Mokoena
Mokoena
ABSTRACT
Isothermal calorimetry is a useful technique for studying the cement remain standardized for determining the setting times as a measure of
hydration process that measures the heat flow of cement paste during a cement paste’s consistency.
hydration. Standard cement properties, such as compressive strength, Development of internal heat stresses within concrete structures
setting times and compatibility can be derived from calorimetry is also dependent on the cement hydration and it has the potential
investigation. This becomes relevant in assisting with monitoring the to cause excessive cracking when not properly managed. One of the
strength development during construction activities and studying the contributing factors of the concrete’s heat evolution is the cement’s
thermal related behaviour of concrete structures. During this study, the fineness, with fineness being a measure of the cement’s overall
heat generated from the cement hydration reactions was investigated surface area and therefore indicative of the cement’s reactivity. This
of four different cement types, namely CEM II/B-V 32.5N, CEM relationship has been shown by researchers such as Goodwin [5] who
II/B-V 42.5N, CEM II/A-M (S-V) 42.5R and CEM I 52.5N. Correlations reported that the smaller cement particle sizes, i.e. less than 10 -15
between the calorimeter results and the (i) initial setting time and final μm are in fact, the most active. In addition, Goodwin [5] found typical
setting time; (ii) 28 day compressive strength and; (iii) fineness, were ranges of fineness values for Ordinary Portland Cement (OPC) and rapid
established for the cement types investigated. With the exception of hardening Portland cement to be 3000 - 3500 cm2/g and 4000 - 4500
early-day strength, the results indicated strong correlations between cm2/g respectively, indicating that rapid hardening cements have higher
the investigated parameters and the cement hydration curves. This fineness values compared to OPC.
was particularly the case for the setting time of the cements with an The 28 day compressive strength of concrete is one of the primary
R2 value of 0.82 and 0.89 for the initial and final setting times mechanical properties used for engineering design and is determined
respectively. in accordance with SANS 5863 [7]. Cement strength is determined
using an appropriate press for mortar specimens as per the national
Keywords: Isothermal Calorimetry, Cement Hydration, Cement Setting test method SANS 50196-1 [6] for measuring the early (2 or 7 day) and
Time, Cement Fineness, Cement Strength. 28 day compressive. These are widely accepted methods for concrete
and cement strength determination but it is still debated whether
1. INTRODUCTION such laboratory tests are truly representative of the in-situ concrete
Setting and strength development of concrete mixes are important properties. Researchers such as Indelicato [9] have argued that even
variables in the construction program of concrete structures. The cubes cast from the same batch of concrete do not necessarily represent
constructability of concrete structures can be highly dependent on the the in-situ concrete strength due to reasons such as the differences in
fresh properties of the concrete mix used, as this will inform various on- specimen size, geometry, compaction and curing conditions; compared
site activities such as formwork removal and surface texturing. In this to the concrete structure being represented. Although Indelicato [9] did
paper, the initial and final setting times, early and 28-day compressive acknowledge that the strength values obtained from testing laboratory
strengths and fineness of four South African cements will be assessed in cube specimens can coincide with in-situ strength values from time
relation to their respective heat of hydration curves from an isothermal to time. The findings prompted non-destructive test (NDT) methods
calorimeter. for condition assessments of concrete structures as well as concrete
Establishing the cement setting time and monitoring the early phase pavement rehabilitations as demonstrated by Al-Abbasi & Shalaby [10].
of strength development is valuable during the placement of concrete The above cement properties are all reliant on the cementitious
as it provides an indication of the optimum time for activities such as hydration reactions and can therefore be inferred using analytical
saw-cutting. Depending on the ambient climatic conditions, this can be techniques that quantify these reactions. This paper presents an
between 4 – 18 hours after placement but it is typically recommended investigation carried out using an isothermal calorimeter for determining
to be completed within 24 hours [1]. the relationships between the heat output from cement reactions and
Currently, the South African standard test method for determining the three cement properties indicated above, namely, setting time,
the setting time requires the use of a Vicat apparatus and makes a fineness and strength.
mechanical determination of the initial and final set for a given cement
paste SANS 50196-3, [7]. There has been extensive research done to 2. BACKGROUND
explain the heat rate evolution in relation to the setting time of cement Differential Thermal Analysis (DTA) is described as a testing technique
pastes [2, 3, 4]. However, empirical test methods such as the Vicat test that is used to measure the phase changes of materials by means of
temperature measurements as a sample is other researchers have investigated the heat 2.1 Cement heat evolution
subjected to constant heating or cooling [11]. of hydration using calorimetry techniques for The four major compounds of OPC, namely
The technique is therefore useful in studying their unique investigation. C3S, C2S, C3A and C4AF combine with
and understanding the physical and chemical A report by Acker [19] on the contribution water during hydration to form the various
changes in materials due to changes in of the physical and mechanical properties of cementitious products. The cement hydration
temperature. The output graphs from DTA concrete on its mechanical behavior found process and can be described as consisting
analyses can be used to distinguish between that the two major influencing processes of five stages as shown in Figure 1. The first
endothermic and exothermic relationships. were (i) the heat of hydration resulting from stage is initiated when the cement is mixed
The use of DTA techniques can be the cementitious reactions and (ii) the natural with water. During the second/dormant
dated back to Le Chatelier [12] who set up drying of concrete elements. This given stage, the paste is plastic and workable.
an experiment to automatically record the that these two phenomena caused major The transition between dormant and setting
heating curve of the clays on a photographic mechanical effects related to the internal stages is defined as the initial set. During the
plate in order to investigate the material’s stresses and strains on various structural setting stage, the paste is typically stiff and
phase change relationship. This was elements. unworkable. The transition between setting
followed by other scientists who modified According to Lootens & Bentz [20], and hardening stages is defined as the final
different aspects of how the temperature previous research has demonstrated the set, after which, the paste is a rigid solid that
measurements were recorded from the sample linear relationship between the compressive gains strength with time [3].
and reference material such as Boersma [13], strengths of mortar specimens from 1-day South African standards do not require
which subsequently led to the development and beyond. The research explored this testing for the heat of hydration of cements
of the Differential Scanning Calorimetry relationship through the use of ultrasonic unless the cement is identified as a Low
(DSC) which measures the heat flux output as reflection and calorimetry on specimens for up Heat Common Cements (LH). The solution
opposed to temperature. to 3 days. From the investigation, it was found calorimetry method or the semi-adiabatic
Isothermal (conduction) calorimetry is that ultrasonic reflection and calorimetry can method can be used to determine the heat of
used to monitor the heat development of be used to monitor the early (up to 8 hours) hydration which needs to be below a specified
hydrating cements and is considered to strength development of mortar and concrete. threshold of 270 J/g. Low heat cements are
be the most accurate method for cement It is well accepted that the heat of hydration ideal for large mass pour applications. In these
pastes and mortar samples in comparison of cement pastes can be related to certain applications, the generation of excessive heat
to adiabatic and semi-adiabatic calorimeters physical properties particularly, setting time that can cause large amounts of thermal
which are usually used for concrete samples and strength development during the early cracking is avoided.
[14]
. Research on the use of calorimetry for stages of hydration. However, little research Typically, isothermal calorimeters are used
cement and concrete applications began has been conducted on the correlation of the for cement testing while adiabatic/semi-
between 1923 and 1939 when Carlson [15] different phases within the hydration process adiabatic calorimeters are used for testing
used a conduction calorimeter to investigate to the physical properties of the cement paste concrete specimens.
the heat development of cement. and concrete specimens. This paper presents The equipment used and methodology
This sparked further research to gain a a study that investigated the correlations followed for the laboratory investigation
better understanding on the quantitative between the heat of hydration, setting times presented in this paper is described below.
and qualitative effects of various cement and compressive strengths of four South
constituents and additives on the heat of African cements.
hydration [16, 17].
Aschan [18] found that the hydration
reactions that characterize the hardening
process is a better method in establishing
the setting time of cement paste, mortar and
concrete in comparison to popular mechanical
methods. During the study, a copper-lead
electrode was used to establish the setting
time through distinct increases of potential
difference when the copper surface was
oxidized.
The cement industry saw significant
developments in conduction calorimetry with
the introduction of the Wexham calorimeter
in 1970 by J.A. Forrester and then the
Setaram heat flux calorimeter in 1990 which
allowed the in-situ mixing of cements and
recording of initial reactions. Subsequently,
$ 5 3
Figure 1: Phases of cement heat of hydration [4]
5 35 1 6
CONCRETE BETON 9
YCRETS TECHNICAL PAPER 1
4 hours later, CEM II 42.5N reached its second peak, this was then The average setting time plot in Figure 4 shows a decrease in initial
followed by CEM II 32.5N, approximately 3.4 hours later, which is also and final setting time based on the results as expected. The results also
the lowest strength cement. show that the setting times for CEM II 42.5R and CEM I 52.5N are
similar with only 2.5 minutes between the two initial setting times and
4.2 Results of other cement properties 1.25 minutes between the two final setting times.
Additional information of the respective cements was also provided As expected, the 28-day compressive strength results exhibit an
from the cement manufacturer. This included test results of (i) initial increase with an increase in cement strength class as seen in Figure 5. A
setting time; (ii) final setting time; (iii) fineness; (iv) early day compressive similar trend is observed for the 2-day strength for CEM II 42.5N, CEM
strength; and (v) 28 day compressive strength. The results for each II 42.5R and CEM I 52.5N. Due to the low compressive strength gain at
parameters are shown below in Figure 4 to Figure 6. 2 days, the 7-day strength is reported for CEM II 32.5N instead of 2-day
compressive strength results.
The fineness results in Figure 6 show the increase in fineness as the
cement classification increases except for the CEM I 52.5N which has
.*3*#, &33*.(!*-& *.#, &33*.(!*-&
the second lowest fineness value out of the investigated cements.
&33*.(!*-&-*.
#1,7#7/-01&22*5& 31&.(3)
&#+ *.&#+
#7/-01&22*5&231&.(3)
/-01&22*5& 31&.(3)
',46"(
#
8
64B?2
Figure 5: Plot of compressive strength based on average results.
.*3*#, &33*.(!*-&-*.
&#+ *.&#+
',46"(
8
Figure 6: Plot of fineness based on average results.
*.#, &33*.(!*-&-*.
64B?2
Figure 8: Correlation plot between heat flux peak and final
setting time.
CONCRETE BETON 11
YCRETS TECHNICAL PAPER 1
The relationship between the setting times and time of the second heat
&#+ *.&#+
flux peak is shown below in Figure 12 and Figure 13 where a strong
correlation is observed for both initial and final set.
',46"+(
8
&#+ *.&#+
!*-&/')',460&#+-*.
8
#1,7%#7/-01&22*5& 31&.(3)#
64B?2 64B?2
Figure 9: Correlation plot between heat flux peak and early day
compressive strength.
.*3*#, &33*.(!*-&-*.
!*-&/')',460&#+-*.
8
%#7/-01&22*5& 31&.(3)#
64B?2
Figure 10: Correlation plot between heat flux peak and 28 day
*.#, &33*.(!*-&-*.
compressive strength.
Figure 13: Correlation plot between time of heat flux peak
and final set.
&#+ *.&#+
much about the cement properties. Table 3 shows the summarised
R2 values for the second heat flux peak and the investigated properties.
It is observed from the results that there is strong correlation
between the heat flux peak, setting times and 28-day compressive
strength. Lower correlation was observed for fineness and no correlation
observed for early day strength. The parameter with high correlation are
noteworthy because it shows that the 28-day compressive strength can
*.&.&22$-(
in fact be inferred during the early stages of hydration. Even though
64B?2 Correlation plot between heat flux peak and fineness.
Figure 11: there is a strong correlation between the second heat flux peak and
the investigated properties, with the exception of early day strength
Table 2: Cement properties. and fineness, stronger correlation exists
2:2;A C2?.42;6A6.9 C2?.42 C2?.422.?9F C2?.42 C2?.42 between the time at which the second heat
(F=2 '2AA6;4(6:2 6;.9'2AA6;4 1.F .F 6;2;2@@ flux peak occurs and the corresponding
:6; (6:2:6; 0<:=?2@@6C2 0<:=?2@@6C2 0:4 setting times as shown in Figure 12 and
@A?2;4A5"%. @A?2;4A5 Figure 13, as opposed to the heat flux (W/
"%. kg). Given the strong correlation (where R2
# 1.F > 0.99), this demonstrates how the setting
# 1.F times can be determined by assessing the
& 1.F heat output curves from a calorimeter.
# 1.F
%.?.:2A2? &
;6A6.9@2A
6;.9@2A
.?9F1.F0<:=?2@@6C2@A?2;4A5
1.F0<:=?2@@6C2@A?2;4A5
6;2;2@@
5. CONCLUSIONS
An isothermal calorimeter was used in this study to investigate the
relationship between five different cement properties and the heat
evolution of four types of South African cements. The properties
THE WORLDWIDE
investigated were:
• Initial and final setting time;
PARTNER IN
• Early day (2 day or 7 day) and 28-day compressive strength and;
• Cement fineness.
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