Removal - Detection) (PS_RE_28o29)
12 + current for transmission diodes from PS27, PS28 or PS26,
PS29 (PSISH)
13 Shutter 1 switched input (shutter in the safe)
14 GND
15 Shutter 2 switched input (shutter in the head)
16 GND
17 Shutter 3 switched input (HDM shutter is not used)
18 GND
19 Shutter 4 switched input (shutter trapping device detection)
20 GND

7-20 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

X3 Transport Unit
JST pin connector Model PHD, 2 x 6-pole, S12B-PHDSS (90°)
(Series = A3C40015986, Son = A3C40015984)
Contact Designation
1 VCC 5 V
2 Switched input from HS4 (sensor for clamp end position)
3 GND
4 NC
5 Switched input Transport1
6 GND
7 Switched input Transport2
8 GND
9 Switched input Transport3
10 GND
11 Switched input Transport4
12 GND

X5 USB interface on the PC

USB connector type B, (Series: 0150507337;00)

Contact Designation
1 NC
2 USB data -
3 USB data +
4 GND
5 Shielding
6 Shielding

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Pin assignments Appendix

X6 Door switch and security switch in the safe

JST pin connector Model PHD, 2 x 5-pole, S10B-PHDSS (90°)
(Series = A3C40016307;00, Son = A3C40016306)
Contact Designation
1 NC
2 NC
3 Inquiry of the security switch
4 GND
5 Inquiry of the door switch
6 GND
7 Inquiry of the jumper
8 GND
9 Reserve input
10 GND

X7 V.24 interface for the shutter trapping device detection

JST pin connector Model PH, 6-pole, B6B-PH-K-S (standing)

(Series = 9405007037, Son = 9405010037)
Contact Designation
1 NC (DSR is not used)
2 RxD
3 NC (DTR / RTS is not used)
4 TxD
5 GND
6 NC (CTS is not used)

X9 24 V voltage supply

2-pole Mini-Fit 39-30-1020

(Series = A3C40029754, Son = A3C40029755)
Contact Designation
1 + 24 V
2 GND

7-22 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

X20 Safe - Signals

JST pin connector Model PA, 1 x 4-pole, S4B-PA (90°)

(Series = 01810003205)
Contact Designation
1 Safe - Door switch
2 GND
3 Safe - Locking mechanism
4 GND

Connector on the top side of the controller:

X11 Main drive Motor M1
6-pole Mini-Fit 39-30-1060
(Series = A3C40030083, Son = A3C40009552)
Contact Designation
1 Motor +
2 NC
3 Clock signal from main motor DCM1
4 Motor -
5 VCC 5 V
6 GND

X12 Additional motor for Single Reject (optional)

JST pin connector Model PH, 1 x 4-pole, S4B-PH-K-S (90°)
(Series = 7206807137, Son = 7206810137)
Contact Designation
1 Phase A + of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)
2 Phase A - of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)
3 Phase B + of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)
4 Phase B - of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-23

Pin assignments Appendix

X13 Clamp motors

ZIF connector, 4-pole, 1.25 mm, Molex, Series 5597, Type 39-51-3043, Top
contact (Series = A3C40029756, Son = A3C40029757)
Contact Designation
1 + from clamp traction motor DCM2
2 - from clamp traction motor DCM2
3 + from belt drive on clamp DCM3
4 - from belt drive on clamp DCM3

X14 Actuators on the stacker / left and right side cover

JST pin connector Model PHD, 2 x 9-pole, S18B-PHDSS (90°)
(Series = A3C40032097, Son = A3C40032098)
Contact Designation
1 Phase A + of SM9 (stacker wheel)
2 Phase A - of SM9 (stacker wheel)
3 Phase B + of SM9 (stacker wheel)
4 Phase B - of SM9 (stacker wheel)
5 Phase A + of SM2 (left routing disk)
6 Phase A - of SM2 (left routing disk)
7 Phase B + of SM2 (left routing disk)
8 Phase B - of SM2 (left routing disk)
9 Phase A + of SM3 (right routing disk)
10 Phase A - of SM3 (right routing disk)
11 Phase B + of SM3 (right routing disk)
12 Phase B - of SM3 (right routing disk)
13 + 24 V
14 Lift magnet MA6 (Retract box) (Magnet_1)
15 + 24 V
16 Lift magnet MA2 / 1 (switch control for Single-Reject, optional)
(Magnet_2)
17 + 24 V
18 Lift magnet MA2 / 2 (switch control for Single-Reject, optional)
(Magnet_2)

7-24 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

X15 I2C interface for EEPROM on the stacker

ZIF connector, 8-pole, 1.00 mm, Molex, Series 52043, (90°), Bottom Contact
(Series = A3C40030173)
Contact Designation
1 VCC 5 V
2 GND
3 WC (Write Control)
4 I2C Clock
5 I2C Data
6 Address bit 2 at Low
7 Address bit 1 at High
8 Address bit 0 at Low

Connector on the right side of the controller:

X16 Hall sensors on the stacker
JST pin connector Model PHD, 2 x 6-pole, S12B-PHDSS (90°)
(Series = A3C40015986, Son = A3C40015984)
Contact Designation
1 VCC 5V
2 VCC 5V
3 Switched input from HS1 (sensor for clamp home position)
4 Switched input from HS2 (sensor for Reject/Retract initial
position)
5 GND
6 GND
7 VCC 5V
8 VCC 5V
9 Switched input from HS3 (sensor for Reject/Retract reversed
position)
10 Switched input from DPS3 (Reserve)
11 GND
12 GND

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-25

Pin assignments Appendix

X17 Photosensors on the Single Reject

JST pin connector Model PHD, 2 x 8-pole, S16B-PHDSS (90°)

(Series = 0152307537;00, Son = 0152310537)
Contact Designation
1 VCC 5V
2 VCC 5V
3 Switched input from DPS14 (sensor for Single-Reject home
position)
4 Switched input from DPS15 (sensor for Single-Reject switch
position)
5 GND
6 GND
7 VCC 5V
8 VCC 5V
9 Switched input from DPS7 (sensor for Single-Reject sliding
surface home position)
10 Switched input from DPS16 (Reserve)
11 GND
12 GND
13 Power supply for phototransistor from PS2
(empty compartment monitor with Single-Reject) (VCC)
14 Measuring input for phototransistor from PS2
(empty compartment monitor with Single-Reject) (PS_RE_2)
15 + Current for transmission diodes from PS2 (VCC)
16 - Current for transmission diodes from PS2 (PS_I_2)

7-26 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

X18 Photosensors on the stacker / left side cover

JST pin connector Model PHD, 2 x 12-pole, S24B-PHDSS (90°)
(Series = A3C40029758, Son = A3C400xxxxx)
Contact Designation
1 VCC 5V
2 VCC 5V
3 Switched input from DPS5 (inquiry of the positions of the left
routing disk)
4 Switched input from DPS8 (inquiry of the positions of the left
routing disk)
5 GND
6 GND
7 VCC 5V
8 VCC 5V
9 Switched input from DPS2 (sensor for stacker wheel position)
10 Switched input from DPS4 (sensor for Retract box)
11 GND
12 GND
13 VCC 5V
14 VCC 5V
15 Switched input from DPS1 (Reserve)
16 Switched input from DPS17 (sensor for tower inserted)
17 GND
18 GND
19 Power supply for phototransistor from PS1
(stacker wheel input) (VCC)
20 Measuring input for phototransistor from PS1 (stacker wheel
input) (PS_RE_1)
21 + Current for transmission diodes from PS1 (VCC)
22 - Current for transmission diodes from PS1 (PS_I_1)
23 + Current for transmission diodes from PS18 (VCC)
24 - Current for transmission diodes from PS18 (PS_I_18)

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-27

Pin assignments Appendix

X32 Photosensors and photosensors on the stacker / right side cover

JST pin connector Model PHD, 2 x 7-pole, B14B-PHDSS (standing)
(Series = A3C40032574, Son = A3C40032575)
Contact Designation
1 VCC 5V
2 VCC 5V
3 Switched input from DPS6 (inquiry of the positions of the right
routing disk)
4 Switched input from DPS9 (inquiry of the positions of the right
routing disk)
5 GND
6 GND
7 VCC 5V
8 VCC 5V
9 Switched input from DPS13 (switch S1 reports "Reject/Retract
cassette inserted")
10 NC
11 GND
12 GND
13 VCC 5V for phototransistor from PS18
(input monitoring in front of the Reject cassette) (VCC)
14 Measuring input for phototransistor from PS18
(input monitoring in front of the Reject cassette) (PS_RE_4)

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Appendix Pin assignments

Connector on the bottom side of the controller:

X19 I2C interface for EEPROM on the housing

ZIF connector, 8-pole, 1.00 mm, Molex, Series 52043, (90°), Bottom Contact
(Series = A3C40030173)
Contact Designation
1 VCC 5 V
2 GND
3 WC (Write Control)
4 I2C Clock
5 I2C Data
6 Address bit 2 at High
7 Address bit 1 at Low
8 Address bit 0 at Low

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Pin assignments Appendix

X50 Dispensing unit 1

JST pin connector Model PHD, 2 x 16-pole, B32B-PHDSS (straight)

(Series = A3C40038087)
Contact Designation
1 + 24 V switched
2 + 24 V switched
3 GND
4 GND
5 Retaining shaft 1
6 Retaining shaft 2
7 Extractor magnet 1
8 Extractor magnet 2
9 Actuators release circuit (logic level "Enable_Actors")
10 Stepping motor direction
11 Stepper motor Clock
12 Select stepper motor 1
13 Select stepper motor 2
14 VCC 5V
15 GND
16 I²C Clock
17 I²C Data
18 Multiplexer Select 0
19 Multiplexer Select 1
20 Multiplexer Out 0 (photosensors Hopper 1)
21 Multiplexer Out 0 (photosensors Hopper 2)
22 VCC 5V
23 GND
24 LED-Driver XLAT
25 LED-Driver Blank
26 LED-Driver Data_In
27 LED-Driver Mode
28 LED-Driver Clock
29 NC
30 NC
31 NC
32 NC

7-30 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

X51 Dispensing unit 2

JST pin connector Model PHD, 2 x 15-pole, B30B-PHDSS (straight)

(Series = A3C40038087)
Contact Designation
1 + 24 V switched
2 + 24 V switched
3 GND
4 GND
5 Retaining shaft 3
6 Retaining shaft 4
7 Extractor magnet 3
8 Extractor magnet 4
9 Actuators release circuit (logic level "Enable_Actors")
10 Stepping motor direction
11 Stepper motor Clock
12 Select stepper motor 3
13 Select stepper motor 4
14 VCC 5V
15 GND
16 I²C Clock
17 I²C Data
18 Multiplexer Select 0
19 Multiplexer Select 1
20 Multiplexer Out 0 (photosensors Hopper 3)
21 Multiplexer Out 0 (photosensors Hopper 4)
22 VCC 5V
23 GND
24 LED-Driver XLAT
25 LED-Driver Blank
26 LED-Driver Data_In
27 LED-Driver Mode
28 LED-Driver Clock
29 NC
30 NC

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Pin assignments Appendix

X52 Dispensing unit 3

JST pin connector Model PHD, 2 x 14-pole, B28B-PHDSS (straight)

(Series = 01810008372)
Contact Designation
1 + 24 V switched
2 + 24 V switched
3 GND
4 GND
5 Retaining shaft 5
6 Retaining shaft 6
7 Extractor magnet 5
8 Extractor magnet 6
9 Actuators release circuit (logic level "Enable_Actors")
10 Stepping motor direction
11 Stepper motor Clock
12 Select stepper motor 5
13 Select stepper motor 6
14 VCC 5V
15 GND
16 I²C Clock
17 I²C Data
18 Multiplexer Select 0
19 Multiplexer Select 1
20 Multiplexer Out 0 (photosensors Hopper 5)
21 Multiplexer Out 0 (photosensors Hopper 6)
22 VCC 5V
23 GND
24 LED-Driver XLAT
25 LED-Driver Blank
26 LED-Driver Data_In
27 LED-Driver Mode
28 LED-Driver Clock

7-32 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Appendix Pin assignments

Connector in the middle of the controller:

X40 Cassettes 1 and 2

JST pin connector Model PHD, 2 x 15-pole, B30B-PHDSS (straight)

(Series = A3C40038087)
Contact Designation
1 GND
2 24V switched for Cassette 1
3 Cassette 1 contacted
4 I²C Clock
5 I²C Data
6 I²C Interrupt
7 Actuator switch-off (logic level "Disable_Actors")
8 5V switched for Cassette 1
9 GND
10 Module_Select for Cassette 1
11 VCC 5V
12 GND
13 DPS hopper 1
14 Safe door switch
15 Safe locking mechanism
16 GND
17 24V switched for Cassette 2
18 Cassette 2 contacted
19 I²C Clock
20 I²C Data
21 I²C Interrupt
22 Actuator switch-off (logic level "Disable_Actors")
23 5V switched for Cassette 2
24 GND
25 Module_Select for Cassette 2
26 VCC 5V
27 GND
28 DPS hopper 2
29 Safe door switch
30 Safe locking mechanism

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-33

Pin assignments Appendix

X41 Cassettes 3 and 4

JST pin connector Model PHD, 2 x 16-pole, B32B-PHDSS (straight)

(Series = 01810007505)
Contact Designation
1 GND
2 24V switched for Cassette 3
3 Cassette 3 contacted
4 I²C Clock
5 I²C Data
6 I²C Interrupt
7 Actuator switch-off (logic level "Disable_Actors")
8 5V switched for Cassette 3
9 GND
10 Module_Select for Cassette 3
11 VCC 5V
12 GND
13 DPS hopper 3
14 Safe door switch
15 Safe locking mechanism
16 GND
17 24V switched for Cassette 4
18 Cassette 4 contacted
19 I²C Clock
20 I²C Data
21 I²C Interrupt
22 Actuator switch-off (logic level "Disable_Actors")
23 5V switched for Cassette 4
24 GND
25 Module_Select for Cassette 4
26 VCC 5V
27 GND
28 DPS hopper 4
29 Safe door switch
30 Safe locking mechanism
31 NC
32 NC

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Appendix Pin assignments

X42 Cassettes 5 and 6

JST pin connector Model PHD, 2 x 17-pole, B34B-PHDSS (straight)

(Series = A3C40036263)
Contact Designation
1 GND
2 24V switched for Cassette 5
3 Cassette 5 contacted
4 I²C Clock
5 I²C Data
6 I²C Interrupt
7 Actuator switch-off (logic level "Disable_Actors")
8 5V switched for Cassette 5
9 GND
10 Module_Select for Cassette 5
11 VCC 5V
12 GND
13 DPS hopper 5
14 Safe door switch
15 Safe locking mechanism
16 GND
17 24V switched for Cassette 6
18 Cassette 6 contacted
19 I²C Clock
20 I²C Data
21 I²C Interrupt
22 Actuator switch-off (logic level "Disable_Actors")
23 5V switched for Cassette 6
24 GND
25 Module_Select for Cassette 6
26 VCC 5V
27 GND
28 DPS hopper 6
29 Safe door switch
30 Safe locking mechanism
31 NC
32 NC
33 NC
34 NC

01750214538 A Cash Media Dispenser Version 5 - Service Manual 7-35

Pin assignments Appendix

7-36 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Index
Device description 1-7
B Device Overview 2-1
Bundle reject CMD V5index 3-, Dispensing unit 2-83
3-12
E
C
EEPROM 2-7, 2-8, 2-8, 2-90
Cassette handling 2-91
CMD V5 Bundle rejectindex 3-, H
3-12
HW Inventory 1-9
CMD V5 controller
Connector arrangement 2-70 I
CMD V5 dispensing 3-17
Initial start-up 2-93
CMD V5 output transport
horizontal 3-, 3-2
vertical 3-3 M
CMD V5 Single rejectindex 3-10 Maintenance and service 6-1
CMD V5 Maintenance materials 6-6
Double dispensing unit with Manual (structure) 1-5
DDU 2-87
CMD-V5 controller 2-66 O
Component control 2-73
Operation 2-1
Components 2-65
Output transport 2-79
Connector arrangement
CMD V5 controller 2-70
P
Controller 2-66
CrypTA 1-12 Pin assignments 7-12

D R
D&S 1-13 Release lever
blocked 4-3
DDU 2-72
Removal/Installation of
Description of the components
Components
2-65

01750214538 A Cash Media Dispenser Version 5 - Service Manual II-1

 Index

Adjustment of the dispensing

unit 5-8
CMD controller 5-3
Dispensing units 5-5
Removal/Installation of
components
Stacker 5-4
Removal/Installation of
Components
Controller of the dispensing unit
5-9

S
Sensors 3-1
Shutter 2-80
Shutter Anti Cash Trapping 2-81
Single reject CMD V5 index 3-10
Stacker 2-76
Start-up 2-93
Structure of the manual 1-5

T
Technical data 7-1
Troubleshooting 4-1
Trusted computing / Safe channel
1-13

V
VBK shutter 2-82

II-2 Cash Media Dispenser Version 5 - Service Manual 01750214538 A

Notes

01750214538 A Cash Media Dispenser Version 5 - Service Manual

Published by
WINCOR NIXDORF International GmbH
D-33094 Paderborn

Order No.: 01750214538 A 2 GB