00_CV_3P164392-4N.

fm Page 1 Wednesday, November 2, 2011 5:43 PM

INSTALLATION
MANUAL
R410A Split Series

Installation manual
English
R410A Split series

Installationsanleitung
Deutsch
Split-Baureihe R410A

Manuel d’installation
Français
Série split R410A

Montagehandleiding
Nederlands
R410A Split-systeem

Manual de instalación
Español
Serie Split R410A

Manuale d’installazione
Italiano
Serie Multiambienti R410A

Models Εγχειρßδιο εγκατÜστασηò

ΕλληνικÜ
3MXS40K2V1B διαιροýìενηò σειρÜò R410A

2MXS52E2V1B 2AMX52E2V1B Manual de Instalação

Portugues
3MXS52E2V1B 3MKS50E2V1B Série split R410A

3AMX52E2V1B 4MKS58E2V1B Рóêоводство по монтажó

Рóссêий
Серия R410A с раздельной óстановêой
2MXS52E3V1B 2AMX52E3V1B
3MXS52E3V1B 3MKS50E3V1B Montaj kýlavuzlarý
Türkçe
3AMX52E3V1B 4MKS58E3V1B R410A Split serisi
 DAIKIN INDUSTRIES, LTD.

3MXS40K2V1B
3SB64564-17J.fm Page 1 Thursday, October 27, 2011 3:50 PM

Low Voltage 2006/95/EC

Electromagnetic Compatibility 2004/108/EC *

DAIKIN.TCF.015 N20/09-2011

DEKRA Certification B.V. (NB0344)

74736-KRQ/EMC97-4957

Shinri Sada
Manager Quality Control Department
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
, ,

3SB64564-17J
 3MXS40K2V1B, 2MXS52E2V1B, 2AMX52E2V1B, 3MXS52E2V1B,
3AMX52E2V1B, 3MKS50E2V1B, 4MKS58E2V1B, 2MXS52E3V1B,
2AMX52E3V1B, 3MXS52E3V1B, 3AMX52E3V1B, 3MKS50E3V1B,
4MKS58E3V1B
3SB65451-5A.fm Page 1 Thursday, October 27, 2011 4:52 PM

Shinri Sada
Manager Quality Control Department
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
, ,

3SB65451-5A
3SB65451-5A.fm Page 2 Thursday, October 27, 2011 4:52 PM
 DAIKIN INDUSTRIES, LTD.

2MXS52E2V1B, 2AMX52E2V1B, 3MXS52E2V1B,

3AMX52E2V1B, 3MKS50E2V1B, 4MKS58E2V1B,
2MXS52E3V1B, 2AMX52E3V1B, 3MXS52E3V1B,
3AMX52E3V1B, 3MKS50E3V1B, 4MKS58E3V1B
3SB64564-1.fm Page 1 Friday, March 13, 2009 8:18 PM

Low Voltage 2006/95/EC

Electromagnetic Compatibility 2004/108/EC *

DAIKIN.TCF.015 K1/07-2007

KEMA Quality B.V.

74736-KRQ/EMC97-4957

Shinri Sada
Manager Quality Control Department
1st. of Dec. 2008
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan

3SB64564-1
01_EN_3P164392-4N.fm Page 1 Wednesday, November 2, 2011 5:25 PM

Safety Precautions
• The precautions described herein are classified as WARNING and CAUTION. They both contain important
information regarding safety. Be sure to observe all precautions without fail.
• Meaning of WARNING and CAUTION notices
WARNING..............Failure to follow these instructions properly may result in personal injury or loss of life.
CAUTION...............Failure to observe these instructions properly may result in property damage or personal injury,
which may be serious depending on the circumstances.
• The safety marks shown in this manual have the following meanings:
Be sure to follow the instructions. Be sure to establish an earth connection. Never attempt.

• After completing installation, conduct a trial operation to check for faults and explain to the customer how to operate
the air conditioner and take care of it with the aid of the operation manual.

WARNING
• Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage, electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injury.
• Electrical work must be performed in accordance with relevant local and national regulations and with instructions
in this installation manual. Be sure to use a dedicated power supply circuit only.
Insufficiency of power circuit capacity and improper workmanship may result in electric shocks or fire.
• Use a cable of suitable length.
Do not use tapped wires or an extension lead, as this may cause overheating, electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal
connections or wires.
Improper connections or securing of wires may result in abnormal heat build-up or fire.
• When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the wires
so that the control box lid can be securely fastened.
Improper positioning of the control box lid may result in electric shocks, fire or over heating terminals.
• If refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
• When installing or relocating the air conditioner, be sure to bleed the refrigerant circuit to ensure it is free of air,
and use only the specified refrigerant (R410A).
The presence of air or other foreign matter in the refrigerant circuit causes abnormal pressure rise, which may result in equipment damage and even injury.
• During installation, attach the refrigerant piping securely before running the compressor.
If the refrigerant pipes are not attached and the stop valve is open when the compressor is run, air will be sucked in, causing abnormal
pressure in the refrigeration cycle, which may result in equipment damage and even injury.
• During pump-down, stop the compressor before removing the refrigerant piping.
If the compressor is still running and the stop valve is open during pump-down, air will be sucked in when the refrigerant piping is removed,
causing abnormal pressure in the refrigeration cycle, which may result in equipment damage and even injury.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead. Imperfect earthing may result in electric shocks.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks or fire.

CAUTION
• Do not install the air conditioner at any place where there is a danger of flammable gas leakage.
In the event of a gas leakage, build-up of gas near the air conditioner may cause a fire to break out.
• While following the instructions in this installation manual, install drain piping to ensure proper drainage and
insulate piping to prevent condensation.
Improper drain piping may result in indoor water leakage and property damage.
• Tighten the flare nut according to the specified method such as with a torque wrench.
If the flare nut is too tight, it may crack after prolonged use, causing refrigerant leakage.
• Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep the area around the unit clean.
• The temperature of refrigerant circuit will be high, please keep the inter-unit wire away from copper pipes that are not
thermally insulated.

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Accessories
Accessories supplied with the outdoor unit:

(A) Installation Manual 1 (B) Drain plug

(C) Reducer assy

1

There is on the bottom packing case. There is on the bottom packing case.
(2MXS52*, 2AMX52*, 3MXS52*, 3AMX52*, 4MKS58*)
(D) Screw bag
(E) Refrigerant charge label (For fixing electrical wire anchor bands)

1
1

There is on the bottom packing case.

(F) Multilingual fluorinated greenhouse gases label

There is on the bottom packing case.

Precautions for Selecting the Location

1) Choose a place solid enough to bear the weight and vibration of the unit, where the operation noise will not be amplified.
2) Choose a location where the hot air discharged from the unit or the operation noise, will not cause a nuisance to the
neighbors of the user.
3) Avoid places near a bedroom and the like, so that the operation noise will cause no trouble.
4) There must be sufficient spaces for carrying the unit into and out of the site.
5) There must be sufficient space for air passage and no obstructions around the air inlet and the air outlet.
6) The site must be free from the possibility of flammable gas leakage in a nearby place.
Locate the unit so that the noise and the discharged hot air will not annoy the neighbors.
7) Install units, power cords and inter-unit cables at least 3 meter away from television and radio sets. This is to prevent
interference to images and sounds. (Noises may be heard even if they are more than 3 meter away depending on radio
wave conditions.)
8) In coastal areas or other places with salty atmosphere of sulfate gas, corrosion may shorten the life of the air condi-
tioner.
9) Since drain flows out of the outdoor unit, do not place under the unit anything which must be kept away from moisture.
NOTE:
Cannot be installed hanging from ceiling or stacked.

CAUTION
When operating the air conditioner in a low outdoor ambient temper-
ature, be sure to follow the instructions described below. Construct a large canopy.
1) To prevent exposure to wind, install the outdoor unit with its suc- Construct a pedestal.
tion side facing the wall.
2) Never install the outdoor unit at a site where the suction side may
be exposed directly to wind. Install the unit high enough off the
ground to prevent burying in snow.
3) To prevent exposure to wind, it is recommended to install a baffle
plate on the air discharge side of the outdoor unit.
4) In heavy snowfall areas, select an installation site where the snow will not affect the unit.

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Indoor/Outdoor Unit
Installation Drawings
For installation of the indoor units, refer to the installation manual which was provided with the units.
(The diagram shows a wall-mounted indoor unit.)

CAUTION
1) Do not connect the embedded branch piping and the outdoor unit when only carrying out piping work without connecting the
indoor unit in order to add another indoor unit later.
Make sure no dirt or moisture gets into either side of the embedded branch piping.
See “7 Refrigerant piping work” on page 9 for details.
2) Heat pump type: It is impossible to connect the indoor unit for one room only. Be sure to connect at least 2 rooms.
Cooling only type: It is possible to connect the indoor unit for one room only.

Cut thermal insulation

pipe to an appropriate
length and wrap it with
tape, making sure that no
gap is left in the insulation
pipe’s cut line.
Caulk
pipe hole
gap
with putty.

Wrap the insulation

pipe with the finishing
tape from bottom to top.
Allow 30cm of work
space below the
ceiling surface.

25cm from wa
If there is the danger of the unit falling ll
or overturning, fix the unit with
foundation bolts, or with wire or other
means. Allow space for piping
and electrical servicing.

If the location does not have good

drainage, place the unit on a level
mounting base (or a plastic pedestal).
Stop valve cover
Install the outdoor unit in a level
position. Failure to do so may result in
water leakage or accumulation. cm hole
33 lt-
t bo s)
oo re
(Foot
bo
58cm (F ent
lt-hole c
centre
s)
Also insulate the connection on the outdoor unit.

Level mounting base Clamping material

(available separately)
Insulation tube
Tape Service lid

Use tape or insulating material on all connections

to prevent air from getting in between the copper
piping and the insulation tube.
Be sure to do this if the outdoor unit is installed
above.

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Installation
• Install the unit horizontally.
• The unit may be installed directly on a concrete verandah or a solid place if drainage is good.
• If the vibration may possibly be transmitted to the building, use a vibration-proof rubber (field supply).

1. Connections (connection port)

Install the indoor unit according to the table below, which shows the relationship between the class of indoor unit and the
corresponding port.
The total indoor unit class that can be connected to this unit:

Heat pump type: 2AMX52∗ – Up to 8.5kW

2MXS52∗ – Up to 8.5kW
3MXS40∗ – Up to 7.0kW
3MXS52∗ – Up to 9.0kW
3AMX52∗ – Up to 9.0kW
Cooling only type: 3MKS50∗ – Up to 9.5kW
4MKS58∗ – Up to 10.0kW

2MXS52∗ 3MXS52∗
Port 3MXS40∗ 3MKS50∗ 4MKS58∗
2AMX52∗ 3AMX52∗
# # #
A 20 , 25 , 35 , 50 15 , 20 , 25 , 35 15 , 20 , 25 , 35 , 42 20 , 25 , 35 , 42 20 , 25 , 35 , 42
# # #
B 20 , 25 , 35 , 50 15 , 20 , 25 , 35 15 , 20 , 25 , 35 , 42 20 , 25 , 35 , 42 20 , 25 , 35 , 42
# # # # # # # # #
C 15 , 20 , 25 , 35 15 , 20 , 25 , 35 , 42 , 50 20 , 25 , 35 , 42 20 , 25 , 35 , 42 , 50
# # # #
D 20 , 25 , 35 , 42 , 50

: Use a reducer to connect pipes.

# : Use No. 2 and 4 reducers
▲ : Use No. 5 and 6 reducers
■ : Use No. 1 and 3 reducers
Refer to “How to Use Reducers” on page 10 for information on reducer numbers and their shapes.

Precautions on Installation
• Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installed.
• In accordance with the foundation drawing in fix the unit securely by means of the foundation bolts. (Prepare four sets of M8 or
M10 foundation bolts, nuts and washers each which are available on the market.)
• It is best to screw in the foundation bolts until their ends are 20mm from the foundation surface.
20

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Outdoor Unit Installation

Guideline
• Where a wall or other obstacle is in the path of outdoor unit’s intake or exhaust airflow, follow the installation guidelines below.
• For any of the below installation patterns, the wall height on the exhaust side should be 1200mm or less.

Wall facing one side Walls facing two sides

More than 100 More than 350

More than 350
More
than 100
1200
or less
More than 50 More than 50
Top view

Side view

Walls facing three sides

More than 100

More than 50 More than 350

Top view

Unit: mm

Selecting a Location for Installation of

the Indoor Units
• The maximum allowable length of refrigerant piping, and the maximum allowable height difference between the outdoor and
indoor units, are listed below.
(The shorter the refrigerant piping, the better the performance. Connect so that the piping is as short as possible. Shortest allow-
able length per room is 3m.)
Outdoor unit capacity class 2MXS52, 2AMX52, 3MXS40, 3MXS52, 3AMX52, 3MKS50, 4MKS58
Piping to each indoor unit 25m max.
Total length of piping between all units 50m max.

Indoor Unit
Level
Outdoor Unit difference:
15m max.
Level Level
difference: difference: Level
difference: Outdoor Unit
15m max. 7.5m max.
(Heat pump 7.5m max.
unit only) (Heat pump Indoor Unit
unit only)

If the outdoor unit is positioned higher than the If the outdoor unit is positioned otherwise.
indoor units. (If lower than one or more indoor units)

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Refrigerant Piping Work

1. Installing outdoor unit
1) When installing the outdoor unit, refer to “Precautions for Selecting the Location” and the “Indoor/Outdoor Unit Installation
Drawings”.
2) If drain work is necessary, follow the procedures below.

2. Drain work
1) Use drain plug for drainage.
2) If the drain port is covered by a mounting base or floor surface, place Drain-water hole
additional foot bases of at least 30mm in height under the outdoor
unit’s feet. Bottom frame
3) In cold areas, do not use a drain hose with the outdoor unit. While pressing
Drain plug
(Otherwise, drain water may freeze, impairing heating performance.)
Hose (available commercially,
inner dia. 16mm)

3. Refrigerant piping
CAUTION
1) Use the flare nut fixed to the main unit. (To prevent cracking of the flare nut by aged deterioration.)
2) To prevent gas leakage, apply refrigeration oil only to the inner surface of the flare. (Use refrigeration oil for R410A.)
3) Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage.

Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand. Then tighten them fully with the torque wrenches.

[Apply oil]
Apply refrigeration oil to
Do not apply refrigeration
the inner surface of the
oil to the outer surface.
flare.

Flare nut

Do not apply refrigeration oil to

the flare nut to avoid tightening
with excessive torque.

Flare nut tightening torque Valve cap tightening Service port cap
14.2-17.2N • m torque tightening torque
Flare nut for φ6.4
(144-175kgf • cm) Liquid pipe
32.7-39.9N • m 26.5-32.3N • m
Flare nut for φ9.5
(333-407kgf • cm) (270-330kgf • cm) 10.8-14.7N • m
49.5-60.3N • m Gas pipe (110-150kgf • cm)
Flare nut for φ12.7
(505-615kgf • cm) 48.1-59.7N • m
61.8-75.4N • m (490-610kgf • cm)
Flare nut for φ15.9
(630-769kgf • cm)

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Refrigerant Piping Work

4. Purging air and checking gas leakage
1) When piping work is completed, it is necessary to purge the air and check for gas leakage.

WARNING
1) Do not mix any substance other than the specified refrigerant (R410A) into the refrigeration cycle.
2) When refrigerant gas leaks occur, ventilate the room as soon and as much as possible.
3) R410A, as well as other refrigerants, should always be recovered and never be released directly into the environment.
4) Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may damage the vacuum
pump or the unit.

• If using additional refrigerant, perform air purging from the refrigerant pipes and indoor unit using a vacuum pump, then charge
additional refrigerant.
• Use a hexagonal wrench (4mm) to operate the stop valve rod.
• All refrigerant pipe joints should be tightened with a torque wrench at the specified tightening torque.
1) Connect projection side of charging hose (which comes from gauge manifold) to gas stop valve’s service port.

2) Fully open gauge manifold’s low-pressure valve (Lo) and completely close its high-pressure valve (Hi).
(High-pressure valve subsequently requires no operation.)

3) Apply vacuum pumping. Check that the compound pressure gauge reads –0.1MPa (–76cmHg).
Evacuation for at least 1 hour is recommended.

4) Close gauge manifold’s low-pressure valve (Lo) and stop vacuum pump.
(Leave as is for 4-5 minutes and make sure the coupling meter needle does not go back.
If it does go back, this may indicate the presence of moisture or leaking from connecting parts. After inspecting all the connec-
tion and loosening then retightening the nuts, repeat steps 2-4.)

5) Remove covers from liquid stop valve and gas stop valve.

6) Turn the liquid stop valve’s rod 90 degrees counterclockwise with a hexagonal wrench to open valve.
Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from indoor unit’s flare and outdoor unit’s flare and valve rods.
After the check is complete, wipe all soapy water off.

7) Disconnect charging hose from gas stop valve’s service port, then fully open liquid and gas stop valves.
(Do not attempt to turn valve rod beyond its stop.)

8) Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the specified torques.
See “3 Refrigerant piping” on page 6 for details.

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5. Refilling the refrigerant

Check the type of refrigerant to be used on the machine nameplate.
Precautions when adding R410A
Fill from the gas pipe in liquid form.
It is a mixed refrigerant, so adding it in gas form may cause the refrigerant composition to change, preventing normal operation.
1) Before filling, check whether the cylinder has a siphon attached or not. (It should have something like “liquid filling siphon
attached” displayed on it.)
Filling a cylinder with an attached siphon Filling other cylinders
Stand the cylinder upright when filling. Turn the cylinder upside-down
when filling.
There is a siphon pipe inside, so the cylinder
need not be upside-down to fill with liquid.

2) Be sure to use the R410A tools to ensure pressure and to prevent foreign objects entering.

6. Charging with refrigerant

1) If the total length of piping for all rooms exceeds the figure listed below, additionally charge with 20g of refrigerant (R410A)
for each additional meter of piping.
Outdoor capacity class 2MXS52, 2AMX52, 3MXS40, 3MXS52, 3AMX52
Total length of piping for all rooms 30m
■ For cooling only
• Cooling only models (3MKS50, 4MKS58) are chargeless. There is no need to charge with refrigerant.

Important information regarding the refrigerant used

This product contains fluorinated greenhouse gases covered by the Kyoto Protocol.
Do not vent gases into the atmosphere.
Refrigerant type: R410A
GWP(1) value: 1975 (1) GWP = global warming potential

Please fill in with indelible ink,

n 1 the factory refrigerant charge of the product,
n 2 the additional refrigerant amount charged in the field and
n 1 + 2 the total refrigerant charge
on the refrigerant charge label supplied with the product.

The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the stop valve
cover).
4
1 factory refrigerant charge of the product: see unit name plate
2 additional refrigerant amount charged in the field
1 (Refer to the above information for the quantity of refrigerant
replenishment.)
2 3 total refrigerant charge
4 Contains fluorinated greenhouse gases covered by the Kyoto Protocol
3 5 outdoor unit
6 refrigerant cylinder and manifold for charging
6 5

NOTE:
National implementation of EU regulation on certain fluorinated greenhouse gases may require to provide the appropriate
official national language on the unit. Therefor an additional multilingual fluorinated greenhouse gases label is supplied
with the unit.
Sticking instructions are illustrated on the backside of that label.

CAUTION
Even though the stop valve is fully closed, the refrigerant may slowly leak out; do not leave the flare nut removed for a long
period of time.

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Refrigerant Piping Work

7. Refrigerant piping work Be sure to
place a cap.
Wall

Cautions on pipe handling Rain

If no flare cap is
1) Protect the open end of the pipe against dust and moisture. available, cover
the flare mouth
2) All pipe bends should be as gentle as possible. Use a pipe bender for with tape to keep
bending. dirt or water out.

Selection of copper and heat insulation materials

When using commercial copper pipes and fittings, observe the following:
1) Insulation material: Polyethylene foam
Heat transfer rate: 0.041 to 0.052W/mK (0.035 to 0.045kcal/mh°C)
Refrigerant gas pipe’s surface temperature reaches 110°C max.
Choose heat insulation materials that will withstand this temperature.
2) Be sure to insulate both the gas and liquid piping and to provide insulation dimen- Inter-unit wiring
sions as below.
Gas pipe
Liquid pipe
O.D.: 9.5mm, 12.7mm / Thickness: 0.8mm (C1220T-O)
Gas pipe
O.D.: 15.9mm / Thickness: 1.0mm (C1220T-O)
Liquid pipe O.D.: 6.4mm / Thickness: 0.8mm (C1220T-O)

Gas pipe insulation I.D.: 12-15mm, I.D.: 16-20mm / Thickness: 13mm min. Gas pipe Liquid pipe
insulation insulation
Liquid pipe insulation I.D.: 8-10mm / Thickness: 10mm min.
Finishing tape Drain hose
O.D.: 6.4mm, 9.5mm / 30mm or more
Minimum bend radius O.D.: 12.7mm / 40mm or more
O.D.: 15.9mm / 50mm or more
3) Use separate thermal insulation pipes for gas and liquid refrigerant pipes.

8. Flaring the pipe end

(Cut exactly at
1) Cut the pipe end with a pipe cutter. right angles.) Remove burrs
2) Remove burrs with the cut surface facing down-
Flaring
ward so that the chips do not enter the pipe. Set exactly at the position shown below.
3) Put the flare nut on the pipe. A Flare tool for R410A Conventional flare tool
4) Flare the pipe. Clutch-type Clutch-type (Rigid-type) Wing-nut type (Imperial-type)
5) Check that the flaring is properly made. Die A 0-0.5mm 1.0-1.5mm 1.5-2.0mm

Check
Flare’s inner The pipe end must
surface must be evenly flared in
be flaw-free. a perfect circle.

Make sure that the

flare nut is fitted.

WARNING
1) Do not use mineral oil on flared part.
2) Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
3) Never use piping which has been used for previous installations. Only use parts which are delivered with the unit.
4) Do never install a drier to this R410A unit in order to guarantee its lifetime.
5) The drying material may dissolve and damage the system.
6) Incomplete flaring may cause refrigerant gas leakage.

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How to Use Reducers

No.1 No.2 No.3 No.4 No.5 No.6
φ15.9 φ12.7 φ15.9 φ12.7 φ15.9 φ15.9
→ φ12.7 → φ9.5 → φ12.7 → φ9.5 → φ9.5 → φ9.5

Gasket (1) Gasket (2) Reduce and gasket

Use the reducers supplied with the unit as described below.
1) Connecting a pipe of φ12.7 to a gas pipe connection port for φ15.9:

No. 1 Inter-unit piping

Be sure to attach No. 3 Flare nut (for φ15.9)
the gasket.
Connection port
of outdoor unit

2) Connecting a pipe of φ9.5 to a gas pipe connection port for φ15.9:

Flare nut (for φ9.5)

No. 6 No. 5
Be sure to attach
the gasket.

3) Connecting a pipe of φ9.5 to a gas pipe connection port for φ12.7:

No. 2 No. 4 Flare nut (for φ12.7)

Be sure to attach
the gasket.

• When using the reducer packing shown above, be careful not to over- Flare nut tightening torque
tighten the nut, or the smaller pipe may be damaged. (about 2/3 - 1 32.7–39.9N·m
the normal torque) Flare nut for φ9.5
(333–407kgf·cm)
• Apply a coat of refrigeration oil to the threaded connection port of the
49.5–60.3N·m
outdoor unit where the flare nut comes in. Flare nut for φ12.7
(505–615kgf·cm)
• Use an appropriate wrench to avoid damaging the connection thread
by overtightening the flare nut. 61.8–75.4N·m
Flare nut for φ15.9
(630–769kgf·cm)

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Pump Down Operation

In order to protect the environment, be sure to pump down when relocating or disposing of the unit.
1) Remove the valve cap from liquid stop valve and gas stop
valve. Gas stop valve Close
2) Carry out forced cooling operation.
Hexagonal
3) After five to ten minutes, close the liquid stop valve with a
wrench
hexagonal wrench.
4) After two to three minutes, close the gas stop valve and stop
forced cooling operation.
Liquid stop Valve cap
valve

1. Forced operation
1) Turn the Operation Mode switch (SW2) to “COOL”. (Heat pump only)
2) Press the Forced Operation switch (SW1) to begin forced cooling. Press the Forced Operation switch (SW1) again to stop
forced cooling.

Service PC-board

Operation Mode Forced Operation

switch (SW2) switch (SW1)

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Wiring
WARNING
1) Do not use tapped wires, stranded wires, extension cords, or starburst connections, as they may cause overheating, electrical shock, or
fire.
2) Do not use locally purchased electrical parts inside the product. (Do not branch the power for the drain pump, etc., from the
terminal block.) Doing so may cause electric shock or fire.
3) Be sure to install an earth leakage breaker. (One that can handle higher harmonics.)
(This unit uses an inverter, which means that it must be used an earth leakage breaker capable handling harmonics in order to
prevent malfunctioning of the earth leakage breaker itself.)
4) Use an all-pole disconnection type breaker with at least 3 mm between the contact point gaps.
5) Do not connect the power wire to the indoor unit. Doing so may cause electric shock or fire.

• Do not turn ON the safety breaker until all work is completed.

1) Strip the insulation from the wire (20mm).
Room Room Outdoor unit
2) Connect the connection wires between the A B

indoor and outdoor units so that the terminal

numbers match. Tighten the terminal screws Room Room
C D
securely. We recommend a flathead screw- Be sure to use the dedicated circuits.
driver be used to tighten the screws. The
Earth leakage 50Hz
screws are packed with the terminal board. Safety breaker circuit breaker 220-240V

To room D
Indoor unit To room C
H05RN
Room A
To room B
If the length of a connection wire is
10m or more, use φ2.0mm wire.

CAUTION

When connecting the connection wires to the

terminal board using a single core wire, be sure
L N
to perform curling.
Problems with the work may cause heat and fires.

Good Wrong

Shape the wires so that

• Ground terminal installation there is no lifting of the Use the specified wires and
Use the following method when installing the round service hatch or other connect them securely.
crimp-style terminal. structural parts.
Screw Screw
Secure the branch wiring firmly using the 4
Round crimp- Flat washer
style terminal
included screws, as shown in the figure.
Secure firmly, making sure no outside pressure is
Flat washer Round crimp-
style terminal exerted on the terminals.

Good Wrong

3) Pull the wire and make sure that it does not disconnect. Then fix the wire in place with a wire stop.
■ Earth
This air conditioner must be earthed.
For earthing, follow the applicable local standard for electrical installations.

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Priority Room Setting

• To use priority room setting, initial settings must be made when the unit is installed. Explain the priority room setting, as described
below, to the customer, and confirm whether or not the customer wants to use priority room setting.
Setting it in the guest and living rooms is convenient.

1. About the priority room setting function Service PC-board

The indoor unit for which priority room setting is applied takes priority in the
following cases.
1-1. Operation mode priority
The operation mode of the indoor unit which is set for priority room setting
takes priority. If the set indoor unit is operating, all other indoor units do not
operate and enter standby mode, according to the operation mode of the set Priority Room
indoor unit. Setting switch (SW4)
1-2. Priority during high-power operation
If the indoor unit which is set for priority room setting is operating at high
power, the capabilities of other indoor units will be somewhat reduced.
Power supply gives priority to the indoor unit which is set for priority room
setting.
1-3. Quiet operation priority
Setting the indoor unit to quiet operation will make the outdoor unit
run quietly.

Setting procedure
Slide the switch to the ON side for the switch that corresponds to the piping connected to the indoor unit to be set. (In the fig-
ure below, it is room A.)
Once the settings are complete, reset the power.
Be sure to only set one room

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Night Quiet Mode Setting

• If night quiet mode is to be used, initial settings must be made when the unit is
installed. Service PC-board
Explain night quiet mode, as described below, to the customer, and confirm
whether or not the customer wants to use
night quiet mode.

About night quiet mode

The night quiet mode function reduces operating noise of the outdoor unit at night-
time. This function is useful if the customer is worried about the effects of the oper-
ating noise on the neighbors.
However, if night quiet mode is running, cooling/heating capacity will be saved.

Setting procedure
Remove the SW5 jumper switch.
Once the settings are complete, reset the power.
Night Quiet Mode
NOTE: setting switch (SW5)
Install the removed jumper switch as described below. This switch will be needed
to later disable this setting.

Jumper switch After removing

COOL/ HEAT Mode Lock <S15>

(Heat Pump Units Only)
• Use the S15 connector to set the unit to only cool or heat. COOL mode (C)
Setting to only heat (H): short-circuit pins 1 and 3 of the connector <S15>
Setting to only cool (C): short-circuit pins 3 and 5 of the connector <S15>
The following specifications apply to the connector housing and pins. HEAT mode (H)
JST products Housing: VHR-5N
Pin: SVH-21T-1,1
Note that forced operation is also possible in COOL/HEAT mode.

5<C>3<H>1

5 ! 5 5#
5 PCB
5
5

Allow view

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Test Run and Final Check

• Before starting the test run, measure the voltage at the primary side of the safety breaker. Check that it is 220-240V.
• Check that all liquid and gas stop valves are fully open.
• Check that piping and wiring all match. The wiring error check can be conveniently used for underground wiring and other wiring
that cannot be directly checked.

1. Wiring error check

• This product is capable of automatic correction of wiring error. Service PC-board
• Press the “wiring error check switch” on the outdoor unit service monitor
print board. However, the wiring error check switch will not function for
one minute after the safety breaker is turned on, or depending on the
outside air conditions (See NOTE 2.). Approximately 10–15 minutes
after the switch is pressed, the errors in the connection wiring will be
corrected.

Wiring error
The service monitor LEDs indicate whether or not correction is check switch
possible, as shown in the table below. For details about how to read the (SW3)
LED display, refer to the service guide.

If self-correction is not possible, check the indoor unit wiring and piping
in the usual manner.

LED 1 2 3 4 Message
All Flashing Automatic correction impossible
Status Flashing One after another Automatic correction completed
(One or more of LEDs 1 to 4 are ON) Abnormal stop [NOTE. 4]

Wiring correct example

Terminal block

∗ The figure at left shows branch wiring.

From Room C From Room B From Room D From Room A

to the “kitchen” to the “living room” to the “children’s room” to the “bedroom”

Wiring error check

LED lighting sequence after a wiring correction.

Order of LED flashing: 2 ➝ 1 ➝ 3 ➝ 4

NOTE:
1) For two rooms, LED 3 and 4 are not displayed, and for three rooms, LED 4 is not displayed.
2) If the outside air temperature is 5°C or less , the wiring error check function will not operate.
3) After wiring error check operation is completed, LED indication will continue until ordinary operation starts.
This is normal.
4) Follow the product diagnosis procedures. (Check the nameplate on the underside of the stop valve.)

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2. Test run and final check

1) To test cooling, set for the lowest temperature. To test heating, set for the highest temperature. (Depending on the room
temperature, only heating or cooling (but not both) may be possible.)
2) After the unit is stopped, it will not start again (heating or cooling) for approximately 3 minutes.
3) During the test run, first check the operation of each unit individually. Then also check the simultaneous operation of
all indoor units.
Check both heating and cooling operation.
4) After running the unit for approximately 20 minutes, measure the temperatures at the indoor unit inlet and outlet. If the
measurements are above the values shown in the table below, then they are normal.
Cooling Heating
Temperature difference
Approx. 8°C Approx. 20°C
between inlet and outlet
(When running in one room)
5) During cooling operation, frost may form on the gas stop valve or other parts. This is normal.
6) Operate the indoor units in accordance with the included operation manual. Check that they operate normally.

3. Items to check
Check item Consequences of trouble Check
Are the indoor units installed securely? Falling, vibration, noise
Has an inspection been made to check for gas leakage? No cooling, no heating
Has complete thermal insulation been done (gas pipes, liquid
Water leakage
pipes, indoor portions of the drain hose extension)?
Is the drainage secure? Water leakage
Are the ground wire connections secure? Danger in the event of a ground fault
Are the electric wires connected correctly? No cooling, no heating
Is the wiring in accordance with the specifications? Operation failure, burning
Are the inlets/outlets of the indoor and outdoor units free of any
No cooling, no heating
obstructions? Are the stop valves open?
Do the marks match (room A, room B) on the wiring and piping
No cooling, no heating
for each indoor unit?
The priority room setting will not func-
Is the priority room setting set for 2 or more rooms?
tion.

■ ATTENTION
1) Have the customer actually operate the unit while looking at the manual included with the indoor unit. Instruct the customer
how to operate the unit correctly (particularly cleaning of the air filters, operation procedures, and temperature adjustment).
2) Even when the air conditioner is not operating, it consumes some electric power. If the customer is not going to use the unit
soon after it is installed, turn OFF the breaker to avoid wasting electricity.
3) If additional refrigerant has been charged because of long piping, list the amount added on the nameplate on the reverse side
of the stop valve cover.

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Two-dimensional bar code is a code

for manufacturing.

3P164392-4N M11B057A (1112) HT