DKR05.

2
Drive Controller
Project Planning Manual

DOK-DIAX03-DKR05.2****-PR02-EN-P
About this Documentation DKR05.2

Title DKR05.2
Drive Controller
Type of Documentation Project Planning Manual

Documentation Type DOK-DIAX03-DKR05.2****-PR02-EN-P

Internal filing information 120-0700-B328-02/EN

Intent of the Documentation This Documentation describes:

• Planning of the electrical connections
• Required accessories
• Error diagnosis

Follow-up of modifications Documentation identification Status Comment

of former editions
DOK-DIAX03-DKR05.2****-PR02-DE-P 12.2002 First edition

Note on Industrial Property ¤ Rexroth Indramat GmbH, 2002

Rights
Unless expressly authorized, any copying of this document and utilization
and disclosure of its content is not allowed. Damages will be payable in
case of contravention. All rights are reserved for granting of patent or
registration of utility-model patent. (DIN 34-1)

Legal validity The data given in this document only intend to describe the product and
must not be understood as guaranteed properties in the legal sense. We
reserve the right to modify the contents of this Documentation and the
availability of the products.

Editor Rexroth Indramat GmbH

Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main
Telephone +49 (0)93 52 / 40-0 • Tx 68 94 21 • Fax +49 (0)93 52 / 40-48
85
http://www.boschrexroth.de/
Development department (rk, mi, jr)

Note: This Documentation is printed on bleached chlorine-free paper.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 List of contents I

List of contents
1 Important Notes on Utilization 1-1
1.1 Intended Use.................................................................................................................................. 1-1
Introduction .............................................................................................................................. 1-1
Use and Application ................................................................................................................. 1-2
1.2 Non-Intended Use .......................................................................................................................... 1-2

2 Safety Notes on Electrical Drives and Controls 2-1

2.1 Introduction..................................................................................................................................... 2-1
2.2 Explanations................................................................................................................................... 2-1
2.3 Risks by Misuse ............................................................................................................................. 2-2
2.4 General........................................................................................................................................... 2-3
2.5 Protection from Touching Electrical Parts...................................................................................... 2-4
2.6 Protection from Electrical Shock by Protective Extra-Low Voltage (PELV) Systems .............. 2-6
2.7 Protection from Dangerous Movements ........................................................................................ 2-6
2.8 Protection from Magnetic or Electromagnetic Fields in Operation and Assembly......................... 2-8
2.9 Protection from Touching Hot Parts............................................................................................... 2-9
2.10 Protection on Handling and Assembly ........................................................................................... 2-9
2.11 Safety in Handling Batteries......................................................................................................... 2-10
2.12 Protection from Pressurized Lines ............................................................................................... 2-10
2.13 Precautions in Handling Electrostatic Sensitive Devices (ESDs) ................................................ 2-11

3 Description 3-1
3.1 Characteristics ............................................................................................................................... 3-1
3.2 Components ................................................................................................................................... 3-2
Basic Unit ................................................................................................................................. 3-3
Firmware module ..................................................................................................................... 3-3
Command Interface Card......................................................................................................... 3-4
Auxiliary Plug-In Module .......................................................................................................... 3-4
3.3 Brake Chopper ............................................................................................................................... 3-4
3.4 Type Code...................................................................................................................................... 3-5
3.5 Technical Data ............................................................................................................................... 3-7
Floating DC–Link Voltage ........................................................................................................ 3-8

4 Mechanical Installation 4-1

4.1 Storage and Mounting.................................................................................................................... 4-1
Storage..................................................................................................................................... 4-1
Minimum Requirements on the Mounting Site......................................................................... 4-1
Mounting Altitudes Above 1000 Meters Above Sea Level:...................................................... 4-1

DOK-DIAX03-DKR05.2****-PR02-EN-P
II List of contents DKR05.2

Cooling ..................................................................................................................................... 4-2

Blower ...................................................................................................................................... 4-3
4.2 Dimensions .................................................................................................................................... 4-4

5 Electrical Installation 5-1

5.1 10 Rules for Electromagnetically Compatible Drive Design .......................................................... 5-1
5.2 Warnings und Notes....................................................................................................................... 5-2
5.3 Connector Positions, Pin Assignments, and Cross Sections......................................................... 5-3
Positions of Terminals and Connectors ................................................................................... 5-4
Entry of Cables ........................................................................................................................ 5-5
Power Connection.................................................................................................................... 5-7
X1 Motor Connection Terminal .............................................................................................. 5-10
X2 RS232 Interface................................................................................................................ 5-10
X3 Analog Outputs and Signal Contacts ............................................................................... 5-10
X4 Motor Feedback................................................................................................................ 5-11
X6 Motor Temperature Registration and Brake Addressing.................................................. 5-12
Connection for Motor Fans at the Q2 Motor Protection Switch ............................................. 5-12
X7 Signal Outputs .................................................................................................................. 5-13
X9 Control Input for Internal Input Power ............................................................................. 5-14

6 Accessories 6-1
6.1 Sets of Connectors......................................................................................................................... 6-1
Connector Set for the Basic Unit.............................................................................................. 6-1
Connector Set for all Plug-In Modules of a Configuration Including Feedback
Connection ............................................................................................................................... 6-1
6.2 Optical Fiber .................................................................................................................................. 6-2

7 Transport and Storage 7-1

7.1 Transport........................................................................................................................................ 7-1
7.2 Storage........................................................................................................................................... 7-1

8 Identification of the Products 8-1

8.1 General........................................................................................................................................... 8-1
8.2 Delivery Note and Type Plate Label .............................................................................................. 8-1
8.3 Type Plates of the Drive Controller ................................................................................................ 8-2

9 Mounting and Installation 9-1

9.1 Mounting of the Control Cabinet .................................................................................................... 9-1
9.2 Wiring of the Control Cabinet ......................................................................................................... 9-2

10 Service and Tests 10-1

10.1 Error Diagnosis ............................................................................................................................ 10-1

11 Index 11-1

12 Service & Support 12-1

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DKR05.2 List of contents III

12.1 Helpdesk ...................................................................................................................................... 12-1

12.2 Service-Hotline............................................................................................................................. 12-1
12.3 Internet ......................................................................................................................................... 12-1
12.4 Vor der Kontaktaufnahme... - Before contacting us..................................................................... 12-1
12.5 Kundenbetreuungsstellen - Sales & Service Facilities ................................................................ 12-2

DOK-DIAX03-DKR05.2****-PR02-EN-P
IV List of contents DKR05.2

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Important Notes on Utilization 1-1

1 Important Notes on Utilization

1.1 Intended Use

Introduction
The Rexroth Indramat products are state-of-the-art in development and
manufacturing engineering. They are checked for operational safety
before being supplied to the customer.
The products may only be used as intended. When they are not used as
intended, situations may arise which result in damage to person or
material.

Note: Indramat Refu as manufacturer will take no warranty or

liability, and will pay no damages for consequences of non-
intended use of the products; the user shall take all risks
arising in connection with non-intended use of the products.

Before you use any Rexroth Indamat products, the following requirements
must be met to warrant intended use of the products:
• Anybody dealing with one of our products in any way must read and
understand the respective Safety Regulations and the notes on
Intended Use.
• If they are hardware, the products must be left in their original
condition, i.e. no structural modifications may be made to them.
Software products must not be decompiled, and their source codes
must not be modified.
• Any damaged or faulty products must not be installed or set up.
• It must be ensured that the products are installed in correspondence
with the instructions in the Documentation.

DOK-DIAX03-DKR05.2****-PR02-EN-P
1-2 Important Notes on Utilization DKR05.2

Use and Application

The intended use of Rexroth Indramat drive controllers is the control of
electrical motors and the monitoring of their operation.
For controlling and monitoring a motor, the connection of additional
sensors and actuators may be required.

Note: The drive controllers must only be used with the accessories
and mounting parts listed in this Documentation. Any
components not expressly provided for in the Documentation
must not be mounted or installed. The same goes for cables
and lines.
The drive controllers must only be operated with the expressly
specified configurations and combinations of components and
with the software and firmware mentioned and specified in the
respective Description of Functions.

Before commissioning, each drive controller must be programmed to

have the motor execute the specific functions for the application.
For the application-specific use of the drive controller, device types with
various drive powers and various interfaces are provided.
Typically, DKR05.2 drive controllers are used for the following
applications:
machine tools,
• NC-controlled machine tools, and
• printing presses.
The drive controller must be operated only in the mounting and installation
conditions, the position, and the ambient conditions (temperature, degree
of protection, moisture, EMC, etc.) specified in this Documentation.

1.2 Non-Intended Use

Utilization of drive controllers outside of the above fields of application, or
in operating conditions and with technical data other than those specified
in the Documentation, is considered "Non-Intended Use".
The drive controllers must not be used if ...
• they are exposed to operating conditions that do not meet the
specified ambient requirements. For example, operation under water,
or exposed to extreme temperature fluctuations or extreme maximum
temperatures is forbidden;
• Rexroth Indramat have not expressly approved the proposed use. In
this connection, make absolutely sure that the General Notes on
Safety are observed!

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Safety Notes on Electrical Drives and Controls 2-1

2 Safety Notes on Electrical Drives and Controls

2.1 Introduction
To prevent personal injury and/or damages, read the following notes be-
fore the first start-up of the plant. The safety notes must be observed at
any time.
Do not attempt to install or start up this unit before you have carefully read
through all documents enclosed in the delivery. These Safety Notes and
all other user information must be read each time before working with this
unit. Should you have no user information for the unit, contact your re-
sponsible Rexroth Indramat sales representative. Ask for the documents
to be sent immediately to those responsible for safe operation of the unit.
When selling, letting, and/or other passing on the of unit to third parties,
always enclose these Safety Notes!

Any misuse of these units and non-observance

of these Safety Notes, as well as unqualified
interference with the safety equipment may
WARNING cause damage, bodily injury, electric shock, or
even death.

2.2 Explanations
The Safety Notes concern the following danger classes according to
ANSI:

Warning symbol with signal Danger class according to ANSI

word The danger class identifies the risk on non-
observance of the safety information:

Death or severe bodily injury will occur.

DANGER

Death or severe bodily injury may occur.

WARNING

Bodily injury or damage may occur.

CAUTION
Fig. 2-1: Danger levels (according to ANSI)

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2-2 Safety Notes on Electrical Drives and Controls DKR05.2

2.3 Risks by Misuse

High electric voltage and high working current!

Risk of death or severe bodily injury by electric
shock!
DANGER

Dangerous movements! Risk of death, severe

bodily injury, or damage by unintended move-
ments of the motors!
DANGER

High electric voltage because of incorrect con-

nection! Risk of death or bodily injury by elec-
tric shock!
WARNING

Health risk for persons with cardiac pacemak-

ers, metallic implants, and hearing aids in direct
proximity of electrical equipment!
WARNING

Surfaces of the housing may be hot! Risk of in-

jury! Risk of burns!

CAUTION

Risk of injury by improper handling! Risk of

bodily injury by bruising, shearing, cutting, hit-
ting, or improper handling of pressurized lines!
CAUTION

Risk of injury by improper handling of batteries!

CAUTION

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Safety Notes on Electrical Drives and Controls 2-3

2.4 General
• Rexroth Indramat GmbH does not take any liability for damages
caused by non-observance of the warning in these Operating Instruc-
tions.
• Before commissioning, thoroughly read the instructions on operation,
maintenance, and the Safety Notes. If you do not completely under-
stand the Documentation in the language provided to you, please
contact your supplier.
• Proper and qualified transport, storage, assembly and installation, as
well as conscientious operation and maintenance are preconditions for
faultless and safe operation of this unit.
• Assign trained and qualified staff to work with electrical systems.
Only trained and qualified staff should work at or close to this unit. To
be qualified, staff must be sufficiently familiar with assembly, installa-
tion, and operation of the product, as well as with all warnings and pre-
cautions mentioned in these Operating Instructions.
Furthermore, qualified staff must be trained, instructed, or authorized
to switch on and off and to ground electric circuits and units according
to the safety regulations, and to mark them appropriately according to
the work instructions. Qualified staff must have sufficient safety
equipment and have first aid training.
• Only accessories and spares permitted by the manufacturer must be
used.
• The safety laws and regulations of the country where the unit will be
used must be observed.
• The units are provided for installation in machines used in industry.
European countries: EC Directive 89/92/EEC (Machines Directive)
• The ambient conditions specified in the Product Documentation must
be met.
• Unless expressly and clearly specified in the project documentation,
no safety-relevant applications are admissible.
For example, the following areas of application and use are inadmissi-
ble: Crane construction, passenger or freight elevators, units and vehi-
cles for passenger transport, medical engineering, refineries, danger-
ous goods transport, nuclear technology, application in high-frequency
sensitive areas, mining, control of protective equipment (also in ma-
chines).
• Commissioning is not allowed before the machine into which the prod-
ucts are installed has been found to confirm to the national regulations
and the safety regulations for the application.
• Operation is only admissible if the national EMC regulations for the
respective application are observed.
The manufacturer of the system or machine is responsible for obser-
vance of the limits specified by the national regulations.
European countries: EC Directive 89/92/EEC (EMC Directive).
USA: See National Electrical Code (NEC), National Electrical Manufactur-
ers' Association (NEMA), as well as local engineering regulations. The
operator must observe all the above regulations at any time.

• The technical data and the requirements for connection and installa-
tion are to be found in the product documentation and must be abso-
lutely observed.

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2-4 Safety Notes on Electrical Drives and Controls DKR05.2

2.5 Protection from Touching Electrical Parts

Note: This section only concerns units and drive components with
voltages of more than 50 Volt.

Touching parts with voltages of more than 50 Volt can be dangerous and
cause electrical shock. When operating electrical equipment, it cannot be
avoided that certain parts of this equipment are under dangerous tension.

High electrical voltage! Risk of death or severe

bodily injury by electric shock!
Ÿ This unit must only be operated, maintained, and/or
DANGER repaired by staff trained or qualified for working at or
with electrical equipment.
Ÿ Observe the general construction and safety regula-
tions for working with electrical power installations.
Ÿ Before switching on the unit, the ground wire must
have been non-detachably connected to all electrical
equipment in accordance with the connection dia-
gram.
Ÿ Even for temporary measuring and testing, the unit
may only be operated witht he ground wire non-
detachably connected to the specified points of the
components.
Ÿ Before accessing electrical parts with voltages greater
than 50 Volt, disconnect the unit from the mains or
the power supply unit. Protect from unintentional re-
connection.
Ÿ With electrical drive and filter components, observe
the following:
After switching off, wait for 5 minutes to allow the
capacitors to discharge before accessing the equip-
ment. Measure the voltage of the capacitors before
taking up work to avoid any risk by touching.
Ÿ Do not touch electrical connections of the components
when switched on.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Safety Notes on Electrical Drives and Controls 2-5

Ÿ Before switching on the equipment, install the provided

covers and protective devices for touch protection.
Securely cover and protect live parts before switch-
ing on so that they cannot be touched. Ÿ Residual
current devices (RCDs) cannot be used for electrical
drives! Protection from indirect touching must be en-
sured by other measures, for example by overcur-
rent protection devices according to the relevant
standards.
Ÿ Secure built-in unit from direct touching of electrical
parts by providing an external housing, for example a
control cabinet.
European countries: corresponding to EN 50178/ 1998,
section 5.3.2.3.
USA: See National Electrical Code (NEC), National Elec-
trical Manufacturers' Association (NEMA), as well as local
engineering regulations. The operator must observe all
the above regulations at any time.

With electrical drive and filter components, observe the following:

High housing voltage and large leakage current!

Risk of death or bodily injury by electric shock!
Ÿ Before switching on, the housings of all electrical
DANGER equipment and motors must be connected or
grounded with the ground wire to the grounding
points. This is also applicable for short tests.
Ÿ The ground wire of the electrical equipment and the
units must be non-detachably connected to the
power supply unit at all times. The leakage current is
greater than 3.5 mA.
Ÿ Over the total length, use copper wire of a cross sec-
2
tion of a minimum of 10 mm for this ground wire
connection!
Ÿ Before start-up, also in trial runs, always attach the
ground wire or connect with the ground wire. Other-
wise, high voltages may occur at the housing caus-
ing electrical shock.
European countries: corresponding to EN 50178/ 1998,
section 5.3.2.1.
USA: See National Electrical Code (NEC), National Elec-
trical Manufacturers' Association (NEMA), as well as local
engineering regulations. The operator must observe all
the above regulations at any time.

DOK-DIAX03-DKR05.2****-PR02-EN-P
2-6 Safety Notes on Electrical Drives and Controls DKR05.2

2.6 Protection from Electrical Shock by Protective Extra-

Low Voltage (PELV) Systems
All connections and terminals with voltages between 5 and 50 Volt at Rex-
roth Indramat products are protective extra-low voltage systems which are
provided with touch guard according to the following standards:
• internationally: IEC 60364-4-41
• European EU countries: EN 50178/ 1998, section 5.2.8.1.

High electric voltage because of incorrect con-

nection! Risk of death or bodily injury by elec-
tric shock!
WARNING Ÿ To all connections and terminals with voltages be-
tween 0 and 50 Volt, only units, electrical compo-
nents, and conductors may be connected which are
equipped with a PELV (Protective Extra-Low Volt-
age) system.
Ÿ Connect only voltages and circuits which are safely
isolated from dangerous voltages. Safe isolation is
achieved for example by isolating transformers, safe
optocouplers, or battery operation without mains
connection.

2.7 Protection from Dangerous Movements

Dangerous movements can be caused by faulty control of connected
motors. The reasons can be extremely varied:
• careless or faulty wiring or cabling
• errors in operating the components
• faults in the measured-value and signal transmitters
• faulty components
• errors in the software
These faults can occur immediately after switching on, or at any time
during operation.
As far as possible, monitoring in the drive components precludes faults in
the connected drives. Where personnel safety is concerned, particularly
where there is a risk of physical injury and/or damage to property, this fact
should not be relied on exclusively. Until the built-in monitoring systems
become active faulty drive movement is always to be expected; the de-
gree of movement depends on the type of control unit and the operating
status.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Safety Notes on Electrical Drives and Controls 2-7

Dangerous movements! Risk of death, injury,

severe physical injury or damage to property!
Ÿ For the reasons given above, protection of personnel
DANGER is to be guaranteed by means of monitoring or other
higher-ranking measures within the system.
For this purpose risk and fault analysis are to be pro-
vided for by the system designer according to the
specific conditions within the system. The safety
regulations applicable for the system are also to be
taken into consideration. Arbitrary movements in the
machine or other erratic functions can occur if safety
devices are switched off, bypassed or activated
wrongly.
To avoid accidents, physical injury and/or dam-
age to property:

Ÿ Do not stay within the motional range of the machine

or machine parts. Possible measures to prevent per-
sonnel accidentally accessing the machine:
- protective fencing
- protective grid
- protective cover
- light barrier
Ÿ Fencing and covers must be adequately secured
against the maximum possible force of movement.
Ÿ Position emergency stop switches within the immedi-
ate vicinity and so that they are easily accessible.
Check that the emergency stop equipment is func-
tioning before start-up. Do not operate the device if
the emergency stop switch is not functioning cor-
rectly.
Ÿ Protect against the device starting unintentionally by
providing safety isolation for the drive’s power con-
nection by means of an emergency stop circuit or by
using a safe starting lockout function.
Ÿ Before accessing or entering the danger area bring the
drives safely to a standstill.
Ÿ Secure vertical axes against falling or slipping after
switching off the motor power by, for example:
- mechanically locking the vertical axis,
- providing external brake/catching/clamping mecha-
nisms or
- adequately counterbalancing the axis.
The standard motor holding brake provided or an
external motor holding brake controlled directly by
the drive controller are not sufficient on their own to
guarantee the safety of personnel!
Ÿ De-energize electrical equipment by means of the
main switch and secure against reconnection during:
- maintenance and repair work
- cleaning work
- lengthy breaks in operation

DOK-DIAX03-DKR05.2****-PR02-EN-P
2-8 Safety Notes on Electrical Drives and Controls DKR05.2

Ÿ Avoid operating high-frequency, remote controlled and

radio devices in the vicinity of the device electronics
and their power supply cables. If the use of these
devices cannot be avoided, check the system and
installation for possible faults in all working areas
before switching on the system for the first time. If
necessary, the system will require a special EMC
test.

2.8 Protection from Magnetic or Electromagnetic Fields in

Operation and Assembly
Magnet and electromagnetic fields exist in direct proximity of power-
carrying conductors and motor permanent magnets and can be a serious
danger for people having cardiac pacemakers, metallic implants, and
hearing aids.

Health risk for persons with cardiac pacemak-

ers, metallic implants, and hearing aids in direct
proximity of electrical equipment!
WARNING Ÿ People with cardiac pacemakers and metallic implants
are forbidden to access the following areas:
- Areas in which electrical equipment and parts are
assembled, operated, or set up; and
- areas in which motor parts with permanent mag-
nets are stored, repared, or assembled.
Ÿ If a cardiac pacemaker patient must access these
areas, a physician must be consulted beforehand.
The interference immunity of present or future im-
planted cardiac pacemakers differs greatly, so that
no general rules can be given.
Ÿ Patients with metal implants or metal chips, or persons
wearing hearing aids must consult their physicians
before accessing these areas, as their health may be
impaired there.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Safety Notes on Electrical Drives and Controls 2-9

2.9 Protection from Touching Hot Parts

Surfaces of the housing may be hot! Risk of in-

jury! Risk of burns!
Ÿ Do not touch housing surfaces in the proximity of heat
sources! Risk of burns!
Ÿ Before accessing a unit, leave it to cool for 10 minutes
CAUTION

after switching off.

Ÿ Touching hot parts of the equipment as e.g. housings
in which heatsinks or resistors are located can cause
burns!

2.10 Protection on Handling and Assembly

In unfavorable conditions, handling and assembling certain parts and
components in an improper way can cause injuries.

Risk of injury by improper handling! Bodily in-

jury by bruising, shearing, cutting, hitting!
Ÿ Observe the general construction and safety regula-
tions on handling and assembly.
Ÿ Observe suitable devices for assembly and transport.
CAUTION

Ÿ Avoid jamming and bruising by appropriate measures.

Ÿ Always use suitable tools. Use special tools if speci-
fied.
Ÿ Use lifting equipment and tools in the correct manner.
Ÿ If necessary, use suitable protective equipment (for
example safety goggles, safety shoes, safety
gloves).
Ÿ Do not stand under hanging loads.
Ÿ Immediately clean up any spilled liquids because of
the danger of skidding.

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2-10 Safety Notes on Electrical Drives and Controls DKR05.2

2.11 Safety in Handling Batteries

Batteries consist of active chemicals enclosed in a solid housing. There-
fore, improper handling can cause injury or damages.

Risk of injury by improper handling!

Ÿ Do not attempt to reactivate low batteries by heating or
other methods (risk of explosion and cauterization).
CAUTION Ÿ Do not recharge the batteries as this may cause leak-
age or explosion.
Ÿ Do not throw batteries into open flames.
Ÿ Do not dismount batteries.
Ÿ Do not damage electrical parts installed in the units.

Note: Environmental protection and disposal! The batteries installed

in the product are considered dangerous goods during land,
air, and sea transport (risk of explosion) in the sense of the le-
gal regulations. Dispose of used batteries separate from other
waste. Observe the local regulations in the country of assem-
bly.

2.12 Protection from Pressurized Lines

According to the information in the project documentation, certain motors
(ADS, ADM, 1 MB, etc) and drive controllers can be partially supplied with
externally fed, pressurized media as compressed air, hydraulics oil, cool-
ing liquids, and cooling lubricating agents. In these cases, improper han-
dling of external supply systems, supply lines, or connections can cause
injuries or damages.

Risk of injury by improper handling of pressur-

ized lines!
Ÿ Do not attempt to disconnect, open, or cut pressurized
lines (risk of explosion).
Ÿ Observe the respective manufacturer's operating in-
CAUTION

structions.
Ÿ Before disassembling any lines, the pressure and the
medium (air or liquid) must be released.
Ÿ Use suitable protective equipment (for example safety
goggles, safety shoes, safety gloves).
Ÿ Immediately clean up any spilled liquids from the floor.

Note: Environmental protection and disposal! The agents used to

operate the product might not be economically friendly. Dis-
pose of ecologically harmful agents separate from other
waste. Observe the local regulations in the country of assem-
bly.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Safety Notes on Electrical Drives and Controls 2-11

2.13 Precautions in Handling Electrostatic Sensitive Devices

(ESDs)
The units comprise electrostratic sensitive devices. Improper handling
can destroy these devices. When working with electronic subassemblies,
please observe the following notes:
• Only touch electronic subassemblies if absolutely necessary in con-
nection with the work to be done to them.
• When you must touch electronic subassemblies, make sure to dis-
charge your body immediately before the contact.
• Electronic subassemblies must not be touched by highly insulating
material (e.g. plastic foils, insulating table tops, synthetic fiber cloth-
ing).
• Always place electronic subassemblies on conductive surfaces.
• When soldering electronic subassemblies, the tip of the soldering iron
must be grounded.
• Electronic subassemblies and components must only be stored or
dispatched in conductive packaging (e.g. metallized plastic or metal
containers).
• If packaging is not conductive, the electronic subassemblies must be
covered in a conductive material before being packed. For example
conductive foam rubber or household tinfoil can be used.
The following figure once more illustrates the necessary ESD protections:

d d d
b b e
e

f f f f f

c c
a a a

Seated position
Sitzplatz Standing position
Stehplatz Standing/seated position
Steh- / Sitzplatz
a: conductive floor
b: ESD table
c: ESD shoes
d: ESD coat
e: ESD waste band
f: grounding connection of the cabinets
Fig. 2-2: ESD precautions

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2-12 Safety Notes on Electrical Drives and Controls DKR05.2

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Description 3-1

3 Description

3.1 Characteristics

FADK0001DE.FH9

Fig.: 3-1 DKR05.2 Front view

Range of application: Digital intelligent drive systems with Rexroth Indramat 2AD motors with a
rated motor power of 115 to 375 kW.
For precise closed and open-loop control of the motors, DKR drive
controllers of various rating classes are available.
Drives with a DKR drive controller excel by
• high control quality,
• large speed range with constant rating,
• and mains regeneration.
Thanks to these characteristics, the are especially well suited for
operation with
• NC controlled machine tools, or
• printing presses.
Construction: Compact drive controller with:
• integrated main switch,
• prewired control cabinet,
• integrated cooling system – no additional ventilator or heat exchangers
are required.

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3-2 Description DKR05.2

Power connection: DKR drive controllers are designed for direct power connection to
grounded 3-phase networks with:
• 3 x AC 400 V +15 % -5 % (50 Hz / 60 Hz) or
• 3 x AC 480 V +10 % -15 % (50 Hz / 60 Hz).
Configuration of the basic unit: Drive controllers of the DKR type must be equipped with the plug-in
modules required for an application. The assembled controller then has a
so-called drive configuration which is ordered through the hardware
configuration labeling.

3.2 Components
The basic unit is adapted to your application by plug-in modules
individually fitted to slots U1 to U5; it is supplied completely fitted (=
configured). A configured drive controller consists of:
• basic unit
• firmware module
• command interface card, and
• auxiliary plug-in module(s).
For unambiguous labeling of the configured drive controller, three type
plates are installed.
In each case, a configured DKR and as a sub-position, the required
firmware FWA-DIAX03-… is ordered. .
Firmware is the operating software of the DKR. It is in the form of
EPROMs in the firmware module DSM2.3 and is likewise installed in an
auxiliary plug-in module.

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DKR05.2 Description 3-3

U5

S1

H1

U1

Software module n
g-i U5
U3

Pludule
mo H2
S2

X9
6

U1
1

Command 7
X8

U2

interface card
X2
1
U4

U2
1

X7
X3
10

11
X4

U3

U4

EKDK0001DE.FH9
Zuxiliary plug-in
modules

Fig.: 3-2 Components of a configured drive controller

Basic Unit
In a basic unit, the slots U1 to U5 are not fitted.

Firmware module
The firmware module is labeled DSM02.3. It contains the firmware for the
drive controller (operating software) and stores all drive parameters. The
firmware depends on the selected configuration and required features.
Before replacing a unit for servicing, all entered drive parameters can
easily be transferred by refitting the firmware module to the replacement
unit. Thus, the drive is immediately available once more with all specific
characteristics.

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3-4 Description DKR05.2

Note: In the following, please find a list of the command interface

cards and auxiliary plug-in modules currently available. For
more information on their characteristics, refer to the
documentation on plug-in modules.
Possible combinations of plug-in module and firmware types
are to be found in the document type "Drive configuration".

Command Interface Card

Presently, command interface cards with the following interfaces are
available:
• SERCOS interface
• Profibus interface
• INTERBUS interface, and
• analog interface.

Auxiliary Plug-In Module

Presently, auxiliary plug-in modules with the following features are
available:
• Modules with digital inputs and outputs for bi-directional data
exchange,
• Modules for various types of measuring systems:
• incremental measuring systems with rectangular signal output,
• incremental measuring systems with sinus signal output,
• single-turn encoder measuring systems,
• multi-turn absolute value encoder measuring systems with SSI
signal output,
• Rexroth-Indramat gear-type encoder,
• measuring systems with analog output signal;
• Analog interface with position value output,
• Modules for the CLC group.

3.3 Brake Chopper

In case of power failure, the energy released by the braking processes is
absorbed by the brake chopper. In this way, the motor can be shut down
in a regular way also in case of power failure.
The DKR05.2 drive controllers can be supplied with brake chopper as an
option.

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DKR05.2 Description 3-5

3.4 Type Code

Configuration 1
Basic unit

Short text 1 2 3
column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example D K R 0 5 . 2 - W 5 0 0 * N - B A 0 1 - 0 1 - N N N N - F W

1. Product
1.1 DKR. . . . . . . . . = DKR

2. Line
2.1 5 . . . . . . . . . . . . . . . . . = 05

3. Design
3.1 2. . . . . . . . . . . . . . . . . . . . . . . = 2

4. Cooling mode
4.1 Air (built-in blower) ........=W

5. Rated currend
5.1 350 A . . . . . . . . . . . . . . . . . . . . . . . . = 350*
5.2 500 A . . . . . . . . . . . . . . . . . . . . . . . . = 500*
5.3 700 A . . . . . . . . . . . . . . . . . . . . . . . . = 700*

6. Additional bleeder
6.1 with brake chopper, rigid dc bus . . . . . . . . . . . . .= E
6.2 without brake chopper, floating dc bus . . . .. . . . = F
6.3 with brake chopper, floating dc bus. . . . . . . . . . .= G
6.4 without brake chopper, rigid dc bus. . . . . . . . . . .= N

7. Motor encoder
7.1 Digital servo and resolver feedback. . . . . . . . . . . . .= B

8. Guide communication
8.1 ANALOG interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . .= A
8.2 SERCOS interface. . . . . . . . . . . . . . . . . . . . . . . . . . . .= E, T

9. Function numeric code

fixed and documented by Rexroth Indramat
9.1 e.g. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01

10. Version of function numeric code

fixed and documented by Rexroth Indramat
10.1 e.g. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01 TLDK0001EN01.FH9

Fig.: 3-3 Type code DKR05.2

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3-6 Description DKR05.2

Configuration 1
Basic unit
Short text 1 2 3
column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example D K R 0 5 . 2 - W 5 0 0 * N - B A 0 1 - 0 1 - N N N N - F W

11. Control cabinet lock

11.1 Lock for : 8 mm three-square socket wrench . . . . . . . . . . . . . . . . . . . . . . . . .= A
11.2 Lock for : 3 mm two-way key .............................=B
11.3 Lock for : 7 mm tee-handled square socket wrench. . . . . . . . . . . . . . . . . . . .= C
11.4 Lock for : 8 mm tee-handled square socket wrench. . . . . . . . . . . . . . . . . . . .= D
11.5 Lock for : Daimler-Chrysler insert . .............................=E
11.6 Lock for : 7 mm three square socket wrench . . . . . . . . . . . . . . . . . . . . . . . . .= N

12 Control cabinet color

12.1 Light gray RAL7035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1
12.2 Pebble gray RAL7032. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N

13. Door main switch

13.1 Without door main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .= NN
13.2 With door main switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .= SN

11. Firmware
11.1 Identification that firmware must be ordered as a seperate sub-position. . . . . . . . . . . . .= FW

Note:
1 see BRC Intranet - Distribution - List of products introduced to or taken from the market TLDK002DE
FH
0.9

Fig.: 3-4 Type code DKR05.2 – special versions

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Description 3-7

3.5 Technical Data

DKR05.2 / current rating W350 W500 W700

Rated connection voltage 3 AC 400 V +15 % -5 %
3 AC 480 V +10 % -15 %
Control voltage Internally generated
System frequency Hz 45 ... 65
Rated output voltage V 0 ... 520
Rated output frequency Hz 0 ... 250
1)
Rated motor power kW 115 165 245
Current rating A 350 500 700
Rated motor current (fp = 4 kHz) Aeff 170 241 358

Motor current (fp = 4 kHz, 60 s) Aeff 221 314 466

Rated motor current (fp = 8 kHz) Aeff 127 181 269

Motor current (fp = 8 kHz, 60 s) Aeff 153 217 323

max. dv / dt of the rated output V / µs 2000

voltage

Max. amplitude of the rated V 1500

output voltage

Minimum leakage inductance of µH 330 232 166

the motor with fp = 4 kHz

Minimum leakage inductance of µH 165 116 83

the motor with fp = 8 kHz

Line current (Umains = 400 V –5 Aeff 200 287 426

%)
DC bus voltage V Max. 850 V DC
Power dissipation kW 4,5 6,2 9,5
Weight kg 500 550 650
Cabinet dimensions (WxHxD) mm 1200 x 2290 x 600
Ambient temperature: C 0 ... 40
Cooling system Forced air cooling
Protection degree electronics room IP 54 according to EN 60529
Protection degree cooling air room IP 21 according to EN 60529
Interference immunity Industrial environment according to EN 61800-3
Emitted interference Industrial environment according to EN 61800-3, mains filter class A EN
55011
Distortion factor (sinusoidal recovery) <5%
fp: pulse frequency
1): ηMotor = 0,95 - Cos φMotor = 0,8
Table: 3-1 Technical data

Note: With output frequency = 3 Hz, the rated output power is

reduced to 90%.

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3-8 Description DKR05.2

Floating DC–Link Voltage

When additional DC-link capacities are connected in the version with
floating DC-link voltage, the energy temporarily stored in them can be
used for cyclic short-time loading; for this purpose, the DC-link voltage is
not set to a fixed value but can float freely within defined limits (floating
DC-link voltage). In this way, short-term infeed and recovery currents are
avoided, keeping mains reaction at a low level.

Usable voltage range for dimensioning the additional capacities:

Lower voltage limit (UMains + 15 %) x 1,14

Upper voltage limit 800 V

Bleeder (optional) 820 V
Switch-off limit 850 V
Table: 3-2

Example: UMains = 400 V usable voltage range ∆UZK = 649 V ... 800 V

Note: IGBT modules are used in the DKR05.2. In spite of being

extremely reliable, these modules are subject to unavoidable
wear on thermal varying load. Extreme load cycles repeated
in cycles of 2 … 30 can result in working lives of less than one
year. An electronic limitation of temperature cycles is not
possible. Through the "work load of thermal controllers"
P-0-0141 signal, the temperature stress can be estimated.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Mechanical Installation 4-1

4 Mechanical Installation

4.1 Storage and Mounting

Storage
The devices should be stored in clean, dry rooms. Storage temperature
must be between –25 °C and +70 °C. Temperature deviations of more
than 20 K per hour are not admissible.

Note: Frequency and infeed converters contain AL electrolytic

capacitors and DC link capacitors. They can be stored in a de-
energized state for a maximum of 2 years at a storage
temperature of ≤ 40 °C.

Minimum Requirements on the Mounting Site

• The operation room should be dust-free. Dusty air must be filtered
(3k3 according to DIN EIC 721-3-3).
• The ambient temperature must be in the range of 0 ... 40°C.
• Relative humidity must not exceed 90%, condensation is not
admissible.
• The supplied air must not contain any aggressive or electrically
conductive gases, or gases endangering the functions.
• The air stream of the fans must not be blocked. The minimum
clearances for fresh air and outlet air specified for the respective
power class must not be narrowed by additional structures.
• The unit causes power dissipation and heats up its environment.
Therefore, make sure there is sufficient distance to heat-sensitive
devices.
• The built-in blowers start to work as soon as power (main contactor) is
activated.

Mounting Altitudes Above 1000 Meters Above Sea Level:

With mounting altitudes above 1000 m above M.S.L., the work load of the
DKR must be derated according to the diagram below. Maximum
mounting altitude is 2000 m above M.S.L.

Utilization

100 %

90 %

83 %
80 %

70 %
0 500 1000 1500 2000 2500
Installation altitude in m above sea level

Fig.: 4-1 Derating in dependence on the mounting altitude.

DOK-DIAX03-DKR05.2****-PR02-EN-P
4-2 Mechanical Installation DKR05.2

Cooling
• The control cabinet is divided into an ambient air room (cooling air
room IP21) and the electronics room (IP54). The rooms are divided by
a partition wall.
• Air is sucked through the front grid panels with filter mats (filter mat:
Indramat Refu Mat. No. 0021767)
• Removing the front plate to change the filter mat is possible while the
unit is running because there is a second grid plate as a touch guard.
Ö The filter mat must be cleaned or replaced in regular intervals to
prevent reduction of the air flow rate required for cooling.
Ö Damage to the unit by overheating is prevented by disconnection on
faults (refer to Chapter 10, Service and Tests).
Ö The unit must not be operated without a filter mat.
• Optionally, cooling air can be fed in via a tube at the side openings of
the control cabinet. The covers of the side openings can be removed.
In this case, the filter mats of the front grid plates must be replaced by
an air-tight material.
• When running cables supplied by the Customer from the cooling air
room into the electronics room through removable cable bushing
panels, IP66 cable bushings must be used.
• The output reactors and balancing resistors are located in the cooling
air channel.

150mm

LFDK0001DE.FH9

Fig.: 4-2 Air supply through the front grids

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Mechanical Installation 4-3

225mm
LFDK0002DE.FH9

Fig.: 4-3 Air supply through the side openings

Blower
The built-in blowers start to work as soon as power (main contactor) is
activated. The blowers are supplied via the auxiliary transformer T1.
Connect this transformer in correspondence to the system voltage. See
Chapter I5-7 (Auxiliary Voltage).

DOK-DIAX03-DKR05.2****-PR02-EN-P
4-4 Mechanical Installation DKR05.2

4.2 Dimensions

90mm
2100mm
100mm
1200mm

Depth of control cabinet: 600 mm MBDK0001DE01.FH9

Fig.: 4-4 Dimensions of the control cabinet

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Electrical Installation 5-1

5 Electrical Installation

5.1 10 Rules for Electromagnetically Compatible Drive Design

The following 10 rules are the basis for electromagnetically compatible
drive design.
Rules 1 to 7 apply generally. Rules 8 to 10 are especially important to limit
emitted interference.
Rule 1 All metallic parts of the control cabinet must be connected to each other
flatly and in a highly conductive manner (no paint on paint!) If necessary,
use contact or scratch disks. Connect the cabinet door to the cabinet with
ground straps of the minimum possible length.
Rule 2 Signal, mains, motor, power cables must be laid separately from each
other (avoid capacitative coupling!). Minimum distance: 20 cm. Provide
separating sheets between power and signal lines. Repeatedly ground the
separating sheets.
Rule 3 Contactors, relays, solenoid valves, electromagnetic hours-run meters
etc. in the control cabinet must be connected with interference
suppression combinations, e.g. with RC elements, diodes, or varistors.
The connection must take place directly at the respective coil.
Rule 4 Unshielded cables of the same circuit (go and return cables) must be
twisted together, or the space between go and return cable must be kept
to a minimum. Ground reserve strands at both ends.
Rule 5 Generally, interference-signal injections are reduced when lines are
routed close to grounded sheets. For this reason, wiring should not be laid
openly through the control cabinet but routed closely along the cabinet
housing or mounting sheets. This also applies to reserve cables.
Rule 6 Incremental encoders must be connected through a shielded line. A large-
area shield must be applied at the incremental encoder and the frequency
converter. The shield must not be interrupted, e.g. by intermediate
terminals.
Rule 7 Signal line shields must be connected to earth on both sides (transmitter
and receiver) over a large area and in an effectively conductive manner.
With bad equipotential bonding between the shield bondings, an
2
additional equalizing conductor of at least 10 mm must be laid parallel to
the shield to reduce shield current. The shields may be grounded several
times, e.g. at the cabinet housing and on the cable ladders. Foil shields
are not recommended. The shielding effect of foil shields is worse by
factor 5 than that of braided shields.
With bad equipotential bonding, analog signal lines may only be grounded
on one side at the converter to avoid low-frequency interfering radiation
(50 Hz) on the shield.
Rule 8 Always place an RF interference filter close to the source of interference.
The filter must be connected flatly to the cabinet housing, mounting sheet,
etc. The most favorable solution is a plain metallic mounting plate (e.g. of
special steel or zinc-coated steel), as all the bearing surface creates
electrical contact here.
The input and output lines of the RF interference filter must be located at
a distance from each other.
Rule 9 All variable-speed motors should be connected with shielded cables, the
shields being connected to the respective housings on both sides in a
low-inductive (large-area) manner. The motor conductors must be
shielded also within the control cabinet, at least through separating
sheets. Suitable motor conductors are e.g. Siemens PROTOFLEX-EMV-
CY (4 x 2.5 mm² ... 4 x 120 mm²) with Cu shield.
Steel-shielded lines are not recommended.

DOK-DIAX03-DKR05.2****-PR02-EN-P
5-2 Electrical Installation DKR05.2

To bear the shield at the motor, a suitable conduit thread connection with
shield contact can be used (e.g. "SKINDICHT SHV/SRE/E" by Messrs.
Lapp, Stuttgart). Always make sure there is a low-impedance connection
between the motor terminal box and the motor housing. If necessary, use
additional grounding flexible lead for the connection. Do not use plastic
motor terminal boxes!
Rule 10 The shield between the motor and the frequency converter must not be
interrupted by installation of components as e.g. output reactors, sinus
filters, motor filters, fuses, or contactors. For this reason, the components
must be installed on a mounting sheet which is simultaneously used as a
shield support for the incoming and outgoing motor conductor. Separating
sheets for shielding the components may be required.

5.2 Warnings und Notes

Fatal electric shock by live parts of more than

50V!
Ÿ The DKR05.2 units are operated at high voltages. No
work must be done unless the unit is switched off!
DANGER
Ÿ Only qualified personnel must work on the units!
Ÿ Non-observance of these warning may result in death,
severe bodily injury, or significant damages.
Ÿ Because of the DC link capacitors, dangerous voltage
in the unit continues for up to 5 minutes after
isolation from supply. For this reason, work to the
unit or the DC. link terminals may only be done after
corresponding delay time and checking that the unit
has been safely de-energized.
Ÿ The power and control terminals may be live when the
motor is at standstill.
Ÿ With central supply of the DC bus voltage, make sure
the power inverters are safely isolated from the DC
bus voltage!
Ÿ When working on the open unit, be aware of the fact
that live parts are exposed.
Ÿ The responsibility for installation and connection of all
units according to the accepted technical regulations
in the country of installation and any other applicable
local regulations is with the User. In this connection,
special attention is to be paid to cable dimensioning,
fusing, grounding, shutdown, separation, and
overcurrent protection.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Electrical Installation 5-3

The units can be damaged by incorrect rated

connection voltage!
Ÿ The DKR05.2 units are designed for different rated
connecting voltage! For this reason, no system
CAUTION
voltages for the terminal strips are given in the
drawings and charts.
Ÿ When installing the connections, be absolutely sure to
observe the type plate and the rated connection
voltage specified in the Technical Data.

Note on protective ground:

Because of the leakage currents of the units (>3.5 mA) via the
ground wire (PE), the cross section of the incoming cable of
2
the ground wire to the control cabinet must be at least 10 mm
Cu according to DIN VDE 0160, or a second ground wire must
be laid electrically parallel. (VDE 0160, section 6.5.2). The
leakage currents of the units can be up to several Amperes.
With greater connection ratings, the minimum cross section of
the ground wire must be in a corresponding relation to the
cross section of the external conductor. See DIN 57100
section 540 / VDE 0200 section 540 chart 2. The circuit of the
converter on the mains side corresponds to circuit 7 (DIN VDE
0160-5.5.3.4.2 Figure 8).
Here, the residual current circuit breaker must not be used as
a safeguard.

5.3 Connector Positions, Pin Assignments, and Cross

Sections
The conductor cross-sections refer to rated converter current.
2
The respective ground wire cross section must be at least 10 mm (if the
2
power cables have cross sections >10 mm , see the above "Note on
protective ground").

For Power Cables, the Following Requirements Apply:

• The cross sections are valid for one phase each with multi-wire
conductors and have been specified according to the regulations of
VDE0298.
2
• Up to 35 mm , single strands in the cable duct.
2
• From 50 mm , free non-contact routing in the control cabinet
(alternatively, conductor bars are recommended).

For Motor Conductors, the Following Requirements

Apply:
• The cross sections are valid for shielded 4-core cables and have been
specified according to the regulations of VDE0298.
2
• Up to 35mm , routing in the cable duct without bundling.
2
• From 50 mm , free non-contact routing in the control cabinet.

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5-4 Electrical Installation DKR05.2

Positions of Terminals and Connectors

Connection of motor blower

Motor temperature registration
and brake addressing X6
( behind X1 )

Motor power connection X1

Input to network

Interruption of
auxiliary supply X2

Reset S1 key
U5
S1

Status indictaion, H1
U1 U2

warnings and error

messages (H1)

H2
S2

Trigger inputs 1

OFF, ON (X9) X9
6

1
U3 U4
X8
X2
7
1
1

X3
X7

11
10 X4

Signal outputs
Bb1, UD, TVW,
K1NO, K1NC (X7)

RS232 interface
connection for
VT-100 terminal
Analog measuring outputs Connection of or PC (X2)
AK1, AK2, (X3) motor feedback (X4)
EKDK0002DE
F.H9

Fig.: 5-1 Positions of terminals and conductors in the control cabinet

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Electrical Installation 5-5

Entry of Cables
Power and motor cables should preferably be supplied from the top, while
sufficient distance is kept between control and power wiring.
In the roof, the intermediate bottom, and the floor of the control cabinet,
recesses are provided for cable bushings. For all cable bushings, the
provided sheets must be used, which are to be equipped with IP66 rubber
cable bushings in the distance plate, as well as with conduit thread
screwed connections and/or bushing boxes for encoder cable and optical
fiber cable in the roof and the floor of the control cabinet.
Indramat offers suitable bushings for the connection of encoder and
optical fiber cable. See DOK-CONNEC-CABLE*STAND-AU**-EN-P
282688.
Example feedback cable DSF: Cable in the IKS4373 cabinet, bushing box
INS0518/A01, external cable IKS4065.
Carefully check that the electronics and cooling air rooms are seal-tight.

Top view

cable bushings

Section A-A

A A
cable bushings

Section B-B

B B
cable bushings

H
F
9D
E
.10D
K
F
0

Fig.: 5-2 Cable bushings

DOK-DIAX03-DKR05.2****-PR02-EN-P
5-6 Electrical Installation DKR05.2

Mains Motor

U5
S1

H1
U1 U2
U5
S1

H1
U1 U2

H2
S2

X9
H2 6

S2 1
U3 U4
X8
X2
1
7
X9 1
1
6

X3
1 X7
U3 U4

PE
X8
X2 10 11
X4
7
1
1

X3
X7

PE
11
10 X4

Connection from top Mains Connection from below Motor APDK0001DE.FH9

Fig.: 5-3 Connection top/bottom

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DKR05.2 Electrical Installation 5-7

Power Connection

F1 K1 X1
L1
U1 U2
Mains
V1 filter WR WR MF V2
~
W1 W2
K2 Bleeder (optional)

K3
WS
Q2 Q1
I> I> I> I> I> I>

Motor 2 4 6 F2
blower 500
T1 300
X2 U3 U4 W3 W4 480
440 24V
400 Switched
mode
K1 K3 230
power supply BSDK0001DE.FH9
L 53 54
N 0 0

Fig.: 5-4 Switching principle power connection and power section

Error or malfunction caused by utilization of a

residual-current circuit-breaker!
Ÿ No residual-current circuit-breaker must be connected
CAUTION before the drive controller.

Admissible Rated Connecting Voltage

The following is applicable for system input voltage:
• U1, V2, W3: 3 x AC 400 V +15 % -5 %, 50 Hz / 60 Hz
• U1, V2, W3: 3 x AC 480 V +10 % -15 %, 50 Hz / 60 Hz
The power input line is directly connected to the fuse switch-disconnector
(F1).

Direction of Rotating Field of the System Voltage

The rotating field of the system voltage in the sense of direction of U1, V1,
W1 must be positive. With false sense of rotation, operation is not
possible. The display of the system inverter control indicates "External
warning".

Auxiliary Supply
The drive-internal auxiliary supply (1 x AC 230 V) is provided from the
mains via a matching transformer. When the unit is operated with another
voltage than 400 V (as preset by the manufacturer), the corresponding
tapping of the primary winding must be connected at the T1 transformer.
Connecting terminals for the voltages of 500 V, 480 V, 440 V, and 400 V
are available. No changes must be made to the 0 V, 230 V, and 300 V
connections.

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5-8 Electrical Installation DKR05.2

T1

500 V
300 V
480 V
0V
440 V
400 V 230 V
230 V 0V
0V

EKDK0003DE.FH9

Fig.: 5-5 Auxiliary supply transformer T1

Interruption of Auxiliary Supply (De-Energization)

By removing the wire jumpers in the X2, U3 - X2, U4 and X2, W3 - X2,
W4 terminals, the primary voltage of the T1 auxiliary supply transformer
can be disconnected in a double-pole manner. In this way, precharge and
main contactor have no supply voltage; thus, also 24 V supply is
disconnected. Accordingly, the unit has been safely de-energized.

Fatal electric shock by live parts of more than

50V!
Ÿ After switching off, wait for 5 minutes to allow the
DANGER capacitors to discharge before accessing the
equipment. Measure the voltage of the capacitors
before taking up work to avoid any risk by touching.

Grounded 3-Phase Systems

The drive controller can be connected directly to 3-phase systems
grounded via neutral point or outer conductor.
If the system voltage does not equal the admissible rated connecting
voltage, an autotransformer is required for voltage matching.

Ungrounded 3-Phase Systems

At ungrounded systems (IT systems), there is a higher risk of
inadmissible overvoltages occurring between outer conductors and
housing. DKR05.2 can be protected from inadmissible overvoltages
• by connecting it through an isolating transformer (the neutral point of
the output side and the PE connection of the DKR05.2 must be
connected on the same ground rail),
- or -
• when the system is protected by overvoltage detectors.

Note: Connecting the DKR05.2 through an isolation transformer

guarantees best operation safety and best protection from
overvoltage.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Electrical Installation 5-9

Thermal dimensioning Because of the additional thermal load by harmonics of the sinusoidal
power input or power recovery current, any autotransformers connected
on line side for voltage matching, or isolating transformers connected on
line side for electrical isolation, must be dimensioned for a power 30 %
greater than the rated output.

Stray inductances The transformer must not have greater stray inductances than the
inductance of the internal line reactor. Observe the following maximum
values:
• DKR05.2 - W350*N Lσmax = 510 µH
• DKR05.2 - W500*N Lσmax = 390 µH
• DKR05.2 - W700*N Lσmax = 220 µH

Additional DC Link Capacitors:

With all DKR05.2, additional capacities of max. 200 mF can be connected
at the DC link.
• With the DKR05.2-W350 and DKR05.2-W500, the terminals "C" (plus
pole) and "D" (minus pole) are provided for this purpose.
• With the DKR05.2-W700, bolts are provided to receive cable lugs.
When dimensioning the additional capacity, the following unit-internal
capacities can be taken into consideration:

Device type Internal auxiliary capacity

DKR05.2-W350 C = 9,9 mF (-10 / +30%)
DKR05.2-W500 C = 13,4 mF (-10 / +30%)
DKR05.2-W700 C = 28,0 mF (-10 / +30%)
Tab.: 5-1

The lines to the capacitors should be dimensioned in the same way as the
motor connection lines; they should be routed in a low-inductive manner,
i.e. closely together or stranded, if possible.
Shielding is not required.
The external electrolytic capacitor battery must be coupled in a double-
pole manner via DC fuses.

Recommendation
Device type Fuse type Rated current AC rated
in A voltage in V
DKR05.2-W350 SIEMENS Sitor fuse 250 AC 1000
3NE3 227
DKR05.2-W500 SIEMENS Sitor fuse 350 AC 1000
3NE3 231
DKR05.2-W700 SIEMENS Sitor fuse 450 AC 1000
3NE3 233
Tab.: 5-2

DOK-DIAX03-DKR05.2****-PR02-EN-P
5-10 Electrical Installation DKR05.2

Note: The electric strength of the capacitor battery must be at least

900 V. Please observe the manufacturer's notes on balancing
the series-connected capacitors. When dimensioning the
additional capacitor, take into consideration the tolerance and
the age-related reduction of capacity. The discharge time of
the DC link can be increased significantly if no sufficiently low-
resistance balancing or discharge resistors are connected.

X1 Motor Connection Terminal

Current rating Terminals Phoenix Recommended Connectible line Breakaway torque

minimum cross cross section in
2 2
in A section in mm mm in Nm
350 UKH150 2x50 35 ... 150 25 ... 30
500 UKH150 2x70 35 ... 150 25 ... 30
700 UKH240 2x120 70 ... 240 25 ... 30
Tab.: 5-3

When connecting parallel motor cables, make sure that the flexible leads
of the individual cable are crimped in a common connector sleeve. For
this purpose, use a suitable crimping tool.

X2 RS232 Interface
Only for service purposes.

X3 Analog Outputs and Signal Contacts

Internal to the Connection external to the drive
drive
X3
1
AK1 Diagnosis output/channel1; output voltage: DC ±10 V
2
0VM current carrying capacity: 4 mA
3
AK2
4 Diagnosis output/channel 2; output voltage: DC ±10 V
0VM current carrying capacity: 4 mA
5
Masse
6
Bb
7 Bb contact 1)
Bb
8
AS+
9 Starting inhibition circuit
AS-
10
11
ASQ
ASQ ASQ contact 1)
1) contact rating DC 24V/1A
DC 24 V / 1 A

APDK0003EN.FH9
max. core cross section 1.5 mm²

Fig.: 5-6 Terminal assignment at X3

Analog diagnosis outputs (AK1 By means of the analog diagnosis outputs, various internally-generated
and AK2) values can be output for test purposes. For more details, refer to the
documentation "DIAX03 – Description of Functions".
Range of output voltage: DC ±10 V
Current carrying capacity: 4 mA
Ready for input power (Bb The Bb contact is closed when all drive-internal monitor functions signal a
contact) regular status.
Then, the drive is ready for input power.
In case of malfunction, the contact opens and internal power contactor
drops if P-0-0118 = 1 is set.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Electrical Installation 5-11

Damages can be caused by uncontrolled

coasting of the motor after opening of the Bb
contact!
CAUTION Ÿ If coasting of the motor after opening of the Bb contact
is critical for your application, use a bleeder or a
service brake.

Malfunction of the unit by damaged Bb1

contact!
Ÿ Observe the following instructions to avoid damaging
CAUTION the Bb1 contact and thus prevent malfunctioning of
the unit.

• Do not overlad the contact (loadability: refer to Fig.: 5-6).

• Do not connect the contactor coils directly to the contact (high short-
time currents!)
• Do not use any varistors to protect the contact.
Starting lockout function You can avoid unintended motor starting in case of malfunction by means
(Inputs As+, AS-) of the inputs AS+ and AS-.

Note: This function does not allow for stopping axes which are being
moved!

To activate the starting lockout function, apply 20 …. 30 V DC between

the AS+ and AS- terminals. The output of the power supply unit must be
at least 1.5 W.
Acknowledgement starting The contact closes when the "Starting lockout function" is active. Use the
lockout function (ASQ contact) ASQ contact as an acknowledgement for activation of the internal starting
lockout relay.
Contact load: DC 24 V, 1 A

X4 Motor Feedback
To connect motor feedback, please observe the following instructions:
• Use the Rexroth Indramat ready-made feedback cable.
• When planning the system, take note of the maximum cable length of
75 m (Rexroth Indramat cable).
• Only operate motor-and-controller combinations which are
documented in the configuration sheets.

Malfunction of the drive, or unforeseeable

danger at the system by incorrectly connected
feedback lines!!
CAUTION Ÿ Make sure that the feedback connection is correctly
wired (ensured when you use the Rexroth Indramat
readymade feedback cables).
Ÿ Only connect motors to X4 which have DSF or GDS
feedback.
Ÿ Connect the feedback lines of motors with gear-type
encoders to the auxiliary plug-in module DZF.

DOK-DIAX03-DKR05.2****-PR02-EN-P
5-12 Electrical Installation DKR05.2

X6 Motor Temperature Registration and Brake Addressing

Terminals Recommended Connectible line Breakaway

Phoenix minimum cross cross section in torque
2 2
section in mm mm
in Nm
2,5 0,5 ... 6 0.5 ... 1
Tab.: 5-4

Terminal Designation
X6.1 TM +
X6.2 TM -
X6.3 Mass
X6.4 Brake +
X6.5 Brake 0V
Tab.: 5-5

0 VB
TM+
TM-

BR
DKR 1 2 3 4 5

X6

Temperature Motor
monitoring holding brake

max. strand cross section: 2.5mm2 APDK0002DE.FH9

Fig.: 5-7 Terminal assignment to X6

The motor temperature as well as the holding brake are monitored and
controlled by the drive controller. For connecting the cables the X6
terminal, you have two alternatives:
• Use a ready-made motor power cable, or
• use two shielded line pairs (motor temperature monitoring will not
function without a shield!).
The maximum cable length is 75 m.

Connection for Motor Fans at the Q2 Motor Protection Switch

Q2 power circuit-breaker Max. rated current Connectible conductor Recommended minimum

2
cross-section cross section in mm
2
in A in mm
Siemens 3RV1011 5 1 –2 x 0,5 ... 2,5 1,5
Tab.: 5-6

Voltage is supplied to the motor fan only after power supply has been
activated. See Fig.: 5-4

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Electrical Installation 5-13

X7 Signal Outputs

Internal to the drive External to the drive Internal contact

X7
Contact load Open Closed
1
2 Bb1 contact, "Ready for operation" • Error Ready for input power
• No electronics supply
3
• DC bus voltage • Power input
4 UD Contact
< 400 V in order
5
DC 24V TVW Contact, early temperature warning • Overload of • Emergency bleeder
1A 6 (not used) emergency bleeder in order
7
K1NC Contact "Acknowledgement • Power contactor has • Power contactor has dropped
8 Power OFF" (aux. contact of K1) picked up
9
K1N0 Contact "Acknowledgement • Power contactor • Power contactor has
10
Power ON" (auxiliary contact of K1) has dropped picked up

Max. strand cross-section: 2.5 mm² APDK0004EN.FH9

Fig.: 5-8 X7 Signal outputs

Malfunctioning of the unit by damages signal

contacts!
Ÿ Observe the following instructions to avoid damaging
CAUTION the signal contacts and thus prevent malfunctioning
of the unit.

Ÿ Do not overload the contacts (see Fig.: 5-8)

Ÿ Do not connect the contactor coils directly to the contacts (high short-
time currents!)
Ÿ Do not use varistors to protect the signal contacts
Ready for input power (Bb1 The Bb1 contact is closed when
contact))
• after activation of control voltage, voltage is available at L1, L2, and
L3, and
• all drive-internal monitor functions signal regular status.
Then, the drive is ready for input power.
The contact will open:
• in the event of an error.
Early temperature warning (TVW The TVW contact opens in case of overload of the internal optional
contact) emergency bleeder.
Acknowledgement power OFF The K1NC contact is closed when the internal line contactor has dropped
(K1NC contact) out. You can use the contact as a condition for the release of the door
lock.
Acknowledgement power ON The K1NO contact is closed when the internal line contactor is activated.
(K1NC contact) You can use the contact as a condition for the release of the door lock.
UD contact The UD contact acknowledges regular power supply to the DKR.
It will open in case of the following faults:
• DC bus voltage < 400 V
• power contactor open
Utilization:
• condition for feed release
• Diagnosis

DOK-DIAX03-DKR05.2****-PR02-EN-P
5-14 Electrical Installation DKR05.2

X9 Control Input for Internal Input Power

Internal to External to Effect of open Effect of closed
the drive the drive external contact external contact
X9
1
2
3
Power is Power may be
4 OFF shut down applied
5
Power is
6 ON applied

Requirements for external contacts: DC 24 V/625 mA

Max. strand cross-section: 2.5 mm²
APDK0005DE.FH9

Fig.: 5-9 X9 connector

OFF contact The internal power contactor can be brought into the circuit only when
closed (see ON contact).
Opening of the OFF contact immediately switches off the internal power
contactor.

Note: The power contactor is not dimensioned to be constantly

working under load; i.e. it is suitable only for de-energization
and occasional EMERGENCY STOP operations. For
EMERGENCY STOP braking, use the "E stop" function (refer
to DIAX03 Description of Functions).

ON contact On closing of the ON contact, the internal power contactor is brought into
the circuit when
• the OFF contact is closed, and
• drive-internal readiness for operation is signaled (also refer to Bb1
contact).
When the internal power contactor is brought into the circuit, it goes into
sealing status.

DKR
X9/2
K1 +24 V

d2 OFF
X9/1
d3 d3
X9/4
ON
d1 d1
d2 d1 d3 X9/3

d1, d2: Additional auxiliary relays

K1: Main contactor BSDK0002DE.FH9

Fig.: 5-10 Internal connection diagram of ON/OFF logics (block diagram)

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Accessories 6-1

6 Accessories

6.1 Sets of Connectors

To connect the drive controller, you require:
• the S1-DKS 1 set of connectors (for the connections at the basic unit,
without feedback connector).
• The S..-DDS 2 connector set (for the connection of all plug-in modules
comprised in the basic unit including the feedback connector).

Connector Set for the Basic Unit

You generally require the connector set S1-DKS 1. It comprises the
following connectors:
• X6: Mat. no. 221159
• X9: Mat. no. 219830
• X7: Mat. no. 219464
• X3: Mat. no. 241592
The connector for the motor feedback connection (X4: Mat. no. 231715)
is always comprised in the set of connector accessories for the
configuration S.. – DDS 2.

Connector Set for all Plug-In Modules of a Configuration Including

Feedback Connection
The configuration of your drive controller defines the required connector
set S..-DDS 2. Apart from the connectors for all plug-in modules, this also
comprises the connector for connecting the feedback to the drive
controller.
Because of the multitude of possible combinations, no connector sets are
specified in this Documentation. To find out which connector set you
require, please contact your Rexroth Indramat sales engineer.

Note: If you wish to use ready-made cable, you may not need some
of the connectors of a connector set S..-DDS 2. For this
reason, Rexroth Indramat alternatively offers the connectors of
all components individually. To this effect, please refer to the
Documentation entitled "DIAX03 Plug-In Modules for Digital
Intelligent Drive Controllers" or the project planning documents
for the respective motor.

Note: Indramat offers appropriate bushings for the connection of the

control cables.
See DOK-CONNEC-CABLE*STAND-AU**-EN-P 282688.
Example: DSF feedback cable: Cable in the IKS4373 cabinet,
bushing box INS0518/A01, external cable IKS4065.

DOK-DIAX03-DKR05.2****-PR02-EN-P
6-2 Accessories DKR05.2

6.2 Optical Fiber

Controllers with SERCOS interface are connected to the higher-level
controls by means of optical fibers.
The optical fibers (cable, connector, or completely ready-made cable)
must be ordered separately.

Length in Meters
CNC
IKO 0985 / . . .
(for routing outside of the control cabinet)
SERCOS
Interface
Optical fiber ring
ø 6mm

U5
S1

H1
U1 U2

ø 2mm

H2
S2

X9
6

1
U3 U4
X8
X2
7
1
1

X3
Opt. fiber plug-in connector X7

(control cabinet bushing) 10 11

X4

Mat. no. 252 524

IKO 0982 / . . .
EKDK0004EN.FH9
Length in Meters
(for routing outside of the control cabinet)

Fig.: 6-1 Selection of ready-made optical fibers

Note: For more detailed information on optical fibers, please refer to

the user manual "Handling of Optical Fibers".

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Transport and Storage 7-1

7 Transport and Storage

7.1 Transport

Material damage by incorrect transport!

Ÿ Use suitable means of transport.
Ÿ Use a shock-damping base if significant shocks can
occur during transport.
Ÿ Always send electrostatic sensitive devices (e.g. plug-
CAUTION

in modules) in conductive packaging.

7.2 Storage

Material damage by incorrect storage!

Ÿ When selecting your location for storing the products,
observe the admissible temperature range for storing
the devices / plug-in modules: -30 °C to +85 °C.
CAUTION
Ÿ Store the devices /plug-in modules in a dry, dust-free
and shock-proof place.
Ÿ Always keep electrostatic sensitive devices (e.g. plug-
in modules) in conductive packaging.

DOK-DIAX03-DKR05.2****-PR02-EN-P
7-2 Transport and Storage DKR05.2

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Identification of the Products 8-1

8 Identification of the Products

8.1 General
On delivery, the drive controller with all accessories is packed in a
cardboard box. Attached to the cardboard box, you will find one copy of
the delivery note in an envelope. Unless specifically asked for, there will
be no other accompanying documents.
With larger orders, the delivery may be packed into several boxes. This
will be noted in the delivery note or the bill of lading.

8.2 Delivery Note and Type Plate Label

In the delivery note, all the products included in the delivery are listed by
name and order identification.
On the packaging of the drive controller itself, there is a type plate label to
identify the drive controller and the order handling process.

Rexroth Indramat GmbH

97816 Lohr am Main
Germany

TYP: DKR05.2-W500
BA01-01-FW
NR: 0048-SC-0001

INPUT OUTPUT
V
Made in Germany

400/480 520

285/238 A 241/314

50/60 Hz 0...150

TSDK0001DE.FH9

Fig.: 8-1 Type plate DKR05.2

DOK-DIAX03-DKR05.2****-PR02-EN-P
8-2 Identification of the Products DKR05.2

8.3 Type Plates of the Drive Controller

The drive controller is unambiguously identified by two type plates:
• Type plate of the basic unit in the control cabinet below the right
capacitor support.
• System configuration type plate at the inside of the cabinet door. This
plate is used to:
• identify the basic unit,
• identify the components installed / the configuration (any plug-in
modules),
• procure spare parts in case of malfunction, and
• to provide service information.

Note: Compare all components actually installed in the drive

controller to the information on the type plate.

SYSTEMCONFIGURATION
Type of the configured
drive controller DKR05.2-W500N-BE23-00-FW
Type of the basic unit DKR05.2-W500-B
U DSS 2.1M
1
U DEA 4.1M
2 Type of the
Slot U COVER plug-in module
identification 3
U COVER
4
U DSM 2.3-FW Type of the
5 software module
Type of the
configuration TYS-DKR05.2-W500N-BE23-00
type plate
COVER = covered slot, slot is not fitted with a plug-in module

TSDK0002DE.FH9

Fig.: 8-2 Example: Configuration type plate DKR05.2.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Mounting and Installation 9-1

9 Mounting and Installation

9.1 Mounting of the Control Cabinet

Fatal electric shock by live parts with more than

50V!
Ÿ De-energized the control cabinet before starting to
DANGER work at it. The mains switch must be protected from
unintended or unauthorized reconnection.
Ÿ Before taking up work, a skilled person must check by
means of a suitable measuring tool whether parts of
the control cabinet are under residual voltage
(caused e.g. by capacitors etc.). If this is the case,
wait for them to discharge.

Note: Use suitable lifting tools to mount the control cabinet. Observe
the weight information for the DKR05.2.

DKR Weight in kg
DKR05.2-W350 500
DKR05.2-W500 550
DKR05.2-W700 600
Tab.: 9-1 Weight table DKR05.2

Transport eyes

H
F
9D
E
.10
R
T
D
K
0

Fig.: 9-1 Transport eyes

DOK-DIAX03-DKR05.2****-PR02-EN-P
9-2 Mounting and Installation DKR05.2

9.2 Wiring of the Control Cabinet

Note: All Rexroth Indramat connection diagrams are exclusively

provided to draw up the plant diagrams. For wiring the plant,
the machine manufacturer's plant diagrams are generally
binding!

Fatal electric shock by live parts with more than

50V!
Ÿ Only skilled persons are qualified to perform work at
the electrical plant. Electric tools are indispensable.
Ÿ Before starting to work, de-energize the plant and
DANGER

protect the mains switch from unintended

reconnection.
Ÿ Before taking up work, check by means of a suitable
measuring tool whether parts in the control cabinet
are under residual voltage (caused e.g. by capacitors
etc.). If this is the case, wait for them to discharge.

Interrupting or connecting live conductors can

cause personal injury or damage!
Ÿ Only connect or separate plug-in connector when they
are dry, and the plant is switched off.
Ÿ During operation of the plant, all plug-in connectors
CAUTION

must be securely screwed down.

Risk of short circuit by cooling liquid or

lubricant!
Ÿ When mounting or replacing drive components, cover
WARNING the open sides of power plug-in connectors by
protective caps if contact with cooling liquid or
lubricant cannot be excluded.
Ÿ 1MB frameless spindle motors with power plug-in
connectors: The back of the flange socket at the
spindle or machine housing must not be moistened
with cooling liquid or lubricant.

Damage to electronic components by

electrostatic discharge!!
Ÿ Before taking up work, touch a grounded object (e.g.
CAUTION door of the control cabinet). This will discharge your
body.
Ÿ Always place parts and tools on grounded spaces.
Ÿ For soldering, always use grounded soldering irons.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Service and Tests 10-1

10 Service and Tests

10.1 Error Diagnosis

The drive controller signals drive errors through
• the Drive Top, and
• the H1 status display at the front of the unit.
Diagnosis by way of To interpret any error messages of the drive controller, you must have the
Documentation Documentation entitled "Notes on Trouble Shooting".
Diagnosis per hotline Control panel with a display to indicate actual values and statuses of the
Diagnosis by way of the control inverter at the mains side (infeed/recovery).
panel of the system inverter The control panel is only used for indication purposes. Only service
personnel may parameterize the electronic control circuitry by means of
the control panel.

operation
Pact 165.0 kW
Iact 198.0 A

Esc Mon Prog Enter

Start Stop
+
-

FADK0002EN.FH9

Fig.: 10-1 Control panel RZB01.1

Display and Indications

Operation Status
Pact 165,0 kW Mains active power (current value)
Lact 198,0 A Line current (actual/current value)

Statuses and their Meaning

Ready for operation: Voltages are available, mains inverter is waiting
for ON command
Operation: Mains inverter is working (UZK = 750 V)
External warning: (after voltage has been applied) faulty direction of
rotating field U1, V1, W1.
Error: see List of Errors

DOK-DIAX03-DKR05.2****-PR02-EN-P
10-2 Service and Tests DKR05.2

Mains inverter fault Description DIAX03 fault

1 External fault 1 Phase error, mains low voltage F2/82
2 External fault 3 Mains overvoltage F2/83
3 External fault 4 Mains failure F2/81
4 Excessive DC bus voltage Excessive DC bus voltage F8/93
5 DC bus voltage too low DC bus voltage too low F2/26
6 Unit overtemperature Overtemperature in the power section F8/89
7 Main contactor Faulty status main contactor F2/26
8 Precharging Precharging process interrupted F8/91
9 Inverter Overcurrent in the power section F8/89
10 Power supply Faulty supply of +/- 15 V F8/90
11 Braking resistor overload Overload of braking resistor F8/20
Tab.: 10-1

The above inverter faults can generally be acknowledged through the

operation process of the DIAX03 after the cause of fault has been
remedied.

Mains inverter fault Error handling

1 External fault 1 The applied system voltage is permanently monitored. During checking, a phase error
was recognized.

Cause:
A mains phase has failed or is outside of the admissible tolerance.

Remedy:
Check the power connection according to the project documentation of the used drive
controller.
2 External fault 3 Cause:
System voltage is above the admissible value (>480 V +10%)

Remedy:
Check the power connection according to the project planning documentation of the
used drive controller.
3 External fault 4 Cause:
During operation, the system voltage has failed for at least 3 mains periods. Thereafter,
the drive was stopped with the set error reaction.

Remedy:
Check power connection according to the project planning documentation.
4 Excessive DC bus Regenerative power cannot be returned to the mains.
voltage
Cause:
1. Irregular power connection
2. Excessive regenerative power
3. Regeneration defect

Remedy:
Ad 1 Check power connection according to the project planning documentation.
Ad 2 Check drive machine and control.
Ad 3. Replace unit

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Service and Tests 10-3

Mains inverter fault Error handling

5 DC bus voltage too DC bus voltage is monitored. The drive controller is informed whether the DC bus
low voltage is above a minimum admissible value. When the value falls below this limit, the
settings of P-0-0119 define the reaction, i.e. cancellation of the DC bus voltage
message by the line-side inverter.
Prerequisite: In parameter P-0-0118, Power shutdown in case of error, handling of
undervoltage has been set as an error.

Cause:
1. Power shutdown without previous drive de-activation through drive enable
signal (DE)
2. Drive activation through drive enable signal (DE) without previous activation of
the power section.
3. Mains failure.

Remedy:
Ad 1. + 2. Check the logics for activation of the drive in the connected control.
Ad 3. Check power connection according to the project planning documentation.
6 Unit overtemperature The unit has switched off for excess heat sink temperature.

Cause:
1. Soiled air filter.
2. Blower failure.
3. Inadmissible ambient conditions.

Remedy:
Ad 1. Replace air filter
Ad 2. Replace blower
Ad 3. Check ambient conditions according to the project planning documentation.
7 Main contactor The status of the main contactor is monitored.

Cause:
1. Main contactor "sticks"
2. Main contactor activation or main contactor reaction faulty
3. No trigger command

Remedy:
Ad 1. Replace main contactor
Ad 2. Re-wire, or replace main contactor
Ad 3. Please contact our customer service department.
8 Precharging No DC bus voltage builds up after switching on of the precharge contactor.

Cause:
1. Mains undervoltage
2. In case of short circuit of the DC bus, no voltage can build up when the unit is
switched on.

Remedy:
Ad 1. Check power connection according to the project planning documentation.
Ad 2 Please contact our customer service department.
9 Inverter The current supplied or returned by the unit has reached the switch-off limit of the power
transistors.

Cause:
1. System voltage fault
2. Power section defect

Remedy:
Ad 1. Check power connection according to the project planning documentation.
Ad 2 Please contact our customer service department.
10 Power supply Cause:
+/- 15 V electronics power supply does not work

Remedy:
Please contact our customer service department.

DOK-DIAX03-DKR05.2****-PR02-EN-P
10-4 Service and Tests DKR05.2

Mains inverter fault Error handling

11 Braking resistor Cause:
overload The energy of a braking motor cannot be converted with sufficient speed by the braking
resistors (bleeders) used.
The energy converted by the internal bleeder is computed. When the maximum amount
of energy the bleeder is able to absorb is exceeded, the bleeder is switched off. A
bleeder overload error is signaled.

Remedy:
Reduce the gradient of the braking ramp, or increase bleeder resistance by an
additional bleeder.
After the bleeder has cooled off, the unit can be operated once more.

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Index 11-1

11 Index

2
2AD-Motor 3-1

A
Accessories 6-1
Acknowledgement power OFF 5-13
Acknowledgement power ON 5-13
Acknowledgement starting lockout function 5-11
Auxiliary plug-in module 3-4
Auxiliary supply 5-7
Auxiliary supply transformer 5-8

B
Basic Unit 3-3
Bb1 contact 5-13
Brake chopper 3-4

C
Cable cross sections 5-3
Command interface card 3-4
Components 3-2
Connection for motor fans at the Q2 motor protection switch 5-12
Construktion 3-1
Control panel 10-1
Cooling 4-2

D
DC link capacitors 5-9
Derating 4-1
Dimensions 4-4
Dimensions of the control cabinet 4-4
DKR05.2 Front view 3-1
DSM02.3 3-3

E
Early temperature warning 5-13
Electronmagnetically compatible drive design 5-1
Elektrical installation 5-1
Entry of cables 5-5
Error
Braking resistor overload 10-4
DC bus voltage too low 10-3
Excessive DC bus voltage_ 10-2
External fault 1_ 10-2
External fault 3_ 10-2
External fault 4_ 10-2
Inverter 10-3
Main contactor 10-3
Power supply 10-3
Precharging 10-3
Unit overtemperature 10-3
Error diagnosis 10-1
Error handling 10-2

F
Filter mat 4-2
Firmware module 3-3

DOK-DIAX03-DKR05.2****-PR02-EN-P
11-2 Index DKR05.2

Floating DC–link voltage 3-8

G
Ground wire cross section 5-3
Grounded 3-phase systems 5-8

H
H1 status display 10-1

I
Identification 8-1
Indended use
Fields of application 1-2
Introduction 1-1
Interruption of auxiliary supply 5-8

L
Lifting tools 9-1

M
Mechanical installation 4-1
Motor conductors 5-3
Mounting site 4-1

N
Non-intended use
consequences, exclusion of liability 1-1
Non-Intended Use 1-2

O
Optical Fiber 6-2

P
Plant diagram 9-1
Positions of terminals and conductors 5-4
Power cables 5-3
Power connection 3-2, 5-7
Protective ground 5-3

R
Range of application 3-1
Ready for operation 5-13
Residual-current circuit-breaker 5-7
Rotating field 5-7
RZB01.1 10-1

S
S..-DDS 2 6-1
S1-DKS 1 6-1
Safety notes for electrocial drives 2-1
SERCOS interface 6-2
Set of connectors 6-1
Starting lockout function 5-11
Status indication 10-1
Storage 4-1, 7-1
Stray inductance 5-9
System configuration type plate 8-2

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Index 11-3

T
Technical data 3-7
Terminal assignment to X6 5-12
Thermal dimensioning 5-9
Transport 7-1
Type code 3-5
Type plate DKR05.2 8-1

U
UD contact 5-13
Ungrounded 3-phase systems 5-8
Use See appropriate use and see inappropriate use

V
Varistors 5-11

W
Warnings 5-2
Wiring of the control cabinet 9-1

X
X1 Motor connection terminal 5-10
X2 RS232 interface 5-10
X3 Analog outputs and signal contacts 5-10
X4 Motor feedback 5-11
X6 Motor temperature registration and brake addressing 5-12
X7 Signal outputs 5-13
X9 Control input for internal input power 5-14

DOK-DIAX03-DKR05.2****-PR02-EN-P
11-4 Index DKR05.2

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Service & Support 12-1

12 Service & Support

12.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am
am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.
Sie erreichen uns Contact us

- telefonisch: +49 (0) 9352 40 50 60 - by phone: +49 (0) 9352 40 50 60

über Service Call Entry Center Mo-Fr 07:00-18:00 via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm

- per Fax: +49 (0) 9352 40 49 41 - by fax: +49 (0) 9352 40 49 41

- per e-Mail: [email protected] - by e-mail: [email protected]

12.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service After helpdesk hours, contact our service
direkt ansprechbar unter department directly at

+49 (0) 171 333 88 26 +49 (0) 171 333 88 26

oder +49 (0) 172 660 04 06 or +49 (0) 172 660 04 06

12.3 Internet
Weitere Hinweise zu Service, Reparatur und Additional notes about service, repairs and training
Training finden Sie im Internet unter are available on the Internet at

www.indramat.de www.indramat.de

Außerhalb Deutschlands nehmen Sie bitte zuerst Please contact the sales & service offices in your
Kontakt mit Ihrem lokalen Ansprechpartner auf. Die area first. Refer to the addresses on the following
Adressen sind im Anhang aufgeführt. pages.
Verkaufsniederlassungen sales agencies
Niederlassungen mit Kundendienst offices providing service

12.4 Vor der Kontaktaufnahme... - Before contacting us...

Wir können Ihnen schnell und effizient helfen wenn For quick and efficient help, please have the
Sie folgende Informationen bereithalten: following information ready:
1. detaillierte Beschreibung der Störung und der 1. Detailed description of the failure and
Umstände. circumstances.
2. Angaben auf dem Typenschild der 2. Information on the type plate of the affected
betreffenden Produkte, insbesondere products, especially type codes and serial
Typenschlüssel und Seriennummern. numbers.
3. Tel.-/Faxnummern und e-Mail-Adresse, unter 3. Your phone/fax numbers and e-mail address,
denen Sie für Rückfragen zu erreichen sind. so we can contact you in case of questions.

DOK-DIAX03-DKR05.2****-PR02-EN-P
12-2 Service & Support DKR05.2

12.5 Kundenbetreuungsstellen - Sales & Service Facilities

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!

from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte
Germany Centre SERVICE SERVICE SERVICE
Rexroth Indramat GmbH CALL ENTRY CENTER HOTLINE ERSATZTEILE / SPARES
Bgm.-Dr.-Nebel-Str. 2 MO – FR MO – FR verlängerte Ansprechzeit
97816 Lohr am Main von 07:00 - 18:00 Uhr von 17:00 - 07:00 Uhr - extended office time -
Kompetenz-Zentrum Europa
from 5 pm - 7 am ♦ nur an Werktagen
from 7 am – 6 pm + SA / SO - only on working days -
Tel.: +49 (0)9352 40-0 ♦ von 07:00 - 18:00 Uhr
Tel. +49 (0) 9352 40 50 60 Tel.: +49 (0)172 660 04 06
Fax: +49 (0)9352 40-4885 - from 7 am - 6 pm -
[email protected] oder / or
Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22

Vertriebsgebiet Süd Gebiet Südwest Vertriebsgebiet Ost Vertriebsgebiet Nord

Germany South Germany South-West Germany East Germany North
Rexroth Indramat GmbH Mannesmann Rexroth AG Rexroth Indramat GmbH Mannesmann Rexroth AG
Landshuter Allee 8-10 Vertrieb Deutschland – VD-BI Beckerstraße 31 Regionalzentrum Hannover
80637 München Geschäftsbereich Rexroth Indramat 09120 Chemnitz Gesch.ber. Rexroth Indramat
Tel.: +49 (0)89 127 14-0 Regionalzentrum Südwest Walsroder Str. 93
Fax: +49 (0)89 127 14-490 Ringstrasse 70 / Postfach 1144 30853 Langenhagen
[email protected] 70736 Fellbach / 70701 Fellbach
Tel.: +49 (0)711 57 61–100 Tel.: +49 (0)371 35 55-0 Tel.: +49 (0) 511 72 66 57-0
Fax: +49 (0)711 57 61–125 Fax: +49 (0)371 35 55-333 Fax: +49 (0) 511 72 66 57-95

Vertriebsgebiet West Vertriebsgebiet Mitte Vertriebsgebiet Ost Vertriebsgebiet Nord

Germany West Germany Centre Germany East Germany North
Mannesmann Rexroth AG Mannesmann Rexroth AG Mannesmann Rexroth AG Rexroth Indramat GmbH
Vertrieb Deutschland Gesch.ber. Rexroth Indramat GB Rexroth Indramat GmbH Kieler Straße 212
Regionalzentrum West Lilistraße 14-18 Holzhäuser Str. 122 22525 Hamburg
Borsigstrasse 15 63067 Offenbach 04299 Leipzig
40880 Ratingen
Tel.: +49 (0)2102 409-0 Tel.: +49 (0) 69 82 00 90-0 Tel.: +49 (0)341 86 77-0 Tel.: +49 (0) 40 81 955 966
Fax: +49 (0)2102 409-406 Fax: +49 (0) 69 82 00 90-80 Fax: +49 (0)341 86 77-219 Fax: +49 (0) 40 85 418 978

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Service & Support 12-3

Europa (West) - Europe (West)

vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen
from abroad: don’t dial (0) after country code, Italy: dial 0 after country code

Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark

Mannesmann Rexroth GmbH Mannesmann Rexroth G.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC AS
Bereich Indramat Gesch.ber. Rexroth Indramat Gesch.ber. Rexroth Indramat Zinkvej 6
Stachegasse 13 Industriepark 18 Industrielaan 8 8900 Randers
1120 Wien 4061 Pasching 1740 Ternat
Tel.: +43 (0)1 985 25 40 Tel.: +43 (0)7221 605-0 Tel.: +32 (0)2 5830719 Tel.: +45 (0)87 11 90 60
Fax: +43 (0)1 985 25 40-93 Fax: +43 (0)7221 605-21 Fax: +32 (0)2 5830731 Fax: +45 (0)87 11 90 61
[email protected]

England Finland - Finnland France - Frankreich France - Frankreich

Mannesmann Rexroth Ltd. Rexroth Mecman Oy Mannesmann Rexroth S.A. Mannesmann Rexroth S.A.
Rexroth Indramat Division Rexroth Indramat division Division Rexroth Indramat Division Rexroth Indramat
Broadway Lane, South Cerney Ansatie 6 Avenue de la Trentaine 1270, Avenue de Lardenne
Cirencester, Glos GL7 5UH 017 40 Vantaa BP. 74 31100 Toulouse
Tel.: +44 (0)1285 863000 Tel.: +358 (0)9 84 91-11 77503 CHELLES CEDEX Tel.: +33 (0)5 61 49 95 19
Fax: +44 (0)1285 863030 Fax: +358 (0)9 84 91-13 60 Tel.: +33 (0)164 72-70 00 Fax: +33 (0)5 61 31 00 41
[email protected] Fax: +33 (0)164 72-63 00
[email protected] Hotline: +33 (0)608 33 43 28

France - Frankreich Italy - Italien Italy - Italien Italy - Italien

Mannesmann Rexroth S.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A.
Division Rexroth Indramat Divisione Rexroth Indramat Divisione Rexroth Indramat Divisione Rexroth Indramat
91, Bd. Irène Joliot-Curie Via G. Di Vittoria, 1 Via Borgomanero, 11 Via del Progresso, 16 (Zona Ind.)
69634 Vénissieux – Cedex 20063 Cernusco S/N.MI 10145 Torino 35020 Padova
Tel.: +33 (0)4 78 78 53 65 Tel.: +39 02 2 365 270 Tel.: +39 011 7 50 38 11 Tel.: +39 049 8 70 13 70
Fax: +33 (0)4 78 78 53 62 Fax: +39 02 700 408 252378 Fax: +39 011 7 71 01 90 Fax: +39 049 8 70 13 77

Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands - Niederlande/Holland

Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Rexroth B.V. Rexroth Hydrocare B.V.
Divisione Rexroth Indramat Divisione Rexroth Indramat Kruisbroeksestraat 1 Kruisbroeksestraat 1
Via Mascia, 1 Viale Oriani, 38/A (P.O. Box 32) (P.O. Box 32)
80053 Castellamare di Stabia NA 40137 Bologna 5281 RV Boxtel 5281 RV Boxtel
Tel.: +39 081 8 71 57 00 Tel.: +39 051 34 14 14 Tel.: +31 (0)411 65 19 51 Tel.: +31 (0)411 65 19 51
Fax: +39 081 8 71 68 85 Fax: +39 051 34 14 22 Fax: +31 (0)411 65 14 83 Fax: +31 (0)411 67 78 14
[email protected]

Norway - Norwegen Spain - Spanien Spain - Spanien Sweden - Schweden

Rexroth Mecman AS Mannesmann Rexroth S.A. Goimendi S.A. Rexroth Mecman Svenska AB
Rexroth Indramat Division Divisiòn Rexroth Indramat División Rexroth Indramat Rexroth Indramat Division
Berghagan 1 or: Box 3007 Centro Industrial Santiga Parque Empresarial Zuatzu Varuvägen 7
1405 Ski-Langhus 1402 Ski Obradors s/n C/ Francisco Grandmontagne no.2 125 81 Stockholm
Tel.: +47 (0)64 86 41 00 08130 Santa Perpetua de Mogoda 20018 San Sebastian
Fax: +47 (0)64 86 90 62 Barcelona Tel.: +34 9 43 31 84 21 Tel.: +46 (0)8 727 92 00
[email protected] Tel.: +34 9 37 47 94 00 - service: +34 9 43 31 84 56 Fax: +46 (0)8 647 32 77
Fax: +34 9 37 47 94 01 Fax: +34 9 43 31 84 27
- service: +34 9 43 31 84 60
[email protected]

Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost
Rexroth Mecman Svenska AB Mannesmann Rexroth Suisse SA Mannesmann Rexroth Schweiz AG
Indramat Support Département Rexroth Indramat Geschäftsbereich Indramat
Ekvändan 7 Rue du village 1 Hemrietstrasse 2
254 67 Helsingborg 1020 Renens 8863 Buttikon
Tel. +41 (0) 55 46 46 205
Tel.: +46 (0) 42 38 88 -50 Tel.: +41 (0)21 632 84 20 Fax +41 (0) 55 46 46 222
Fax: +46 (0) 42 38 88 -74 Fax: +41 (0)21 632 84 21

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12-4 Service & Support DKR05.2

Europa (Ost) - Europe (East)

vom Ausland: (0) nach Landeskennziffer weglassen
from abroad: don’t dial (0) after country code

Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen
Mannesmann-Rexroth, spol.s.r.o. DEL a.s. Mannesmann Rexroth Kft. Mannesmann Rexroth Sp.zo.o.
Hviezdoslavova 5 Strojírenská 38 Angol utca 34 Biuro Poznan
627 00 Brno Zdar nad Sázavou 1149 Budapest ul. Dabrowskiego 81/85
591 01 Czech republic 60-529 Poznan
Tel.: +420 (0)5 48 126 358 Tel.: +420 616 64 3144 Tel.: +36 (1) 364 00 02 Tel.: +48 061 847 67 99
Fax: +420 (0)5 48 126 112 Fax: +420 616 216 57 Fax: +36 (1) 383 19 80 Fax: +48 061 847 64 02

Rumania - Rumänien Russia - Russland Russia - Russland Turkey - Türkei

Mannesmann Rexroth Sp.zo.o. Mannesmann Rexroth INDRAMAT ELMIS Mannesmann Rexroth Hidropar A..S.
Str. Drobety nr. 4-10, app. 14 Wolokolamskoje Chaussee 73 10, Internationalnaya Str. Fevzi Cakmak Cad No. 3
70258 Bucuresti, Sector 2 Zimmer 406, 408 246640 Gomel, Belarus 34630 Sefaköy Istanbul
RUS – 123424 Moskau Tel.: +375/ 232 53 42 70 Tel.: +90 212 541 60 70
Tel.: +40 (0)1 210 48 25 Tel.: +7 095/ 232 08 34 Fax: +375/ 232 53 37 69 Fax: +90 212 599 34 07
+40 (0)1 210 29 50 +7 095/ 232 08 35 [email protected]
Fax: +40 (0)1 210 29 52 Fax: +7 095/ 232 08 36
[email protected]

Slowenia - Slowenien
DOMEL
Otoki 21
64 228 Zelezniki
Tel.: +386 5 5117 152
Fax: +386 5 5117 225
[email protected]

DOK-DIAX03-DKR05.2****-PR02-EN-P
DKR05.2 Service & Support 12-5

Africa, Asia, Australia – incl. Pacific Rim

vom Ausland: (0) nach Landeskennziffer weglassen!
from abroad: don’t dial (0) after country code!

Australia - Australien Australia - Australien China China

AIMS - Australian Industrial Mannesmann Rexroth Pty. Ltd. Shanghai Mannesmann Rexroth Mannesmann Rexroth (China) Ldt.
Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. 15/F China World Trade Center
Unit 3/45 Horne ST Braeside Victoria, 31 95 Wai Gaoqiao Free Trade Zone 1, Jianguomenwai Avenue
Campbellfield , VIC 3061 Melbourne No.122, Fu Te Dong Yi Road Beijing 100004, P.R.China
Melbourne Shanghai 200131 - P.R.China
Tel.: +61 (0) 393 590 228 Tel.: +61 (0)3 95 80 39 33 Tel.: +86 21 58 66 30 30 Tel.: +86 10 65 05 03 80
Fax: +61 (0) 393 590 286 Fax: +61 (0)3 95 80 17 33 Fax: +86 21 58 66 55 23 Fax: +86 10 65 05 03 79
Hotline: +61 (0) 419 369 195 [email protected] [email protected]
[email protected]

China China Hongkong India - Indien

Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (China) Ldt. Rexroth (China) Ldt. Mannesmann Rexroth (India) Ltd.
A-5F., 123 Lian Shan Street Guangzhou Repres. Office 1/F., 19 Cheung Shun Street Rexroth Indramat Division
Sha He Kou District Room 1014-1016, Metro Plaza, Cheung Sha Wan, Plot. A-58, TTC Industrial Area
Dalian 116 023, P.R.China Tian He District, 183 Tian He Bei Rd Kowloon, Hongkong Thane Turbhe Midc Road
Guangzhou 510075, P.R.China Mahape Village
Tel.: +86 411 46 78 930 Tel.: +86 20 8755-0030 Tel.: +852 22 62 51 00 Navi Mumbai - 400 701
Fax: +86 411 46 78 932 +86 20 8755-0011 Fax: +852 27 41 33 44 Tel.: +91 (0)22 7 61 46 22
Fax: +86 20 8755-2387 Fax: +91 (0)22 7 68 15 31

India - Indien Indonesia - Indonesien Japan Japan

Mannesmann Rexroth (India) Ltd. PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Rexroth Automation Co., Ltd.
Rexroth Indramat Division Building # 202, Cilandak Service Center Japan Rexroth Indramat Division
Plot. 96, Phase III Commercial Estate Yutakagaoka 1810, Meito-ku, 1F, I.R. Building
Peenya Industrial Area Jl. Cilandak KKO, Jakarta 12560 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku
Bangalore - 560058 Tel.: +81 (0)52 777 88 41 YOKOHAMA 224-0041, Japan
Tel.: +91 (0)80 8 39 73 74 Tel.: +62 21 7891169 (5 lines) +81 (0)52 777 88 53 Tel.: +81 (0)45 942 72 10
Fax: +91 (0)80 8 39 43 45 Fax: +62 21 7891170 - 71 +81 (0)52 777 88 79 Fax: +81 (0)45 942 03 41
Fax: +81 (0)52 777 89 01

Korea Malaysia South Africa - Südafrika Taiwan

Mannesmann Rexroth-Korea Ltd. Mannesmann Rexroth SDN.BHD. TECTRA Automation (Pty) Ltd. Rexroth Uchida Co., Ltd.
1515-14 Dadae-Dong, Saha-Ku Head Office 28 Banfield Road,Industria North No.17, Lane 136, Cheng Bei 1 Rd.,
Rexroth Indramat Division No. 3, Block B, Jalan SS 13/5 RSA - Maraisburg 1700 Yungkang, Tainan Hsien
Pusan Metropolitan City, 604-050 Subang Jaya Industrial Estate Taiwan, R.O.C.
Republic of South Korea 47500 Petaling Jaya - Selangor
Tel.: +82 (0)51 26 00 741 Tel.: +60 (0) 3 73 44 870 Tel.: +27 (0)11 673 20 80 Tel.: +886 (0)6 25 36 565
Fax: +82 (0)51 26 00 747 Fax: +60 (0) 3 73 44 864 Fax: +27 (0)11 673 72 69 Fax: +886 (0)6 25 34 754
[email protected] [email protected] Hotline: +27 (0)82 903 29 23 [email protected]
[email protected]

Thailand
NC Advance Technologies Co. Ltd.
59/76 Moo 9
Soi Ramintra 34
Ramintra Road, Tharang, Bangkhen
Bangkok 10220
Tel.: +66 2 943 70 62
+66 2 943 71 21
Fax: +66 2 509 23 62
[email protected]

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12-6 Service & Support DKR05.2

Nordamerika – North America

USA USA Central Region - Mitte USA Southeast Region - Südwest USA SERVICE-HOTLINE
Hauptniederlassung - Headquarters
Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation
Mannesmann Rexroth Corporation Rexroth Indramat Division Rexroth Indramat Division
- 7 days x 24hrs -
Rexroth Indramat Division Central Region Technical Center Southeastern Technical Center
5150 Prairie Stone Parkway Auburn Hills, MI 48326 3625 Swiftwater Park Drive
Hoffman Estates, IL 60192-3707 Suwanee, Georgia 30174
+1-800-860-1055
Tel.: +1 847 6 45 36 00 Tel.: +1 248 3 93 33 30 Tel.: +1 770 9 32 32 00
Fax: +1 847 6 45 62 01 Fax: +1 248 3 93 29 06 Fax: +1 770 9 32 19 03
[email protected]

USA East Region –Ost USA Northeast Region – Nordost USA West Region – West
Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Rexroth Indramat – Western Office
Rexroth Indramat Division Rexroth Indramat Division 7901 Stoneridge Drive, Suite 220
Charlotte Regional Sales Office Northeastern Technical Center Pleasant Hill, California 94588
14001 South Lakes Drive 99 Rainbow Road
Charlotte, North Carolina 28273 East Granby, Connecticut 06026
Tel.: +1 704 5 83 97 62 Tel.: +1 860 8 44 83 77 Tel.: +1 925 227 10 84
+1 704 5 83 14 86 Fax: +1 860 8 44 85 95 Fax: +1 925 227 10 81

Canada East - Kanada Ost Canada West - Kanada West

Basic Technologies Corporation Basic Automation Burnaby
Burlington Division 5345 Goring St.
3426 Mainway Drive Burnaby, British Columbia
Burlington, Ontario Canada V7J 1R1
Canada L7M 1A8
Tel.: +1 905 335 55 11 Tel. +1 604 205-5777
Fax: +1 905 335-41 84 Fax +1 604 205-6944
[email protected] [email protected]

Südamerika – South America

Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien
Mannesmann Rexroth S.A.I.C. NAKASE Mannesmann Rexroth Mannesmann Rexroth
Division Rexroth Indramat Servicio Tecnico CNC Automação Ltda. Automação Ltda.
Acassusso 48 41/7 Calle 49, No. 5764/66 Divisão Rexroth Indramat Divisão Rexroth Indramat
RA - 1605 Munro (Buenos Aires) RA - 1653 Villa Balester Av. Tégula, 888 R. Dr.Humberto Pinheiro Vieira, 100
Prov. - Buenos Aires Ponte Alta, Atibaia SP Distrito Industrial [Caixa Postal 1273]
CEP 12940-000 BR - 89220-390 Joinville - SC
Tel.: +54 (0)11 4756 01 40 Tel.: +54 (0) 11 4768 36 43 Tel.: +55 (0)11 4414 56 92 Tel./Fax: +55 (0)47 473 58 33
Fax: +54 (0)11 4762 6862 Fax: +54 (0) 11 4768 24 13 +55 (0)11 4414 56 84 Mobil: +55 (0)47 9974 6645
[email protected] Fax sales: +55 (0)11 4414 57 07 [email protected]
[email protected] Fax serv.: +55 (0)11 4414 56 86
[email protected]

Mexico Columbia - Kolumbien

Mannesmann Rexroth Mexico S.A. Reflutec de Colombia Ltda.
de C.V. Calle 37 No. 22-31
Calle Neptuno 72 Santafé de Bogotá, D.C.
Unidad Ind. Vallejo Colombia
MEX - 07700 Mexico, D.F.
Tel.: +52 5 754 17 11 Tel.: +57 1 368 82 67
+52 5 754 36 84 +57 1 368 02 59
+52 5 754 12 60 Fax: +57 1 268 97 37
Fax: +52 5 754 50 73 [email protected]. co
+52 5 752 59 43

DOK-DIAX03-DKR05.2****-PR02-EN-P
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Printed in Germany