AVS Control Panel Manual

1. Product Information
AVS is a pump control panel having 4.3“ TFT touch screen, uniquely designed high efficient
variable speed control and relay board. The touch control panel is located on front casing
while relay module is located inside. Other than these, Manual / Auto / Off Selection
Button, Manual Control Buttons and Interlock Switch are available on front casing. AVS
panel provides control and screen up to 6 pumps with the help of EPLC-6 control system,
relays and switching components. System parameters can be changed on touch screen
with user-friendly interface.

AVS Panel can be used on constant pressure booster or differential pressure circulation
systems with the help of receiving data from an analog pressure sensor. The panel
especially is recommended to use with frequency inverted pump applications. Apart from
that, it is also possible to use the panel on constant cycle pump systems.

It is especially preferred in frequency controlled pump applications. It can also be used in

fixed speed pump applications with pressure sensors.

EPLC-6 Control Panel

Manual / Auto / Off

Selection Button

Manual Control
Buttons

Interlock Switch

Figure 1: AVS Panel

2
 Thermostatic
Switch For
Cooling Fan Power
Supply

Contactors
Cooling
Fan
Fuses
ETNA Electronic
Thermic Relay Driver
EPLC-6 Relay
Board

Relays

Modbus Swichgear
Connectors

EPLC-6 Control Panel Project Control

Unit Pocket Connectors
Manual
Operation Motor
Interlock Connectors
Buttons
Switch

Auto/Man Mod
Selection Button

* The inside image of the panel may differ from the picture above.

Figure 2: AVS Panel Internal View

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2. AVS Technical Specifications
• Epoxy coated DKP steel body
• Schneider switching instruments.
• Internal cooling with thermostatic control
• IP 54 protection class
• Manual / Autorun option
• Phase absence / unbalance /sequence protection by phase protection relay
• Thermal-magnetic motor protection
• Waterless run protection on booster applications by external floater connection
• Interlocking switch system
• 24V DC external power supply
• Remote control option via dry contact
• Possibility to send Run, Thermal Fault, General Fault data to Building Management System
(BMS) for each pump individually
• Possibility to transfer system parameters to Building Management System (BMS) via
MODBUSRS 485 data communication protocol (Please check next page for MODBUS
Address Table)
• Possibility of control over automation system via Modbus RTU RS 485 communication protocol
• Enabling to control up to 6 cascade assembled pumps by 1 frequency inverter and uniquely
designed controller with 4,3’’ TFT touch screen
• Ability to view; number of pumps working, pump mode, driver frequency, set pressure,
instant pressure, fault indications and date-time information.
• Preventing unauthorized access thanks to password protection support
• Possibility to change settings while system running
• Ability to view working hours of each pump
• Capability of collecting data with high precision using advanced pressure sensor calibration
and off-set menu
• High pressure protection with adjustable value and duration
• Low pressure protection with adjustable value and duration against low water level and
cavitation
• Optimum reaction time according to system needs with the help of adjustable pump on/off time
• Adjustable wake-up pressure
• Adjustable cyclic change over time
• Manual pump back up
• Booster and circulating mode selection
• Selection mode of with/without driver
• Adjustable PID reaction speed
• Adjustable driver switch off frequency value on frequency inverted systems
• Ability to run pumps with maximum speed via mains supply contactors in case
driver in fault mode
• Ability to run pumps with maximum speed via mains supply contactors in case driver in fault
mode preventing system blockage
• Adjustable maximum driver working frequency
• Adjustable minimum inverter working frequency
• Periodic maintenance reminder
• Turkish / English language option
• 100 events history logging capacity
• Real-time date / time information
• 12 V DC internal isolated 4-20 mA transmitter supply and 2 transmitter inputs

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3. Menus
To reach device menus, tap the symbol on the main screen to reach the password
screen. Once you enter your password, you can make any desired changes in the settings
menu, either when the system is working or after halting it. Changes made to the system
will not be saved unless the symbol on screen is tapped. Simply tap the relevant
symbol for the sub-menu to reach it, and to return to a previous menu, simply tap the
symbol.

The up-down arrow symbol seen in menus is used to increase or decrease the value
in the box to its left. Simply tap the up arrow icon to increase the value, and the down
arrow icon to decrease it. When the symbol is pressed and held, the value will continually
increase or decrease until the allowed limit. For 3-digit numbers, the relevant digit can be
tapped to make changes.

4. Device Settings DEVICE SETTING

All options about how the system works SENSOR SETTINGS PROTECTION SETTINGS
can be found in the "Device Settings"
sub-menu that can be reached from the PUMP SETTINGS DRIVER SETTINGS

settings menu. Detailed information

DEVICE WORKING MODE MANUAL PUMP CONTROL
about the content and the effects of
the "Device Settings" is listed below. MAINTENANCE PERIOD

BACK

Figure 3: Device Settings Menu

4.1 Device Working Mode
Depending on the selection of booster OPERATING MODE
pump and circulation in the Device
Operation Menu, the EPLC-6 control HYDROPHORE
unit can work in two different modes.

CIRCULATION
In booster pump mode, the EPLC-6
control unit compares a single data
collected from the 4-20 mA pressure
transmitter to the set value at which SAVE BACK
the device is desired to work. Figure 4: Device Operation Mode
Selection Menu
If the pressure data collected from the transmitter is larger than the set value, the system
stays in standby state. If the pressure data collected from the transmitter is smaller than
the set value, the least used pumps are activated in order. If there is a driver in the system,
the first pump is activated by the driver. In the event that a single pump cannot meet the
demand; if there are other pumps, they are activated in order depending on the demand
and work to bring the system's current pressure up to the set value. When demand
decreases -or as the current pressure value surpasses the set value- the pump with the
driver slows down and attempts to match the reference pressure value. The pumps are
deactivated if they are no longer needed.

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If in circulation mode, the EPLC-6 control unit first calculates the difference between two
sets of data collected from the 4-20 mA pressure transmitters (transmitter1-transmitter2,
where transmitter1 is the value gathered from the transmitter at the entrance of the fixture
and transmitter2 is from the transmitter at the exit of the fixture) and then compares
this to the set differential pressure value at which the device is desired to work. When
the system is run, if the difference between the values acquired from the transmitters is
larger than the set value, the system keeps running with a single pump. If there is a driver
in the system, it operates at minimum frequency. If the difference in pressure between
transmitters is smaller than the set value, and if there is a driver in the system, the pump
with the driver accelerates and attempts to match the reference differential pressure. If
necessary, that is to say, if a single pump cannot meet the demand, the other pumps are
activated in order and deactivated if the need is met. If the difference between the two
transmitter values goes above the set value again (if the demand is met), a single pump is
kept in operation. If there is a driver, it operates at minimum frequency.
PARAMETER BOOSTER CIRCULATION

MINIMUM PRESSURE PROTECTION TIME 30 seconds N/A

MAXIMUM PRESSURE PROTECTION TIME 10 seconds 10 seconds

SWITCH OFF TIME 30 seconds 30 seconds

SWITCH ON TIME 30 seconds 30 seconds

PERIODIC WORK 12 hours 12 hours

PUMP COUNT 3 pumps 3 pumps

WAKE UP PRESSURE 0,5 bar 0,2 bar

MAX. PRESSURE 12 bar 10 bar

DRIVER SWITCH OFF FREQ. 44 Hz 44 Hz

WAKEUP TIME 5 seconds 5 seconds

SLEEPING TIME 30 seconds 30 seconds

NUMBER OF REPEAT 5 0

MINIMUM PROTECTION PRESSURE 2 bar 0.1 bar

SENSOR SELECTION SENSOR 1 SEN1-SEN2

SPARE PUMP 0 0

SPARE PUMP ON/OFF 0 0

DRIVER SELECTION 1 1

SET PRESSURE 8 bar 1 bar

SENSOR TYPE 16 bar 10 bar

Table 1. Panel Factory Settings

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4.2 Pump Settings PUMP SETTINGS
PUMP COUNT SWITCH ON TIME WAKEUP PRESSURE
Settings and changes such as adjusting
and changing the number of active 6 015 SEC. 0.2
pumps in the system, the activation or SPARE PUMP SWITCH OFF TIME PERIODIC WORK
deactivation periods of back-up pumps, 1 015 SEC.
012 HOUR

cyclic change-over (periodic work) time,

the wakeup differential pressure and the
SPARE PUMP ON/OFF
manual spare pump specification can be
SAVE BACK
made from the "Pump Settings" menu.
Figure 5: Pump Settings Menu

Pump Count: The number of pumps can be determined from the number of pumps field
shown on the screenshot in Figure 5, by touching the icons. Pump number can be
increased up to 6 pumps.
Switch On Time: For systems with multiple pumps (2-6 pumps), the pump activation
period is the time required for other pumps to be activated in order after the 1st one, in
case of need. In driver mode, if the driver has reached maximum frequency and the set
value is higher than the current value, the activation period begins counting down in the
background. If the set pressure value is not reached by the end of the activation period,
a stand-by pump steps in. This process continues for all stand-by pumps until the current
pressure value reaches the set pressure value.
In systems without a driver or in case of an error in the driver;
The activation period shortens by 10 times in booster pump mode. For example, if the
activation period has been set to 30 seconds, it drops to 3 seconds.
The activation period gets multiplied in circulation mode. For example, if the activation
period has been set to 30 seconds, it lengthens out to 60 seconds in systems without
drivers or in case of driver errors. Factory setting is 30 seconds.
Switch Off Time: For systems with multiple pumps (2-6 pumps), the pump deactivation
period counts down in the background when there are multiple active pumps and when
the current pressure value is higher than the set value at the same time. If the current
pressure value does not decrease below the set value by the end of the set deactivation
period, pumps deactivate in order.
In systems without a driver, or in case of an error in the driver;
The deactivation period shortens by 10 in booster pump mode. For example, if the
deactivation period has been set to be 30 seconds, it fixture is 0 but to 3 seconds.
The deactivation period gets multiplied by 2 in circulation mode. For example, if the
deactivation period has been set to 30 seconds, it lengthens out to 60 seconds in systems
without drivers or in case of driver errors. Factory setting is 30 seconds.
Wakeup Pressure: Wakeup pressure is the differential pressure between the set system
pressure and the pressure value for pump activation.
In booster pump mode, wakeup pressure is the differential pressure value at which the
wakeup (pump activation) period starts counting, which is identified to prevent the system
from continuously activating and deactivating and which can be adjusted as needed.

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 p : Wake-up pressure
t1 : Pump start delay time
t2 : Pump stop delay time

P (bar)

Wake up zone t2
t2

Set Pressure
p
Wake-up
pressure
.

t1 t1

t (sn)

Pump on demand

t (sn)

Graph 1: Pump ON / OFF vs. Wake-up Pressure on Constant Pressure Mode

For example, if the set pressure is 8 bars and wakeup pressure is 0.5 bars, a standby pump
will activate after the current system pressure drops below 7.5 bars and the wakeup period
is complete. The factory settings for booster pump mode has been set to 0.5 bars.
However, the concept of wakeup pressure differs in circulation mode. Since a single pump
is always active in circulation systems, the wakeup pressure mentioned in the menu is a
variable that only applies in systems without drivers, or with driver errors. 1. This variable,
applied to the pumps activated after the first one, activates standby pumps after the
activation period is completed and the current differential pressure is less than the set
pressure for the fixture by the wakeup pressure. If the current differential pressure value is
as high as the wakeup pressure value than the set value, the active pumps are deactivated
after the deactivation period is complete. The factory settings for circulation mode has
been set to 0.2 bars.

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 p : Wake-up pressure
t1 : Pump start delay time
t2 : Pump stop delay time

P (bar)

t2 Pump stopping zone t2

p
Stable Working Zone
.

Set Pressure
p
.

Pump requesting zone

t1

t (sn)
t1 t2 t3 t4 t5 t6

Pump on demand

t (sn)

Graph 2: Pump ON / OFF vs. Wake-up Pressure on Circulation Mode

Cyclic Change-Over: The cyclic change-over (periodic work) is an algorithm developed to

ensure the pumps to be working at the same capacity. The pump with the least working
time in booster pump mode is activated as the first pump. In driver mode, no changes
based on cyclic change-over periods are made on pumps in operation that work with a
driver until the system is in sleep mode. On the next run, it operates with the least used
pump being activated.
In circulation mode, when the systems starts, it first activates the least used pump. Once
the designated cyclic change-over time is over, pumps are exchanged.
Back-up pump: If the user wants to manually deactivate any pump in the system, they
need to select the relevant pump and, after activating the Back-up Pump On/Off selection,
tap the symbol.

4.3 Sensor Settings SENSOR SETTINGS

MAX. PRESSURE SEN1 CALIBRATION SENSOR SELECTION
Settings such as set pressure, sensor
calibration and sensor selection can be
10 BAR SIFIRLA 1.00 00 SENSOR 1

made from the "Sensor Settings" menu. 16 BAR SEN2 CALIBRATION SENSOR 1

NOTE: The sensor mentioned on 25 BAR

SIFIRLA 1.00 00 SEN 1 SEN 2

the menu represents the pressure SET PRESSURE

AUTOMATIC
transmitter. 8.0
SAVE BACK

Figure 6: Sensor Settings Menu

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Set Pressure: Set pressure is the pressure value at which the system is expected to work.
In booster pump mode, it is associated with the value read off of pressure transmitters.
In circulation mode, it is associated with the difference between the values read off of
transmitter1 and transmitter2.
Maximum Pressure: Maximum pressure is the pressure value corresponding to the 20 mA
maximum value on pressure transmitters. A standard selection between 10, 16 and 25 bars
can be made on the screen.
Sensor Selection: Sensor1 is selected as the factory setting in booster pump mode. If
the Sensor1 port belonging to the EPLC-6 is damaged, Sensor2 can be selected from the
menu after the pressure transmitter is connected to the Sensor2 port. If a transmitter
is connected to both ports and Automatic is selected, the system continues operating
according to the value read off of Sensor2 without stopping when Sensor1 is damaged.
Sensor1- Sensor2 is selected as the factory setting in circulation mode. Sensor1 or Sensor2
cannot be selected alone in this mode. However, if Sensor2 is not connected or cannot be
reached when Sensor1- Sensor2 is selected, the system will issue a warning and continue
operating according to the Sensor1 value. If Sensor1 is not connected or cannot be reached,
the system is blocked.
Sensor Calibration: Through the sensor calibration settings, any difference between the
pressure value from transmitters and the actual pressure value of the fixture can be fixed. If
the pressure value seen on the main screen is considered to be incorrect, it can be checked
as follows; when the pressure value of the fixture is 0 but the value shown in the
rightmost box is not 0, the symbol can be tapped to set the pressure value in the fixture
to 0. If the pressure of the fixture is not 0, the sensor maximum settings are selected correctly
but the pressure value collected from the manometer is incorrect, the value in
to the right of the symbol can be increased or decreased at the rate of 20% to match the
pressure value of the fixture and the pressure value shown on the main menu. This process
can be done separately for each of the two sensors.

4.4 Protection Settings: PROTECTION SETTINGS

MINIMUM PRESSU NUMBER OF REPEAT MINIMUM PRESS,
The maximum and minimum pressure PROTECTION TIME PROTECTION PRESSURE
values and the time period required 5
120 SEC. 0.3 BAR
for the activation of these protective
MAXIMUM PRESSURE MAXIMUM PROTECTION
pressure properties can be adjusted PROTECTION TIME PRESSURE

in the "Protection Settings" menu. As 015 SEC. 2.0 BAR

a result, the system is protected from
working under damaging pressure
SAVE REMOVE BLOCKED BACK
conditions, cavitation or operating
without water. Figure 7: Protection Settings Menu
Maximum Protective Pressure: A maximum pressure is set through this parameter to
protect the system from high pressure conditions. If system pressure is higher than the
Maximum Protective Pressure throughout the set Maximum Protective Pressure Period,
the system will enter high pressure protection mode and all operating pumps will halt. If
the system pressure falls below the set value, the system will start operating again which
means that the system will resume operating once the working conditions have been
suitably met.
Maximum Protective Pressure Period: Maximum protective pressure period is the time
period required for the activation of this protection if the current pressure value of the
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system surpasses the maximum pressure value. All operating pumps halt during this
period if the current pressure is larger than the maximum pressure.
Minimum Protective Pressure: The Minimum Protective Pressure parameter is used to
protect the system from long-term low pressure, and to prevent damage to the system
caused by cavitation or operating without water. If system pressure is lower than the
Minimum Protective Pressure throughout the set Minimum Protective Pressure Period, the
system will enter low pressure protection mode and all operating pumps will halt. If the
minimum protective pressure value is 0, the protection will be disabled.
Minimum Protective Pressure Period: Minimum protective pressure period is the time
period required for the activation of this protection if the current pressure value of the
system is below the minimum pressure value. All operating pumps halt during this period
if the current pressure is smaller than the minimum pressure.
Reboot Count: If the minimum protective pressure is activated in booster pump systems,
the system is expected to reboot periodically. Reboot count is a function that allows the
system to start operating again after a set waiting period following the halt caused by
the minimum pressure protection. Reboot count can be set up to 5. The waiting period
increases periodically after the low pressure protection kicks in. The 2 minute period of the
1st attempt is set to be 50 minutes for the 5th attempt. If the pressure does not rise after
the set reboot count, the system gets blocked.
NOTE: If the reboot count is set at 0, the system gets blocked after the 1st low pressure error.
Blokajı kaldır: If system intervention is requested without the full waiting time after the
system enters low pressure protection mode and is blocked, the symbol
can be selected for a reset.

4.5 Driver Settings: DRIVER SETTINGS

DRIVER SELECTION REVERSE WORKING
The Driver Settings menu allows changes
RESPONSE RATE SLEEPING TIME
to be made to the automatic PID settings,
as well as the reaction speed and the 1 20 SEC.

driver frequency settings that are based 0-10V CALIBRATION WAKEUP TIME

on it. If the driver selection symbol seen 000 05 SEC.

in Figure 8 is active, the system works in

driver mode.
SAVE FREQUENCY SETTINGS BACK

Figure 8: Driver Settings Menu

Reaction Speed: Reaction speed is a parameter that adjusts the variation in driver speed,
or the reaction speed of the driver, depending on the difference between set pressure
value and the current pressure value in driver mode. Reaction speed can be adjusted
to 3 levels; In the 1st level, the reaction speed on the 1st level is slow and as the level is
increased, the rotation speed in the reference speed relayed by EPLC-6 panel to the driver
also increases. Therefore, the pump rotation speed that works with the driver also varies
in proportion to the reaction speed.

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Sleeping Period: Sleeping period is the condition when, in booster pump mode, the
system's current pressure is higher than the set pressure and when pumps stand by ready
to work, without working. In systems with drivers, if the system pressure is above the
set value and if the driver frequency is lower than the deactivation frequency value and
remains that way throughout the sleeping period, the system enters sleep mode.
Wakeup period: In booster pump mode, when the driver is active but the system pumps
are inactive, the wakeup period is the time required to activate the pump operated by
the driver in situations where system pressure is less than the set value by the wakeup
pressure value.

4.5.1 Driver Frequency DRIVER FREQUENCE SETTINGS

Settings: DRIVER SWITCH OFF FREQ. DRIVER MIN. FREQUENCE

The frequency values relayed as 30 HZ 25 HZ

references by the EPLC-7 panels

(max/min driver frequencies, driver DRIVER MAX. FREQUENCE

deactivation frequency) can be 50 HZ

adjusted in the Driver Frequency
Settings. SAVE BACK

Figure 9: Driver Frequency Settings Menu

Maximum Frequency: Maximum frequency is the parameter determining the maximum

frequency value the driver will operate on.
Minimum Frequency: Minimum frequency is the parameter determining the minimum
frequency value the driver will operate on. The minimum value can be set to 25 Hz.
Driver Switch-off Frequency: This parameter is only valid when the driver is active and in
booster pump mode, and can be used to adjust the frequency the driver will deactivate it.
When the relationship between valve pressure with non-operating pumps and set pressure
is evaluated, different operating values desired for pumps should be kept in mind and the
driver deactivation frequency should be set accordingly. In other words, if the set values
for active pumps in a system are increased, so should the driver deactivation frequency.
Parameters belonging to Danfoss FC-51 driver located in control panel are as follows;

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 Parameter
Parameter Name Set Value
No
0-40 [Hand On] Key on LCP 0=OFF
0-41 [Off / Reset] Key on LCP 2= only Reset active
1-00 Configuration Mode 0= Speed Open Loop (Factory Setting)
1-01 Motor Control Principle 0=U/F
1-20 Motor Power Must be set to value on motor label
1-22 Motor Voltage Must be set to value on motor label
1-23 Motor Frequency Must be set to value on motor label
1-24 Motor Current Must be set to value on motor label
1-25 Motor Nominal Speed Must be set to value on motor label
1-71 Start Delay 1.0 sec.

3-15 Reference Resource 1 1= Analog input 53 (Factory setting)

3-41 Ramp 1 Ramp up Time Must be set according to the product and motor (ie. 3.00 sec)

3-42 Ramp 1 Ramp Down Time Must be set according to the product and motor (ie. 3.00 sec)

4-12 Motor Speed Low Limit [Hz] 25.00 Hz

4-14 Motor Speed High Limit [Hz] 50.00 Hz

5-10 Terminal 18 Digital Input 8= Forward start (Factory setting)

5-12 Terminal 27 Digital Input 1= Reset (Factory Setting)

5-40 Function Relay 2= Driver Ready

6-10 Terminal 53 Low Voltage Must be set to 5 .00 V

6-11 Terminal 53 Low Voltage 10.00 V (Factory setting)
6-14 Terminal 53 Low Ref./Feedb. Value 25 Hz
6-15 Terminal 53 High Ref./Feedb. Value 50 Hz
14-20 Reset Mode 5= Automatically reset 5 times
14-90 [7] High Current Reset must be set 4 (automatic reset after 3 minutes)

Please follow below instructions in order to copy parameters;

0-50: First must be set to 1 and press OK, all the parameters inside the driver are transferred to Keypad
0-50: After must be set to 2 and press OK, all the parameters inside Keypad are transferred to the
driver
0-50: if set to 3 and press OK, all the parameters except Motor power inside Keypad are transferred
to the driver
AI1 Com
Relay Terminals;
12

18

19

20

27

29

33

42

50

53

55

60
Forward Start

01: COM
02: NO
03: NC
0-10 V. input

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4.6 Manual Pump Control: MANUAL PUMP CONTROL
Manual pump control is used to PUMP1 DRIVER PUMP1 LINE AUTOMATIC

control the rotational direction of PUMP2 DRIVER PUMP2 LINE

pumps while starting them up. With
PUMP3 DRIVER PUMP3 LINE
selections being made through the
pump-specific symbols on screen, the PUMP4 DRIVER PUMP4 LINE

driver or the network will keep the PUMP5 DRIVER PUMP5 LINE
selected pump active for 3 seconds
PUMP6 DRIVER PUMP6 LINE BACK
through the relevant contactors in
single-driver multiple pump systems. In Figure 10: Manual Pump Control Menu
the meantime, the rotational direction
and the direction specified on the
pump should be checked to make sure
they are the same. While checking
for this issue, the automatic selection
in Figure 10 should be manually
changed and the select button on the
front cover of the panel should be
set to 0. The external start belonging
to the panel must be set to passive.

4.7 Maintenance Period: MAINTENANCE PERIOD

Maintenance Period is an adjustment ON/OFF
screen for the panel to remind the user
of a future service and maintenance HOUR DAY MONTH
date after the system is put to use. The 23 30 12
on/off selection in the upper leftmost
corner of Figure 11 can be activated to
select and set the month, day and time
of the desired date. This period is synced SAVE BACK
with the real date and time on the panel.
Figure 11: Maintenance Period Menu

5. General Settings GENERAL SETTINGS

Settings that are not system specific
LANGUAGE SETTINGS COMMUNICATION SETTING
such as the system mode, operating
pressure and pump count can be HISTORY PROGRAMMED WORK SETT.
adjusted in the General Settings menu.
SPECIAL SETTINGS DATE-TIME SETTINGS
The error history can also be accessed
from this menu.

BACK

Figure 12: General Settings Screen

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5.1 Language Settings: LANGUAGE SELECT
A selection between Turkish and
English can be made in the language TURKISH
settings menu.
ENGLISH

SAVE BACK

Figure 13: Language Selection Screen

5.2 Communication MODBUS COMMUNITATION SETTING

Settings: PARITY
YOK
STOP BIT
1 bit
BALIDRATE
2400Kbps

PARITY, STOP BIT, BAUD RATE and DEVICE TEK 2 bit 9600Kbps
ID adjustments can be made in Modbus CIFT 19200Kbps
communication settings. If more than
38400Kbps
one device will be communicated with
DEVICE ID
the same building automation system
from the DEVICE ID setting, the device- SAVE 001 BACK
specific ID number is determined from
each panel connected to the system. The Figure 14: Modbus Communication
Settings
settings defined for the other features can
be adjusted as can be seen in Figure 14.
(YOK=NONE, TEK=ODD, CIFT=EVEN)
Reading and writing can be done with Modbus RTU protocol. The register table is shared in
Table 3 below. Modbus 06 Write Single Register function allows writing to specified addresses.
The panel must be set to the stop position for the write over Modbus feature to work at the
addresses (W) specified in the table. In order to set the panel to stop position, the automatic-
manual selector button on the panel can be set to manual position or the panel must be
set to stop position by sending 0 value to address 50 with Write Single Register function via
Modbus. After the EPLC6 panel is set to stop position, the Write Single Register function can
be used at the write (W) addresses specified in the table. In order to reset the panel to the start
position via Modbus, a value of 1 must be sent from address 50.

5.3 Date and Time DATE- TIME SETTINGS

Settings: DAY MONTH YEAR

The real date and time belonging to the 13 11 2017

device can be calibrated in the Date HOUR MINUTE SECOND
and Time Settings menu as shown in
figure 16.
09 38 46

SAVE BACK

Figure 15: Date and Time Settings

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MEMORY FUNCTION UNIT COEFFICIENT VALUE DESCRIPTION
ADDRESS (R=Read, W=Write) RANGE
40000 R - - 0-1 Service maintenance alarm (1- alarm, 0- no alarm)

40001 R - - 0-1 Panel start stop information (1- start mode, 0- stop mode)

40002 R - - 0-1 Blocking error (1- blocking, 0- no error)

40003 R - - 0-1 Phase error (1- phase error, 0- no error)

40004 R - - 0-1 No water (1- no water, 0- no error)

40005 R - - 0-1 Sensor 1 fault status (1- sensor failure, 0- no fault)

40006 R - - 0-1 Sensor 2 fault status (1- sensor failure, 0- no fault)

40007 R - - 0-1 High pressure error (1- high pressure error, 0- no error)

40008 R - - 0-1 Driver error (1- driver error, 0- no error)

40009 R Seconds - 0 - 65535 Low pressure countdown (Counts down the remaining time if there is a fault.)

40010 R Hz 0.1 450 – 650 Driver frequency

40011 R - - 0-1 Operation mode (1-Circulation, 0- Booster)

40012 R Bar 0.1 0 - 65535 Line pressure

40013 R Bar 0.1 0 - 65535 Set pressure

40014 R - - 0 - 65535 Pump 1 (11- Pump running, 22- Pump stops, 33- Spare Pump, 44- Thermal fault)

40015 R - - 0 - 65535 Pump 2 (11- Pump running, 22- Pump stops, 33- Spare Pump, 44- Thermal fault)

40016 R - - 0 - 65535 Pump 3 (11- Pump running, 22- Pump stops, 33- Spare Pump, 44- Thermal fault)

40017 R - - 0 - 65535 Pump 4 (11- Pump running, 22- Pump stops, 33- Spare Pump, 44- Thermal fault)

40018 R - - 0 - 65535 Pump 5 (11- Pump running, 22- Pump stops, 33- Spare Pump, 44- Thermal fault)

40019 R - - 0 - 65535 Pump 6 (11- Pump running, 22- Pump stops, 33- Spare Pump, 44- Thermal fault)

40020 R - - 0 - 65535 Number of pumps

40021 R Minutes 6 0 - 65535 Pump 1 total operating time

40022 R Minutes 6 0 - 65535 Pump 2 total operating time

40023 R Minutes 6 0 - 65535 Pump 3 total operating time

40024 R Minutes 6 0 - 65535 Pump 4 total operating time

40025 R Minutes 6 0 - 65535 Pump 5 total operating time

40026 R Minutes 6 0 - 65535 Pump 6 total operating time

40027 R - - 0-1 Low pressure error (1- low pressure error, 0- no error)

50 W - - 0-1 Panel mode selection (0- stop, 1- start)

51 W Bar 0.1 1 - 250 Set pressure (0.1-25.0)

52 W - - 0-1 Start/stop spare pump (0- start, 1- stop)

Spare pump selection (0- no spare pump, 1- pump 1, 2- pump 2, 3- pump 3, 4-
53 W - 1 0-6 pump 4, 5- pump 5, 6- pump 6)
54 W Seconds 1 0 - 255 Switch on time (0-255)

55 W Seconds 1 0 - 255 Switch off time (0-255)

56 W Bar 0.1 0 - 20 Wake up pressure (0.0-2.0)

57 W Hour 1 0 - 255 Periodic work time (0-255)

58 W Seconds 1 0 - 255 Minimum pressure protection time (0-255)

59 W Bar 0.1 0 - 20 Minimum pressure protection pressure (0.0-2.0)

60 W Seconds 1 0 - 255 Maximum pressure protection time (0-255)

61 W Bar 0.1 20 - 250 Maximum pressure protection pressure (2.0-25.0)

62 W - 1 0-5 Number of repetitions at minimum pressure (0,1,2,3,4,5)

63 W - 1 1-3 Drive response speed (1,2,3)

64 W - - 0-1 Drive selection (0- drive disabled, 1- drive enabled)

65 W Seconds 1 0 - 60 Sleep time (0-60)

66 W Seconds 1 0 - 60 Wake up time (0-60)

67 W Hz 1 25 - 60 Driver switch off frequency (25-60)

68 W Hz 1 25 - 50 Driver minimum frequency (25-50)

69 W Hz 1 25 - 60 Driver maximum frequency (25-60)

Table 2: AVS Panel Modbus Adress Table

16
5.4 History Records: HISTORY RECORD
100 past event records with detailed
26 / 100 BACK
02/06/2017 09:09:05 PUMP 1 HIGH CURRENT FIXED
information on the date, hour and error 02/06/2017 09:09:04 PUMP 2 HIGH CURRENT FIXED
02/06/2017 09:09:04 PUMP 3 HIGH CURRENT FIXED
is shown in the Event Records section. 02/06/2017 09:09:04 PUMP 4 HIGH CURRENT FIXED
02/06/2017 09:08:58 EXTARNAL START OCCURED
The up and down arrows on the right 02/06/2017 09:08:57 PUMP 4 HIGH CURRENT
02/06/2017 09:08:57 PUMP 3 HIGH CURRENT
side of the screen shown in Figure 16 02/06/2017 09:08:57 PUMP 2 HIGH CURRENT
can be moved to display all the errors 02/06/2017
11/05/2017
09:08:57
15:08:19
PUMP 1 HIGH CURRENT
HIGH PRESSURE FIXED
in the event records. 11/05/2017 15:08:16 HIGH PRESSURE
11/05/2017 15:08:08 SENSOR 2 READY
11/05/2017 15:07:00 SENSOR 2 ERROR

Figure 16: History Record Screen

6. General Information GENERAL INFORMATION

DRIVER LINE TOTAL (HOUR)
Device version number, drivers for each
PUMP 1 0.0 0.0 0.0
pump, network and total operation PUMP 2 0.0 0.0 0.0
times can be viewed from the General PUMP 3 0.0 0.0 0.0

Information menu. PUMP 4 0.0 0.0 0.0

PUMP 5 0.0 0.0 0.0
PUMP 6 0.0 0.0 0.0

CPU SERIAL NUMBER

<1F002A - 34355110 - 34343530 > < SV 2.1.001> BACK

Figure 17: General Information Screen

17 www.etna.com.tr
7. Dimensions

H: Height
W: Width
L: Length

Figure 18: AVS Panel Dimensions

18
Motor Power 1 Pump Systems 2 Pump Systems 3 Pump Systems
HP KW L (mm) H (mm) W (mm) L (mm) H (mm) W (mm) L (mm) H (mm) W (mm)
0,5 0,37 500 700 260 500 700 260 600 800 260
0,75 0,55 500 700 260 500 700 260 600 800 260
1 0,75 500 700 260 500 700 260 600 800 260
1,5 1,1 500 700 260 500 700 260 600 800 260
2 1,5 500 700 260 500 700 260 600 800 260
3 2,2 500 700 260 500 700 260 600 800 260
4 3 500 700 260 600 800 260 600 800 260
5,5 4 500 700 260 600 800 260 600 800 260
7,5 5,5 500 700 260 600 800 260 600 800 260
10 7,5 500 700 260 600 800 260 600 800 260
15 11 500 700 350 700 900 350 800 1000 350
20 15 500 700 350 700 900 350 800 1000 350
25 18,5 600 800 350 800 1000 350 1000 1200 350
30 22 600 800 350 800 1000 350 1000 1200 350

Motor Power 4 Pump Systems 5 Pump Systems 6 Pump Systems

HP KW L (mm) H (mm) W (mm) L (mm) H (mm) W (mm) L (mm) H (mm) W (mm)
0,5 0,37 700 900 260 800 1000 350 800 1000 350
0,75 0,55 700 900 260 800 1000 350 800 1000 350
1 0,75 700 900 260 800 1000 350 800 1000 350
1,5 1,1 700 900 260 800 1000 350 800 1000 350
2 1,5 700 900 260 800 1000 350 800 1000 350
3 2,2 700 900 260 800 1000 350 800 1000 350
4 3 700 900 260 800 1000 350 800 1000 350
5,5 4 700 900 260 800 1000 350 800 1000 350
7,5 5,5 700 900 260 800 1000 350 800 1000 350
10 7,5 700 900 260 800 1000 350 800 1000 350
15 11 1000 1200 350 1000 1200 350 1200 1400 350
20 15 1000 1200 350 1200 1400 350 1200 1400 350
25 18,5 1000 1200 350 1200 1400 350 1200 1400 350
30 22 1000 1200 350 1200 1400 350 1400 1600 350

Table 3: AVS Panel Dimensions Table

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8. Maintenance
General Information

Danger High Voltage:

WARNING: Please wait 5 minutes before any maintenance or after sales intervention to
the capacitors be discharged.
Check List:
• Please be sure that there is no dust on cooling fun and ventilation system.
• Please be sure that ambient temperature is within the allowable range.
• Please be sure to cut the electricity before any intervention.
• Please consider pump and motor parameters always.
• Please get in contact with manufacturing company for more details.
Check History Record:
• It is possible to get information about working conditions on History Record.

9. Troubleshooting ALARM SCREEN

MINIMUM PRESSURE FAULT 38 SEC. BACK
WARNING: Please be sure to cut the
electricity before any intervention.
Warnings and Faults:
In case there is an alarm or fault
occurred, “ icon starts to blink on the
upper side of main screen. It is possible
to view existing alarms and faults by
touching that icon.
Figure 19. Alarm Screen

20
 FAULTS and
NO POSSIBLE CAUSE SOLUTION
ALARMS

• Check Manual-0-Automatic selector button.

No 24 V DC signal on • Check if there is any start signal from BMS or “Remote Start”
PANEL COULD
1 EPLC-6 board terminal terminals are not short-circuited.
NOT BE STARTED number 1 • Check if there is any signal on RL3 relay.
• Check cable connections.

• Check if there is any water in the tank.

No 24 V DC signal on
• Check if the floater working properly.
2 NO WATER EPLC-6 board terminal
• Be sure there is signal on RL1 relay terminals.
number 2
• Check cable connections.

• Check mains supply and voltage for each phase-neutral.

No 24 V DC signal on • Check phase sequence.
3 PHASE FAULT EPLC-6 board terminal • Check phase protection relay.
number 3 • Be sure there is signal on RL2 relay terminals.
• Check cable connections.

• Check the related thermal protection.

THERMAL No 24 V DC signal on all • Check auxiliary contact of relay.
4 PROTECTOR EPLC-6 board terminal • Check if the existing number of pumps is the same as set number of
FAULT number 4,5,6,7,8,9 pumps on Settings menu.
• Check cable connections.

The sensor signal value

connected to EPLC- • Check pressure transmitter.
6 panel number 35 • Check pressure transmitter 4-20 mA signal with Ammeter.
5 SENSOR 1 FAULT terminal is less than a • Check pressure transmitter cable directions.
proper working sensor • Check cable connections.
current (4mA ).

The sensor signal value

connected to EPLC- • Check pressure transmitter.
6 panel number 37 • Check pressure transmitter 4-20 mA signal with Ammeter.
6 SENSOR 2 FAULT terminal is less than a • Check pressure transmitter cable directions.
proper working sensor • Check cable connections.
current (4mA).

• Check “Minimum Pressure Protection Value” parameter on Settings

menu.
System pressure value • Check “Minimum Pressure Protection Time” parameter on Settings
is less than “Minimum menu.
MINIMUM Pressure Protection • Check the difference between system pressure value on manometer
7
PRESSURE FAULT Value” during and screen,
“Minimum Pressure • Be sure that transmitter maximum value is same as the value set on
Protection Time” Settings menu
• Check if suction line is blocked or there is any leakage on the
system

• Check “Maximum Pressure Protection Value” is in line with system

System pressure value hydraulic characteristics
is more than “Maximum • Check “Minimum Pressure Protection Time” parameter on Settings
MAXIMUM Pressure Protection menu.
8
PRESSURE FAULT Value” during • Check the difference between system pressure value on manometer
“Maximum Pressure and screen,
Protection Time” • Be sure that transmitter maximum value is same as the value set on
Settings menu

No 24 V DC signal on • Check driver supply and fuse

9 DRIVER FAULT EPLC-6 board terminal • Check the cable connection between driver fault terminal
number 10. and EPLC 6 terminal number 10

Table 4. Panel Troubleshooting Table

21 www.etna.com.tr
 Setup Number
Value Numeric Display
Parameter Number
Unit

Setup 1

Motor
Hz
Direction Selected
Status Quick Main Menu
Menu Menu
Menu Menu
Key
50.0
k
Bac

Navigasyon
On OK Keys

Indicator
Warn
Lights
Alarm

Hand Off Auto

On Reset On

130BA605.12
Operation Keys and Leds

Figure 20. FC 51 Driver Keypad Functions

22
 Missing phase on
supply side, or • Check supply voltage.
MAINS PHASE
W4 too high voltage • Check cable connections and input terminals.
LOSS
imbalance. Check • Check circuit breaker.
supply voltage.

DC OVER DC-link voltage • Check parameter 3-42.

W7
VOLTAGE exceeds the limit. • Check supply voltage.

DC-link voltage
DC UNDER drops below the • Check driver ramp-up duration.
W8
VOLTAGE voltage warning • Check supply voltage.
limit

• Check motor power.

INVERTER More than 100% • Check parameter 1-24 current value .
W9
OVERLOADED load for too long. • Check parameter 3-41.
• Check cable connections.

Inverter peak
• Check motor power.
W13 OVERCURRENT current
• Check parameter 1-24 current value.
limit is exceeded.

Discharge from • Check motor power.

GROUND
W14 output phases to • Check parameter 1-24 current value .
FAULT
ground. • Check driver ramp-up duration.

Short circuit in • Check motor terminals with a measurement device.

W16 SHORT CIRCUIT motor or on • Check cable terminals.
motor terminals. • Check cable connections.

• Check if the ambient temperature is compatible

with driver working temperature.
Heat sink cut-out
POWER BOARD • Check if the cooling equipment in the panel and
W29 temperature has
OVER TEMP driver is working properly.
been reached.
• Check if the temperature thermostat is working
properly

There is an issue
INTERNAL about the elctronic
W38 • Contact local Danfoss supplier.
FAULT companents in
the driver.

Discharge from • Check motor power.

GROUND
W44 output phases to • Check parameter 1-24 current value .
FAULT
ground. • Check driver ramp-up duration.

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 Rev. 09/2022

Dudullu Organize Sanayi Bölgesi 2. Cadde No: 14

34775 Ümraniye - Istanbul / Turkey
Tel : +90 216 561 47 74 (Pbx) • Fax : +90 216 561 47 50
www.etna.com.tr/en • [email protected] customer service