Mini Project - 2

on
Textile Industry

Submitted for the Partial Fulfillment towards the awards of the Degree

in Master of Business Administration (MBA)

Of
Dr. A.P.J. Abdul Kalam Technical University, Lucknow
By
AAKASH BHATT
22MBA-CTM-J001
Under the guidance of
Dr. Narendra Singh
Assistant Professor
Faculty member

At

GL Bajaj College of Technology and Management

Greater Noida
Session 2022-23

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 G. L. BAJAJ
COLLEGE OF TECHNOLOGY & MANAGEMENT

Approved by A.I.C.T.E. & affiliated to Dr. A.P.J.bdul Kalam

Technical University

Date:

CERTIFICATE

This is to certify that AAKASH BHATT has undertaken this Mini Project-2 titled “Textile Industry”
for the partial fulfillment of the award of Master of Business Administration degree from Dr. A P J
Abdul Kalam Technical University, Lucknow (U. P.), India.
I wish him/ her all the best for his/her bright future ahead.

Project Supervisor
Department of Management
Studies

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 DECLARATION

The mini project on “Textile Industry." has been undertaken as a partial fulfillment of the
requirement for the award of the degree of Master of Business Administration of Dr. APJ
AKTU, Lucknow. I hereby declare that this mini Project is my original work and the
analysis and findings are for academic purposes only. This mini project has not been
submitted by the any student earlier to any other institution/ university.

AAKASH BHATT

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 ACKNOWLEDGEMENT

This project is the outcome of sincere efforts, hard work and constant guidance of
not only me but a number of individuals. First and foremost, I would like to thank
G. L. BAJAJ COLLEGE of TECHNOLOGY & MANAGEMENT for giving
me the platform to work with such a prestigious company in the financial sector. I
am thankful to my faculty guide Dr. Narendra Singh for providing me help and
support throughout the Project Report period.

I owe a debt of gratitude to my faculty guide who not only gave me valuable inputs
about the industry but was a continuous source of inspiration during these months,
without which this Project was never such a great success.

Last but not the least I would like to thank all my faculty members, friends and
family members who have helped me directly or indirectly in the completion of the
project.

AAKASH BHATT

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Study of Organization
This sectoral report has been prepared in the framework of the ‘Advanced Technologies for textile
Industry’(ATI) project, initiated by the European Commission’s Directorate General for Internal Market,
Industry, Entrepreneurship and SMEs and the Executive Agency for Small and Medium- sized Enterprises.

It analyses trends in the generation and uptake of advanced technologies, related entrepreneurial activities
and skills needs in the textiles sector. It interprets data from a list of data sources compiled to monitor
advanced technologies and their applications in industry across Europe and key competitor economies.

The starting point of this analysis has been sixteen advanced technologies that are a priority for European
industrial policy and that enable process, product and service innovation throughout the economy and
hence foster industrial modernisation. Advanced technologies are defined as recent or future technologies
that are expected to substantially alter the business and social environment and include Advanced
Materials, Advanced Manufacturing, Artificial Intelligence, augmented and virtual reality, Big Data, Block
chain, Cloud technologies, connectivity, Industrial Biotechnology, Internet of Things, micro and Nano
electronics, mobility, Nanotechnology, Photonics, Robotics, security. The relevance of these specific

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 technologies in the textile industry has been explored through patent analysis and data on private equity
investments, skills and technology uptake.

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 Objective of the Project

 To study the latest technology of Textile Industry

 To study the current position of textile industry.
 To study the current market landscape, growth areas, opportunities and challenges.
 To meets the objectives of documenting and analysing the opportunities and challenges
of the Indian technical textile industry.
 To study the impact of new technology on production process, product development and
sustainability

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 TABLE OF CONTENTS
S NO. CONTENTS PAGE 1

01 INTRODUCTION…………………………………………………

02 BUSINESS OBJECTIVE………………………………………….

03 MISSION, VISION AND OBJECTIVES…………………………

04 DIRECTOR OF TEXTILE INDUSTRY IN INDIA……………..

05 HISTORY OF TEXTILE INDUSTRY IN INDIA……………….

06 SWOT ANALYSIS ………………………………………………

07 TECHNOLOGY USE IN TEXTILE INDUSTRY……………….

08 CHALLENGES TO THE TEXTILE INDUSTRY……………..

09 LIMITATIONS…………………………………………………………

10 CONCLUSION ……………………………………………………..

11 BIBLIOGRAPHY………………………….

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 INTRODUCTION

The textile industry is primarily concerned with the design, production and distribution of yarn,
cloth and clothing. The raw material may be natural, or synthetic using products of the chemical
industry. India’s textiles sector is one of the oldest industries in the Indian economy, dating back
to several centuries. The textile industry in India traditionally, after agriculture, is the only
industry that has generated huge employment for both skilled and unskilled labour in textiles.
The textile industry continues to be the second-largest employment generating sector in India. It
offers direct employment to over 35 million in the country. Indian Textile Industry occupies a
very important place in the economic life of India.

The Indian textile industry is one of the largest in the world with a massive raw material and
textiles manufacturing base. Our economy is largely dependent on the textile manufacturing and
trade in addition to other major industries. About 27% of the foreign exchange earnings are on
account of export of textiles and clothing alone. The textiles and clothing sector contributes
about 14% to the industrial production and 3% to the gross domestic product of the country.
Around 8% of the total excise revenue collection is contributed by the textile industry. So much
so, the textile industry accounts for as large as 21% of the total employment generated in the
economy. Around 35 million people are directly employed in the textile manufacturing activities.
Indirect employment including the manpower engaged in agriculturally based raw-material

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 production like cotton and

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 related trade and handling could be stated to be around another 60 million. The industry is
extremely varied, with hand-spun and hand-woven textiles sectors at one end of the spectrum,
while the capital-intensive sophisticated mills sector on the other end. The decentralised power
looms/ hosiery and knitting sector forms the largest component in the textiles sector. The close
linkage of textiles industry to agriculture (for raw materials such as cotton) and the ancient
culture and traditions of the country in terms of textiles makes it unique in comparison to other
industries in the country. India’s textiles industry has a capacity to produce wide variety of
products suitable for different market segments, both within India and across the world.

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 BUSINESS OVERVIEW

The Indian textile industry is set for strong growth, buoyed by strong domestic consumption as
well as export demand. The most significant change in the Indian textiles industry has been the
advent of man-made fibres (MMF). India has successfully placed its innovative range of MMF
textiles in almost all the countries across the globe. The market value of India’s textile market as
was around USD 164 billion, which is expected to touch USD 284 billion in value by 2020,
growing at a CAGR of 13.58%. 70% of which is domestic consumption while exports constitute
the rest 30%. Domestic home textiles market will grow at 12% CAGR to reach a level of USD
15 billion in 2025 While, the technical textiles market is expected to grow by 13% CAGR over
the same period to reach a level of USD 45 billion.

In terms of global ranking, India is ranked 2nd in textile export with 6% share and 5th in apparel
export with a 4% share. Overall, India holds the second position with a 5% share of global
exports. The domestic apparel & textile industry in India contributes approx. 2% to the country’s
GDP, 7% of industry output in value terms. The share textile, apparel and handicrafts in
India’s total exports was 11.4% in 2020-21. India stands as the 3rd largest exporter of Textiles &
Apparel in the world. India is one of the largest producers of cotton and jute in the world. India is
also the 2nd largest producer of silk in the world and 95% of the world’s hand-woven fabric
comes from India. The Indian technical textiles segment is estimated at $16 Bn, approximately
6% of the global market. The textiles and apparel industry in India is the 2nd largest employer in
the country providing direct employment to 45 Mn people and 100 Mn people in allied
industries.

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 India has also become the second-largest manufacturer of PPE in the world. More than 600
companies in India are certified to produce PPEs today, whose global market worth is expected
to be over $92.5 Bn by 2025, up from $52.7 Bn in 2019.Textile industry to reach $250 billion
business size by 2025.The domestic apparel & textile industry in India contributed to 2.3% to the
country’s GDP, 7% of industry output in value terms .India has a share of 5% of the global trade
in textiles and apparel.The export of cotton Textiles was $ 17.2 Bn with 39% share registering a
growth of 54% and 67% during 2021-22 over FY 2020-21 and FY 2019-20, respectively.

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 MISSION, VISSION AND OBJECTIVE:-

MISSION :
This mini project aims to explore the various technologies used in the textile industry and their
impact on production processes, product development, and sustainability. It provides an overview
of the key technological advancements that have revolutionized the textile industry, such as
automation, robotics, digitalization, and smart textiles. Additionally, it examines the benefits and
challenges associated with the adoption of these technologies and highlights their role in
improving efficiency, quality, and sustainability in the industry.

VISION

To be a profitable company offering sustainable clothing solution through product innovation,

design and deliver superior value to all the stakeholders.

OBJECTIVES

1) Objectives establish the goals and the aims of the business and determine the shape of
future events. Objectives are the way of achieving motives for profit of social service.
2) Increasing Productivity of workforce.
3) To introduce new products and create new markets.
4) Customer service and customer satisfaction.
5) Improving work culture among the employees.
6) Capitalizing on company strength and use of corporate assets.
7) Continuous innovation.
8) To provide growth rate of about 10% p.a.
9) Improve the advertising effectiveness.

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 DIRECTORS OF TEXTILE MINISTRY

NAME DESIGNATION

SHRI PIYUSH GOEL MINISTER OF TEXTILE

SMT. DARSHANA MINISTER OF STATE OF TEXTILE

SMT. RACHNA SECRETARY

SHRI ROHIT SHAH AS & FA

SHRI SHASHI RANJAN KUMAR ADDITIONAL SECRETARY

SMT. SHOBHA TRADE ADVISOR

SHRI PURNESH GURURANI DIRECTOR

SHRI ANIL KUMAR DIRECTOR

SHRI PANKAJ KUMAR SINGH DIRECTOR

SHRI RAVI SHANKER SHUKLA DIRECTOR

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 History of Textile Industry in India: How Indian Textile sector has evolved over
the years?
Textile industry of India has a glorious past and the history can be traced all the way back to 3500 BC, in the
Indus Valley civilization. The Indian textile industry is one of the largest in the World and is credited for
creating some of the finest textiles in black and white silk, cotton, wool and angora.

The history of textile industry in India dates back to over 5000 years ago. While historically it
has been a prominent part of the economic activities in ancient and medieval India, the modern
Indian textile industry was established only in the early 19th century by the British companies.

While India being a piece of land considered as sacred by many, has its origin story associated to
the land, which is pride among all its people. The Indian textile industry is indeed an interesting
one. The industry had a humble beginning, with a single spinning wheel used in homes during
the mid 1800s. With the use of this wheel combined with manual labor power came the boom of
textiles in India.

The textile industry has been around for thousands of years and grown to become one of the
most important industries in the country. The early days of the Indian textile industry were all
about cotton and dhurries, with the last 150 years or so seeing a rapid diversification and
development through the use of machinery, better production skills, and other processing
technologies.The textile industry has been one of the driving factors in shaping the economy,
society, and culture of India. This has allowed growth in the field to be immense. The Textile
Industry in India started from the time period from 1750 – 1850 and there was a great revolution
in it.

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Achievements of Textile Sector

 Presence of world class infrastructure India’s production is centered on cotton products,

which reduces its chances to take China’s current position as the world leader in textile
manufacturing.
 In order to increase the production of raw materials in the country, Government is
implementing various policy initiatives and schemes.
 Government implements various schemes to promote production of all the raw materials
for textile industry which includes promotion of R&D, technology upgradation , skill
upgradation, infrastructure support towards rearing sheds, testing labs, etc.
 PRODUCTS IN TEXTILE INDUSTRY

The establishments in these industries produce a variety of goods, some of which are sold to the
consumer, while others are sold as inputs to the manufacture of other products. Natural and
synthetic fibers are used to produce threads and yarns—which may be woven, knitted, or pressed
Or otherwise bonded into fabrics—as well as rope, cordage, and twine. Coatings and finishes are
applied to the fabrics to enhance the decorative patterns woven into the fabric, or to make the
fabric more durable, stain-resistant, or have other properties. Fabrics are used to make many
products, including awnings, tents, carpets and rugs, as well as a variety of linens—curtains,
tablecloths, towels, and sheets. However, the principal use of fabrics is to make apparel.
Establishments in the apparel manufacturing industry produce many knitted clothing products,
such as hosiery and socks, shirts, sweaters, and underwear. They also produce many cut-and-sew
clothing items like dresses, suits, shirts, and trousers.
 SWOT ANALYSIS

STRENGTHS
Strengths are a key part of this textile industry swot analysis. This will help one to pinpoint the
strong points of their business. This will most definitely result in the improvement of the
business. Some of the strengths of the textile industry Swot analysis are enlisted below:

 Flexible Labor Market: This sector in particular needs an abundance of manpower.

However, in Asia, the price of labor is very low. The labor rates in the textile industry
(compiled by Warner International) show that the average hourly wage rates for
Bangladesh, India, Pakistan, and Sri Lanka were respectively 0.23, 0.56, 0.49, and 0.39
USD.

 Worldwide Demand: Clothing articles are one of the basic human needs. Everyone
wants to have a good quality product for a lower price. That’s where the textile industries
come in. They offer decent clothes for a reasonable price. This is the main reason, they
get man buyers.

 Involved Industries Increasing: In modern society, many support industries are

growing. These industries form a relationship of mutualism with the textile industry. Both
parties are dependent on each other. These industries are dyeing, finishing, embroidery,
printing, etc.

 Strong backward linkage facilities: This industry possesses strong backward linkage
facilities. This has proven to be a great asset on multiple occasions. This causes this
sector to improve more in its own way. Also, it provides the industry with some much-
needed support.

 Presence of economic zones: An economic zone is a type of facility that ensures that the
buyer gets to buy many products with the least tax possible. This encourages buyers to
buy more from this industry. This, as a result, allows the textile SWOT industry to make
more sales and earn many profits.
WEAKNESS

This part of the textile industry swot analysis will solely focus on the weaknesses of this sector.
These points are the ones that hold back this industry’s overall growth. These are enlisted below:

 Knitted garments manufacturing has remained as an extremely fragmented industry.

Global players would prefer to source their entire requirement from two or three vendors
and the Indian garment units find it difficult to meet the capacity requirements.
 Labor force giving low productivity as compared to other competing countries.

 Lack of modern machinery: Technology obsolescence despite measures such as TUFS

 Unable to go with the flow: Once a steady line of the production system is in place, it is
very hard to suddenly change it to accommodate any new type of clothing article. As a
result, it lacks product diversification. It also has a very short lead time which is not good
for this line of work. It holds back the whole industry.

 Lack of forecasting: Lack of forecasting is the main cause of production setbacks. If an

industry is unable to provide a good forecast, it often causes major issues in the
marketing sector. The quantity available does not match the assumed quantity.

 Depending on some specific buyers: Dependency on a few particular buyers can be the
downfall of this industry. Many of the farmhouses depend on a few of their known
customers for their sales. They do not get many new buyers most of the time and this
causes their sales rate to pummel once any of these buyers drop out or change their
choice of farmhouses.

 Higher bank interest and insurance policy: This industry has to face a lot of unfair
treatment. Especially when it comes to banks and insurance companies. Banks require a
high interest while taking loans, which is illogical. Many insurance companies, if not all,
have high-priced insurance policies with partial conditions. The industry has to suffer for
this.
OPPORTUNITIES
A textile industry swot analysis offers the best possible opportunities for the textile industry. This
will clearly show which part of the sector could be so much better with a little push. Let’s take a
look at them:

 Buyer attention to the Asian market: Many international buyers are more interested in
the Asian section of the market. This may be a golden opportunity for Asian industries to
take the market by storm. It will also be a huge turning point for this industry in general.

 Open costing facility for the international buyer: Many international customers find
their interest in this field being renewed by the open costing facility. This gives them a
huge advantage to draw more buyers in.

 Government and non-government training programs: There are a lot of people who
work in this field. Even though they have curiosity, they often lack the skills that are
needed. So, these government and non-government training programs can help them to
enhance their skill set. This provides the chance for improvement in this sector.

 Buyer initiatives for productivity: In this field, many times buyers take responsibility to
initiate the push for productivity. This shows that the buyers are actually interested in the
said products. So, this gives a huge boost to morale.
THREATS
Textile SWOT analysis threats can come from other competitors, manufacturers, and from world
economics.The textile sector may face threats from other industries, such as those that
manufacture synthetic materials, from consumer demand changes, price swings for raw
materials, trade restrictions, and shifts in consumer preferences.. The textile industry also needs
to be aware of possible supply chains disruptions like pandemics, natural disasters, and labor
disputes.

 E-shops and on-demand shops: There are many e-shops and on-demand shops that are
mushrooming their way into the market. Now, the market actually has some Internal
competition going on. So, these new shops often end up stealing a lot of customers away
from the industry.

 High making cost: The making cost for this industry is quite high and very hard to
achieve. So this makes having profit very hard.

 Freight on board cost: The seller often has to take responsibility for goods, freight, and
marine insurance. This is a convenient system no doubt. But if an accident happens the
loss is very hard to deal with. This will majorly impact its earnings of it.

 Political and environmental crisis: Countries that have a troublesome political

environment have fewer buyers than those that don’t have them. Environmental issues
can also influence the flow of buyers in a country.
 TECHNOLOGY USED IN TEXTILE
INDUSTRY

The increased request for quality products has resulted in automation and AI being used by the
textile industry to reduce labor and manufacturing costs and to deliver items according to our
customers' demands. The rise of new technologies, like AI and the Internet of Things (IoT), has
changed the textile business, which once was labor-intensive. In most textile industries,
computerized machines are now available, and the production of specific designs on a large scale
is significantly more efficient than that of people.

A. AI in the Textile Industry

The whole of AI's production process and business management is being reshaped by textile
makers. AI can access and collect historical and operational information in real-time and provide
an insight that can enhance operational efficiency. It is easier to alter processes to increase the
capacity of human workers if you have a clear view of your operations.

1. Yarn Manufacturing
During each phase, the production process was entirely revolutionized by the use of AI from
blow room to carding, drawing, lap formation, combing, speed framework, ring spinning,
winding, packing, and conditioning. All required production parameters with little human
participation are determined by AI-Based control panels.
This has not only strengthened the process but has also enhanced cost-reducing and quality.
 2. Inspection of fabric patterns
The artificial neural network (ANN) technology makes it easier to spot defects in models like
weaving and knitting. A view-based inspection that is AI-enabled can reduce human mistakes
and hence improve efficiency. Cognex ViDi is an example of an AI technology that can
automatically examine fabric patterning, for instance, invented by Cognex Corp.

3. Color management
Data color was widely utilized for color management to validate that the original color design is
consistent with the completed textile color. Datacolor proposes to take into consideration its AI
function the historical data from visual evaluation outcomes of human operators and to generate
tolerances that in turn lead to contributive inspections that are closely matched to the visual
inspection samples. Colored dyers, liquid pigments, dough, and media are contained in the Data
Color System dispenser.
 4. Fabric grading
In textile manufacturing, machine learning has made it possible to grade fabrics more
objectively and to produce more consistent outcomes. AI benefits from the fine, solid, and staple
fiber lengths, accurately determined using an artificial neural network.

5. Pattern making
Model cutting and design making is an essential operation in the textile business, where
materials are cut to the prescribed design, and various patterns are formed on the cloth.
CAD is an AI sub-set that enables computerized patterns to be produced in which designers can
build and digitize the basic structure of the patterns.CAD is used to cut patterns, where 3D
pictures of cloth and concepts are provided, which makes it easier to display.

6. Supply chain Management and merchandising

In textile industries, AI can be utilized for automating transport and packaging. The
management of the supply chain is vital for the seamless movement between merchants and
manufacturers of materials. Good management of the supply chain requires vast storage areas,
improved warehouse management, product separation, and better communication. Through
robots, RPA, machine training, IOT, and other technologies, AI may offer all these
benefits.Merchandising is another room that may apply AI to evaluate and process information
chunks, customer experience personalized, consumer behavior tracked and market trends
predicted. Technologies like data analytics, NLP, and virtual assistants enable AI to provide
optimal communication between manufacturers, manufacturing, retailers, and customers.

B. .Digital printing. Various printers allow designers in textiles, printing, fashion, and the
technology industry a more manageable way to bring thought to reality.Trends, such as
digital dye-sublimation and direct-to-garment technologies, make design and alterations
as quick and easy as the click of a mouse. Designers and product engineers can make
color selections digitally and hone in on the finer details of any given project.

Digital printers are a time-saving, low-cost solution, resulting in richer and more vibrant
imaging. Colors appear more powerful, blacks present at their darkest, and smooth transitions
and
shading can be featured on fabric.
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 .

C. Novel Textiles

The advancement and novel technologies in materials science have been steadily growing toward
adopting ethical practices. To reduce the stress on the environment the producers integrate novel
materials to extend traditional functionality. They develop modern fibers that are eco-friendly,
light, resilient, mechanically flexible, and easy to process. Moreover, novel fabrics are acquiring
unique properties such as sensory capabilities, electrical conductivity, and data transmission.
Cloths with characteristics such as hydrophobic cotton, plant-based textiles, antimicrobial
fabrics, and shape memory polymers show versatility in textile innovations. Overall, these textile
innovations provide sustainable alternatives, which are commercially viable and suitable for
large- scale production.

 Refiberd produces Recycled Textile

US-based startup Refiberd produces recycled textiles made of pure post-consumer waste. Its
patent-pending technology employs AI and robotics to convert used discarded garments into new
clothing threads. To achieve that, the startup’s green chemical process sorts blended waste and
repurpose it into polyester, and cellulose threads. This enables customers and clients to
incorporate and benefit from cost-effective and sustainable textile alternatives.

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  Vividye develops Reversible Textile Coloring

Sweden startup Vividye develops reversible textile coloring using resource-efficient printing
technology. This technology enables multiple decoloring and recoloring of old fabrics. The
startup’s printing technology contains chemical formulations that gently remove the design
without harm to the material. As a result, by extending the lifecycle of garments Vividye
optimizes the use of water resources and decreases the number of chemicals in the environment.

D. Smart Textiles

Technological advancement builds intelligent textiles to aid the interaction between connected
devices and the human body. Smart clothes use a variety of IoT sensors to collect the person’s
biometric and physical data for effective health and activity monitoring. Also, textile
manufacturers incorporate microelectronics, biotechnology, and nanomaterials to improve the
interconnection between components. Besides that, startups are working on durable sensors that

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withstand multiple washes. This way, the startups offer tech-driven resilient solutions that
regulate the human body and protect against environmental hazards.

 Alpha Femtech creates Smart Menstrual Clothing

Hungarian startup Alpha Femtech creates smart menstrual clothing to ease period pain. The
startup’s proprietary smart bodywear ARTEMIS produces micro-vibrations to regulate heat
release to the body. Further, the bodysuit is connected to the app, which regulates the intensity of
pain relief. The app also collects personalized data for later analysis with gynecologists. This
way, Alpha Femtech’s smart textile turns painful menstruation into a positive experience.

MotorSkins offers Robotic Fabrics

German startup MotoSkins offers robotic fabrics with embedded fluidics to improve circulation
in the human body. The technology borrows the concept of plants’ hygroscopic movement. The
resulting product harvests the potential energy from each user’s step to power the next one.
Further, the wearable garment uses energy to produce dynamic massage. This way, MotorSkins
produces soft exoskeletons that function as external muscles to enhance people’s autonomy with
walking difficulties.

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 E. Advanced Apparel Manufacturing

Garment manufacturing requires a large number of resources such as energy, water, materials,
and chemicals. Consequently, it creates a significant environmental footprint and waste
pollution. Therefore, advanced apparel manufacturing develops energy-efficient and high-speed
processes. They include ICT-based systems, computer-aided programs, fast digital printing, and
robotic devices. These applications deliver automation and accuracy in quality control,
production, and human resources management. As a result, emerging technologies in textile
manufacturing replace unsustainable and inefficient practices to meet customers’ new demands.

 Coats Digital advances Digital Manufacturing Management

US-based startup Coats Digital advances digital manufacturing management through tech-
driven solutions. The implementation of Big Data Analytics and AI automates manufacturing
key processes including design development, fabric buying, and shop floor execution.
Also, the VisionPLM software estimates fabric consumption, raw materials capacities, and
operational costs. This way, the startup’s software products simplify the management of critical
operations making them sustainable and cost-effective.

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  Sewts brings Intelligent Robotics

German startup Sewts brings robotics to apparel manufacturing by applying machine learning
and computer vision technology. The startup’s software based on image processing automates
the treatment of easily deformable materials and textiles. For instance, the Velum System
accelerates laundry processes by automatically folding clothes. To achieve that, AI algorithms
predict the behavior of dimensionally unstable materials in real-time. Thereby, Sewts accelerates
apparel manufacturing by enabling the robotic handling of textiles, which is technically difficult
to perform.

F. 3D Technologies

The availability of 3D technologies is driving the efficiency of textile manufacturing and design.
3D printing allows experiments with imaginative structures, shapes, and prototypes. The
technology also enables the production of different materials ranging from soft polymers to rigid
ceramics. It also contributes to zero-waste goals by enforcing green materials. Besides, 3D
design software virtually visualizes garments before producing any fabric and waste. This way,
startups not only resolve overproduction issues but also increase sales speed and minimize
operating costs.

Shapeshift prints 3D Sports Equipment

Canadian startup Shapeshift prints sports and medical equipment using AI technology for 3D
printing. The platform scans the human body to fully customize products from prostheses to
bicycle helmets. Then, intelligent algorithms reconstruct users’ 3D scans in terms of form,

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function, and fit. Based on them, 3D printers quickly produce items on large scale. Thus,

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Shapeshift’s 3D technology democratizes mass-scale production of custom-fit personalized
wearables.

 New Industrial Order manufactures 3D Knitwear

Dutch startup New Industrial Order manufactures 3D printed knitwear to reduce fast fashion
waste. The startup’s 3D machines produce clothes in one piece without cutting and sewing.
Further, this technique allows one to unravel the yarn and re-use it for knitting. Besides that,
the Knitcloud platform in combination with digital manufacturing automates the 3D knitwear
supply chain and contributes to the circular economy in fashion.

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 G. Hygrocotton

Hygro cotton helps to regulate temperature and absorbs moisture more efficiently than another
cotton. Welspun has launched a range of bedsheets and towels based on the hygro-cotton
technology in the Indian market in 2018 although the products made with this technology had
been introduced in the US in 2014. Such products contribute 25% of its sales volume in the US
market. The company estimates the figure to reach above 15% in the domestic market as well.
With this technology, bedsheets regulate the temperature in the range of three-degree Celsius, the
towels augment absorption and softness with each wash.

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 H. CAD AND CAM TECHNOLOGY

Textile design software such as CAD and CAM are still relatively new and are constantly
evolving to offer a variety of additional tools that speed up the design and manufacturing process.
Tasks that once took several days or even weeks to complete, such as drawing and scanning
designs into a machine, can now be completed in significantly less time (sometimes just hours),
thereby allowing a greater number of designs and textiles to be produced overall. During the
operation of designing and manufacturing textiles, a CAD system is initially used to simplify the
process of designing textile elements, such printed surface patterns and garments. The
information produced through a CAD system is then transferred to a CAM system, which is used
to automate the manufacturing process almost entirely.

Textiles are woven or knitted fabrics that can be turned into clothing and other manufactured
products. CAD and CAM systems are used to automate the design and manufacture of many
articles of textile clothing worn every day by most people.

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 CHALLENGES TO THE TEXTILE INDUSTRY

The Indian textile sector is facing numerous challenges due to frequent policy changes from both
the national and state levels. Rising costs of clothing and apparel as a result of the GST have
added to the woes of the industry. Moreover, the lack of access to the latest technologies and its
inability to meet the global export market criteria have further hindered its growth. In addition,
child labour, competition from neighbouring countries in the low-cost clothing sector, and safety
regulations are other major issues confronting the textile sector.

There are certain points of concern – which can serve as roadblocks in the growth path of the
textile sector. We will highlight these problems in what follows:

1. High Volume of Waste Material; Exposure to Chemical Hazards

Textile manufacturing was found to be the second-largest pollution-generator (after the oil
industry).A wide range of ionic chemicals, acids, industrial enzymes, and alkaline solutions are
used in the day-to-day operations of the textile industry. During the burning process (to remove
floating fibres), different types of gases also get mixed in the ambient air. Many of these
chemicals can pose serious health hazards (e.g., cancer risks)..

2. Paucity of Quality Raw Materials; Rising Costs, Supply Bottlenecks

From dyestuff and acetic anhydride, to caustic soda and sodium bicarbonate – the prices of
practically all textile industry raw materials are rising in the global markets (for some, there has
been a 3X increase). In addition, there are various supply roadblocks as well – with logistics
problems, and even unfavourable weather conditions playing a role. The unavailability of
adequate, quality raw materials is forcing many manufacturers to miss out new orders, or fail to
deliver existing ones.

3. Overdependence on Manual Effort; Infrastructure Problems; the Issues of An

Unorganised Sector
. The overdependence on manual labour is, hence, causing mistakes, oversights and random
negligence, resulting in sub-optimal machine usage (Utilisation of Machines), frequent
downtimes, and considerable loss of productivity. The top spinning mills in India are, thankfully,
switching to a more automated process – to boost control, visibility, and ROI.

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As a majorly unorganised sector (>90% of the weaving industry in India is unorganised), there
are several infrastructure bottlenecks as well.

4. Heavy Noise Pollution and Rising Environmental Concerns

The textile industry is a noisy one – there are no two ways about that. Daily operations, like
machine gearing, air compression / suction, motion transmission, draw frame functioning and
licker speeds, generate high amounts of unwanted (and often, loud) sounds. This is a serious
point of concern for everyone working in textile mills – specifically when the sound pollution
goes beyond the 1000 dB mark. textile industry stakeholders.

5. Inadequate Attention Paid to Technology Upgradation and Regular R&D

For all the robust investments and government schemes to take the textile industry of India to the
next level, technology adoption has somewhat taken a backseat (the TUF, or Technology
Upgradation Fund, was launched way back in 1999). However, most of the scheme benefits have
been accrued by the spinning sector – which is only one segment of the overall textile value
chain
– while other segments have lagged behind. The absence of systematic research activities, at
least until recently, have also resulted in India perpetually playing the catch-up game in terms of
leveraging textile technology (Textech).

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 LIMITATIONS

1. Shortage of raw materials and Low productivity of labour

35% of the overall cost of production is determined by raw materials. Cotton is in low supply in
the nation, especially long-staple cotton that is imported from Pakistan, Kenya, Uganda, Sudan,
Egypt, Tanzania, the United States of America, and Peru. It is unfortunate that despite having the
largest amount of cotton planted (26% of the world's acreage), the country only contributes 9%
to global cotton production

2. Noise pollution inside the manufacturing plants

The textile sector has acknowledged noise as the main concern to workers and employees.
Unwanted sound, or noise, can interfere with a variety of textile industry operations.

3. High wastage

The textile industry is infamous for its widespread resource waste, particularly water. Textiles is
the second biggest polluting industry. Five per cent of all global landfills is being taken up by
dumped textile waste

4. Health issues

Carpal tunnel syndrome is a common musculoskeletal illness among Textile industry workers.
Workers are also frequently afflicted by forearm tendonitis, lower back discomfort, neck pain,
shoulder pain, and osteoarthritis of the knees. Repetitive motions and uncomfortable ergonomic
settings are the root causes of each of these ailments.

5. Use of Hazardous Substances

The textile Industry uses various types of harmful chemicals and processes for its different
processes. There is a chance of mixing the different gases in the ambient air when singeing since
the floating fibres are eliminated by burning. By using different chemicals, such as NaOH, to
reduce the fabric's size paste.

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 CONCLUSION

Regardless of the size of the business, the above technology can be implemented and used to
manage the business, improve performance and accuracy in specific procedures, and so on. The
Indian textile industry has a significant presence in the Indian economy as well as in the
international textile economy. Its contribution to the Indian economy is manifested in terms of its
contribution to the industrial production, employment generation and foreign exchange earnings.
The industry also contributes significantly to the world production of textile fibres and yarns
including jute. In the world textile scenario, it is the largest producer of jute, second largest
producer of silk, third largest producer of cotton and cellulosic fibre\yarn and fifth largest
producer of synthetic fibre\yarn. Textile Industry is providing one of the most basic needs of
people and the holds importance; maintaining sustained growth for improving quality of life. The
Government of India has also included new schemes in the Annual Plan for 2007-08 to provide a
boost to the textile sector. These include schemes for Foreign Investment Promotion to attract
foreign direct investment in textiles, clothing and machinery etc.

Between 2017 and 2030, the Indian textile industry is expected to show a whopping 2X increase
in productivity. This sector also has the potential to generate as many as 34+ million new
employment opportunities.

The textile industry is a major driver of the economy and a major employer. It's also a
major contributor to growth and development, as well as being on the vanguard of
technology.Technology is changing everything we know about textiles. From smart
clothing that monitors our health to self-cleaning fabrics, there are plenty of ways
technology will revolutionize our lives in years to come.

As more and more people become aware of these new options and start using them
regularly, we can expect even more advancements on top of what's already out there
today. We're excited to see what else comes down the pipeline !We've come a long way
since ancient times when people first started making their own textiles. Fibre Guard
fabrics are more functional than ever before, and the best part is that they are still just as
fun for our in-house textile designers to create.

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