JSA #: 01

JOB SAFETY ANALYSIS (JSA)

Department APOD DivisionNGLOD Last Revision: /20

Chiller plant Structures,
Unit SNG-II Plant / Equipment Next Revision: /20
fin fan & Pumps
Job Description Demolition of Structures, Pumps, Crane operation, Hot cutting, Heavy equipment Operation,
Dismantling of Supports
Prepared by
Name: ID# Name: ID# Name: ID#
Jonathan Camba 2539170585
Position: Safety Manager Date: Position: Date: Position: Date:
Reviewed by Approved by Additional Approval by (if needed)
Name: ID# Name: ID# Name: ID#

Position: Date: Position: Date: Position: Date:

References (GI; SAES; SMS Process; others)
G.I. 2.100 Work permit system
G.I. 6.012 Isolation, Lock out and Use of Hold tags
G.I. 6.030, Traffic and Vehicle SafetyGI 6.030, Traffic and Vehicle Safety
GI 7.025, Heavy Equipment Operator Testing and Certification
GI 7.026, Crane and Heavy Equipment Incident Reporting ProceduresGI 7.029, Rigging Hardware Requirements
GI 7.030, Inspection and Testing Requirements for Elevating/Lifting EquipmentGI 7.031, Heavy Equipment Services
GI 6.004, Near miss reporting process
GI 6.OO5 Reporting, investigation and recording of injuries/ occupational illness.SA CSM 5th Ed.
Safety hand book.
Safety Equipment required for the Job
Hard Hats, FRC Clothing, Environmental Protection, Safety Glass/Goggles/, Hand Gloves, Safety Shoes, Fire Extinguishers, Safety
Warning Signs andBarricades, Pipe cutter, Gas cutting set and Hand tools, Welfare Facilities

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

1 Obtain Work • Unsafe working • Obtain a work permit (as per GI. 2 .100) before start work. Operation/ Y
Work
Permit condition • Permit Issuer and Receiver to conduct joint site inspection to discuss the Permit
hazards and precautions required for conducting the job safely. Receiver/
• Countersign is required if the activities within 23m nearby other Issuer
department. facilities,
• Ensure no work is conducted in the area until signed permits to work are
inplace.
• Identify the isolation points and secure them using the LOTO procedure.
• Ensure that all relevant connections are removed
• Toolbox meeting shall be conducted to the entire work force before
commencing job.
• Pre-job safety meeting shall be conducted in local language on a daily
basis to the entire work force.
• JSA shall be reviewed with the entire work force and with all concern
parties before commencing job to control the hazards.
• Provide detail information on the work permit by specifying the work to be
done, the equipment to be used, and the location of the work.
2 Secure the • Struck by vehicle • Install barricade &safety warning signboard as per GI 1021 at reasonable Operation/ N
Work Permit
area against Struck by Crane, distance. Receiver/Iss
traffic trailers & man lift • Certified rigger/flagman are allowed to give signal to the operator during uer/ Operator
loading/unloading or maneuvering the equipment
3 Mobilization of • Traffic hazards. • Prepare the area / clear of obstructions prior mobilizing of equipment. Operation/ Y
Work
equipment to • Property damage. • Ensure tools / equipment are pre-inspected before mobilization. Permit
worksite • Unattended • Ensure all equipment’s / tools / pipes are properly secured on trailers. Receiver/
reversing/maneuver Pre-journey Inspection to be conducted. Issuer/
ing • Lifting devices & tools to be color coded. Operator
• Struck by Vehicle. • Offload equipment’s in a secured location / away from moving equipment
• Overhead Piping /
Racks and Power • Secure the area with barricade and signboards at reasonable distance.
line. • Trained banks man equipped with safety vest and flag that will guide
vehicle drivers and control the traffic.
• Install goal post to warn the operators of the hazard of overhead power
lineor Piping Racks.

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

4 Dismantling of • Miss- • Make Sure before commencing the work regarding all energy isolation Operation/ Y
relevant Work
Communication / Crew install Uniquely identified locks on the isolation points or lockout Permit
connections Understanding box and recorded them on the contractor LOTO Log Book, which one will Receiver/
for the pump • Inexperienced / be available in the office of Operation. All relevant connections are Issuer/
untrained worker removed and area is free for removal of equipment. Operator
• Unauthorized tools • Powe Supply e.g. Generator, Welding Machine Shall be inspected and
maintained with valid preventive maintenance sticker or all power supply
machines should be certified from Armco Approved 3rd party stickers.
• Ensure that all Power Tools are protected by overcurrent protection
device
• e.g. ELCB (Earth Leakage Circuit Breaker) etc., having maximum Rated
Tripping Current of 10m A.
• A Pre-Operational Check Shall be Completed Before Using Power
Supply (e.g. Generator, Welding Machine
• Ensure the Connection are Adequately supported before dismantling.
• Power Tools Shall be tested by SA approved Testing Agency Like,
UL/FM, KEMA -KEUR
• Avoid Standing or Positioning in Area where there is potential to be
Crushed or Suck by an object
• Area should be barricaded and signage should be placed
• Competent personnel execute the job
• Hand / power tools should be inspected
5 Preparation for • Miss- • Ensure isolation is carried out G.I. 6.012 Isolation, Lock out and Use of Work Y
Removal of Permit
Communication / Hold tags Receiver/
Pump skid Understanding • Make sure all relevant connections are removed and area is free for Operator
• Inexperienced / removal of equipment.
untrained worker • Area should be barricaded and signage should be placed
• Unauthorized tools • Competent personnel execute the job.

6 Crane • Unplanned lifting • Any assembling, disassembling, or change of lattice boom configuration Operation/ Y
Operation Work
activity requires re- inspection by a certified inspector before the crane can be re- Permit
for • Unstable base mobilized to perform any crane lifts. Receiver/
removing condition • Mechanism for free fall capability/ function through the physical and Issuer/
LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022
Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

the • Leveling of crane permanent isolation of the function Operator

Pump skid and • Unknown weight / • All lift to be made shall refer to GI 7.028 (Crane lifts: type and procedure)
loading Overloading • Approved Critical Lift Plan
ontrailer • Overhead hazard • Aramco Certified Rigger-1 be in charge of actual lift coordination
• Fall of load • Crane shall be set up correctly on firm ground, level, outrigger fully
• Incompetent rigger extend.
• Struck by rotating • All cranes shall be provided with a fixed bull’s-eye level and/or
equipment a carpenter’s level to verify the crane is level.
• Pinch Point • Weight shall be determined prior to lift by Competent Person
• Injury • Know the capacity of the operating radius of the Crane
• Slips, trips, Fall • Ensure area is barricaded and no unauthorized personnel inside the
• Failure of lifting working area.
equipment • No Personnel shall stay under suspended load.
• Miss • Ensure lifting tackle is inspected and colour coded.
communication • Ensure load are secured
• No personnel shall stay beside the Crane while in motion
• Aramco Certified rigger shall in do the job.
• No personnel shall stay beside the Boom while in motion
• Task appropriate PPE
• Ensure lifting equipment should have valid third party certification and
dailyinspection is carried out.
• Area should be barricaded and signage “LIFING IN PROGRES”
• Insure good communication between rigger and operator
7 Preparation for • Miss- • Ensure isolation is carried out G.I. 6.012 Isolation, Lock out and Use of Work Y
Removal of Fin Hold tags Permit
Communication /
Receiver/
fan from the Understanding • Make sure all relevant connections are removed and area is free for Operator
chiller plant • Inexperienced / removal of equipment.
untrained worker • Area should be barricaded and signage should be placed
• Unauthorized tools • Competent personnel execute the job.

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

8 Dismantling of • Miss- • Make sure all relevant connections are removed and area is free for Operation/ Y
Fin fan Work
Communication / removal of equipment. Permit
Structural Understanding • Area should be barricaded and signage should be placed Receiver/
Supports • Inexperienced / • Competent personnel execute the job Issuer/
untrained worker • Hand / power tools should be inspected Operator
• Unauthorized tools
• Unauthorized tools

9 Crane • Unplanned lifting • Any assembling, disassembling, or change of lattice boom configuration Operation/ Y
Operation for activity requires re- inspection by a certified inspector before the crane can be re- Work Permit
removing the • Unstable base mobilized to perform any crane lifts. Receiver/
Finfan and condition • Mechanism for free fall capability/ function through the physical and Issuer/
loading • Leveling of crane permanent isolation of the function Operator
container • Unknown weight / • All lift to be made shall refer to GI 7.028 (Crane lifts: type and procedure)
Overloading • Approved Critical Lift Plan
• Overhead hazard • Aramco Certified Rigger-1 be in charge of actual lift coordination
• Fall of load • Crane shall be set up correctly on firm ground, level, outrigger fully
• Incompetent rigger extend.
• Struck by rotating • All cranes shall be provided with a fixed bull’s-eye level and/or
equipment a carpenter’s level to verify the crane is level.
• Pinch Point • Weight shall be determined prior to lift by Competent Person
• Injury • Know the capacity of the operating radius of the Crane
• Slips, trips, Fall • Ensure area is barricaded and no unauthorized personnel inside the
• Failure of lifting working area.
equipment • No Personnel shall stay under suspended load.
• Miss • Ensure lifting tackle is inspected and colour coded.
communication • Ensure load are secured
• No personnel shall stay beside the Crane while in motion
• Aramco Certified rigger shall in do the job.
• No personnel shall stay beside the Boom while in motion
• Task appropriate PPE
• Ensure lifting equipment should have valid third party certification and
dailyinspection is carried out.
• Area should be barricaded and signage “LIFING IN PROGRES”
LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022
Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

• Insure good communication between rigger and operator

10 Manlifts • Personnel falling • Barricade area and put sign boards. Operation/ Y
Work
Operation for hazards. • A Pre-Operational Check Shall be Conducted Before Operating the Permit
Removing • Material falls. Manlift.Only Aramco Certified and Aramco approved 3rd party Agency's
chiller part by personnel
part demolition • shall operate the Heavy Equipment.
by Gas Cutting • A Certified Stand by man / Second Operator on the Ground shall be
from top to available to operate the manlift in case of an emergency.
bottom. • Personnel lifts shall have a current SA inspection sticker.
• A second person shall be used to guide the operator while moving the
liftfrom one location to the other.
• Appropriate clearance from overhead obstructions while raising or
loweringthe platform shall be maintained.
• Modification of personnel lifts is prohibited without written consent from
thelifting manufacturer.
• Never use personnel lifts designed for indoor use outdoors.
• Outriggers shall be used on lifts equipped with outriggers.
• Personnel shall wear a full-body harness with lanyard attached to an
anchor point on the lift.
• All entrance gates or chains shall be in their fully closed position
andsecured shut before moving or raising the lift.
• Use tool lanyard for preventing tools falling from height

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

11 Hot cutting • Fire / Sparks / • Hot cutting should be carried out after ensuring that equipment is free form Operation/ Y
chiller plant Work
Molten slug. hydrocarbons. Permit
part using gas • Flying objects • Ensure oxygen and acetylene Cylinders are standing in upright position and Receiver/
cutters • Smoke secured with HAZCOME labels. Issuer/
• Ensure that Provide Flash or Fire back arrestor are installed with oxygen
• Burn / nicks / cuts / Operator
hot object and Acetylene cylinders hose pipes with torch in both side
• Noise pollution • Use of appropriate respirator to against particulate of (Fumes and Dust)
during cutting and grinding.
• Ensure there is Check Valve Installed at the end of the Hose pipe
Connection to the torch .
• Pre-use inspections shall be conducted on all equipment
• Use welding mask  Ventilate the area
• Use welding gloves or welders outfit & wear Ear plug / ear muff
• Ensure that a Competent & Certified Fire Watchers, should be available
at the site with UL listed fire extinguisher during any hot activity
12 Removal of • Unauthorized • Only trained and Aramco certified operator shall be permitted to Work Y
demolished Permit
operator operatethe Equipment. Receiver
equipment by • Lack of knowledge/ • The equipment shall not be operated without valid third- p a r t y
using clamp Site
Loader to
awareness on the certificationincluding Clamp and daily inspection checklist duly signed. Supervisor
storage area. equipment safety • Ensure safety operations understand by the operator. s&
Operator
Note: Storage operation • Certified rigger/flagman are allowed to give signal to the operator
Area Means duringloading/unloading or maneuvering the equipment.
After Demolished
materials that
materials willbe
stored in
designated Area
which one
providedby the
Aramco To there
contractor near
the workstation

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use
 Stop Work
BASIC JOBSTEPS POTENTIAL HAZARDS TO
Trigger
SN (in Sequence) THEWORKER ACTIONS TO CONTROL THE HAZARDS ACTIONBY
(Y/N)

13 Asset • Unauthorizeddriving • Make sure to fulfill the reclamation form SA-630 which is required for Work Y
Permit
Movement • Mechanical Failure asset movement.
Receiver
• All drivers/operators shall have valid government license Site
• Drivers shall check vehicles daily for serviceability of such basic Supervisorr
equipmentas tires, brakes, lights, fluid level, glass, mirrors, etc. and shall & Operator
be correctedimmediately.
• Maximum Load should not be more than 40 T.
• Report any damage immediately to the supervisor in –charge.
• Ensure the vehicle is safe to operate and contains all required safety
14 Heat Stress • Hot, • Reduce activity levels and/ heat exposure All N
Personnel
• Dry skin or profuse • Assign two assembly areas for the site activities and provide shelter for
sweating thework crew.
Hallucinations • Drink fluids regularly.
• Chills • Drink plenty of water
• Throbbing, head • Make shift of group to prevent ourselves by heatstroke
ache/dizziness. • Follow the time schedule for work 30 minutes and 20 minutes for the rest
• High body for each group.
• High body • Workers should check on each other to spot the symptoms that often
temperature precede heat stroke
• Confusion/ acting • Get medical aid immediately. This condition can progress to heat stroke.
strangely • Move the person to a cool shaded or air conditioned area
• Slurred speech • Remove excess clothing
• Weak • Spray, sponge or shower with cool water.
• Clumsy • Fan the body to increase cooling
• Skin is flushed, red • Provide cool water to drink or other cool non-alcoholic beverages.
and dry • Follow the heat stress index or heat stress management.
• Pulse is fast • Deliver ongoing care until medical aid is provided
• Person may pass • Seek Medical aid.
out and have • Use skin lotions (avoid anesthetics) and work in shade if possible
convulsions. • Monitor breathing and heart rate, if unconsciousness.
• High body • Deliver ongoing care until medical aid is provided.
temperature above • Call an ambulance
41 degree • Move the worker to a cool shaded area
• Place person in recovery position
• Cover skin with clothing
LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022
Saudi Aramco: Company General Use
 Note 1: All site personnel are required to wear PPE/ such as Nomex coveralls (flame resistant coveralls) safety helmet, safety glasses s,
gloves, and safety shoes.
Note 2: Conduct Tool Box Safety Meeting prior to every work activity.
Note 3: Explain to key personnel the purpose of the JSA and enforce the implementation of content
Note 4: Use the JSA to identify hazards and list the precautions on the work permit.
Note 5: Garbage’s shall be disposed properly on a daily basis.
Note 6: If an injury or near miss occurs, the JSA shall be reviewed immediately to determine whether changes are needed in the job
procedures.
Note 7: Must have Emergency Contact Number; (013) 572-0911-Abqaiq

Emergency Contact
Emergency Response Procedure Office/Name Designation
Number
Dial 911 from the nearest telephone or from your mobile. Aramco Emergency Aramco Phone 911
When reporting an emergency speak slowly, calmly, distinctly, in a clear voice Hotline (Central)
and give information in the following sequence:
Southern Abqaiq (013) 572-0911
States there is an emergency or disaster at your location and specify your
location. Southern Udhailiyah (013) 576-0911
Southern Mubarraz (013) 577-0911
Tell your name _____ and your Badge # ____. Southern Shedgum (013) 862-0911
Tell about emergency or disaster like you see a fire, car accident, major injury,
etc. at the following location: _______ Southern South Ghawar (013) 873-0911
Inform that there are ____ (number of) people requiring medical
assistance/attention.

Repeat the above Information and answer questions. Do not hang up until the
dispatcher repeats the above or asks for more information.

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use
 Revision and Discussion of the JSA with the crew on the jobsite and prior to execution
Department Division Date
Unit Plant / Equipment

Name of Participant ID # Signature Company Date

LP – T&I BP - Job Safety Analysis (JSA) – Form – v1 – March 2022

Saudi Aramco: Company General Use