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FAT SAT Testing Checklist

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24 views11 pages

FAT SAT Testing Checklist

Uploaded by

ceratropicmerchandiser10
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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THE ULTIMATE

CHECKLIST
FOR EFFICIENT
FAT and SAT
TESTING
AUTOMATION SYSTEMS
APPROVAL
Date

Manufacturer

Machine Description

Machine Number

Quoted Rate Timed Rate

Bowl Manufacturer Number

Quoted Rate Timed Rate

Machine Paint Specially Requested?

01 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
VISUAL
APPEARANCE
Machine does not have any visible damage

All air regulator settings are tagged with name and


settings

Settings are not attached to removable


components that could be replaced

Feeder bowl has air jet locations engraved on


bowl and air lines tagged with proper regulator
location

All bowls and motor controllers are tagged with settings

All doors open in an operator friendly way as stated in


standards

Base platform is at an acceptable height

Machine paint is acceptable

02 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
SAFET
Y
All safety circuits are wired where if failure occurs
machine will not start

All e-stops work when pressed and machine stops


immediately upon pressed

Main power switch is interlocked

There is complete guarding protecting moving


components

The machine is free from sharp protrusions which


may cause possible injury

Machine stops when any of all guard doors are open

All lower machine guarding is permanently fixed


requiring tools or has safety interlocks

03 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
ELECTRIC
AL
Level sensors work (low and high when applicable)

Counter counts every piece correctly and does not


overcount

Counter keeps memory if power is lost

No programs are lost when machine is power cycled

All wires are numbered

Breakdown/installation hook-ups indicated

Copy of electrical drawings in electrical enclosure

04 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
MACHI
NE
Tooling is acceptable

Everything that is adjustable deemed not necessary


should be doweled

Spindle does not stick

Box diverter working is working acceptable and


keeps position if power is lost

Box shifter is working acceptable

All mechanical designs of machine are acceptable

Feeder and machine have consistent feeding and


neither out run the other

All alarms are properly triggered and displayed within


HMIs

05 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
DEFECTIVE PART
DETECTING
Rejected parts are consistent

Machine stops after 3 consecutive rejects

Reject mechanism is fail proof

Parts inspection: sensors are working correctly

VISION

Camera bracket(s) supplied are acceptable

PLC is programmed for trigger, reject, and inputs

Machine has spots on terminal strip for wire connections


for vision

06 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
RUNOFF
CRITERIA
Overall Equipment Effectiveness

Overload stoppages Low track stoppages

3 reject stoppages Feeders jams

Runoff start time Runoff stop time

Scrap parts Good parts

Scrap%

07 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
SIGNO
FF
Buyer Vendor print
signature

Prin Date
t

Dat Signature
e

SPECIAL NOTES

08 | The Ultimate Checklist for Efficient FAT and SAT |


+1 (450) 562-0745
Testing
PRINTABLE CHECKLIST
VISUAL
Machine does not have any visible damage
APPEARAN
All air regulator settings are tagged with name and settings
CE
Settings are not attached to removable components that could be replaced
Feeder bowl has air jet locations engraved on bowl and air lines tagged with
proper regulator location
All bowls and motor controllers are tagged with settings
All doors open in an operator friendly way as stated in standards
Base platform is at an acceptable height Machine paint is acceptable

SAFET
All safety circuits are wired where if failure occurs machine will not start
Y
All e-stops work when pressed and machine stops immediately upon pressed

Main power switch is interlocked There is complete guarding protecting moving


components The machine is free from sharp protrusions which may cause possible injury
Machine stops when any of all guard doors are open
All lower machine guarding is permanently fixed requiring tools or has safety interlocks

ELECTRIC Level sensors work (low and high when applicable)


AL Counter counts every piece correctly and does not overcount
Counter keeps memory if power is lost
No programs are lost when machine is power cycled All wires are
numbered
Breakdown/installation hook-ups indicated Copy of electrical drawings in electrical
enclosure

MACHI
Tooling is Everything that is adjustable deemed not necessary should be
NE acceptable doweled

Spindle does not stick Box shifter is working acceptable


Box diverter working is working acceptable and keeps position if power
is lost All mechanical designs of machine are acceptable
Feeder and machine have consistent feeding and neither out run
the other All alarms are properly triggered and displayed within
HMIs

DEFECTIVE Rejected parts are Machine stops after 3 consecutive rejects


PART consistent
Parts inspection: sensors are working
DETECTING Reject mechanism is fail correctly

MACHI
Camera bracket(s) supplied are PLC is programmed for trigger, reject, and
NE acceptable inputs
Machine has spots on terminal strip for wire connections for vision

NEED ANY HELP WITH YOUR AUTOMATION PROCESS OR


PROJECT?
Contact Our Specialized Engineers
+1 (450) 562- 745 Boulevard Cristini,
0745 Lachute QC,
www.orientech.c J9H 4N6
om Canada

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