Grundfos CM Pump Installation Manual
Grundfos CM Pump Installation Manual
CM
Installation and operating instructions
CM CM
Safety instructions
Quick guide
(all available languages)
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CM Self-priming CM
Service instructions
Quick guide
(all available languages)
http://net.grundfos.com/qr/i/98503799
http://net.grundfos.com/qr/i/99698874
English (GB)
Original installation and operating instructions 9.8 When startup is attempted, the pump
starts, but delivers no pressure or flow . . . . 18
Table of contents
9.9 The pump runs, but does not deliver the
1. General information . . . . . . . . . . . . . 5 rated flow . . . . . . . . . . . . . . . . . . . 18
1.1 Hazard statements . . . . . . . . . . . . . . 5 9.10 The pump runs backwards when
1.2 Notes . . . . . . . . . . . . . . . . . . . . . 5 switched off . . . . . . . . . . . . . . . . . . 18
9.11 The pump runs with reduced
2. Product introduction . . . . . . . . . . . . 6 performance. . . . . . . . . . . . . . . . . . 18
2.1 Applications . . . . . . . . . . . . . . . . . . 6
10. Technical data . . . . . . . . . . . . . . . . 19
2.2 Identification. . . . . . . . . . . . . . . . . . 6
10.1 Enclosure class . . . . . . . . . . . . . . . . 19
3. Receiving the product. . . . . . . . . . . . 7 10.2 Sound pressure level . . . . . . . . . . . . . 19
4. Mechanical installation . . . . . . . . . . . 7 10.3 Ambient temperature . . . . . . . . . . . . . 19
4.1 Installation of the pump . . . . . . . . . . . . 7 10.4 Maximum system pressure and
permissible liquid temperature . . . . . . . . 20
4.2 Pipes . . . . . . . . . . . . . . . . . . . . . 8
10.5 Minimum inlet pressure . . . . . . . . . . . . 20
4.3 Alternative connection positions . . . . . . . 9
10.6 Maximum inlet pressure . . . . . . . . . . . 20
4.4 Terminal box positions . . . . . . . . . . . . 9
4.5 Avoiding condensation in the motor . . . . . 9 11. Disposing of the product . . . . . . . . . . 21
5. Electrical connection . . . . . . . . . . . . 10 12. Document quality feedback . . . . . . . . 21
5.1 Power cable . . . . . . . . . . . . . . . . . . 10
5.2 Motor protection. . . . . . . . . . . . . . . . 10
5.3 Connection of wires in terminal box . . . . . 11
5.4 Frequency converter operation . . . . . . . . 11
7. Service . . . . . . . . . . . . . . . . . . . . 14
7.1 Contaminated products . . . . . . . . . . . . 14
7.2 Service documentation . . . . . . . . . . . . 14
4
English (GB)
1. General information A red or grey circle with a diagonal bar,
possibly with a black graphical symbol,
Read this document before you install the indicates that an action must not be taken
product. Installation and operation must or must be stopped.
comply with local regulations and accepted
codes of good practice.
If these instructions are not observed, it
may result in malfunction or damage to the
The use of this product requires equipment.
experience with and knowledge of the
product. Persons with reduced physical,
sensory or mental capabilities must not
use this product, unless they are under Tips and advice that make the work easier.
supervision or have been instructed in the
use of the product by a person responsible
for their safety. Children must not use or
play with this product.
DANGER
Indicates a hazardous situation which, if
not avoided, will result in death or serious
personal injury.
WARNING
Indicates a hazardous situation which, if
not avoided, could result in death or
serious personal injury.
CAUTION
Indicates a hazardous situation which, if
not avoided, could result in minor or
moderate personal injury.
SIGNAL WORD
Description of the hazard
Consequence of ignoring the warning
• Action to avoid the hazard.
1.2 Notes
The symbols and notes below may appear in
Grundfos installation and operating instructions,
safety instructions and service instructions.
5
English (GB)
6
English (GB)
Pos. Description 4. Mechanical installation
34 NEMA locked-rotor code Before installing the pump, check that the pump type
and parts are as ordered.
35 NEMA design class
37 CC122B mark CAUTION
Hot or cold surface
38 CE mark
Minor or moderate personal injury
39 cURus mark ‐ Make sure that no one can accidentally
come into contact with hot or cold
surfaces.
3. Receiving the product
The weight of the product is stated on the packaging.
4.1 Installation of the pump
CAUTION
Back injury Install the pump on a plane surface using the
Minor or moderate personal injury mounting holes in the motor base plate and a
minimum of four bolts. Tighten each of the four bolts
‐ Use lifting equipment which is
to a torque of 10 Nm.
approved for the weight of the product.
Install the pump so that air pockets are avoided in the
‐ Use a lifting method suitable for the pump housing and pipes.
weight of the product.
The below figure and table show the permissible
‐ Do not lift the product by lifting it in the pump positions.
packaging inlay.
‐ Wear personal protective equipment. 2 a
CAUTION 1 3
Crushing of limbs
Minor or moderate personal injury
‐ Avoid insecure stacking of the product.
6
TM056389
Pump positions
Pos. Description
a Up
b Floor
7
English (GB)
4.2 Pipes
We recommend that you fit isolating valves on either
side of the pump. It is thus not necessary to drain the
2
TM040358
system if the pump needs service.
If the pump is installed above the liquid level, a non-
return valve must be fitted in the inlet pipe below
the liquid level. See the figure about recommended
pipes for a self-priming pump in the section on pipe Inlet and outlet ports
connection (self-priming pumps).
Self-priming pumps
Pos. Description
We recommend an opening pressure of the non-
return valve which is lower than 0.05 bar. Otherwise, 1 Outlet port
the additional resistance will reduce the suction 2 Inlet port
capability of the pump.
If the pump is to be used for pumping rainwater or 4.2.2 Pipe connection (self-priming pumps)
well water, we recommend that you fit a filter to the
inlet of the inlet pipe. The pump must be installed correctly to ensure that it
can self-prime.
The pump must not be stressed by the pipes.
Take the following precautions:
Install the pipes according to the design requirements
given in EN ISO 13480-3:2012. Tolerances must See the figure below.
comply with EN ISO 13920:1996, class C. • The minimum height from the centre of the
The pipes must be correctly sized taking due account inlet port to the first tapping point (H1) must be
of the pump inlet pressure. observed. If a pressure manager is installed in
the system, H1 is the height from the centre of
Install the pipes so that air pockets are avoided,
especially on the inlet side of the pump. See the the pump inlet port to the pressure manager.
figure below. Minimum heights appear from the table below.
• The inlet pipe must be at least 0.5 metres below
the liquid level (H3).
Pipes
8
English (GB)
4.3 Alternative connection positions
The pump is available with various connection
positions on special request.
H1
TM038709
H1
Self-priming pumps
H2 These pumps are only available with the outlet port
pointing upwards, i.e. in the same direction as the
filling hole.
TM040357
Suction lift (H2) Minimum height (H1)
[m] [m]
4 0.2 Terminal box positions
5 0.35
6 0.5 4.5 Avoiding condensation in the motor
7 0.6 If the liquid temperature falls below the ambient
temperature, condensation may form in the motor
8 0.7 during standstill. Condensation can occur in moist
surroundings or areas with high humidity.
In such cases, use a motor suitable for condensing
environments such as an IPX5 motor available from
Grundfos.
Alternatively, open the bottom drain hole in the motor
flange by removing the plug. See the figure below.
This reduces the motor enclosure class to IPX5.
9
English (GB)
5. Electrical connection
Carry out the electrical connection according to local
regulations.
Check that the supply voltage and frequency
correspond to the values stated on the nameplate.
DANGER
TM063860
Electric shock
Death or serious personal injury
1
‐ Before starting any work on the
product, make sure that the power
Motor drain plug
supply has been switched off and that
it cannot be accidentally switched on.
Pos. Description ‐ The pump must be connected to an
external all-pole main switch according
1 Motor drain plug to local regulations.
‐ The product must be earthed and
The open drain hole helps prevent condensation in
protected against indirect contact in
the motor as it makes the motor self-venting and
accordance with local regulations.
allows water and humid air to escape.
When you install the pump outdoors, provide the ‐ Wires connected to supply terminals,
motor with a cover to avoid condensation (not must be separated from each other
supplied by Grundfos). and from the supply by reinforced
insulation.
Cable gland
The power cable must be installed through a cable
gland fitted to the terminal box in such a way that
the IP class of the motor remains intact. The cable
gland must be correctly sized so that it provides a
seal around the power cable which fulfils the IP class
of the motor, see motor nameplate.
10
English (GB)
motor protection is of the TP 211 type which reacts to 5.4 Frequency converter operation
both slow- and quick-rising temperatures. The motor
You can connect three-phase motors to a frequency
protection is automatically reset.
converter.
Three-phase motors up to 3 kW
Depending on the frequency converter type, this
These motors must be connected to a motor- may cause increased acoustic noise from the motor.
protective circuit breaker which can be manually Furthermore, it may cause the motor to be exposed to
reset. detrimental voltage peaks.
Set the motor-protective circuit breaker to maximum
1.15 times full-load current. MG 71- and MG 80-based motors have no
phase insulation 1) and must therefore be
Three-phase motors of 3 kW and up
protected against voltage peaks higher
Motors with the following supply voltages have built-in than 650 V (peak value) between the
thermistors (PTC): supply terminals.
• 3 × 200 V / 346 V, 50 Hz
The above disturbances, that is both increased
• 3 × 200-220 V / 346-380 V, 60 Hz
acoustic noise and detrimental voltage peaks, can
• 3 × 220-240 V / 380-415 V, 50 Hz. be eliminated by fitting an LC filter between the
Motors for other supply voltages must be connected frequency converter and the motor.
to a motor-protective circuit breaker as described for For further information, please contact the frequency
three-phase motors up to 3 kW. converter supplier or Grundfos.
The thermistors are designed according to DIN
44082. The motor protection is of the TP 211 Self-priming pumps
type which reacts to both slow- and quick-rising If the pump is connected to a frequency converter,
temperatures. operation at low speed may cause the internal
recirculation valve to open. This will result in a drop
5.3 Connection of wires in terminal box in pressure and flow.
Carry out the electrical connection as shown in the
diagram inside the terminal box cover.
If connected to a circuit protected by a fuse, use a
time-delay fuse with the product.
TM038781
Wiring diagram
1) MG 71- and MG 80-based motors with phase insulation are available on request.
11
English (GB)
TM038774
Related information
4.5 Avoiding condensation in the motor 2
CAUTION
Hot or cold liquid If it is difficult for the pump to build up
Minor or moderate personal injury pressure, it may be necessary to repeat
steps 1 to 6.
‐ Wear personal protective equipment.
‐ Pay attention to the direction of the
vent hole when you fill the pump with 6.2 Self-priming pumps
liquid and vent it.
‐ Make sure that no persons are hurt by Do not start the pump until it has been
the escaping liquid. filled with liquid.
12
English (GB)
3. Open a tap close to the pump so that air can 6.3 Checking the direction of rotation
escape.
The description below applies to three-phase motors
4. Remove the filling plug in the pump. See the only.
figure below. The motor fan cover has an installation indicator. See
the figure below. Based on the motor cooling air, it
5. If a filling plug has been installed in the outlet indicates the direction of rotation of the motor.
pipe, remove this plug and use this hole for filling.
Before you start the motor for the first time or if
Otherwise, use the filling hole in the pump.
the position of the installation indicator has been
6. Fill the pump housing and the inlet pipe changed, check that the installation indicator is
completely with liquid until a steady stream of working properly for instance by moving the indicator
liquid runs out of the filling hole. field with a finger.
To determine whether the direction of rotation is
7. Fit and tighten the filling plug(s). correct or wrong, compare the indication with the
8. Start the pump and wait until liquid is pumped. If table below.
you have used the filling hole in the pump, it may
be necessary to repeat steps 1 to 8 to ensure that Indicator field Direction of rotation
the pump is completely filled with liquid.
Black Correct
If connected to a frequency converter, 2)
White/reflecting Wrong
the pump must run at maximum speed
(3450 min-1) during startup. 2) To reverse the direction of rotation, switch off the power
supply and interchange any two of the incoming supply
9. If the pump does not operate properly after wires.
several start attempts, see the section on fault
finding the product.
1
TM040360
TM058169
2
Installation indicator
Position of filling holes and drain hole
Pos. Description
Pos. Description 1 Indicator field
1 Filling hole
You can place the indicator in various positions on the
2 Drain hole
motor, but do not place it between the cooling fins
close to the screws that hold the fan cover.
The pump is allowed to run for 5 minutes The correct direction of rotation is also shown by
to attempt to suck liquid. If the pump does arrows on the motor fan cover.
not build up pressure and flow, repeat
steps 1 to 8.
Related information
4.2.2 Pipe connection (self-priming pumps)
9. Fault finding the product
13
English (GB)
CAUTION
Back injury
Minor or moderate personal injury
‐ Use lifting equipment which is
approved for the weight of the product.
‐ Use a lifting method suitable for the
weight of the product.
‐ Wear personal protective equipment.
Related information
6. Starting up the product
14
English (GB)
8. Taking the product out of operation 9. Fault finding the product
8.1 Cleaning DANGER
Electric shock
Prior to a long period of inactivity, flush the pump with
Death or serious personal injury
clean water to prevent corrosion and deposits in the
pump. ‐ Before starting any work on the
product, make sure that the power
Use acetic acid to remove possible lime deposits from
supply has been switched off and that
the pump.
it cannot be accidentally switched on.
8.2 Frost protection
WARNING
Pumps which are not being used during periods of Corrosive liquids
frost must be drained to avoid damage. Death or serious personal injury
Remove the filling and drain plugs from the ‐ Wear personal protective equipment.
pump. See the figure about position of filling and
drain hole in the section on liquid filling. WARNING
Do not refit the plugs until the pump is taken into Toxic liquids
operation again. Death or serious personal injury
‐ Wear personal protective equipment.
Related information
6.1.1 Liquid filling
CAUTION
8.3 Taking the product permanently out of
Hot or cold liquid
operation Minor or moderate personal injury
Observe the following if the pump is to be ‐ Wear personal protective equipment.
permanently taken out of operation and removed from
the pipe system.
WARNING CAUTION
Corrosive liquids Back injury
Death or serious personal injury Minor or moderate personal injury
‐ Wear personal protective equipment. ‐ Use lifting equipment which is
approved for the weight of the product.
WARNING
Toxic liquids ‐ Use a lifting method suitable for the
Death or serious personal injury weight of the product.
‐ Wear personal protective equipment. ‐ Wear personal protective equipment.
CAUTION
Hot or cold liquid
Minor or moderate personal injury
‐ Wear personal protective equipment.
CAUTION
Back injury
Minor or moderate personal injury
‐ Use lifting equipment which is
approved for the weight of the product.
‐ Use a lifting method suitable for the
weight of the product.
‐ Wear personal protective equipment.
15
English (GB)
9.2 Motor-protective circuit breaker has tripped (trips immediately when power supply is
switched on)
Cause Remedy
Contacts of the motor-protective circuit breaker or Replace the contacts of the motor-protective circuit
magnet coil are defective. breaker, the magnet coil or the entire motor-protective
circuit breaker.
Cable connection is loose or faulty. Check cables and cable connections for defects, and
replace the fuses.
Motor winding is defective. Repair or replace the motor.
The pump is mechanically blocked. Switch off the power supply, and clean or repair the
pump.
The setting of the motor-protective circuit breaker is Set the motor-protective circuit breaker according to the
too low. rated current of the motor (I1/1).
See the nameplate.
16
English (GB)
9.4 The motor-protective circuit breaker has not tripped, but the pump is inadvertently out
of operation
Cause Remedy
Supply failure. • Switch on the switch.
• Check cables and cable connections for defects and
loose connections.
Motor protection has tripped. • Replace the contacts of the motor-protective circuit
breaker, the magnet coil or the entire motor-
protective circuit breaker.
• Check cables and cable connections for defects,
and replace the fuses.
• Repair or replace the motor.
• Switch off the power supply, and clean or repair the
pump.
• Set the motor-protective circuit breaker according
to the rated current of the motor (I1/1). See the
nameplate.
Control-current circuit is defective. Repair or replace the control-current circuit.
The pump is mechanically blocked. Switch off the power supply, and clean or repair the
pump.
Cause Remedy
The differential pressure across the pump is too low. Close the tap gradually until the outlet pressure is stable
and the noise has ceased.
17
English (GB)
9.8 When startup is attempted, the pump starts, but delivers no pressure or flow
Self-priming pumps only:
Cause Remedy
Liquid column above non-return valve in the outlet Empty the outlet pipe. Make sure that the non-return
pipe prevents the pump from self-priming. valve does not hold back liquid in the outlet pipe.
Repeat the startup procedure in the section on pipe
connection (self-priming pumps).
Inlet pipe draws in air. Make sure that the inlet pipe is airtight from pump to
liquid level. Repeat the startup procedure in the section
on pipe connection (self-priming pumps) .
Related information
4.2.2 Pipe connection (self-priming pumps)
9.9 The pump runs, but does not deliver the rated flow
Self-priming pumps only:
Cause Remedy
The internal valve did not close. Close the tap gradually until a sudden rise in pressure
or flow rate can be seen. Then open the tap gradually
until you reach the required flow rate.
Cause Remedy
Wrong direction of rotation. Three-phase pumps only:
Switch off the power supply with the external circuit
breaker, and interchange two phases in the pump
terminal box. Also, see the section on checking the
direction of rotation.
Pump inlet pressure is too low. Check for proper inlet conditions.
Inlet pipe is partly blocked by impurities. Remove and clean the inlet pipe.
Leakage in the inlet pipe. Remove and repair the inlet pipe.
Air in the inlet pipe or pump. Vent the inlet pipe or pump.
Check for proper inlet conditions.
Related information
6.3 Checking the direction of rotation
18
English (GB)
10. Technical data
10.1 Enclosure class
• IP55 (standard)
• IPx5 (with motor drain plug removed).
Self-priming pumps:
The liquid temperature must not exceed 60
°C (140 °F).
Maximum ambient
Liquid temperature
temperature
55 °C (131 °F) 3) 90 °C (194 °F) 3) 4)
P2
[%]
100
90
80
70
60
TM057630
50
20 25 30 35 40 45 50 55 60 65 70 75 80
t [°C]
19
English (GB)
5) Maximum system
Material variant Shaft seal Permissible liquid temperature
pressure
-20 to 40 °C (-4 to 104 °F) 10 bar (145 psi)
Cast iron AVBx
41 to 90 °C (105.8 to 194 °F) 6 bar (87 psi)
(EN-GJL-200)
AQQx -20 to 90 °C (-4 to 194 °F) 10 bar (145 psi)
-20 to 40 °C (-4 to 104 °F) 10 bar (145 psi)
AVBx
Stainless steel 41 to 90 °C (105.8 to 194 °F) 6 bar (87 psi)
(EN 1.4301 / AISI 304) -20 6) to 90 °C (-4 to 194 °F) 16 bar (232 psi)
AQQx
91 to 120 °C 7) (195.8 to 248 °F) 10 bar (145 psi)
-20 to 40 °C (-4 to 104 °F) 10 bar (145 psi)
AVBx
Stainless steel 41 to 90 °C (105.8 to 194 °F) 6 bar (87 psi)
(EN 1.4401 / AISI 316) -20 6) to 90 °C (-4 to 194 °F) 16 bar (232 psi)
AQQx
91 to 120 °C 7) (195.8 to 248 °F) 10 bar (145 psi)
5) At liquid temperatures below 0 °C (32 °F), higher motor outputs may be needed due to increased viscosity, for instance if you
have added glycol to the water.
6) CM pumps for pumping liquids at temperatures below -20 °C (-4 °F) are available on request. Please contact Grundfos.
7) 120 °C (248 °F) applies only if the pump has an AQQE shaft seal.
20
English (GB)
11. Disposing of the product
This product or parts of it must be disposed of in an
environmentally sound way.
1. Use the public or private waste collection service.
21
Appendix A
Appendix A
A.1. Appendix
Type 1 Tliq,max 7 o
C 7 F
o
11 3 11 11 3 11
Q nom Q nom
60 Hz
50 Hz
m /h GPM m /h GPM
TM056388
H nom 12 m 12 PSI H nom 12 m 12 PSI
H max 13 m 13 PSI H max 13 m 13 PSI
TM087928
1 2 3
22
Country of origin
6 ~ MOT Type 11 Env 15 Model 19 - 20 - 21
IEC 60034
5 Hz U 10 V 13 Hz U 23 V
P2 4 kW 7 hp I 1/1 9 A P2 14 kW 16 hp I 1/1 24 A 37 39
cosΦ 3 I max 8 A PF 17 I max 25 A
TM063826
22
Appendix A
NP S H
[m]
7 CM 1
6 60Hz
5
50Hz
4
TM040458
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q[m³/h]
NP S H
[m]
8 CM 3
7
60Hz
6
5 50Hz
4
3
2
1
0
TM040459
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.0 5.0 Q[m³/h]
23
Appendix A
NP S H
[m]
9 CM 5
8
60 Hz
7
6
50 Hz
5
4
3
2
1
TM040460
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 Q[m³/h]
NP S H
[m]
16 CM 10
14 60 Hz
12
10 50 Hz
8
6
4
2
0
TM040461
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Q[m³/h]
24
Appendix A
NP S H
[m]
14 CM 15
12 60 Hz
10
50 Hz
8
TM040462
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 Q[m³/h]
NP S H
[m]
20 CM 25
18
16 60 Hz
14
12 50 Hz
10
8
6
4
2 TM040463
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Q[m³/h]
25
Appendix A
tm Hv
(°C) (m)
150 45
40
140 35
30
130
25
120 20
110 15
12
100 10
8,0
90
6,0
80 5,0
4,0
70 3,0
60 2,0
1,5
50
1,0
40 0,8
0,6
30 0,4
0,3
20
0,2
10
0,1
TM003037
Vapour pressure
26
95121197
ECM: 1402477
www.grundfos.com
09.2024
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