King Abdullah Financial District (KAFD-CJ2)

INSPECTION and TEST PLAN

Completion of Works for Medium Voltage Equipment
ITP No.: ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-
ITP Scope: Completion of Works for Medium Voltage Equipment
003

Project Title: Cluster J2 – P3.09, P3.10, P5.01 & P5.02 Contract Number : KAFD-0081 Rev. No.: 00

Contract Title: Completion of Works for Parcels 3.09, 3.10, 5.01 & 5.02 Contractor Name: Nesma & Partners Date: 23 May 2019

Controller

Activity No. Activity Description Procedure Reference 1 Frequency 2 Acceptance Criteria 3 Verifying Document 4 NESMA & DAR (Supervising
JLL Remarks
Partner's Consultant)

1 Approvals and submittals

Quality Requirements Program

Program Partners shall submit ITPs for review, by
Quality Requirements Program Partners, Partners
the relevant party, as separate documents to
1.1 Inspection and Test Plan KAFD-NAP-KRI-KA0-JAS-QMS-GUI-00087 Section Once per revision KAFD-NAP-KRI-KA0-JAS-QMS- R A R
Method Statements as required, 28 days prior to
6.21.6 GUI-00087
commencing Works.
Section 6.21.7

2 Materials Approvals

- Comply with Section 01300.

- Submit manufacturer'r catalogue and data
including schematic drawings, dimensionsed layout
of equipment and accessories, technical
specifications, installation instruction and general
Quality Requirements Program
Technical Spec. recommendations. Include data substantiating that
Partners
Division 16, Section 16310 the proposed units comply with the project
2.1 Material Approvals of MV (13.8 kV) Once per revision KAFD-NAP-KRI-KA0-JAS-QMS- R A R
Part 1.05 requirements.
Switchgear and accessories. GUI-00087
-Submit list tools, test equipment, spare parts and
Section 6.15.6
ancillary equipments.
-The supplier shall submit the factory test report
verifiying that the MV Switchgear have successfully
passed all routine tests. Type test results shall be
submitted, if required by the supervising Engineer

- Comply with Section 01300.

- Submit manufacturer'r catalogue and data
including schematic drawings, dimensionsed layout
of equipment and accessories, technical
specifications, installation instruction and general
recommendations. Include data substantiating that
the proposed MV ring main units comply with the
project requirements. Quality Requirements Program
Technical Spec.
-Submit list tools, test equipment, spare parts and Partners
Division 16, Section 16320
2.2 Material Approvals of MV (13.8 kV) Ring Once per revision ancillary equipments. KAFD-NAP-KRI-KA0-JAS-QMS- R A R
Part 1.04
Main Unit and accessories. -Submit the factory test report verifiying that the GUI-00087
MV Ring Main Unit and associated equipment have Section 6.15.6
successfully passed all routine tests including tests
for interruption of load and fault current. Type test
results shall be submitted, if required by the
Engineer.
-Complete information regarding tightening and
securing with bolts and studs such as torque setting
recommended by the manufacturer.

1
 King Abdullah Financial District (KAFD-CJ2)
INSPECTION and TEST PLAN
Completion of Works for Medium Voltage Equipment
ITP No.: ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-
ITP Scope: Completion of Works for Medium Voltage Equipment
003

Project Title: Cluster J2 – P3.09, P3.10, P5.01 & P5.02 Contract Number : KAFD-0081 Rev. No.: 00

Contract Title: Completion of Works for Parcels 3.09, 3.10, 5.01 & 5.02 Contractor Name: Nesma & Partners Date: 23 May 2019

Controller

Activity No. Activity Description Procedure Reference 1 Frequency 2 Acceptance Criteria 3 Verifying Document 4 NESMA & DAR (Supervising
JLL Remarks
Partner's Consultant)

3 Materials Inspetion Request

- Comply with Section 01600.

Quality Requirements Program
Technical Spec. - Handle the package cubicles carefully to provent
Partners
Material receiving inspection of MV (13.8 kV) Division 16, Section 16310 breakage, denting or scoring the finish.
3.1 Once per delivery KAFD-NAP-KRI-KA0-JAS-QMS- I H W
switchgear and accessories. Part 1.06 -Outdoor storage is necessary, elevated well above
GUI-00087
ground and enclose with durable, waterproof
Section 6.23.5
wrapping and protect from direct sun.

-Comply with Section 01600

-Handle the package MV ring main units carefully to
prevent breakage, dentingor scoring the finish.
-Store the equipment indoor location and protect Quality Requirements Program
Technical Spec. from weather. Partners
Material receiving inspection of MV (13.8 kV)
3.2 Division 16, Section 16320 Once per delivery -Outdoor storage is necessary, elevated well above KAFD-NAP-KRI-KA0-JAS-QMS- I H W
Ring Main Unit and accessories.
Part 1.06 ground and enclose with durable, waterproof GUI-00087
wrapping and protect from direct sun. Section 6.23.5
-The large acceptable shipping assembly shall be
either a complete unit or maximum in two parts of
a ring main unit.

- Transport and handle Products in accordance with

manufacturer's instructions.
-Store and protect product in accordance with
manufacturer's instruction Quality Requirements Program
Technical Spec. -Store with seal and labels intact and legible. Partners
3.3 Material Storage, Handling and Protection Division 01, Section 01600 Once per delivery -Cover product subject to deterioration with KAFD-NAP-KRI-KA0-JAS-QMS- I H W
Part 1.03 (A), 1.05 impervious sheet covering . GUI-00087
-Provide ventilation to prevent condensation and Section 6.23.5
degration of product.
- Arrange storage pf products to permit access for
inspection.

-The Contractor shall be permitted to use the

existing materials on site, as noted in Volume 5; the
Tender Particulars Stage 2 Cluster J02 KAFD-RY-
responsibility for determination of the suitability for Quality Requirements Program
RIA1-PGEN-JLL-COM-RFP-00024
purpose, condition of these materials and quantum, Partners,
Materials Receiving from the Invetory list Section 1.2.5
Once prior to shall be solely borne by the Tenderer. KAFD-NAP-KRI-KA0-JAS-QMS-
3.4 removed from building/parcel. I H W
commencing -Review MEP and ICT related material stored GUI-00087
(EXISTING Materials) Appendix A1 HSE Survey Scope of Work
material and equipment within the parcels. Section 6.15.2
309 310 501 502 Rev.00 (JSLP),
-This shall identify the materials stored on site and Section 6.23.5
Section 2.3.1 2.3.1 Visual survey
their condition to ascertain the extent that stored
materials can be used

4 Materials Testing

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 King Abdullah Financial District (KAFD-CJ2)
INSPECTION and TEST PLAN
Completion of Works for Medium Voltage Equipment
ITP No.: ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-
ITP Scope: Completion of Works for Medium Voltage Equipment
003

Project Title: Cluster J2 – P3.09, P3.10, P5.01 & P5.02 Contract Number : KAFD-0081 Rev. No.: 00

Contract Title: Completion of Works for Parcels 3.09, 3.10, 5.01 & 5.02 Contractor Name: Nesma & Partners Date: 23 May 2019

Controller

Activity No. Activity Description Procedure Reference 1 Frequency 2 Acceptance Criteria 3 Verifying Document 4 NESMA & DAR (Supervising
JLL Remarks
Partner's Consultant)

Technical Spec. -The unit shall be tested before and after

Division 16, Section 16310 connecting the incoming cable and outgoing cables Quality Requirements Program
Part 3.02 (C), 3.03 (B) (D) -Dielectric strenght or insulation resistance test of Partners
4.1 Field Quality Control per lot complete assembled MV Equipment after KAFD-NAP-KRI-KA0-JAS-QMS- I H W
Technical Spec. installation. GUI-00087
Division 16, Section 16320 - Current injection test of all protective relays and Section 6.24.5 & 6.24.6
Part 3.02 (C), 3.03 (B) devices shall be carried out

Completion of Work / Installation /

5 Replacement

-Verify the area reserved for MV Equipment and

condition under which equipment is to installed and
correct any unsatisfactory conditions detrimental to
the proper and timely completion of the work.
Technical Spec.
-Installation of the MV Equipment shall be in
Division 16, Section 16310 Quality Requirements Program
accordance with manufacturer's written
Part 3.02 Partners
Medium Voltage Once per MV instructions, recognized industry practices and shall
5.1 KAFD-NAP-KRI-KA0-JAS-QMS- I H W
Equipment Installation equipment comply fully with the requirements of SASO, IEC,
Technical Spec. GUI-00087
NEC and Electricity Supply Authority (SEC).
Division 16, Section 16320 Section 6.22.5
-Install the MV Equipmnent using the appropriate
Part 3.02
lifting equipment to ensure that no damge occurs.
-The unit shall be anchored in position and tested
before and after connecting the incoming cable and
outgoing cables

-Equipment connection shall be provided with

complete aseembly of materials and accessories as
needed to complete splices and termination of
wires and cables.
-Heavy gauge PVC and metal conduits, tubing and
fitting of the required types, grades sizes and
thickness for each type of equipment connection Quality Requirements Program
Technical Spec. shall be provided where types and grades are not Partners
Once per MV
5.2 Equipment Connections Division 16, Section 16160 indicated, provide proper selsction to comply with KAFD-NAP-KRI-KA0-JAS-QMS- I H W
equipment
Part 2.01 wireng and raceway requirements. GUI-00087
-Electrical connectors, lugs and terminals for the Section 6.22.5
wires and cables shall be provided as recommended
by the connector and terminal manufacturer for
intended applications.
-For remote monitoring /control of the electrical
connection to various equipment, comply with the
requirementsof section 15180

3
 King Abdullah Financial District (KAFD-CJ2)
INSPECTION and TEST PLAN
Completion of Works for Medium Voltage Equipment
ITP No.: ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-
ITP Scope: Completion of Works for Medium Voltage Equipment
003

Project Title: Cluster J2 – P3.09, P3.10, P5.01 & P5.02 Contract Number : KAFD-0081 Rev. No.: 00

Contract Title: Completion of Works for Parcels 3.09, 3.10, 5.01 & 5.02 Contractor Name: Nesma & Partners Date: 23 May 2019

Controller

Activity No. Activity Description Procedure Reference 1 Frequency 2 Acceptance Criteria 3 Verifying Document 4 NESMA & DAR (Supervising
JLL Remarks
Partner's Consultant)

-All equipment supports including conduits and

equipment supports, anchor and fasteners, etc.
Quality Requirements Program
shall have adequate corrosion resistance against
Technical Spec. Partners
Once per MV harsh and corrosive atmosphere.
5.3 Equipment Supports Division 16, Section 16160 KAFD-NAP-KRI-KA0-JAS-QMS- I H W
equipment -Type of anchor, fastener and supports shall be able
Part 2.02 GUI-00087
to carry the loads of the equipment and conduit.
Section 6.22.5
-Anchor and fasteners for various applications shall
be comply Div 16 Sec 16160 2.02 (C).

4
 King Abdullah Financial District (KAFD-CJ2)
INSPECTION and TEST PLAN
Completion of Works for Medium Voltage Equipment
ITP No.: ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-
ITP Scope: Completion of Works for Medium Voltage Equipment
003

Project Title: Cluster J2 – P3.09, P3.10, P5.01 & P5.02 Contract Number : KAFD-0081 Rev. No.: 00

Contract Title: Completion of Works for Parcels 3.09, 3.10, 5.01 & 5.02 Contractor Name: Nesma & Partners Date: 23 May 2019

Controller

Activity No. Activity Description Procedure Reference 1 Frequency 2 Acceptance Criteria 3 Verifying Document 4 NESMA & DAR (Supervising
JLL Remarks
Partner's Consultant)

6 Commissioning

Technical Spec. -All 13.8kV equipment shall be pressure tested.

Once per KAFD-RY-RIA1-NES-DAR-DC-G-
6.1 Electrical Testing Division 16, Section 016910 - Contractor to submit a method statement for the H H W
Equipment 00082
Part 2.02 (14) test procedure, voltage level and safety precautions

1. Insulation Test between Primary / Secondary &

Earth
Method Statement for Testing and Quality Requirements Program
2. Secondary winding resistance
Commissioning of Electrical Equipment Partners
Once per 3. Polarity
6.2 Current Transformer Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment 4. Ratio
Chapter Services Operations GUI-00087
5. Excitation (Knee point)
Section A & B Section 6.22.5
Note: refer Approved MS for acceptance detailed.

1. Insulation Test between Primary / Secondary &

Method Statement for Testing and Earth Quality Requirements Program
Commissioning of Electrical Equipment 2. Primary / Secondary winding resistance Partners
Once per
6.3 Potential Transformer Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 3. Polarity KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment
Chapter Services Operations 4. Ratio GUI-00087
Section A & B Section 6.22.5
Note: refer Approved MS for acceptance detailed.

1. Insulation test between poles while close / open

Method Statement for Testing and Quality Requirements Program
2. Contact Resistance
Commissioning of Electrical Equipment Partners
Once per 3. Close / Open Timing
6.4 Breaker Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment 4. Close / Open winding Resistance
Chapter Services Operations GUI-00087
Section A & B Section 6.22.5
Note: refer Approved MS for acceptance detailed.

Method Statement for Testing and Quality Requirements Program

Commissioning of Electrical Equipment 1. Contact Resistance Partners
Once per
6.5 Busbar / Switch / Earth Switch Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment
Chapter Services Operations Note: refer Approved MS for acceptance detailed. GUI-00087
Section A & B Section 6.22.5

Method Statement for Testing and Quality Requirements Program

Commissioning of Electrical Equipment 1. Secondary Injection or Primary Injection Partners
Once per
6.6 Power Meter / Voltmeter Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment
Chapter Services Operations Note: refer Approved MS for acceptance detailed. GUI-00087
Section A & B Section 6.22.5

1. Measurement
Method Statement for Testing and Quality Requirements Program
2. IDMT curve
Commissioning of Electrical Equipment Partners
Once per 3. DT
6.7 Protection Relay Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment 4. Timing
Chapter Services Operations GUI-00087
Section A & B Section 6.22.5
Note: refer Approved MS for acceptance detailed.

5
 King Abdullah Financial District (KAFD-CJ2)
INSPECTION and TEST PLAN
Completion of Works for Medium Voltage Equipment
ITP No.: ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-
ITP Scope: Completion of Works for Medium Voltage Equipment
003

Project Title: Cluster J2 – P3.09, P3.10, P5.01 & P5.02 Contract Number : KAFD-0081 Rev. No.: 00

Contract Title: Completion of Works for Parcels 3.09, 3.10, 5.01 & 5.02 Contractor Name: Nesma & Partners Date: 23 May 2019

Controller

Activity No. Activity Description Procedure Reference 1 Frequency 2 Acceptance Criteria 3 Verifying Document 4 NESMA & DAR (Supervising
JLL Remarks
Partner's Consultant)

Method Statement for Testing and Quality Requirements Program

1. Insulation Test before & after High Pot
Commissioning of Electrical Equipment Partners
Once per 2. High Potential Test
6.8 High Potential Test KAFD-RY-RIA1-NES-DAR-DC-G-00082 KAFD-NAP-KRI-KA0-JAS-QMS- H H W
Equipment
Chapter Services Operations GUI-00087
Note: refer Approved MS for acceptance detailed.
Section A & B Section 6.22.5

7 Turnover and Completion

Quality Requirements Program

A detailed listing of all remaining work generated
Partners
Project Quality Plan Rev 00 Once Client provided to prior to turnover developed by the Project QA/QC
7.1 Punchlists KAFD-NAP-KRI-KA0-JAS-QMS- I H A
NP-KAFD-HSE-PQP-0001 Contractor Manager in conjunction with the Nesma &
GUI-00087
Partners's Project Manager.
Section 6.29.5

Program Partners ABD Processes shall include but

not be limited to: Quality Requirements Program
Quality Requirements Program Partners - Red Line” Drawings Partners
Once after completion
7.2 As Built Documentation KAFD-NAP-KRI-KA0-JAS-QMS-GUI-00087, Section - As Built Surveys and Data KAFD-NAP-KRI-KA0-JAS-QMS- R R/A A
of all works
6.30.5 - As Built Drawings including GUI-00087
- BIM As Built Section 6.30.6
- Quality Records Packages

-All NCRs shall be reviewed and approved by

JASARA, PMCM and CSC as required. “Self-
approval / sign-off” by the Contractor is not Quality Requirements Program
Quality Requirements Program Partners permitted. Partners
7.3 All NCR's Closed out KAFD-NAP-KRI-KA0-JAS-QMS-GUI-00087, Section Once prior to handover -Who are the authorised Reviewers for proposed KAFD-NAP-KRI-KA0-JAS-QMS- I R/A A
6.27.7, 6.27.8, 6.27.9 actions and verification for closing CA? GUI-00087
-Program Partners shall not continue Works with Section 6.27.6
NCRs having no closed corrections and corrective
actions, or without written permission to proceed.

Process Guidance: Program Partners shall plan,

Quality Requirements Program
manage, coordinate, control and report Handovers,
Quality Requirements Program Partners Partners
Once after completion including hand-back, transfers, partial or temporary
7.4 Handovers KAFD-NAP-KRI-KA0-JAS-QMS-GUI-00087, Section KAFD-NAP-KRI-KA0-JAS-QMS- R R/A A
of all works occupancy, for the Works or parts thereof in
6.33.3 GUI-00087
accordance with ISO 9001:2015 and JASARA
Section 6.33.4
requirements.

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 King Abdullah Financial District (KAFD-CJ2)

INSPECTION and TEST PLAN

ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-003_Rev.00 - Verification sign-off
8 Organization Reviewer Name Signature Date Status

8.1 Contractor Quality Representative

8.2 Supervising Inspection Consultant

8.3 Supervising Management Consultant

1. References the Contractor's Quality System Procedures.

2. Frequency, based on the quantity, time or event, that inspections and tests takes place.

3. Acceptance Criteria identified in either the procedure or contract documentation.

4. Contractor's form used for recording the test or inspection data.

Control Types:

I = Inspection; H = Hold Point ; W = Witness Point; A = Accepted; M = Monitor; R = Review - Include % Inspectio with the approprite Control for each activity (where relevent).

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 King Abdullah Financial District (KAFD-CJ2)

INSPECTION and TEST PLAN

Notes for Completion of Inspection and Test Plan (ITP-KAFD CJ2-S2-NP-DAR-JLL-EL-MV-EQPMT-003_Rev.00)
Definitions of Control Types

1. Inspection - The examination of an item or unit of work for complience against the requirments of a specification, Code or work practice, in general, the inspection will be performed in accordance
with the procedure indentified in the "Procedure" column of the ITP, and measured against the aceptance criteria identified for that activity.

2. Monitor - A control requiring observation of an activity by an organisation not directly responsible for that activity e.g. Supervising Consultant monotoring of fabrication procedures. where the
primary responsibility for inspection of the activity rest with the Contractor.

3. Hold Point - Where this control is identified, the activity must not commence until the relevent party is present, or has notified the Contractor in writing that the activity may proceed. Where the
supervising Consultant's presence a hold point against an activity, it is expected that evidence of this control be retained in the Contractor's test records.

4. Witness Point - A control requiring the supervising consultant's presence at an inspection or test and does not normally apply to the Contractor. The contractor is required to give due
notice in writing to the Supervising Consultant that the activity will takes place. The activity may proceed without the Supervising Consultant's or attendance,
provided due notice has been given. Evidance of this control is required to be retained in the Contractor's test records.

5. Accepted - Generally applies to acceptance of specific Contactor procedures by the Supervising Consulatnt's prior to the procedure being implimented.

6. Review - An assessment or examination of the Contractor's or Sub- Contractor's documentation. These may be in the form of inspection and test records, procedure, etc.

Extent of Control

7. Where 100% control of an activity is not required, the ITP may state the percentage required. For example, Sub- Contractor radiographic inspection of pipe welds would be enterd as 10% .
Percentage control does not relate to Hold, Witness or Accept control.

Contract Specific Inspection and Test Requirements

Agreement is required on the following points at the Contract kick off meeting on the following points:

* Where Supervising Consultant's control are identified, what this actually means with regard to sign off of Contractor inspection and test forms. For example, does "w "

* GMP requirments for form sign-off e.g. pen colour, date format, use of correction fluid, etc..

* What evidance is required on Contractor's and authority for performing control activities. The PM discipline will normally be the person authorised to perform contro activities, such as witness,
review etc. on specific tasks, however an agreement is required between is required between PM and the Contractor on responsibilty for performance of Contractor controls.

* Where PM controls are identified for a Contractor activity, the Contractor is required to ensure there is adequate provision for PM sign off on relevent test forms.